Model Buster V Beef Splitting Band Saw EQUIPMENT TABLE OF SELECTION = Ordering No. CONTENTS eS Page ee +Notice to Employer and Safety ten GP coe Director ¥ Ticanaaee 2 602i an tes comer © Notice to Operators, Maintenance Spring Balancer 4042003, and Cleanup Personnel .. 3 Standard Blade (127 in) ....... 1023159 Parts Diagram and List oh Cut Tooth Blade (127 in) 1029338 ‘Specifications ........... - 10 Installation Instructions ........ 10 Operation Instructions 12 Maintenance Instructions 18 Motor Wiring Diagrams 15 JARVIS’ === ‘TEL owoer.72 FAX gen 6078Notice to operators, maintenance and cleanup personnel Sof 16 Model Buster V TRON <> ERA’ AND CLEANUP PEI EL, ‘REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE REPORT ANY PROBLEMS TO YOUR SUPERVISOR 1. Disconnect the power supply in aeeordance with OSHA's lockoutagout procedure 1910.147) before making any blade changes. sgout procedures (29 CFR 2. Dhcamaect be power supply in accordance wih OSHA’ lockup 191014) biting yp or nalncnaes SAMO Poses 29 CAR a Disconnect the power supply - or have the po lorhave the power supply disconnected — in accordance with OSHA's Jockouvtagout procedures (29 CFR 1910.147) before pesforming any cleanup. 4. Disconnect the power supply when the too is not in use 5. Never tings, hands of eer pars of tibody on deta edge or within ce ating path a too] when it is connected to the power supply. aoe anne ‘Test the 100] prior touse or daly, Depress each tigger separately and the tool should not start. Depress ‘both triggers simultaneously and the tol should start. Release either trigger and the tool should stop. [the 1001 malfunctions, remove it rom service and repart or repair it immediately. 7. Never depress the triggers unless you want to use or tet the tool 8, Never make modifications oralteraions tothe tool. Report or replace any missing or illegible labels, J A RV | S @® PRODUCTS CORPORATION TARWS JARVIS notice to employer and safety director Model Buster V age 2 of 16. NOTICE TO EMPLOYER AND SAFETY DIRECTOR 3 6 ‘AVOID INJURY Remove aud repair any tool which malfunctions. AM peesoanel must he instmcted to remove any malfunctioning equipment. “Ensure that all employees who use this too! are trained in the proper use ofthis tool and are aware of the dangers that may arse if they do not follow the procedure outlined inthis brochure. Enelosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL.” Post one copy on the employees’ bulletin board give one copy tothe operaor(s); ‘give one copy to the maintenance foreman; and give one copy to the sub-contract cleamup internal Cleanup foreman, Additional copies will be provided upon request L.The tools designed and intended to be powerful, This fat should be obvious to your employees, but you must emphasize it co them. s. Never make modifications or alterations to the tool. Replace any missing or illegible labels. Ensure that proper procedures a established in accordance with OSHA's lockout/agout procedures (29 CFR 1910.147) to prevent accidental startup or release of stored encray. Follow our installation and maintenance instructions for proper installation and eare ofthe tool ‘Avoid injury, Do not permit the tool to be misused. you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety sheets and tool brochure, Additional