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Chiller R407C

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300 views15 pages

Chiller R407C

Copyright
© © All Rights Reserved
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SCROLL R407C, PACKAGED, with Tank PZWT3S-Philips-MX8000 DISCLAIMER: Process chiller assignment for the Philips MX8000 (Marconi Medical) application is based on available information at the time this document was generated. As with many industries, technical characteristics can change often. Please contact Legacy Chiller Systems for capacity and feature verifications prior to ordering or specifying this equipment. ‘© GET A PRICE QUOTE HIS CHILLER MODEL! ES LEGACY “CG CHILLER HIELER Legacy Chiller Systems, Inc. www-legacychillers.com 877-988-5464 Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank Nomenclature - Ordering information ss FULLER Example’ P P = Packaged IE = Indoor Evaporator Outdoor Condenser 2 Scroll Compressor SemisHermetic Compressor Air-cooled Condenser Water-cooled Condenser T T = Integrated Stainless Steel Tank LEGACY raged ry fk HILLER W = Nowe Tehrigy 3 Nominal Capacity Tons VEMB ISS Ex.: 5 x 12,000 BTUH = = => ON 8,000 BTUH, etc. s S = Single Compressor D = Dual Compressor E Electrical Requirement: E = 208/230-1-60 208/230-3-60, G = 460-1-60 ¢ y H = 460-3-60, 575-3-60 c us 220-1-50 K = 200/208-3-50 L = 380-3-50 5 Refrigerant: 4 = R134A 5 =R407C 6 = RA04A, * Special order refrigerant class Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank Microprocessor features ‘Bright, hi-res, touch screen with built in webserver and many other features Standard Features ‘+ Ultra bright 5.7” Color LCD Touch Screen with auto screen saver ‘+ 1 Control Screens with built-in help featur ‘+ Real-time Pressure and Temperature readings + Real Time SuperHeat, Subcooling, Chiller Supply and Chiller Return temperature graphical trending ‘+ Automatic COMPRESSOR Lag/Lead with FIVE operational modes ‘+ Automatic SYSTEM PUMP Lag/Lead with FIVE operational modes. ‘+ Control up to two system pumps ‘+ Manual and auto system pump control from HMI home screen ‘+ Factory configured for All Legacy available chiller option. + Control operates to a +/- 1°F accuracy Powered from the chiller 24 volt control circuit. No high voltage interference. + Operates and displays in °F + Controls cooling on inlet or outlet temperature «Monitors and logs compressor/pump run hours ‘+ USB update slot for IN-PLACE HMI and PLC software updates available from egacychillers.com website. © CE, UL Listed ‘+ Built in Web Server via HMI + SD slot for optional data storage on HMI ‘+ Highly accurate and fast performance + Embedded Ethernet Port ters, is the only provess chiller supp ith. labor allowances. AS HE "00006 ° Inductrial grade PLC with Expandable 1/0 Preprogramed remote start/stop set up for customers dry contact connection. Modbus TCP, RTU and ASCII for integration with ‘most Bullding Automation Systems (BAS) Optivtial BacNet arid LONWORKS «wn protocols via third party bridge hardware Expandable I/O, ideal for custom (OEM) chiller projects 1/0 status indicators on Pentra and I/O modules. Optional service alerts. Get an email or phone call about potential maintenance or service issues. Using native networking capabilities of PENTRA multiple remote HMI connected to chiller can be accomplished. Using EWON (optional), a secure VPN connection is now possible for remote Intranct or Internet operation of chiller via IE, Firetox or Chrome browsers. Pentra PLC outputs control IDEC’s RVH pilot relays rated to 6 amps. The RVIH relays are plugin and 100% field replaceable. Pentra PLC/IIMI have been load stress tested to an, ambient temperature range of ~10F to 170F HMI provides onboard help with troubleshooting tips. Using QR codes (shown) on screen, users can access detailed troubleshooting tips and videos via Legacy’s dedicated web server. COMING soon via CWON (optional) Legacy will provide a subscription hased Mission Critical ‘monitoring service. vation thal offers @ FIVE YEAR limite SK Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank