REFERENCE NO Page 1 of 2

Test Specifications
(subject to alternations)
For Field Service only

REFERENCE NO : TSS-TS-ESC-A2ZA08 (B) ADJUSTMENT OF PUMP AND GOVERNOR

Edition : 10.2015 GUIDE SLEEVE TRAVEL
Replaces(edition) : 07.2015 Control lever position : Free
Test oil : F 002 S3E 001 Speed-min-1 (rpm) : 800
Revision :3 Control rack travel in mm : 0.3-0.7
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Combination No. : F 002 A2Z A08
(without supplementry idling spring)

Injection pump : PES 3 A 90 D 410 RS 2000 Control lever position : 70.0±4.0°

Speed-min-1 (rpm) : 600
Governor : RSV 325...1100 A 4 C 1725 L Boost pressure in bar :-
Control rack travel in mm : 10.4-10.6
Customer : ESCORTS
Speed-min-1 (rpm) : 1100
Engine model : E3-234/PT439DS+
Boost pressure in bar :-
Engine code :-
Control rack travel in mm : 10.25-10.35
Application : 40.5HP Tractor
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 1185-1195
Boost pressure in bar :-

Test oil inlet temperature : 38°-42°C Control rack travel in mm : 9.3

Overflow valve : 1417413012 Speed-min-1 (rpm) : 1205-1235
Inlet pressure in bar : 1.5 Boost pressure in bar :-
Test injector : 0681343009 Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1350
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.3
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm) : 1100
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in mm : 10.25-10.35
Prestroke in mm : 3.75-3.85(3.7-3.9) Delivery quantity(x ) : 36.25-36.75(35.25-37.75)
Control rack position in mm : 9.0-12.0 in cm³/500 strokes
Cam sequence : 1- 2 - 3 Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-120-240° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2
Speed-min-1 (rpm) : 600
Injection Timing locking :- Boost pressure in bar :-
BASIC SETTING Control rack travel in mm : 10.4-10.6
Speed-min-1 (rpm) : 750
Speed-min-1 (rpm) : 1100 Boost pressure in bar :-
Control rack travel in mm : 10.25-10.35 Control rack travel in mm :10.2-10.4
Delivery quantity(x ) : 7.15-7.45 Speed-min-1 (rpm) : 600
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.3(0.7) Control rack travel in mm : 10.4-10.6
Speed-min-1 (rpm) : 750
Boost pressure in bar :-
Speed-min-1 (rpm) : 325 Control rack travel in mm : 10.2-10.4
Control rack travel in mm : 6.4-6.6 Speed-min-1 (rpm) :-
Delivery quantity(x ) : 1.2-1.6(1.0-1.8) Boost pressure in bar :-
in cm/100 strokes Control rack travel in mm :-
Maximum spread in cm³ : 0.5(0.7) Speed-min-1 (rpm) : 1100
Boost pressure in bar :-
Control rack travel in mm : 10.25-10.35
Contd...2

file:///C:/Users/sse5ban/Desktop/TS-TSS-TS-ESC%20F_A2ZA08-10.2015.htm 11/9/2015
REFERENCE NO Page 2 of 2

TSS-TS-ESC-A2ZA08
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
Speed-min-1 (rpm) : 600 (with supplementary idling spring)
Boost pressure in bar :-
Delivery quantity(x ) : 29.75-31.25(28.75-32.25) Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ : 2.0(4.0)
Speed-min-1 (rpm) : 750 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 1185-1195
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 9.3
Maximum spread in cm³ :-
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above the rated speed and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :- 8. DEGREE OF IRREGULARY
Control rack travel in mm :- Speed-min-1 (rpm) : 1210-1240
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 18.0
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 25.0±4.0° Speed-min-1 (rpm) :-
-1
Speed-min (rpm) : 325 Control rack travel in mm :-
Control rack travel in mm : 6.4-6.6 Delivery quantity(x ) :-
in cm³/500 strokes
Speed-min-1 (rpm) : 100
Control rack travel in mm : Minimum 19.0 10.STARTING FUEL DELIVERY
Speed-min-1 (rpm) : null
Speed-min-1 (rpm) : 325
Control rack travel in mm : null
Control rack travel in mm : 6.4-6.6
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 380-440
in cm³/100 strokes
Control rack travel in mm : 2.0

OTHER INFORMATION

Note:

1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders

2. Values given in brackets are overchecking values -

Applicable only for BOSCH and MICO Test benches 071015

These Test specifications should not be copied or transmitted to a third party without our written permission.All rights reserved.

file:///C:/Users/sse5ban/Desktop/TS-TSS-TS-ESC%20F_A2ZA08-10.2015.htm 11/9/2015