copies of safety sheets and tool brochures will be provided upon request < eae JARVIS? z= bac TLaneen MuMCENOo e501 16 Mode! Buster V Model Buster V age 401 18 DRIVE END | Figure 8 IDLER END Figure A 2 Tiobten to 37 ott = Tignten t 80 It 2 *wrenen B6S0120 for tem 80 FE [PART HO|— parE 2 | Ses eee \ TER PEAT PART RAE 33 | josta00 | Asjuntale Norse | pgs rer] To ana esos —] + S| ioesier | Somcer : 2 [fis | Renatancnagts | 4 S| fessor | Steen : 2 | atest | ott } & | loreate |Bioerin oes | F & | s00s003. | Int Tooth Lock West 1 8 | josso06 | Hoxioed Seren 4 “Tighten to 37 tbf-ft & | eestor | Moxon Sir 1 S| estes | Esko Washer 3 5 PARTNO | —— PRR AME Te 7 | toszase | Her eed Sere } 40 | Soeroor |Fingeteudstem ay | t Fm z & | eager | Henge ase } St | stozem | ett Cover : Bi | teocors | wasnor 3 8 | folicar | Sonat 2 | Maxie | Rarer rae i rE] S| tonne | extieadreaadeaineet | 1 % ; ‘S| sass | evens Soden soow |} | OSSRE | Fait Sonat Soon 3 | loots: | Pan vaoer 6 ne al 4 2 2 | 1038956 | Fat Head Socket Serew ba | Yossuae | Hex Head Serow 8 a } a 4 5 | foooner | orwnos Cover 25 | ‘ass | Boortnos ‘ g 7 a 3 4 | fostaor | Soorcatn 32 | toraee | moral netning tog | 1 “a 1 @ i 2 | feanort | Gres fare z | ome. | } "3 3 & 1 & | tonne [occa Be | ‘tons 2 % 5 = } $ | as | Statins serow B | toowe, | cue aasonby.tactnd | 4 " é Fa i 5 | foseter | Suppor dace 30 | ‘tear | SoceitiaSrotaerSorew | 2 % § g 3 {dees tom 7) St | toosrsr | sisnng ener par onyy” | 1 ® : s ; © | rons2a6 | Rosorteamng one & | teertas |eucotionmatae”” | + 2 1 a : 1 | Acer | sor Bosang con 5 | teaseze | ce rane Cover i s } 5 3 ‘eon | Searng Copan Coe St | tovoero |Sccternesa some | 2 a i z , 11 | 1057023 | idler Wnee! 35 | 1036103. | Torque Knob Thrust Bushing} 1 24 | losioat | Quek Sonec Sux a ci 1 12 | {1844 | ine Renn rina 38 | po0as | sola et screw 3 2 |e [pesca |i E i 15 | fossona | Ferrie Sone! Sow St | tosseos | extiess Sow 2 Alea cee le Ey ‘ 1 | tote | Sie rte | torr |Taparnut fs an) § 4 13 | tosstey | Sones soon 3 | Scere | tw (ncusiton aa) | F a | toner | Bran éooning 1 & a 4 | fontazn | Soran 22 | joe | Hing Sn ; 5 | eabis | SeaecteadScoy |b & | pages’ |rme ina cue eecage | 7 1 | jesoiae | Stee Ral Spcar | Jasstas | ings coacoe 1 3 | toners | iene 3 Et | foftdss | Base cuss Coxe i 13 | ttaota0 | iaarwhos nan | Josste: |Aatlonatacnetscew | 4 3o_| iessees [Sse sow 3 &_| iossess | arind Sosa Seow | 4 18_| toteae | sere Hossa S| sees | Fine Cover i © PRODUCTS CORPORATION @ PRODUCTS CORPORATION 2 ANDEREEN ROAD. DBLETOWN CONNECTICUT 028 {28 AIOERSOW ROAD, MODLETOWN, COANECTIONTO54896parts diagrams and list page 7 of 16 Model Buster V TEM | PART NO] PART NAME ———[aTy) ee 2 (fez [aco ' | See: 4 | sees |e eae | 7 4) | ceases i | Hee | geseait : 5 ee ee 1a baa |= | tooes |e | 3 ee | eee | He | ees | een coed | 2 | see eres i i een & | aoe | eae i 2 | ees | Seer teal a) ae |e ee 26 | orra03 | Stain Relat Connector + E | igus Secor | i 28 | 3010145 | Dowel Pin, ‘aoe 2 ao | 105206 ox Head Serew 1 S| Bae Be i ee ae | songs | Rese ; BE ea, | | & | ilar | corms ; Top Hangle Se unary | idee [Reet tenn | 4d fad see |e i Sie leieee | 7 4 | ele i | jE Eo one { S| Re Pekan "|S 2 | ae lererieee | 3 al area encecs j & | ioe Reems : SN ees | enone i hl care lfemereseas j eral eee i ed eee lest ; ie (See, Eames, AVIS «® PRODUCTS CORPORATION J A Dinan ponent ceils fabled parts diagrams and list Model Buster V eB of 16 || tetas | Paatbua 7 2 | tsttoos [inertia ing | i Torque Knob Assembly § | perth | Teco rs Sah i 3 | tesoiar | Nena oy i @ 2 | fetes | Aeweetocina eco | | 8 | sssies | om : 6 7 | teaver | Sertorat 1 § | jones | Tomei i 12 | ioe 2 Mt | aaes9 i 12 | sagy 2 36005 i | tse 2 45 | jtaetat [Groeten tn sishia| | | Toguewenen soot \ {eaeiot |igarenatcem sucha | | xe | levi | Gonpmsensewa | 2 1F | tatoas | Sie end ook i ‘aes |iger crate 1 v0 | teed | Bie end Sutlowing | 3 NS | iaaeet |iocemsedcsti? | | piade Guide Assembly, B | Moot | Secor se scow 2] Idler and Drive End Hi | Messoos |Secetheod Seow | 2 2 | sire | See ouderacrin | 3 B | 10100 | Conpescen Sng : 2 | tooian! | Secs Gucenty Shue | 2 | saoe: | oe ou * 4 |vjagsoo |PenfsnsSometseew | 2 308657 | Sie Ene Gus Pacey (eigen tore sag” | + sosense | fra ue Postage {Geuaes tome 520)" | + 2 | so2so09 : & | ens : i | stor 3 go | soir : a | tetas 4 4s | tooo 4 B | tov 3 as | as | Finned Motor and S| eee | See oy } | Seareover 3 | pages, |storitip, pros: | 1 ToBeare | Seasou 8 e fooeise |Senoa0v soe ae | tastist | Treasod tty 2 9 | sassy | Howrman Soom & 40 | icotace | Fat weper 3 Ht | isto [HersomerProrio | 2] ‘2 | sassons | or sea +] x 45 | joseter | Seomsa seem crt | | Sh | Stoo | Gre Gow rie satcch | 1 Ly ‘eens sore | | as | Mocs | Soca Setscen rath | Horr ccsores Prec | 1 sossere | Sine Se! ‘ete40 | Sal ean on) ‘area! | al eang (Por ‘ossre9 | Mowe Amaute jasszig | Otsu joesire | crea Pup JARVIS’ PRODUCTS CORPORATIONparts diagram and list page 9 of 16 JARS JARVIS Model Buster V Model Buster V 1-0 pooner parts diagram and list “page 8of 16 Electric Motor with Smooth Housing For 9 wire and 6 wire motor hook-ups see page 15 JARVIS’ PARTHO]— Pan naniE— ae ee ae a else 3] Sam sa om Se see 3] Se 2) See 3 | Bs otr Cover Bai anna oto Aaromby Fetainna ing Wave sng ‘Norton ibe ive Sew Sint 575V-o0He Sim 460290V-E0He Sino, etov-eohe ‘Sino oonz0v-eoie Sinor avon ‘Sino 200y-aore ‘Stor cevecore ‘Trea Fig Socket Set Se asta, Sea ‘Stsorand Housing Assy (esos tems 914) isp & Setor7V-e0hie Hepa Str eoaygoV- sot Hog & Satoratsv-sare Hog a Suter au20¥-sot Hog a Sister sauro0v-sor2| He & Stator 20a-c0hr Hep & Stor Tey-sohe Hep & Sisto 22V-50h sores sores” sores sores saree aoresat 01603 PRODUCTS CORPORATION TARTAN Electric Handles for Export Tools ‘Top Handle ‘Aseombly anes ‘oe gaat ee Bee — ea a ed ee Pd =e ae ae ae TioxTieae Sew ‘Tages ever tnt. tam 5) Ted Po Bate ang Hanae grace ‘Satan Assembly SeteR oa Faiosd Siew Oana a tom 38) Era! Connector eases in re wy Moles Po Hoon Sew Heide Mourn rote Fee Lec Nut Bal Pn Sen Ht fel. tom 20) Gas suc aaa and Busing eh tom 2) Sch Housing and Han Gonsece 30° Sot Hag (nls. m1) Stag ound Head Sew 2 nee = — 0, Covers. tom 40 Sabaot oer Panaed Seow ox ee ic outing Bhat Buton Head Screw Stam Rael Conactor Ehctea Covracor TakFlandTiggectever | 3 Foor end Ay {nue fers a5 and 450 JARVIS’ ear Handle ‘Assembly PRODUCTS CORPORATION [SUANOERSON ROAD, IODLETOWN, CONNECTICUT Ob457-4925installation instructions age 11 of 18 JARVIS Model Buster V 1 Install the electrical contol box ina dry location that will not be subject o wash downs. 