Ausenco: 104688-01-0000-AX-TS-001

CMBSAA: SGB-FS-ESP-000000-007
a

Revision Number 0

Compañía de Minas Buenaventura

S.A.A.
Feasibility Study – San Gabriel
Project

Roofing and Wall Cladding

Engineering Specification
April 21, 2020
Revision Status

Rev Date Description Prepared Checked Approved

A 17 Mar 2020 Issue for Internal Review CC MM JS

B 3 April 2020 Issue for Information CC MM JS

0 21 Apr 2020 Issued for Study CC MM JS

104688-01-0000-AX-TS-001
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Date: April 21, 2020
Table of Contents
1 Introduction .............................................................................................................................1
2 Scope ......................................................................................................................................1
3 General Requirements ...........................................................................................................1
3.1 Site Conditions ..........................................................................................................................1
3.2 Design Life ................................................................................................................................1
3.3 Units ..........................................................................................................................................1
3.4 Definitions and abbreviations....................................................................................................1
4 Reference Documents and Standards ..................................................................................2
4.1 Reference Documents ..............................................................................................................3
4.2 Reference Drawings .................................................................................................................3
4.3 Local Regulations and Standards .............................................................................................3
4.4 International Standards.............................................................................................................3
5 Materials ..................................................................................................................................4
5.1 Steel Sheeting...........................................................................................................................4
5.2 Translucent Sheeting ................................................................................................................5
5.3 Cappings, Moulds, and Flashings.............................................................................................5
5.4 Fixings.......................................................................................................................................5
5.5 Gutters and Downpipes ............................................................................................................5
5.6 Roof Ventilators ........................................................................................................................5
5.7 Wall Louvers .............................................................................................................................5
5.8 Insulation...................................................................................................................................5
6 Drawings ..................................................................................................................................5
7 Storage and Handling .............................................................................................................6
7.1 Transportation ...........................................................................................................................6
7.2 Storage on Site .........................................................................................................................6
7.3 Handling ....................................................................................................................................6
8 Installation ...............................................................................................................................6
8.1 General .....................................................................................................................................6
8.2 Roofing......................................................................................................................................6
8.3 Safety Mesh ..............................................................................................................................7
8.4 Wall Sheeting ............................................................................................................................7
8.5 Penetrations ..............................................................................................................................7
8.6 Sealing ......................................................................................................................................7
8.7 Gutters and Downpipes ............................................................................................................7
8.8 Insulation...................................................................................................................................7
8.9 Clean Up ...................................................................................................................................8

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1 Introduction

Compañía de Minas Buenaventura S.A.A. has engaged Ausenco to develop the Feasibility
Study for the San Gabriel Project located north of Moquegua city, in Ichuña District, in the
Province of General Sanchez Cerro.

The project consists of an underground mine, process plant, ancillary buildings and
associated infrastructure. The process plant comprises of primary crushing, grinding,
gravimetric concentration, intensive cyanidation, lixiviation, cyanide detoxification, AARL
system, and tailings filtering areas to produce dore bars.

2 Scope

This document shall define the minimum requirements for the design, supply, fabrication,
delivery and erection of profiled steel roof and wall sheeting, fixings, and accessories,
including rainwater goods, ventilation fittings, and insulation, for the San Gabriel Feasibility
Study.

The requirements stated here in shall be considered mandatory. Deviations from any criteria
stated in this document shall not be applied without prior written approval from the
Civil/Structural Engineer, Authorised Engineer or their Representative. This document shall
be read in conjunction with the Project Scope of Work, Design Criteria, Technical and
Engineering Specifications.

3 General Requirements

3.1 Site Conditions

All systems and materials covered by this Specification shall consider the site conditions
specified in the Site Conditions Design Criteria, document N° 104688-01-0000-GX-DC-001.

3.2 Design Life

All systems and materials covered by this Specification shall consider a design life of 15 years.

3.3 Units

The units to be used in the Project will be according to the International System of Units (SI).

The period (.) will be used as the decimal indicator and the space ( ) to indicate the thousands.

