SKYWORTH R&D CENTER

Power Supply Service Manual

PART NO. : 168P-P32EXM-W3

DESCRIPTION ：

VERSION NO. ： 1.0

PAGE ： 14

DESCRIBED ： Zhou Cong

CHECKED ： Hu xiangfeng

APPROVED ： Bao xiaojie

Released Date: 2012-08-21

 168P-P32EXM-W3 Service manual

Modification record
Modification
Edition Record Described Checked Approved
date
1.0 2012-8-21 First record Zhou Cong Hu Xiangfeng Bao Xiaojie

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Contents

NO. Main contents Page

1 General Description 1

2 General Introduction of Circuit 2

3 The main chip description 4

4 PCB TopOverlay or BottomOverlay 9

5 Maintenance instructions 11

6 The information of power supply designer 14

7 Schematic diagram 14

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Warning
This manual is only used for the experienced service person , and does not apply to the general
consumer。The manual does not have warnning or alert for the potential hazards caused of the non-technical
personnel attempting to repair this product . Electrical products should be an experienced professional and
technical personnel for maintenance and repair ,any other person attempts to maintain and repair the
products covered by this manual will likely be seriously hurt or even life-threatening.

1.General Description

1.1 General description of power supply

This power apply to 32-inch universal standard power interface; the total standby power consumption
less than 1W (12V DC the Load 20mA); protection functions; low cost; mature power supply structure; the
voltage range is 90-264V and wide supply voltage input,.For 32” LED panel, supplies 5 channels, each
channel nominal current value is 230mA。

1.2 Main technical specifications

1.2.1 Input Electrical Characteristics

Input voltage range 90Vac to 264Vac

Rated voltage range 100Vac to 240Vac

Frequency range 50Hz/60Hz±5%
Max input ac current 0.85Amax at 100Vac input & full load condition
Inrush current (cold start) 70Atyp peak
Efficiency(full load) 80%min @ 100Vac,Full Load
Harmonic current Meet GB17625.1-1998/IEC61000-3-2 class D
Leakage Current Less Than 0.75mA, 230Vac input
Standby Power Loss ≦1W, 240Vac input, 20mA Load of 12V
Input Fuse T3.15A L/250Vac

1.2.2 Output Electrical Characteristics

Output Regulation Min. current Rated current Peak current

Voltage

+12V +12V±5% 0.1A 2.0A 3.5A

Note:* pulse width within 100ms .

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1.2.3 Output ripple and noise

Output Voltage Ripple & Noise (Max.)

+12V 120mVp-p@25℃; 200mVp-p@-10℃

Note: 1) Measurements shall be made with an oscilloscope with 20MHz bandwidth.

2) Outputs shall be bypassed at the connector with a 0.1uF ceramic capacitor and a 10uF
electrolytic capacitor to simulate system loading.

2.Circuit description
2.1 The power circuit diagram

2.2 Each part of the circuit description

2.2.1 the main part of the circuit：NXP TEA1733P

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2.2.2 the LED driver of the circuit：MICRO ELECTRONICS OZ9967

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3. The main chip description

3.1 The main chip

3.1.1 The main chip general description

The main chip of power supply is the TEA1733P which is produced by NXP corporation.
The operating mode is CCM (continuous conduction mode), and the operating frequency is
65KHz.

3.1.2 The chip pin information

3.1.3 The chip block diagram

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3.1.4 The IC pin description

3.2 The LED driver chip

3.2.1 General description
The OZ9967 is an LED controller that drives a number of LEDs connected in serial or parallel
configuration.

3.2.2 The chip block diagram

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3.3.3 The chip pin information

3.3.4 The pin description and the voltage

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4. PCB TopOverlay and BottomOverlay
4.1 The power supply TopOverlay

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4.2 The power supply BottomOverlay

5. Maintenance instructions
5.1 Common Fault Analysis and Notes
1.No +12V output voltage
If there is no +12V output voltage , we should focus on checking the IC100 power circuits and judge
whether the IC is operating . Monitor its VIN pin and check voltage is normal or abnormal . If it is normal ,
firstly , check the IC100 peripheral circuit . Secondly, check IC100 and judge it has broken or not. If the
VCC pin voltage not normal, need to check the main IC100 power supply circuit whether normal or not, the
secondary whether there is a short-circuit phenomenon.
2. +12V output voltage is normal, no LED drive voltage output
The first step, to confirm whether ENA is high or not.
The second step, to confirm that the Q411MOS tube is normal, over power protection
resistor is normal.
The third step, using a multimeter to confirm that IC400 ( LED driving chip VCC
voltage ). If abnormal, check the corresponding to the power supply line, if normal, then were
examined with IC peripheral components, confirm the peripheral abnormal, check whether IC
damage.

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5.2 Service process

No LED drive voltage

Check ENA voltage , Y

Examine the reason
Whether the short-circuit

Y
Is IC400 damaged? Change the damaged component

Examine the positive voltage Y Check the peripheral circuit of

of C314: 11.9V-12.2V? IC400

Y
Is IC100 damaged? Change the damaged component

Check the peripheral Y Examine the reason a n d

circuit of IC100 Change the damaged component

Examine overvoltage detection

circuit：Q305 ZD303 Q307
& Change the damaged component

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5.2 Port and the connection defined

5.2.1 PIN11 CN400 Connection And Function

NO. Pin Connection Function

1 27V LED+
2 27V LED+
3 27V LED+
4 27V LED+
5 27V LED+
6 NC NC
7 LED- LED-
8 LED- LED-
9 LED- LED-
10 LED- LED-
11 LED- LED-
Note: CN400 TYPE : 2.0mm