2. Wire the electrical contol box. Refer to figures 1 and 2. Figure 2 reinte Ab Sealy —+] 2h eg nA a not 2.1 Attach wires numbered 1,2and3 tothe appropi- ae AC power supply. Check te label (item 16, page 10) inside the contol box cover for he cor. rect volage and frequency. 22 Auach wires numbered 4 and 5 toa starter coil (suppliedby the customer) Disconnectany other ourceafpowertothe sariercoil. Thecoiloper- ating vollage is indicated on te label (te 16, ‘page 10) inside the contol bar cover 23 The connection between the Buster V and the contro ox is pre-wired andis approximately 22 eet long. 3. Wire the motor 43.1 Follow th wiring diagram shown on page 15 for all dual volage (6 0r9 wire) motos. All motors require & power cord with three leads plus an eth ground. {3.1.1 Make sure that rear wheel (tem 51, Figure 1, page 5) rates counterclockwise. JARVIS. parts diagram and list, specifications ‘and installation instructions Model Buster V page 10 of 16 PART HO_| —Pan nani —Tarvt | iassni0' | Pantioed Sites Sarew [4 2 | tosatss [aro Grout tow, tv | 3 Yoszooe | ATDGeut Soar 2207 | 3 a | esses | Pane 3 4 | oft | Betresaorerconue |} & | tooeane | Lae Washoe 4 5 | toss | Fuse, 5 ; oessi2 | Fuse 230v : a | ts2ezee | Fore Tonque Terminal | 4 5 | toot | Seana ashar & a | toorara | Cocke Nur 3 | tarte19 | Stanavetconector | 3 1 | Jootore | oanea Cort t 33 | joss208 | Floerea Outer 5 34 | joes202 | Socneal Puy 3 $8 | 1017085 | Boreal Oanger abet | 4 {ast shown) 16 | tor7m0 | Vieng Bagram sv | 1 sori | werg Diop zzov | 1 Inotsnawe aorerer | Como Box Assy, 1150 ‘016100 | Conve x Assy, 220 {ie tama 1138 18-16 sonr04e_| Power Cor (ratshown)” | Electric Control Box ‘Ascombly Nike ib peas ply a be con SPECIFICATIONS aa Sauer oe 4 Ingle tamer above the work sion on & Mognyuery J ae ony ior Powe Sp SEenmcren Spaning age SOB Pe 4.1 Treva soldnave stir! stow Open ngs cara Fa lp Teopertart rac ene woe, Aer a. to figure 3 for dimensions. Capacity 180 head / hour “Conta nis Eos Dal Ane Down aa Saar bawern plies 1889 SOE Pai wiewness wer | Blade Length 127.0 in 3226 mm ea Deel teagh in ea Bois 89 ee cease “ive suncbon rant emecmarsins (t—Ph a INSTALLATION INSTRUCTIONS. = aad 3 (aia = Avmys pIScONMECT THE rOWEE SUPPLY IW gwen va Figure 3 ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT sf JARVIS® 5 Suspend the Buster V from the balancer 5.1 Adjusthe balancer to the operators’ preference, PRODUCTS CORPORATION UNITED STATES OF AMERCCA PROCEDURES 29° CFR 190.47) | BEFORE ‘PERFORMING ANY MAINTENANCE OR REPAIRS. ALL WIRING MUST REDONE IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL ELECTRICAL CODES. JARVIS* PRODUCTS CORPORATION SANDERSON ROAD, MIDOLETOWN, CONNECTICUT 0645-408 TEL s00r-7er1 FAK, go-9e-on7aoperation instructions ‘maintenance instructions JARS. page 13 of 16 Model Buster V 34 When the tail bone hits the cossbeam of the ‘Buster V sw util the tail bone breaks apart and the Buster Vialowed to continue its path down the backbone of the bee. 34.1 Thediiveendofthe Buster Vshouldbelow: er than the idler end while sawing through the tal bone 35 Aferthe til and itch bones have been split, saw throug the loin area, 3.5.) "TheBusterV shouldbe in shorizontalpos- sion during this cut 3.52 Do not pressure the Buster V; guide the Buster V'to ensure a straight cut, 36 Saw through the shoulder and nec ofthe beet 361 "The idler end of the Buster V should be pointing downward while sawing through the shoulder and neck. MAINTENANCE INSTRUCTIONS tna inl ALWAYS DISCONNECT THE POWER SUPPLY IN ACCORDANCE WITH OSHA'S LocKouTGoUT PROCEDURES (29 CFR 1910147) BEFORE ‘PERFORMING ANY REPAIRS OR MAINTENANCE. 