3.4 Definitions and abbreviations

3.4.1 Abbreviations

The abbreviations listed below are used in this Specification:

AAMA American Architectural Manufacturers Association

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 AISI American Iron and Steel Institute

ASTM American Society for Testing and Materials

EPDM Ethylene Propylene Diene Monomer (synthetic rubber)

EN European Standard

ISO International Organization for Standardization

NFP International Organization for Standardization

UPVC Unplasticized polyvinyl chloride

Reglamento Nacional de Edificaciones (Peruvian National Building

RNE
Code)

3.4.2 Definitions

The definitions listed below are used in this Specification:

Approval Approval from the Authorised Engineer or Representative

Approved Approved by the Authorised Engineer or Representative

As directed As directed by the Authorised Engineer or Representative

The person who manages and supplies directions to the

Authorised Engineer Supplier/Contractor and to whom the Supplier/Contractor refers all
matters

Drawings The drawings and sketches supplied by the Authorised Engineer

A clean and uncontaminated surface where interaction with another

Mating Surface
surface is perfect

Alternative person approved to act on behalf of the Authorised

Representative
Engineer

4 Reference Documents and Standards

All designs shall comply with project specifications, design criteria of other disciplines, local
standards, local regulations and standard industry practices stated here in.

The following precedence shall be applied with regards to reference documents and
standards:

• Government Acts, Codes and Regulations of the statutory authorities having jurisdiction
over this facility;
• This document;
• Project documentation; and
• International Standards.

In the event of conflicting requirements between codes and standards, the most stringent shall
prevail.

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 Equivalent standards shall only be used upon written approval from the Lead Civil/Structural
Engineer, Authorised Engineer or Representative.

4.1 Reference Documents

All systems and materials covered by this Specification shall comply with the following project
documents:

4.1.1 Design Criteria

Document N° Title

104688-01-0000-AX-DC-001 Architectural Design Criteria

104688-01-0000-GX-ES-001 Site Conditions

104688-01-0000-SX-DC-001 Structural Design Criteria

4.1.2 Engineering Specification

Document N° Title

104688-01-0000-AX-TS-002 Modular Buildings

104688-01-0000-SX-TS-001 Structural Steelwork Fabrication and Erection

104688-01-0000-SX-TS-002 Surface Protection

4.2 Reference Drawings

All systems and materials covered by this Specification shall comply with the following project
drawings:

Drawing N° Title

10468801-0000-S-101 Structural Standards – Notes and Tables

4.3 Local Regulations and Standards

All systems and materials covered by this Specification shall comply with the following local
regulations:

Code E.090 (RNE) Structural Steel Provisions – Structural Provisions

4.4 International Standards

All systems and materials covered by this Specification shall comply with the following
international standards:

AAMA 501.1 Test method for metal curtain walls for water
penetration using dynamic pressure

AISI SG-973 Cold-formed steel design manual

ASTM A653 Standard specification for Steel Sheet, Zinc-

Coated (Galvanized) or Zinc-Iron Alloy-Coated
(Galvannealed) by the Hot-Dip Process

ASTM A792 Standard Specification for Steel Sheet, 55%

Aluminum-Zinc Alloy-Coated by the Hot-Dip
Process

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 ASTM D523 Standard Test method for specular gloss

ASTM D968 Standard Test method for abrasion resistance of

organic coatings by falling abrasive

ASTM D1308 Standard Test method for effect of household

chemical on clear and pigmented organic finishes

ASTM D1654 Standard Test method for Evaluation of painted or

coated specimens subjected to corrosive
environments

ASTM D2244 Standard Practice for calculation of color

tolerances and color differences from
instrumentally measured color coordinates

ASTM D2247 Standard Practice for testing water resistance of

coatings in 100% relative humidity

ASTM D2794 Standard Test method for resistance of organic

coating to the effects of rapid deformation (impact)

