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Factory 2 Layout - Bidding Presentation.r1
Factory 2 Layout - Bidding Presentation.r1
Rehabilitation Project
(PROJECT DISCUSSION)
CLLEVA
20230328
www.acbel.com
CONTENT
1. Overview of Existing Facility
2. Facilitation Layouts and Scopes
A. Civil Works
B. Air Conditioning Requirements
C. Compressed Dry Air
D. Fire Protection
E. Exhaust System
F. Fire Alarm And Detection
G. Electrical System
H. Generator System
I. CCTV System
J. Biometrics Machine System
2
OVERVIEW:NEW FACTORY SITE LAY OUT PLAN
Current Building Facility
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Current/Existing Floor Plan
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Proposed Ground Floor Layout (Final Layout)
GF Rev3
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Proposed Second Floor Layout
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FACTORY 2
Facilitation Requirements
and Scopes
www.acbel.com
CIVIL WORKS
-EXTERIOR REPAIRS
-EXTERIOR NEW CONSTRUCTION
-INTERIOR REPAIRS/REHAB
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Exterior Repairs –Scope of Work (1/4)
Item Scope of works Photos
Replacement of worn-out
1 gutters, downspouts,
outdoor canopy GI ceilings
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Exterior Repairs –Scope of Work(2/4)
Item Scope of works Details/Photo
Restoration of Gates
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Exterior Repairs –Scope of Work(3/4)
Item Scope of works Details/Photo
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Exterior Repairs –Scope of Work(4/4)
-Repainting
12 Rehabilitation of Guard House
-Rehab of CR
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Exterior Constructions -1/4
1. INSTALLATION OF ACBEL LOGO
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Exterior Constructions -2/4
2. NEW CHEMICAL ROOM
Area Requirement :
1. Demolition of existing building.
2. Area: 10x12m (120 sqm)
3. Estimated height – 6m
4. Roof-Concrete Slab finish
4. Room temp : 23± 3 ˚C/ 40~80 RH
5. Sprinkler Heads: 13pcs (need to verify)
Area Requirement :
1. Demolition of existing building.
2. Roof only with concrete floor.
3. Estimated height – 6m
5. Sprinkler Heads: 13pcs (need to verify)
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Exterior Constructions -4/4
3. NEW FACILITY WORKSHOP AREA
Area Requirement :
1. Area: 10mx4.2m= (42 sqm)
2. Estimated height – 3.5m
3. Closed room with Ventilation
3. Power outlets
4. Lightings
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Interior Repairs/Rehab -1/10
1. MEZZANINE CONSTRUCTION
Mezzanine Specs.
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Interior Repairs/Rehab -2/10
2. REMOVAL OR DEMOLITION OF CONCRETE WALL
Specification:
1. Length: 24 meters
2. Height: 4.2 meter
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Interior Repairs/Rehab -3/10
3. REMOVAL OR DEMOLITION OF DRY WALLS
Specification:
1. Length: 260 meters
2. Height: 3.3 meter
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Interior Repairs/Rehab -4/10
4. INSTALLATION OF NEW DRY WALL PARTITION
Specification:
1. Length: 109.03meters
2. Height: 2.8 meter
3. Sides: Double wall
4.Brand: Hardiflex, Thickness=1/4”
5. Metal Studs: 4" x 2" x 10‘ x 5mmThick
6. Appearance: Gloss paint finish
3. Doors Width:
4.15m, 2.18m, 1.07m
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Interior Repairs/Rehab -5/10
5. REMOVAL OF EXISTING GI CEILING & Acoustic Ceiling
Specification:
1. AREA: 8,762 SQM
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Interior Repairs/Rehab -6/10
6. INSTALLATION OF NEW ACOUSTIC CEILING
Specification:
1.AREA: 6053 SQM
2.Ceiling board size: 60cm x120cmx10mm
3.Connection Type: T-Grid Suspension
4. Hanger: ¼ Full Threaded Rod
5. Ceiling Height: 2.8 meters
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Interior Repairs/Rehab -7/10
7. CRYSTAL FLOOR AT WAREHOUSE
Specification & Reqts:
1. AREA: 2130 SQM
2. Removed existing ESD tiles
3. Crystal Flooring
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ESD Floor Layout (Green color) / Crystal Floor (White color)
ESD
ESD
ESD
ESD
ESD
ESD
ESD
ESD
Specification:
1. AREA: _______SQM
2. Size of tiles: 60cm x 60cm x 3mm
3. Color : Same color with existing
4. Point to Point Impedance: 1 x 10^9 ohms
5. Test result/report is required.
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Interior Repairs/Rehab -9/10
9. REMOVAL OF AHU DUCTING
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Interior Repairs –10/10
10. OTHERS
Item Scope of works Details
1 Relocation of all single door from right to left. Quantity To verify during site inspection
3 Recheck all CR Facilities Functionality Conduct repair if necessary and overall clean.
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AIR
CONDITIONING
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GROUND FLOOR AIRCONDITIONING LAYOUT -EXISTING
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GROUND FLOOR AIRCONDITIONING LAYOUT -PROPOSED
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SECOND FLOOR , COMPRESSOR ROOM AIRCONDITIONING LAYOUT
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MEZZANINE AIRCONDITIONING LAYOUT
Area Requirement :
Area: 21x21m (441 sqm)
Estimated height – 2m
Room temp : 23± 3 ˚C/ 40~80 RH
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GROUND FLOOR HEATLOADS ON MAJOR AREAS
SMT
Loading Lines HEATLOADS
1.Machines -109kW
2. Area -1064sqm
3. Ceiling Height – 2.6m
HEATLOADS 4. Worker-
1.Machines -460kW
2. Area -1947sqm
3. Ceiling Height – 2.6m
FINAL TEST 4. Worker-
HEATLOADS BBU
1.Machines -kW
MAGNETICS 2. Area -276 sqm
HEATLOADS HEATLOADS 3. Ceiling Height – 2.6m
1.Machines -kW 4. Worker-
1.Machines -240kW
2. Area -1047 sqm
2. Area -1085 sqm
3. Ceiling Height – 2.6m
3. Ceiling Height – 2.6m HEATLOADS ELEC WH
4. Worker- 1. Area -500 sqm
4. Worker- 2. Ceiling Height – 2.2m
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AIR CONDITIONING SPECS PER AREA-Proposed(Vendor to re-compute based on the heatloads provided.
Location W L Area Size of ACU Type Qty Remarks
Training room 1 4.5 7 31.50 6HP Ceiling Mounted 1
Training room 2 3.76 6.77 25.46 6HP Ceiling Mounted 1
Meeting room 1 4.8 7 33.60 6HP Ceiling Mounted 1
Meeting room 2 4.8 7 33.60 6HP Ceiling Mounted 1
Office 6.8 15 102.00 6HP Ceiling Mounted 4
Conference Room 6.41 11.68 74.87 6HP Ceiling Mounted 3
VIP Room 5.43 7.03 38.17 2.5HP Wall mounted 2
Presidents Room 4.85 6.85 33.22 2.5HP Wall mounted 1
Server Room 2.5HP Wall mounted 4
22.62 25.22
Canteen 13.8 20.55 890.00 10 HP Floor Mounted 4
5.28 6.82
34.43 31.25
Floor Mounted
SMT Area 13.86 4.84 1063.55 10 HP 8
9.68 8.21
BBU area 11.42 24.16 275.91 10 HP Floor Mounted 4
Electrical Warehouse 16 31.25 500.00 10HP Floor Mounted 4
Mezzanine 21 21 441.00 10 HP Floor Mounted 4
Electrical Room 10HP Floor Mounted 2
OBA Area, CCTV Room 2.5 HP Wall mounted 3
Receiving and IQC 2.5 HP Window Type 4
Material prep & daughter card 8.8 16 140.80 10 HP Floor mounted 1
Production,Eng'g and QA Office 8.8 16 140.80 10 HP Floor Mounted 1
Loading Lines 33.8 57.6 1946.88 60HP AHU 3 with 1 back-up
Final Test and Packaging Area 30.5 34.34 1047.37 60HP AHU 2 with 1 back-up
Magnetics Area 25.53 42.5 1085.03 60HP AHU 2 with 1 back-up
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AIRCONDITIONING-Scope of Works
No Description Scope of Works
• To re-compute the capacity needed for the area based on the
headloads provided. Room temp req’t is 23± 3 ˚C/ 40~80 RH
• Removal of the existing AHU Ducting
• Check whether can re-used or not for the new system
1 AHU or Centralized Area
• Removal of the existing AHU indoor & outdoor unit.
