Get No. 354/355 & 364, At Post Takve Budruk, Taluka - Maval, District - Pune - 412 106.@ Type Test of Aircell (Flexible Separator) A) T= Routine Test : Spocification T0s = . eis Nitrile Rubber Neoprene Rubber | _Hypalon Rubber 7 | farinessshorsTa isaa00 Para} SSA ShorwA 6095) 4 RAD z 2 18.3400 ar) 332004 35+ 004 = 3 153400 (Pat 128 Noamin 1S Mpa mn : | Fiongaton ata baa i: 3400 (Pat) 250%. rn 250%, in. P s ual Bleck Black ive Greer For Coated Fabric See] ‘TestMethod [Specification [SrNo| Tost ‘Test Method | Specification 7 Wyion6, Plain weaveot | 4 | Woightofbasie | 1S:17%6 (Panty | 200g, min Suitable constcton fabric = % ~ 5] Coiear ‘ual Taio Ove Green SENS mm Ol side Black 125 z0.tmm —[ 6] Tearsvongh along | 157016 (Paray | 200 Nin) 3 | Mass of costed abe |_| were wer 3) Ose coating | 1S:7016 (Patt) | assign min Breaking svengey IRNISO a wr AY le ‘sqrt min ong warp &wett_| 1S:7016 Par) cater coatng como Erongaton at break TIOGA aooroa Hog long warp & weft Jchamber for hours| Shall pass ‘bent to 180° on 3 mm dia manda B)Ti= Sr. crésk weit Specification No. ro Nitrile Rubber Neoprene Rubber 7] Resistance teat Agang i Arar TOO" or 166 re 18:30(Part) Change in Harcness | TSSaO0 Para OR a [ges Patty Ta me - 2) Change Hs sonipen) =a0% ma argreesion Sot at ISHOHPanTOy TO'C for 24-26 (Large type test 20% max 25% max - seacinen) 7 BS Seen 45 NI2.50m width of the strip (min) = [or ampla Rapti coe oe sha nt rack or bone be Snmaia mandre ‘Rdkesion'6& corseon o | matiac X37 BS O05 | Thare sal bo wo coesion or iting ote metal. Compound : mot a eC frfehre | vag eaten doe |stlnatadereto heal stow ry sin fil exocton | Palyner Meiticaton $2008 ‘Acronie uted Sate ‘lerosuphonatod paleth Rubber(N8R)_ Fohattiorsaene Rabe Rubber(CSM/Hypaon)| SEND ‘Test Method | Specification — [SrNo] ‘Test | Test Method _| Specification ‘Only For Nitrile Rubber ‘nly For Hypalon Rubber 7 —[ srg Transformer ol to 1S:335 at 100°C for 165 hrs SHAOOIPaNE] | 8 | Wardnoss, Shore" AT 1S3400(Pana)_[ E525 ShORTA a) change ies) fa rae = gravy {S300(Pens) | 162008 iz 10% max 10 |Tensi as TS:3400(Partt) | 8 Mpa min. ¢] Change in Hardness ee ESIRHO max [11 jongation af break, 1S:3400(Partt) 250% min. itt) | 8 max Tees} | "159 ma Only For Coated Rubber Sena] ‘Test Method | Specification [5rNo] Test ‘Test Method | Specification rm IS:TOI6(Paro) No locking —| 17 | pasistance to pamage | 'S:7016(Pana) | shall winstand ath Se Sewet—| 7 [Rosita ebamage [SIE | censan on 46] Measurement of out] — Wj mathod Tal pass ie TT np isonm | dane ‘Growin (WARPAWEFT) 78 T Low Temp. Bend Test J 187016 Par emp, Bed Test | «ple kept in cold C) T2 = Once ina 5 Yes [Sr.No. Test Method ‘Specification [Sr.No] Test [Test Method ‘Specification aly Fors Rubber Dayar rypston abbar 7 gm apa BS eee imeem | ° | Spt bom a PAEC ES caeminton] sessanpatzo) | Sat reteovece ihe ‘Ageing n Trantormnor ol to ESISAT TOO" tor 30 days Gnly For Goated Fabric 2)| ERO max a | Arpemesiny “ASTM 1554] SHO TonT on 15.3400 Pato) | +12% max aie