CT ee Rea aR UC acc iceicr SEES Legacy Chiller Model: PZWT3S Industrial grade process chiller 1 to 10 tons Series ‘Standard Options ETL listed IDEC Pentra PLC control System with 5.7 inch ultra bright touch screen. Copeland Scroll compressor(s) STAINLESS STEEL brazed plate evaporator with insulation, and secured in a steel bracket STAINLESS STEEL storage tank with 1/2" insulation Fused STAINLESS STEEL re-circulation pump for tank operation with ball valve and cleanable strainer ‘Compressor and hot gas valve time delays 24V control transformer Suction accumulator Water flow switch, Pump differential sensor Hot gas by-pass capacity control Return fluid sensing thermostat Liquid line drier, sight glass, solenoid, TEV MICRO - High-pressure refrigerant control MICRO- Low-pressure refrigerant control with time MICRO - inlet and outlet realtime readouts. ‘Compressor motor contactor Hard start kit (single phase units only) Painted galvanized steel sheet metal cabinet (30 tons and larger systems are GALVANIZED) 5 in insulation on all water and refrigerant lines Micro - Processor On - Off switch for control circuit operation Micro - Processor automatic compressor lead lag on dual circuit units [Tank pressure relief valve, vent and drain connections Full refrigerant charge from factory (407C) Standard ‘Computerized factory run testing under load conditions Basic Technical Support Standard LTL crating - Pallet, Foam vertical corners with platic wrap. Optional Enhanced Packaging is available for most models. EIGHTEEN MONTH Extended Limited Warranty Program ODUCT FACTS 15% components used to manufacture Legacy Chillers are NON OEM reducing mal over lifecycle. Say, * Sah Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank Chiller Build - Option Inclusions for this order AS V/ [Factory offered options for this chiller model - Check mark Indicates Inclusion of this item [Auto city water changeover panel - Please see (i) for sizing information [Auto city water changeover panel with filter - Please see (i) for sizing information Frank Low level auto city water make up [Tank low level indicator with dry contacts Deduct - Plastic storage tank section (Deduct available on select chillers with internal tank systems) Process drop assemblies, one inch copper, wall mounted and ready to install 115 volt service outlet, rain-tight (Requires external ckt) BACnet Gateway and Router, BB2-7030, IP to MS/TP, factory installed [Compressor fusing (230V) [Compressor fusing (460V) Electrical system upgrade (575V 3ph 60HZ) EWON - VPN access anywhere - Click (?) for more information Fused disconnect (230V) Fused disconnect (460V) MOXA Five Port Unmanaged Network Switch - Factory Installed Remote Chiller Controller Touchscreen - Shipped Loose (Voltage - phase monitor with touchscreen HMI indicator. Process water flow meter (20-100 gpm) Process water flow meter (2-20 gpm) Process water flow meter (45-160 gpm) Process water pressure gauge set in-out [Add-on package for Glycol applications Evaporator heat tape freeze protection thermostatically controlled [casters (Factory mounted) for easy chiller re-location [Condenser water regulating valve - Shipped Loose Enhanced LTL Crating - Pallet, hard wood slats enclosure and plastic wrap [Special evaporator, interconnecting piping and components for de-ionized and reverse osmosis water systems. ** Call Factory For Availability and Pricing ** Tank sight glass Dual (Lag/lead) system pumps with automatic changeover PLC controlled Low flow bypass valve (System pump required) Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank Chiller Build - Option Inclusions for this order AS [Pump suction side isolation valves (For two pumps max) [System Pump Option - .75 horse power - Standard On/Off control [System Pump Option - .75 horse power - VFD pump control adder controlled by PLC. [System Pump Option - 1.0 horse power - Standard On/Off control [System Pump Option - 1.0 horse power - VFD pump control adder controlled by PLC. [system Pump Option - 1.5 horse power - Standard On/Off control [system Pump