• Supply and installation of the brand new unit(DAIKIN Brand)
• Installation includes the wiring from distribution panel to the
outdoor breaker.
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CDA-Scope of Works
No Description Scope of Works
Air Compressor(Existing
1 • Rehabilitation of the existing units.(c/o ACBEL)
Units)
• Installation of new branches on SMT area and BBU
2 CDA Piping
area
• Supply and Installation of air drop piping on
Machine or Line CDA
3 machines and lines as specify on the detailed
supply
layouts.
• Provide detailed plan before and after the
4 Plans
installation for permit application
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COMPRESSED DRY AIR LAYOUT
LEGEND:
Additional requirement
-4 UNITS OF 75HP Existing CDA pipe layout
-1 UNIT OF 50HP
AIRCOMPRESSOR
(OLD UNIT FOR RECONDITION) Specifications:
Pipe size:
-Feeder =50mm dia
-Branches =25mm dia
-Machine Drop-20mm dia
-Output pressure -6 BAR
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FIRE
PROTECTION
SYSTEM
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Fire Sprinkler Layout
Cistern UndergroundTank –option 3
Specifications:
No. of Sprinkler Heads(WH)= 326 pcs
No. of Sprinkler Heads(chem RM) =13pcs
Cistern Vertical Tank No. of Fire Hose Cabinets– 14 pcs
Location-option 2 No. of Fire Hydrant Cabinets– 6pcs
Cistern Tank Size=
Pump Size=
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Fire Hose Cabinet Existing Location
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Fire Protection-Scope of Works
No Description Scope of Works
1 Main Fire Protection Pipeline • To recheck the connections
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EXHAUST
SYSTEM
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Exhaust System Layout
Exhaust Assembly Specification
Capacity 5HP
1 RPM 1745
Voltage/Phase 380V/3phase
3
Assembly Build Upright
2 No Area Remarks
1 Loading Lines Four(4) system
Magnetics &
2 Six(6) system
4 Varnishing
Note: Electrical power of the exhaust/intake motors is connected to the burn-in machine.
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Exhaust System-Scope of Works
No Description Scope of Works
Ducting works for BI • Supply and installation(2 chambers will share for 1 system
4
Chambers of air intake and air exhaust)
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FIRE DETECTION
AND ALARM
SYSTEM
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FDAS-Scope of Works
No Description Scope of Works
• To recheck existing devices if can reuse.
• If yes, provide proposal for the reconditioning and
FDAS devices(Smoke & pull rehabilitation of the system.
1
& bells, door alarms) • If not, provide proposal for new supply and installation.
Need to re-compute the quantity based on the standard
applicable to the building area.
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FDAS Layout
System Specifications:
• CONTROL PANEL(4 Loops)
• SMOKE DETECTORS
-Ground Floor =550 pcs
-Second Floor= 111 pcs
• PULL STATION & BELLS
-Ground Floor =27pcs
-Second Floor= 6 pcs
• EXIT DOORS ALARMS -6 pcs
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ELECTRICAL
SYSTEM
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ELECTRICAL PANEL LOCATION-1/2
Panel PPAC-2
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ELECTRICAL PANEL LOCATION-2/2
Panel PPAC-2F
Panel PPAC-4
Panel PPAC-5
Panel PPAC-6
Panel LP-2A
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ELECTRICAL PANEL ASSIGNMENTS
LIGHTING PANELS PRODUCTION PANELS NOTE:
Panel PPSP1- Loading Line 1 Most of this panels are
Panel PPLP1- Magnetics/WH
Panel PPLP2- Loading Lines & Final Test
Panel PPSP2- Loading Line 2 existing located at the factory.
Panel PPSP3- Loading Line 3
Panel PPLP3- SMT & Hallways Just only need to Rename and
Panel PPSP4- Loading Line 4
Panel PPLP4- BBU, Mezzanine & Elec WH
Panel PPSP5- Magnetics Line 1 rearrange.