1 DAILY. 1.1 The Buster Vis equipped with dal ante down conizo! handles (he top and the rear handles). Chock forthe correct opertion of the dual ant-tie down eonteol handles prior to use or daily, Depress exch rigger sepa rately and te toolshould:not start. Depress both the top trigger and ether rear handle trigger simultaneously (within one second ofeach other) andthe ool should star. e- Tease sther or both triggers andthe too! should stop. [the tol malfunctions, repair ‘or remove it rom service immediatly. Note: the power supply must he con- nected to perform the above operation only. 1.2 Clean and check the front blade guides. Refer 10 the parts diagram on page 6 for referenced 1.2.1 Remave the set screws (item 20) ‘Side the blade guide mounting plate (item 24) ont ofthe guide housing (ist 18) 1.23 Remove six (6) serews (tems 26. 1.24 Rotate replace the blade ides (tem 25) asrequired, 1.25 Inserta.022eelergage Between the carbide bide guides, 1.2.6 Apply alight pressure othe outside ofthe blade guides 1.27 Tighten the six (6) sees 1.3 Clean and check the back-up blade guide. “Thebackup blade guide can be replaced or ro: {ated without removing the guide from the sa, Refertothe parts diagram on page 6for ref ‘erenced items 13.1 Remove serew (tem 21), 1.32 Rotate or replace the back-up blade guide (tem 22) as required 133 Tighten the serew. @ PRODUCTS CORPORATION JAI VI Siem trrmce nae SARIS Model Buster V 6 Adjust the hanger. Refer to figure 4 for steps 6.1.2. [Ajutert’A° ‘Agutrent"S iter Yea onpran ‘aor Dan (6.1. Adjustment “A” o adjust the lt of the saw: + Move hanger bracket item? page) toward the ear ofthe user V tp the nose ofthe sw doven + Move the hanger bracket toward the front of the Buster V to tip the nose ofthe saw up. 62 Adjustment “B" adjust the saw to eut stright down the backbone: + Tumhandle tem 7, page 7)clockwise to eat more to he right. + Tum the handle counterclockwise t0 cut more tothe left. 7 Atach acold or warm water hookup. ofr to figure 4 for steps 7.1-72. 7.1 Aticheold or warm water 0 quick connect plug (om 24, Figure B, page 5). 7.2. Attacha dain hose (supplied by customer) tothe drain coupling (tem 27, Figure B, page 5). OY installation instructions operation instructions age 12 of 16 OPERATION INSTRUCTIONS ALWAYS DISCONNECT THE POWER SUPPLY IN ACCORDANCE WITH OSHA'S LOCKOUTTAGOUT PROCEDURES (29. CFR 1910.17) BEFORE ‘PERFORMING ANY MAINTENANCE OR REPAIRS. 1 Tumon the power 2 Prior use or daily, perform the following tas 2.1 Make sure thatthe dual ant-ie down control handles (he top and the ear handles) are work ing correctly. Depress eich tigger separately and the too! shouldnt stat. Depress batt the top tigger snd ether rearhandlewiggersimul- taneously (within one second of each other) and thetool should start. Release ier or ba ig- gers andthe tool should stop. [the oo! malfunc- tions, remove it from service and reportthe prob- lem to your supervisor immediately. 