Option - 1.5 horse power - VFD pump control adder controlled by PLC. [Extended factory compressor warranty FIVE YEARS total from ship date [Basic Technical Support EIGHTEEN MONTH Extended Limited Warranty Program| Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank PYM roti t eae SEAS — CESS PEL r_—S [I =o fone me | Pe ae ———} on to | | secon: ome ‘BASE RAL LAYOUT. “ La wate we 4 (za) La foe —_ a we ae Note 1: Weight information does not include fluid, Weight does NOT include skid/erating and may vary as much as 15% depending on selected options. Note 2: Electrical knockouts from outside of cabinet are feld installed. Knockouts punches {.75" dia) have been provided along, tone side of the chillers electrical box on single stage units and both side of electrical box on dual stage units. Note 3: Some projects require location customizations of plumbing locations. Should such modifications be needed, Legacy factory will do its very best to accommodate, Please contact your Legacy sales engineer for such requests and lead times. Note 4: Da to the number of options offered on this product, sound data is not available at this time, Should a project require such data the factory can provide basic non certified sound data upon request. > Pe WWW.LEGACYCHILLERS.COM | 877-988-5464. stems, provides the. shortest lead times in the process chiller market. On. oyide~shipments in about nelighe ye, ‘time of our competitors... Rae ee dah PR kl a Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank AS Cooling Performance Data ae ery 42.0 333, 285 145, ssoxas 44.0 347 204 a5. 3S 45.0 355 284 154 50.0 402 279 aa. Comprartor Model: 2S29KAE (Si Suction Temperature ‘Cond. Temp. 33 35 36 40 105 33360, 41640 42360 48240 49000 47000 48000 45000 49000 42000 4100 37000 36000 35000 Important information: Capacity information above is based on 407C refrigerant. Data can vary greatly using other refrigerants. Compressor ratings may change without notice. Customers working with allerate refrigerants or critical applications that require certified performance data, should contact their Legacy Sales Engineer. To estimate capacity at specific WATER temp, add 10F to the suction values. feos soon fare ‘on most bed ge ‘ ES Eee Z Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank (ey tenar] [Model WCS7 1M Sze amano) 1x16) peer Sueccrs ODP A TEFC Nous ordering seas wey {PPM 250 Core (ara) CNOZST RON ‘econo dl nur pa Noto OD & TEFC ‘ole, NEES | Ae Lee hoEE 2 me ia sob rah ier. std F vf - d o | % |e = © 1 | s%6 X e | m [m af. 1 a [| 2 [es a NOTE: Athough roe recommended the pump ay passa i sphere NOTA Siben rose econ, ‘O7A DINANAC HERD(CARKA NAMIC TOTAL p Strona priate ie” if af Standard pump for this tmodel indicated above ad d E H a st SE Allother pumps shown ° 3 7 ie : __ | HodST METRE iw Ramat) WER TE [nga acon ODPRTERC Wc] [Saang]| fond EET ]Ren 3500 Curve (Cure) CNO235RO2 Selexiones dling pate Motors ode | HP Rating |p. aoa nos, -teer gs) uur ter Lites, rete | SE ieee ein opal Sh ae + | % [ae 5 of E 1 [4 8] rg v [im [a & 100) z» «| 2 [* B | od gata ° | 3 [am 2 | a A a | al Zz | @| 4 5 [5% Bilis 5 db «| os of x | os le NOTE Attouth nck recomended te pup wl ‘ay passa Me spre 0 7 1) TS) USGM © NOTA:SIBenrose ‘reomends bombs puede ° > 10 B 0 Ea pasrura st de 30 7 cammarr cornc0001¢ PRODUCT FACTS | www.tecacychitters.com | 877-988-5464 | Page 9 Legacy ‘Chiller Systems, offers both on/ott, (standard) and VFD controlled pumps tully integrated>with out. Chiller PL control system. 3 Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank AS LTrere Wome) el Lelie iy PART 1 - GENERAL 1.1 SUMMARY Section includes design, performance criteria, refrigerants, controls, and installation requirements for Air-cooled chillers for process cooling applications. 1.2 REFERENCES Comply with the following codes and standards: AHR! 550/590 NEC, ANSVASHRAE 15, ASME Section Vill, ETL Listed, ANSI UL 1995, CSA C22.2 No. 236. 1.3 SUBMITTALS ‘Submittals shall include the following: ‘A, Product dimensions, dry weights and plumbing connection information, B, Summaries of electrical and water utility requirements during operation, €. Control system diagram showing points for field interface and connection to external BMS systems. 