en. SHg ax =| Buna senor STO TPaABY | 7 Mpa (in) {fo change specticalions inthis catalogue without prior noice, ‘Note We continuously review specications and where appropiate, introduce modifications. We, therefore, reserve the right 0°. ——_@ DESCRIPTION & WORKING AnAircellis a sealed envelop made out of highly resistant polyamide fabric coated with synthetic elastomers. The Aircell hangs in ‘conservator. Itis held in position by connecting flange and two straps on elther side. Please see illustrative figures. ‘When oll level in conservator increases, Aircell gets deflated there by expelling air out and when oll evel drops, Aircellinflats and allows air to come in. Thus Aircell breathes Without allowing outside air to get in contact with transformer oil. There are many advantages due to introduction of Aircell in conservator. They are listed on Page - 1. @ PACKING @ MATERIAL CROSS SECTION Each Aircell is suitably packed in corrugated paper box. Sine exposep To OIL Iii Gea @ CYLINDRICAL CONSERVATOR Se Russe APPLICATION SMA NEOPRENE AND. ‘@ rE conNECTIONTO SIDE EXPOSED To AIR a a SRATHER @yenr earceu @cowecTING ‘Ostrae =| @ STRAP econsenuron orien OMON A E @ Note : only item No. 12, 4 & 3 supplied by us. mm 0 F MBLY RANGE RES EMBL @ CONNECTING FLANGE = rot | y Be ___}} SEPARATOR J The flange is fitted to the vulcunised insert. This insert is fully embeded by vulcunsing into the separator material thus ensuring that the unit is fully sealed. . @ DIMENSIONS Al dimensions are in mm) 1 G = 7 SONSERVATOR i | b AIRCELL SS SIDE VIWS AS ASSEMBLED TOP VIWS UNINFLATED X = Length of Flat Aircell side Length of Conservator. Y = Width of Flat Aircel Inside Diameter of Conservator. G = Distance between Straps. @ HOW TO ORDER 3.142xD Your requirement can be specified by Formula: Y= —-5~—+ 40 mm, X=L-D+¥,G=X-¥- 200 1. Giving dimensions of conservator L & D or by Example : For Conservator of 700 dia x 2000 long 2. Giving dimensions X, Y, G (See Formula) Values will be X = 2440, ¥ = 1140, G 100_ Se SSS...» @ FAULTS & REMEDIES The Aircell is manufactured considering all aspects of transformer application. In normal course of use, handling, storing, fitting, the Aircell will give goods service. However incase of mishandling or accident the fabric can get ruptured or the joint may open, leading to leakage of air in conservator. For minor repairs a kit with working instructions is provided along with each Aircell. For major damage the Aircell will have to be returned to the factory. Please note that it will not be possible to depute our representative to site to asses / inspect the damage /fault. @ Flexible Separator ( AIRCELL) Dimension : The dimensions of the flexible separator are determined according to the size of the conservators. Here are the separators which are resently manufactured for cylindrical conservators with flat ends as below. Other sizes can be as per requirements. Type Conservator Dimensions Aircell Dimensions (mm) No. tes) | Diameter | Length | volume | wich | Length | Fixing Strap Distance Ratersoee ee) PXiom | tom | ztetes) | (6) a oe 1 | stp 500- 500 soo | 2710 | 532 3035 2010 2| ste s00- 600| 500 oo | 1970 | 587 | 982 | 2352 1170 3 | stp 750- 600] 750 oo | 2850 | 80s | 982 | 3232 2050 4 | stp 750- 700! 