2.2. Make sure thatthe Buster V moves foely on its balancer 3. Making the cut an clevatingplasformis used, the operator can keep ‘the Buster Vina horizontal position during most of the spl Always avoid using pressure instead, guide the Bus ev, Step 3.1 is necessary only during the operators’ learning period. ‘3.1. Ma the center ofthe backbone ofthe beef with aie 3.2 Stat the Buster V. 33 Saw through the tailbone (sing the knife mark ssa guide). 334 The filer end of the Buster V should be pointing upward while sawing dough the tail bone. 332 Do not presse the Buster V; guide the Buster V. JARVIS? eee e ‘TeL.eonasr-ror1 Fax. eoo.6078JARVIS. wiring diagrams SARMIS. maintenance instructions page 15 of 16 Model Buster V Model Buster V page 14 of 16 Nine Wire Motor Hook-up 14 Check the ea whee 2.1.9 Poureil nt the bal plunges 3 PHASE 14.1 Tighten cma Glom $0, Figure B, page) 2.1.10 Workcchal png up and own with io 80 Lore darvs wrench 8009120 tooten dows 0 lubricate the springs. svat, 2.1.11 Apply Jarvis 1275 White Grease tthe al CONNECT IONS 1.5. Cheek the front bearings, plunger surface and to the bearing (tem 9, FOR VOLTAGES SHOWN, ON NAMEPLATE 15.1 Grease the fot wicel beings rough ree. eS 1 pofNTER areas itng lem FigueApge) wi) 2.1.12 nal esa assy canal nana a USDA approved wise! Bearing geass 2.113 Roath shaft assembly slg vt you 79 89 9: 4! abe 1.6 Check the clin the gear housing. an fle bal flint holes 1.6.1 Check he level of in he gear hows lh sr oleh : 2LL.IS Tighen th tongue knob 10 60-65 1h Low? |.s° Ich 1462. Change he iif hese condon exis: Fae eh ee wlapae MNS a 01730) sera es torque wrench 8039138 are available. Ay boring i el placed 2.1.16 nsall ee cover. TO REVERSE ROTATION INTERCHANGE 1621 thes shold be ted waren ang 2217 ‘Ital he sores. ANY'2 LINE WIRES. fed with apposirtely TVzquarso€ 2:18 Intl he orue knob on he Raster V. SAESOW-DOEP iypoid carl wae nweeseane 1.7 Check the cord and plug assembly meee 1.71. Check the cod and plug sstembly Game . 12-14, page 10) for wear and renlace i ne 1) Opn Sooes (ier sae ia en Six Wire Motor Hook-up oa turstPiaure Bs tego = — 31.2 Loosen th blade tore knod (em 27, Fig 3 PHASE Scene” SARTRE" AMES" Geen vr ture A, page 4) by turing it flly eouner- cloceviae CONNECTIONS aes ee FOR VOLTAGES SHOWN ON NAMEPLATE ocx serow <7 TF ‘Bronze Screw ‘page 4 and item 63, Figure B, page 5) so that INTERNAL. [Steck Wire pate, ‘both guides are parallel to the floor. gg 3 joer gp tg 2 WeeKi 5.14 tl he ade 023159 with et oi ee ing inward, toward the fame iteee ys 4 Dene 21.1 Ramovethetongeknob temZ7 Figure, 3 Tighten the blade torus Snob unl i a ay ag rome Banter V hs 220 is 2! \seow 2.1.2. Remove screws (item 12, page 6) 3.1.6 Twi dso et pintdown 1017295] 2.1.3 Remove cover (item 11, page 6). blade. * 2.14 ‘Tum he org knob ver ee TO REVERSE ROTATION INTERCHANGE es 317 Close he doat ANY 2 LINE WIRES. 2.1.5 Remove retuining ring (item 2, page 6). 3.1.8 Tighten the blade torque knob after saw has 2.1.6 Remove shaft (item 3, page 6) assembly. una few minutes 2.1.7 Clean all grease out of the torque knob. 3.2 Tighten the front wheel, 2.18 Tum the torque kno so hat hall plngers. «3.2.1 Tum the front bearing lock tem 6, Fi (item 10, age 6 ae vs tre Arpage delackis ail and ht @ PRODUCTS CORPORATION © PRODUCTS CORPORATION 2 DEREON ROA, MODLETOH, COMET Ett $s \oERSON MOHD, DUETOWN, CONNEETT OHS 8 tourto ses or anion Chute ATES OF AERA