1.4 QUALITY ASSURANCE ‘A, Regulatory Requirements: Comply with the standards in Section 1.2, B. Prior to shipment, product will be run tested under load confirming that all features of the products are fully ‘operational and performing to factory specifications. Performance data shall be provided in electronic format and shipped with the product. 1.5 DELIVERY AND HANDLING ‘A. Product shall be delivered to the job site completely assembled with full factory refrigerant charge. B. Comply with the manufacturer's instructions for transporting and rigging, 1.6 WARRANTY and MAINTENANCE ‘A. The chiller manufacturer's limited warranty shall be for a period of eighteen months from date of shipment. For more information please consult the latest product [OM document, B, Maintenance of the product shall be the responsibility of the owner, PART 2 - PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS: Legacy Chill r Systems, Inc. 2.2 PRODUCT DESCRIPTION ‘A. Provide and install as shown on the plans a factory assembled Air-cooled packaged chiller. B. Each unit shall include single, dual, triple or quad refrigerant compressor configuration depending on de: requirements. Standard On/Off or Digital Scroll compressors shall be used depending on design requirements. Chillers shall operate with R407C refrigerant for medium temp and R404A for low temp process chiller operations. The evaporator, condenser, and expansion valve shall be configured to operate as one refrigerant circuit 9 2.3 DESIGN REQUIREMENTS Chiller shall be equipped for single-point power connection, Plumbing Fluid System(s): Only Type L grade copper or schedule 80 PVC (on special order systems) shall be used to interconnect the chillers various fluid systems, . Plumbing Refrigeration System(s): Only Type L grade copper shall be used to interconnect the chillers various refrigeration systems, D. Plumbing assembly: For all copper plumbing joints, silfoss with a minimum silver content of 15% shall only be used. For PVC plumbing joints, primer shall be used. Grade of PVC cement shall be equal to Weld-on brand "705" grade of equal. . Plumbing bends: In both fluid and refrigeration systems (when copper tubing is used), majority of piping bends shall be machine bent. Use of interconnecting fittings shall be kept to a minimum reducing the potential for braze p> elwork securily?. Leary offers an-oplional cloud based. VPN server pr four chillers PLC control system. Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank AS LTrere Wome) el Lelie iy joint leaks. 2.4 CHILLER COMPONENTS A. Sheet metal cabinet: Based metal shall consist if galvanized steel with a minimum thickness of 22g B. Paint: On applicable models, protective coating (Paint) shall be electro (powder) coated. Protective coating shall be applied to metal POST PRODUCTION to allow for maximum long term protection of cabinetry. ‘Compressor(s) Brand: Shall be Copeland Brand Scroll, Copeland Digital Scroll or Copeland Discus type. Refrigerant Evaporator : Evaporator shall be manufactured by Alfa Laval or Gea or approve equal. Evaporators shall be designed, constructed, tested and stamped according to the requirements of the ASME Code, Section Vill E. Refrigerant Condenser (Air or Water cooled): Shall be designed, constructed, tested and stamped according to the requirements of the ASME Code, Section Vill. F, Suction line accumulator: Chillers refrigeration system shall be equipped with a suction line accumulator to prevent compressor damage in the event of a thermal expansion valve failure increasing the potential life of the ‘compressor. Liquid Line Solenoid: Chillers refrigeration system shall be equipped with a liquid line solenoid, Solenoid valve shall be closed during compressors off cycle preventing migration of liquid refrigerant, and potential evaporator flooding that can reduce the chiller's compressor life cycle. Refrigerant sight glass: Chiller's refrigeration system