ASTM E84 Standard Test method for surface burning

characteristics of building materials

ASTM G23 Standard practice for operating light exposure

apparatus (Carbon-Arc Type) with and without
water for exposure of non-metallic materials

EN 15619 Rubber or plastic-coated fabrics. Safety of

temporary structures (tents). Specification for
coated fabrics intended for tents and related
structures

IBC International Building Code

ISO 2286-2 Rubber or plastics-coated fabrics – Determination

of roll characteristics – Part 2: Methods for
determination of total mass per unit area, mass per
unit area of coating and mass per unit area of
substrate

ISO 1421 Rubber or plastics-coated fabrics – Determination

of tensile strength and elongation at break

Fire safety – building – interior fitting materials –

NFP92-507
classification according to their reaction to fire

5 Materials

5.1 Steel Sheeting

Steel roof and wall sheeting shall be Calaminon TI, Precor TR4 profile, or approved
equivalent, to ASTM A 792 with Zincalum AZ-150 or similar approved finish, comprising pre-
painted baked-on silicone modified polyester paint system, to selected colours. Sheeting shall
be 0.5 mm thickness.

Sheets shall be supplied in standard lengths, unless shown otherwise on the drawings.

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5.2 Translucent Sheeting

Translucent sheeting shall be glass fibre reinforced polyester. Profile shall match the steel
sheeting, colour shall be clear, and minimum weight shall be 2400 g/m2. Heavier gauge
sheeting shall be provided where shown on the drawings.

5.3 Cappings, Moulds, and Flashings

Cappings, moulds, and flashings shall be manufactured from Zincalum coated steel sheet
with minimum thickness of 0.6 mm to ASTM A 792. Preformed pieces shall be used wherever
possible. All flashings and fittings shall be of adequate girth to fully weather the opening that
they protect. Preformed polyethylene foam closure strips shall be used where applicable to
assist dust and weather sealing.

5.4 Fixings

All fixings shall be of a type recommended by the sheeting manufacturer. Sheeting fasteners
shall be protected steel self-drilling screws to Manufacturers recommendations. Screws to
roofing shall suit crest fastening and shall be complete with EPDM sealing washer.

Screws to wall sheeting shall suit valley fastening and shall be complete with EPDM sealing
washer. Side lap fasteners shall be self-drilling screws complete with EPDM washers.

5.5 Gutters and Downpipes

Gutters and downpipes shall be fabricated from Zincalum coated steel sheet or similar to
ASTM A 792 of minimum 1.2 mm base metal thickness to the dimensions shown on the
drawings. Alternatively, down pipes may be fabricated from UPVC sewer pipe with solvent
welded joints.

5.6 Roof Ventilators

Fixed roof ventilators of steel construction shall be provided of the size and type shown on
the drawings. Effective bird screens shall be fitted. Full flashing up to and around the
ventilators shall be provided. External finish shall match the roof sheeting.

5.7 Wall Louvers

Wall louvers shall be horizontal operating blade type, 150 mm minimum depth, with 'storm
proof' blades. Components shall be manufactured from Zincalum protected steel. Effective
bird screens shall be fitted. Each bank of louvers shall have a separate operating handle,
located conveniently for manual operation from the closest floor or walkway.

5.8 Insulation

Roof insulation shall be 50 mm thick fibreglass blanket with reinforced laminated aluminium
foil adhered to one face, extending at least 150 mm beyond one longitudinal edge. The
insulation shall be equivalent to BradfordTM 'AnticonTM' blanket with Thermofoil 750 facing.

6 Drawings

The Authorised Engineer or Representative will provide design drawings showing the extent,
levels, and locations of sheeted areas, including major openings, together with typical
requirements for flashings and details. The design drawings will include details of the
supporting purlins and girts.

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 Only drawings endorsed 'Issued for Construction' shall be used for fabrication.

7 Storage and Handling

7.1 Transportation

Dimensions of sheeting bundles shall comply with the relevant Statutory Regulations for
maximum dimensions of transport vehicles. The Contractor shall be responsible to obtain all
necessary permits and to provide any escorts required for transport of oversized loads.