Panel PPLP5- Burn-IN side
Panel PPSP6- Magnetics Line 2
Panel PPLP6- Second Floor
Panel PPSP7- Magnetics Line 3 Copy of Electrical Load Schedule:
Panel PPLP7- Compressor Room
Panel PPSP8- Magnetics Line 4
Panel PPLP8- Electrical, AHU RM,
Panel PPSP9- Magnetics Line 5
Perimeter
Panel PPSP10- Magnetics Line 6
Panel PPSP11- Magnetics Line 7
AIR CONDITIONING PANELS Panel PPSP12- Varnishing & Grinding
Panel PPSP13- SMT(small machines)
Panel PPAC1- AHU Panel PPSP14- SMT(Ovens) Based on the load computation, we will be
Panel PPAC2- ACU SMT Panel PPSP15- BBU Area needing to energized the 2 units of 2MVA
Panel PPAC3- ACU BBU/WH/MEZ Panel PPSP16- BBU Area transformer.
Panel PPAC4- ACU 2F Panel PPSP17-Final Test & Packaging
Panel PPAC5- ACU 2F Panel PPBI-1- Burn In TR #1 = Production Equipment & Lightings
Panel PPAC6- ACU 2F Panel PPBI-2- Burn In TR #2 = Air Conditioning & Burn-In
Panel PPAC7- ACU Chem RM/EE RM Panel PPBI-3- Burn
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ELECTRICAL-Scope of Works
No Description Scope of Works
• Testing of existing electrical facility such as underground cables, transformers and switchgears
1 Electrical Main Feeder
• Rewiring of main power connections.
• Relocation of various panelboard on the designated areas and rewiring in reference to the
2 Secondary Power Supply
Electrical load schedule.
• Power cables, conduits and supporting materials. Connection from distribution panel to machine.
3 Machine or Line power supply
• Machine outlets must be twistlock outlets with plug.
• Grounding cables, conduits, outlets, esd devices
4 ESD Connections • Grounding Impedance Spec.: < 1 ohms
• Ground voltage: < 1 volts
• Replacement of lighting fixtures in production Area (2x28W-T8)
• Replacement of LED Tubes lights at SMT area
5 Lightings
• Installation of hibay lights at warehouse area.
• Illumination requirement 300 ~500 Lux.
• Supply and Installation of emergency lights and outlets on different areas. Quantity is based on the
6 Emergency Lights
standard applicable to the area.
7 Outlet System • Biometrics, canteen, offices
Lighting Surge Protection
8 • To inspect whether it is functional
Check
9 Plans • Provide detailed plan before and after the installation.
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GENERATOR
SYSTEM
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Standby Generator Load Plan
Capacity: 250KVA, 380V –existing unit
LOADS:
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CCTV SYSTEM
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CCTV-Scope of Works
No Description QTY Scope of Works
1 Bullet type 18pcs
4 NVR 1
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Ground Floor Proposed CCTV Layout
Cabling Homerun
NVR + Monitor
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Second Floor Proposed CCTV Layout
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BROADCASTING /PAGING
SYSTEM
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Ground Floor Proposed Paging System Layout
Paging Amplifier /
Controller @ Lobby
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Second Floor Proposed Paging System Layout
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Proposed Paging System
Paging Amplifier 1
Zone Controller 1
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FACTORY 2