shall be equipped with a sight class (with moisture indicator) to be used for technical diagnostics during initial commissioning and on-going maintenance operations. |. Refrigerant filter drier: Chiller's refrigeration system shall be equipped with a liquid line filter dryer to maintain the lowest moisture levels as possible during on-going maintenance operations. J. Non OEM components: No more than 5% of the chiller's internal components shall be Original Equipment Manufacture (OEM) components. At least 95% of the total number of components used shall be available at local HVACR supply wholesalers reducing users lifetime cost of ownership. K. Scroll compressor with crankcase heater: On applicable compressors, Scroll shall be equipped with an electric crank case heater. Heater shall be wired to only operate in the compressors OFF cycle. L. Water flow switch: A factory installed digital contact flow sensor shall be used, Materials in contact with process fluid shall be stainless steel or a durable plastic compound, M. Hot gas by-pass capacity control: Each refrigeration circuit shall be equipped with one 24 vac controlled hot gas bypass solenoid and one hot gas bypass solenoid regulator valve. The regulator valve shall be set up and tested by the factory to open at approximately 33°F suction temperature. Note: Systems requit set-point lower than 45°F will require field calibration, See Legacy KB for more informs provide a hot gas deployment delay of 90 seconds standard. Chiller PLC shall also provide the ability to adjust hot gas deployment time delay as needed. N. 24V control transformer: An industrial grade control transformer shall be factory installed. ©. Direct drive condenser fan motor: On ait-cooled process chiller models, an industrial grade bracket mounted condenser fan motor shall be used. Fan motor shall have sealed bearings requiring limited maintenance. P. Rust resistant, high CFM, aluminum condenser fan blade: On air-cooled process chiller models, an industrial grade aluminum condenser fan blade shall be used. Q. Condenser(s): Air-cooled SCROLL compressor condenser models shall use all copper tubing aluminum fins condenser(s) with a minimum of 14 fins per inch. Water-Cooled SCROLL compressor condenser models shall use tube in tube. ‘Compressor motor contactor: Only industrial grade compressor contactors shall be used. Condenser motor and control circuit fusing: On air-cooled process chiller models condenser fan motors shall be independently fused, T. Insulation on all water and refrigerant lines: All internal water, refrigeration suction lines and tanks (on tank model chillers) shall be insulated with a minimum of 1/2" insulation. Insulation shall be properly installed and fitted as to no allow air space between the pipe and insulation to prevent condensate buildup. U. Chiller Controls: This chiller control system shall provide the following features: 1, Ultra bright 5.7" Color LCD O1 Touch Screen with auto screen saver 2. Simple navigation. 3. Real-time Pressure and Temperature readings 4, Automatic COMPRESSOR Lag/Lead with the al po ° x ity to program modified lag/lead operations nelwork securily? Legacy offers ‘an-oplional cloud based VPN server a ir chillers PLC control system. : Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank AS LTrere Wome) el Lelie iy 5, Automatic SYSTEM PUMP Lag/Lead with the al 6, Manual and auto system pump control 7. Control operates to a +/-1°F accuracy 8. Operates and displays in *F or °C 9, Controls cooling on inlet or outlet temperature 10. Monitors and logs compressor/pump run hours 11. USB update slot for IN-PLACE HMI and PLC software updates. Manufacturer shall NOT charge for software updates and shall make such updates available for download. 12. Only CE, UL Listed control components shall be used. 13. HMI shall provide built in web server features standard. 14. HMI shall offer an SD slot for additional operational data storage and data logging. 15, All operational activity and alarm occurrences shall be downloadable from SD card in .CSV format. 