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93 Production 21 Resources Resources
93 Production 21 Resources Resources
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Objectives
Please note that a prerequisite for this topic is familiarity with the topic Production Concept.
Business Scenario - Manage and Plan Resources
In this example, we look at the company OC WoodTrend, which produces custom wooden doors and
windows based on customer specifications.
To manufacture these products, OC WoodTrend has defined their employees and machinery as
resources in the system. Now they can manage their availability and capacity for the production
process.
Resource Concept (1/2)
The resource is defined as master data in the system. There are three types of resources:
▪ Machine type – This is a resource that can be linked to one or more fixed assets, taken from the
fixed assets master data list.
▪ Labor type - This is a resource that can be linked to one or more employees, taken from the
employees master data list.
▪ Other type– Any other resource that is not a machine or labor.
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Resource Concept (2/2)
Much like items, resources can be used in bill of materials and marketing documents.
When a bill of materials is produced, a machine resource is often needed in a production process and
an employee resource may be needed as well, for example, to operate this machine.
Much like items, resources can be ordered/purchased/sold or have other action performed in marketing
documents. To do this, we first need to connect a non-inventory item to the resource. This item, which
represents a resource, is then used in a marketing document.
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Main Resource Master Data Elements Covered in this Training
▪ Resource types
calculation
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Resource Types
▪ Machine
▪ The Fixed Assets tab is activated
▪ One or more fixed assets can be linked to
the resource
▪ Labor
▪ The Employees tab is activated
▪ One or more employees can be linked to
the resource
▪ Other
▪ No additional tabs are activated
Let us start with the resource type. You can select the relevant resource type (Machine/ Labor/ Other)
in the Resource Type field, in the header of the Resource Master Data window.
▪ When you select Machine as the resource type, the Fixed Assets tab is activated in the master
data record. One or more fixed assets can be selected for a machine.
▪ When you select Labor as the resource type, the Employees tab is activated (instead of the
Fixed Assets tab) and you can associate employees with this resource.
▪ The Other type is used for resources that are not fixed assets or employees.
Note that to work with fixed assets and see the Fixed Assets tab, you first need to activate this feature
on the Company Details window in the Administration System initialization menu path.
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Resource Groups
Administration > Setup >
Resources > Resource Groups
▪ Resource groups are used to group together machines or employees that have similar types of costs.
▪ When choosing a resource group, the list of resource std. cost is updated.
This list is defaulted from the Resource Groups - Setup window.
Each resource type can have many resource groups. The resource groups are used to group together
machines, employees or other resources that have similar types of costs.
Resource groups are defined on the Resource Groups - Setup window. Here, you can define up to 10
user-defined cost components for each group. Each cost component can be given a meaningful name
for a cost related to the resource.
The amount entered in the Default Std. Cost column sets the ratio of expense amount of each cost
component in a journal entry made for the resource.
In the image on the right, we can see a Crafting Machine group definition. This group has the
resource type Machine. Three resource std. cost components were defined for this group:
Amortization, Maintenance, , and Overhead.
The list of default std. cost in the resource master data is taken from the resource group definition.
These costs can be changed manually for each resource master data.
In our business example, OC WoodTrends has five lathe machines that they use in production. Since
they have similar types of costs, they have been grouped together in the Crafting Machine resource
group.
It is possible to define a different G/L account for each resource std. cost, which will be used in the
production journal entry.
For more information about production cost, G/L account determination for production and production
std. cost, see the next course topics.
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Resource Unit of Measure and Run Time
The capacity of a resource is measured in the resource units of measure. This unit of measure have
time-type units, such as hours or minutes, as well as any other type of unit, such as a cycle, turn, and
so on. This resource unit is used during planning and consumption of the capacity in bills of materials
and production orders, including all related transactions, such as the Issue for Production.
To translate the resource consumption time in the production process, we need to define the specific
time period the unit of measure text represents. The Time per Resource Units field (15 minutes)
represents the time needed for the Res. Units per Time Period (1 unit)to be consumed in production.
The run time or consumption time of a single unit of resource is equal to the Time per Resource Units
divided by the Resource Units per Time Period.
Learn more about planning and consuming resource capacity in the Resource Capacity course topic.
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Example of Runtime Calculation
▪ The Lathe resource usually runs in 15 minute cycles.
▪ The Resource Unit of Measure is Cycle
▪ To define the run time of this resource in a Production Order,
we need to convert the unit Cycle into a unit of time. Here are two options to do that:
▪ First option:
• Time per Resource Units = 0:15:00 (minutes)
• Resource Units per Time Period = 1 (1 cycle in 15 minutes)
▪ Second option:
• Time per Resource Units = 1:00:00 (hour)
• Resource Units per Time Period = 4 (4 cyclesin 1 hour)
▪ Result
In a bill of materials, we defined that 3 cycles are needed to produce 1 final product.
Therefore, the resource run time for producing one final product is 45 minutes
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Let us examine this scenario: The machine resource usually runs in 15 minute cycles. The unit of
measure text for this resource is Cycle. The capacity of the resource is measured in Cycles and the
quantities in the bill of materials are also in Cycles.
At OC WoodTrend, in the bill of materials of a wooden door, they need 3 Cycles of the lathe machine
to produce 1 door .
To define the run time of the machine in a specific production order, we need to convert Cycle units of
measure into time. The formula of the conversion between the resource unit of measure text (Cycle)
and time is as follows:
• When the Time per Resource Units is 15 minutes, the Resource Units per Time Period equals 1
cycle.
• When the Time per Resource Units is 1 hour, the Resource Units per Time Period equals 4
cycles.
This setting allows us to calculate the run time of the specific resource needed to produce the required
quantity of the final product. In our case, 3 cycles of the machine are needed to produce 1 door. The
resource run time calculation is: bill of material quantity X (Time per Resource Units / Resource Units
per Time Period). In our example, it is 45 minutes.
Now that OC WoodTrend knows how to define the run time of the resources, they can plan and
manage the capacity of these resources. The way to define and manage resource capacity is
described in the course topic Resource Capacity.
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Production Order Run Time
Total production order run time = Maximum value of run times of the resources in the production order.
Because different types of resources (machine/labor/other) can be included in one production order,
simplified calculation of the total production order run time is applied. The total run time of a production
order is the maximum value of the production time of the resources in the production order.
This image is taken from a production order that contains two resources: a lathe machine and a
machine operator.
To produce this bill of materials, three cycles of the lathe machine are needed. Since each cycle equals
15 minutes, three cycles are equal to 45 minutes. In addition, a half an hour(30 minutes) is needed
from the operator.
The total run time of the production order equals the maximum resource production time, which is 45
minutes.
Note that this scenario is for a non-routing production order. To learn more about production orders
with routing, refer to the course Production Process.
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Summary
▪ Here are some key points to take away from this session.
▪ There are three types of resources: Labor, Machine, and Other.
▪ The Machine resource type can be linked to a fixed asset in the system.
▪ The Labor resource type can be linked to an employee in the system.
▪ Resources can be connected to items and thus can be represented in marketing documents.
▪ Each resource can have up to 10 std. cost components. The default cost can be defined in the
resource group.
▪ Run time parameters should be defined in the Resources Master Data, to plan capacity for the
resource.
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