Scope of work GTG12 hot Air leaks.

 Complete Isolations as per schedule

 Take PTW
 Remove side doors of Gas Turbine Compartment
 Loosen Wheel space thermocouples from the Wrap to extend.
 Remove bottom cover and erect Mechanical Jacks under neath the Turbine casing. (Need to cut
plate)
 Cut first stage nozzle eccentric pin welding. (Upper half) (if required)
 Open inspection doors of exhaust duct and exhaust plenum bottom.
 Remove FWD flexible seals from upper half.
 Remove all borescope plugs from the upper turbine casing.
 Remove all cooling and sealing Air lines including the line inside the exhaust duct
 Remove Bleed valve and piping’s
 Remove F&G lines and Electrical connections if found an obstruction.
 Take Casing Load on mechanical Jacks as per OEM recommendations.
 Remove four dowel pins from Turbine casing and insert guide pins.
 Remove horizontal bolts from both sides.
 Remove vertical bolts.
 Jack the casing using Jack bolts up to 110mm.
 Place proper metal or wood packing under the turbine Casing and release the jack bolts.
 Start cleaning vertical parting planes of the turbine casing and eliminate all high points.
 Final inspection
 After cleaning apply jointing paste on the vertical parting planes on both sides.
 Start lowering the Turbine casing until both top and bottom parting planes touch.
 Remove guide pins and jacking bolts.
 Assemble dowel pins
 Assemble all bolts and nuts in their positions
 Remove mechanical jacks
 Tighten all the bolts and nuts as per OEM chart.
 Assemble all borescope plugs and first stage nozzle eccentric pin
 Weld first stage Nozzle pin in its position and tighten the bolts if required
 Normalize the wheel space thermocouples.
 Assemble all cooling and sealing air lines with bleed valve in their positions.
 Assemble FWD flexible seal.
 Normalize F&G lines and Electrical connections if removed.
 assemble side doors of Gas Turbine Compartment
 Normalize Isolations
 Close PTW
 Start Turbine cooling.
Tools required

 Jacking bolts – qty 08 numbers

 Turbine Casing mechanical Jacks- 2 no’s
 Guide pins 4 no’s
 Allen key size ¾ 2 no’s
 1 ½ inch hammering wrench and socket
 1 ¼ inch hammering wrench and socket
 1 ¾ inch hammering wrench and socket
 General mechanical tools
 Sledge hammer 10 and 6 pounds 2 no’s each
 Measuring steel foot rule scales 1-meter 4no’s
 Gas cutting and heating set with extra cylinders.
 Hydraulic Torque multiplier with pump.