5.2.2 PIN14 CN300 Connection And Function

NO. Pin Connection Function

1 ENA BL_ON/OFF
2 ADJ BL_ADJUST
3 GND GND
4 NC NC
5 GND GND
6 NC NC
7 GND GND
8 GND GND
9 +12V +12V OUTPUT
10 +12V +12V OUTPUT
11 GND GND
12 GND GND
13 +12V +12V OUTPUT
14 +12V +12V OUTPUT
Note: CN300 TYPE : 2.5mm

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5.3 Key components and service parts list

Material Position Substitute

NO. Material number Function Remark
models number Material

1 4706-B17330-0080 TEA1733P IC100 Main chip

LED driver
2 476K-Z99671-0280 OZ9967GN IC400
chip
3 4618-K36730-0000 2SK3673-01MR Q201 Main MOS

4 4600-P80080-0S00 P8008BD Q411 Boost MOS

D301 Secondary
5 4500-210200-0000 HBR10200HF
D302 Schottky

6 5101-063207-0000 BCK-33-027T T101 transformer

7 47AH-P817C0-04 BPC-817C0 IC101 Optocoupler

5.4 Storage, transportation and using conditions

5.4.1 Package
Box must have the product name, model, identification，quality inspection department certification，the
date of manufacture and so on.

5.4.2 Transportation
The productor adapted to cars, boats, aircraft transport .Transportation should be covered, prevented

sunshine and loading lightly.

5.4.3 Storage
Products should be stored in a box if it is not used .The storehouse environment temperature is from
-40 ℃ to -55 ℃, relatived humidity is from 10% to -95%. The storehouse must not allow any harmful
gases, flammable ,explosive and corrosive product chemicals, and must not allow strong mechanical
vibration, shock and strong magnetic field. Boxes should be at least 20cm high from the ground .The
distance from the wall, heat source, windows or air enter is at least 50cm. The storage period is about two
years, more than two years should be re-tested under the regulation .

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6.Information of Power supply designers
Team Ⅱ Power Supply,R&D Center
Hu Xiangfeng and Zhou Cong
Email： huxiangfeng@skyworth.com
zhoucong@skyworth.com

7. Schematic diagram
C301

R301
C210 R210

FUSE T2A L 250VAC

+ 1

+18V/2A
D101 D301
D205
D102 C103 C104
+ + +
2 3 C303 C302
F201
T101
D104 D205A
4 -

D103
Q201 9
C305
D206 10
7
8
R203 R203A R302
R207 R208 R209 L302 +12V/2A
D201
D202

R204 IC100 D302

ZD205 15
R202B TEA1733 R211 R212 + C312 +
5 4 16 C314
R101 R102 Visense Isense C309 C310
C311
C202 6 3 C208 + +
R104 Protect Driv er 5
R205

R103 C206
C203 R213
7 2 1
R202A CTRL GND ZD202
R216 8 1
Optimer VCC
ZD204
R105C
R105A

R105B
R105

R202 R217 D207 R215 11

R201 2
12
LF102 ZD201 + 13
2 C209
1 C207 R215A
R206 R313 R309
C205
R106A

R106B

R106C

CY105
R106

3 4 C204

ZD303
VDR101

CX102
VDR102

D303

R312
CY101 CY102

A1 IC101
A2 PC817C
471/400VAC 471/400VAC 4 1

R314
1 2 R327
3 2
C320
R315
3 4 Q307
LF101 PNP
R330

TH101 CX101
SPECIFICATION IC300 C331
Q305
NPN
TNR101 TL431
INPUT: 90-264V AC

R328
R316 R316A
C330

F101 OUTPUT: +18V/2A

F USE T3.15A L 250VAC
+12V/2A
3
2
1

N L

CN101

+18V
D401 VOUTB
L401

R402 D402
ON/ OFF 1
+ C401 + C401A 2
Q411 R418 3
R401A R401
4
DRVB 5
NC 6
LEDB1 7
R446 VSEN 8
R412 LEDB2
LEDB3 9
LEDB4 10
R419
C 411 11
LEDB5

R403 R404 R405 R405A CN400

C405 ZD 402

R 406

LEDB3 LEDB4 LEDB5

LEDB1 LED B1 LEDB2

R415
5V R407

C408 R414
IC400
C403 5V
15 VREF 14
CT
16 GNDA DRV 13 DRVB C402

17 12
ISW GNDP R425 R425 R433 R437 R441 R445
R409 COMPB1 COMPB1 COMPB3 COMPB4 COMPB5 COMPB6
12V 18 11 COMPB6
VIN COMP6
C404
C 413 R410 19 10 ISENB6 Q401 Q400 Q402 Q403 Q404 Q405
ENA ISEN6
20 SSTCMP 9 COMPB5
COMP5
C406 R413 21 LCT 8 R422 R422 R430 R434 R440 R442
ISEN5 ISENB5
PWM I SENB1 ISENB1 ISENB3 I SENB4 ISENB5 ISEN B6
22 UVLS 7 COMPB4
COMP4
23 DIM 6 R423 R424 R423 R424 R431 R432 R 435 R 436 R439 R438 R443 R444
R416 C407 ISEN4 ISENB4
24 COMP3 5 COMPB3
STATUS
DIM R411 DI M 25 4
C409 TIMER ISEN3 ISENB3
VSEN
R417 26 3 COMPB2
OVP COMP2
27 2 ISENB2
RANGLED ISEN2
C410
28 COMP1 1 COMPB1
ISEN1
I SENBI
OZ9967
5V
R420
C412

R421
220K

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