16, Only removable control relays shall be used, PLC shall NOT contain hard soldered relays that will require replacement of the PLC should a relay fail. 17, Modbus TCP, RTU and ASCII for integration with most Building Automation Systems (BAS) 18, Preconfigured (Optional) BacNet and LONWORKS communication gateways shall be offered for integration of the most popular building automation systems. 19, Modbus 1/0 table shall be available for download from manufactures website. 20. PLC YO shall be both modular and expandable. 21. PLC shall have the optional feature to generate text or email alerts for potential maintenance or service issues. 2. PLC shall be capable of trouble free field operation from -10°F to 120°F. 23. Touch screen shall provide basic onboard help with troubleshooting tips. ty to program modified lagylead operations 2.5 SPECIAL QUALIFICATIONS ‘A. Weights are based on models with standard features only. Weights will increase with each added option. Consult factory, B, The calculations for the MCA and MOP are based on requirements of NFPA 70, the National Electrical Code (NEC) and CSA C22.1, the Canadian Electrical Code (CEC). The MCA is the minimum wire size needed to guarantee that the wiring will not overheat under any operating conditions, The MOP is the maximum allowable circuit breaker size that will properly disconnect power to the equipment under any anticipated fault condition, C. Low ambient, or lower leaving water temperatures, can require the recirculation of glycol solutions or other fluid blends. These solutions can effect unit capacities. Please consult the factory on these or other special applications for proper sizing. 2.6 OPTIONAL FEATURES - Please "Optional Features" section of t document for to select. PART 3 - EXECUTION 3.1 INSTALLATION A. Process chillers must be installed by a qualified and licensed installer familiar with such installation work. Installer should follow all local codes and refer to the 1OM Booklet provided with all Legacy equipment. 3.2 START-UP. ‘A, Process chillers must be started-up by a licensed service provider familiar with such work, Technician should follow all local codes and refer to the IOM Booklet provided with all Legacy equipment. Note: Legacy Chiller Systems offers a fee based start-up service available upon request. Please contact 877-988-5464 for more information. For detailed information on Installation, Operation and Maintenance (10M) of this product, please WWW.LEGACYCHILLERS.COM | 877-988-5464. It network securily? Legacy offers an oplioral cloud based VPN server a i chillers PLC control system. Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank AS LTrere Wome) el Lelie iy download and review the latest version of Legacy's IOM booklet from our Knowledgebase at www.Legacychillers.com. WWW.LEGACYCHILLERS.COM work securily? Legacy offer ir chillers PLC cont ya Model - PZWT3S-Philips-MX8000 R407C - Packaged, Scroll, Water-cooled, Single Stage, with Tank GLYCOL FACTOR TABLES SSI sS HILLER Dimensional Specifications, Features and Options FREEING POINTIN'E a 5 3 5 = 30 (CAPACITY FACTOR MULTPUER™ oa | oss | oa72 | caso | o9s0 | ooze | oa7e PRESSURE DROP MULTIPLIER aoe_[ toe | aa [| 12 [| 126 [| 107 | 279 Goon PERCENT ETHYLENE ence eroene rox] asx ] 20% [ose | 20x | asm | aon * At standard ARI 590 conditions: 54°F entering fluid temperature, 44°F leaving fluid temperature, 95°F ‘ambient temperature, 0.0005 fouling. IMPORTANT NOTE 1, This data pages has been added to this documentation package for reference only and does not constitute inclusion of these items for this order. Please reference the preceding pages for items that will be included with this order, If you order requires glycol to be shipped with this order it must appear as an included item on the preceding pages. 2. Should this order require glycol concentratfons higher than 20% by volume, the “Add-on package for wiycol applications.” option should be selected as an option and also appear in the proceeding pages. rt? Legacy. otters one ot us LEGACY HILLER YSTEMS @.

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