7.2 Storage on Site

Sheeting bundles shall be off loaded and stored on site without causing any damage to the
material. Bundles shall be neatly stacked clear of the ground on substantial bearers in stacks
not more than one metre high. Stacks shall be securely covered with waterproof sheeting or
tarpaulins. If bundles become wet, the sheets shall be immediately separated and dried prior
to restacking.

Insulation materials shall be kept dry at all times.

7.3 Handling

Sheeting bundles may be craned on to roof frames only if suitable spreader bars and fabric
slings are used.

Care shall be taken to preserve the surface finish of sheets. Sheets shall not be slid or dragged
over any rough surface or over each other.

Workers walking on the roof shall wear soft soled shoes (without ribs which may collect small
stones) and shall walk only where recommended by the manufacturer, observing all safety
requirements.

8 Installation

8.1 General

Installation of all cladding materials shall be carried out by experienced workers in accordance
with the manufacturer's instructions to produce a completely weatherproof envelope to the
building. Installation shall suit the local conditions at the site for wind loading, rainfall, and
thermal expansion.

Installation methods and practices shall comply with the relevant Statutory legislation and
regulations for construction safety, and shall be subject to the Authorised Engineer or
Representative's approval.

All visible lines of fasteners and laps shall be true to line and level. Installation shall commence
from the leeward end of the building so that side laps are afforded maximum protection from
the prevailing weather. Sheets shall be fixed in single lengths wherever possible.

8.2 Roofing

Roof sheets shall be installed with crest fastenings as recommended by the manufacturer.

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 All crests shall be fastened to all purlins for each sheet.

Pans shall be turned up at the ridge, and down at the eaves end using purpose-built tools.

Side laps shall be fastened at mid points between purlins.

8.3 Safety Mesh

Safety mesh shall be installed under roof insulation and translucent sheeting in accordance
with local standards.

8.4 Wall Sheeting

Wall sheets shall be installed using valley fastening. All pans shall be fastened at each girt,
adjacent to the rib.

Side laps shall be fastened at each girt and at mid points.

End laps of steel sheeting to translucent shall be 200 mm minimum.

8.5 Penetrations

All holes in sheeting for structural members, pipes, vents, ducts, etc. shall be neatly formed.
Flashings and spigots shall be formed from Aluzinc coated steel sheet of minimum 0.6 mm
base metal thickness to ASTM A792 and securely fastened to sheeting and flashing plates.
The flashing shall be fully sealed and finished fully weatherproof.

8.6 Sealing

All end laps, side laps between wall sheeting and translucent sheeting, flashings to
penetrations and joints elsewhere as required shall be sealed using a flexible neutral-cure
sealant approved by the sheeting manufacturer and the Authorised Engineer or
Representative. The sealant shall be waterproof, ultraviolet resistant, sag-resistant, and
suitable to the thermal conditions applicable to the project. Mating surfaces shall be cleaned
and primed as recommended by the sealant manufacturer, and sealant shall be applied
continuously by gun.

8.7 Gutters and Downpipes

Gutters shall be supported on galvanised steel brackets at 1200 mm maximum spacing

between centres.

Box gutters shall be installed to a minimum fall of 1 in 200, and eaves gutters to 1 in 400.
Gutters shall include formed expansion joints located mid-way between downpipes. Gutter
length shall not exceed 18 metres. Outlets shall be fully sealed to downpipes, and overflows
shall be provided to end stops.

Lengths of downpipe shall be erected socket upwards and joints shall be fully sealed.
Downpipes shall be supported on galvanised steel brackets at 3.0 metres maximum spacing
between centres.

8.8 Insulation

Roof insulation blanket shall be installed over supporting mesh, foil side down, in continuous
lengths from ridge to eaves. Joints shall be continuously taped with heavy duty tape.

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8.9 Clean Up

All metallic particles and debris including blind rivet shanks, screws, nuts, cuttings, swarf, and
packaging material shall be swept from the roof and gutters as soon as practical, but not less
than daily.

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