750 7oo | 2180 | 39 | 1140 | 2620 1280 5 | sTP 1000- 700] 1000 7oo | 2830 | 1089 | 1140 | 3270 1930 6 | stp 1000- 800] 1000 soo | 2260 | 1136 | 1297 | 2757 1260 7 | sTP 1500- 800} 1500 oo | 3250 | 1634 | 1207 | a7a7 2250 8 | stp 1500- 900] 1500 goo | 2660 | 1692 | 1454 | 3214 4560 9 | stP 2000- 900] 2000 goo | 3440 | 2188 | 1454 | 3004 2340 10 | stp 2000-1000] 2000 | 1000 | 2880 | 2262 | 1611 | 3401 1680 +1 | stp 2500-1000} 2500 | 1000 | 3520 | 2765 | 1611 | 4131 2320 12 | stp 2500-1100] 2500 | 1100 | 3000 | 2e51 | 1768 | 3668 1700 13 | stp 3000-1000] 3000 | 1000 | 3800 | 2985 | 1611 | 4411 2600 14 | stp 3000-1100] 3000 | 1100 | 3520 | 3045 | 1768 | 4108 2220 15 | stp 3000-1200] 3000 | 1200 | 3050 | 3449 | 1925 | 3775 1650 18 | stp 3000-1300| 3000 | 1300 | 2512 | asa | 2082 | 3204 1012 17 | stp 3500-1000] 3500 | 1000 | 4740 | 3723 | 1611 | 5351 3540 18 | stp 3500-1300! 3500 | 1300 | 2800 | 3717 | 2082 | 3582 1300 19 | stp 4000-1200] 4000 | 1200 | 3940 | 4456 | 1925 | 4665 2540 20 | stp 4000-1300] 4000 | 1300 | 3480 | 4579 | 2082 | 4232 1950 21 | stp 4500-1300] 4500 | 1300 | 3600 | 4778 | 2082 | 4382 2100 22 | stp sooo-1300] 5000 | 1300 | 4200 | 5575 | 2082 | 4982 2700 23 | stp so00-1400] 5000 | 1400 | s710 | 571 | 2239 | 4549 2110 24 | stp 6000-1300] 6000 | 1300 | 4770 | 6331 | 2082 | 5552 3270 25 | stp 6000-1400] 6000 | 1400 | 4360 | e712 | 2239 | 5199 2760 26 | stp 6000-1800] 6000 | 1500 | 3900 | eacz | 2306 | 4796 2200 27 | stp 7000-1300} 7000 | 1300 | s720 | 7592 | 2082 | 6502 4220 28 | stp 7000-1400] 7000 | 1400 | s000 | 767 | 2239 | 5839 3400 29 | stp 7000-1500] 7000 | 1500 | 5000 | eas | 2396 | S806 3300 30 | stp go00- 1300] ooo | 1300 | 6520 | a6s¢ | 2086 | 7302 5020 31 | stp 8000-1400] 000 | 1400 | 5200 | a005 | 2239 | 6039 3600 32 | stp 8000-1500] 8000 | 1500 | s200 | s1e9 | 2306 | so96 3500 33 | STP g000- 1400] 000 | 1400 | 6520 | 10037 | 2239 | 7359 4920 34 | STP 9000 - 1500] 9000 | 1500 | s200 | ste9 | 2306 | 6096 3600 35 | STP s000- 1600] 9000 | 1600 | 5200 | 10485 | 2553 | 6153 3400 36 | sTP 10000 - 1500| 10000 | 1500 | s800 | to29 | 2306 | ce96 4100 @ ABOUT UNIRUB We at Unirub Techno India Pvt. Ltd. have a very modern setup to manufacture Rubberised Fabrics, Rubber Sheets which go in to the manufacture of life Rafts, Life Jackets, Inflatable Work Boats, Fenders, Bouys and AIRCELL of conservators of ol filled Transformers. Our company is located near Pune. It has been setup by highly exparienced rubber industry Professionals with perfect knowledge of the entire product range. We have presence in marine and shipping Industry for various inflatable products. We are major source for card clothing industry in india and quality manufacturer of Aircell for oil filled transformers.