Production(MC Electrical & ESD)
detailed Requirements
(For line or machine facility
supply drop reference)
www.acbel.com
SERVER LINE M/C ALLOCATION PER LINE
LEGEND:
ELECTRICAL EXHAUST
AREA MACHINE RATING QTY CDA LAN
DROP DUCTING
ELEVATOR PA3:3 INDUCTION MOTOR 200V/50HZ/0.40A/1350RPM 1 1 1 1
220V/60HZ/0.36A/1600RPM
PALLET LOADER F2SW-15-10-T60 1
0.75KW 4P RATIO 40:1
200V/50HZ/3.7A/1430 RPM
PALLET CONVEYOR MOTOR F2SM-35-40-075 1
220V/60HZ/3.2A/1730 RPM
200V/50HZ/3.7A/1430 RPM
LOADING CONVEYOR F3SM-35-40-075 1
220V/60HZ/3.2A/1730 RPM
220V/60HZ/0.36A/1600RPM
OUTPUT UNLOADER F25W-15-10-T60 3 1
0.75KW 4P RATIO 40:1
200V/50HZ/3.7A/1430 RPM
TLA CONVEYOR F3SM-35-40-075X 1 1 1
220V/60HZ/3.2A/1730 RPM
ICT (IN-CIRCUIT TESTING ) TR518SII AC 100~240V/50~60HZ/1 KVA 2 2
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FINAL TEST, PACKAGING PER LINE & OFFLINE QC
LEGEND:
ELECTRICAL EXHAUST
AREA MACHINE RATING QTY CDA LAN
DROP DUCTING
ELEVATOR PA3:3 INDUCTION MOTOR 200V/50HZ/0.40A/1350RPM 1 1 1 1
220V/60HZ/0.36A/1600RPM
PALLET LOADER F2SW-15-10-T60 1
0.75KW 4P RATIO 40:1
200V/50HZ/3.7A/1430 RPM
PALLET CONVEYOR MOTOR F2SM-35-40-075 1
220V/108A/41/KW/3PHASE/2K NET
WAVE SOLDERING M/C SONG-E 1 1 1 3
WEIGHT
220V/60HZ/0.36A/1600RPM
OUTPUT UNLOADER F25W-15-10-T60 3 1
0.75KW 4P RATIO 40:1
200V/50HZ/3.7A/1430 RPM
TLA CONVEYOR F3SM-35-40-075X 1 1 1
220V/60HZ/3.2A/1730 RPM
ICT (IN-CIRCUIT TESTING ) TR518SII AC 100~240V/50~60HZ/1 KVA 1
LEAD HEIGTH VERIFIER LEAD HEIGTH VERIFIER AC220/50HZ/2KW 1
AC 180~230VA
AOI MACHINE JT A518 1
POWER: 0.6KW
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SMT LINE M/C ALLOCATION PER LINE LEGEND:
EXHAUST
AREA MACHINE RATING QTY ELECTRICAL DROP CDA LAN
DUCTING
200/220/380/400/420/480V
3~50/60HZ/3.5KVA
CDA: MAX 0.8MPA
AXIAL M/C PANASONIC AV132 WORKING PRESSURE 0.45~0.5 1 1 1
MPA
200L/MIN
OFFLINE MC
SHORT CIRCUIT RATING: 2.5 KA
200/220/380/400/420/480V
3~50/60HZ/3.5KVA
CDA: MAX 0.8MPA
RADIAL M/C PANASONIC RL132 1 1 1
WORKING PRESSURE 0.5 MPA
80L/MIN
SHORT CIRCUIT RATING: 2.5 KA
220~230V/ 50~60HZ/3KW/15A
PRINTER GL - GKG PRECISION MC CDA: 0.45~0.60MPA 1 1
WEIGHT: 1200 KG
100~120V (15A)
SPI CYBEROPTIC SE600 220~240V (10A) 1
50~60HZ,1 PHASE/10KA
200/220/380/400/420/480V
3~50/60HZ/1.4KVA FULL LOAD
CHIP MOUNTER PANASONIC NM-EJM5B 3 1
AIR: 0.55 MPA
150L/MIN
SHENZEN RDJG AUTOMATIC
REFLOW M/C EQUIPMENT CO.LTD 380 V/ 44KW 1 1 1 1 2
REFLOW MACHINE
AUTOCOOLING
REFLOW AUTO COOLING AC 220V
BC-1500
180~230V
AOI M/C 1 1
JTA-618 1.5KW
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MAGNETICS LINE M/C ALLOCATION PER LINE
LEGEND:
ELECTRICAL EXHAUST
AREA MACHINE RATING QTY DROP
CDA LAN DUCTING
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MAGNETICS OFFLINE PROCESS
LEGEND:
ELECTRICAL EXHAUST
AREA MACHINE RATING QTY CDA LAN
DROP DUCTING
Tisong TS 879-A Varnishing
220 VAC / 2 KW / 9 A 2 1 1 4
Varnishing maachine
E CHUNG Varnishing maachine 220 VAC / 2 KW / 9 A / 3P 2 1
IR Circulation oven 602 with
220 VAC / 65 A / 3P 2 2 2
conveyor
Baking
IR Circulation oven TS 452 Stand
220 VAC / 2 KW / 10 A 10 2
alone
Material Prep Tape Cutting machine 220 VAC / 10 A / 3P 1 1 1
Grinding KENT Grinding machine 250 KHG 220 VAC / 14 A / 3P 4 2
Tisong SEMI Auto Soldering
Final Dipping 220 VAC / 3 KW / 14 A 4 1 1 4
machine TSA 838
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BBU/PDU_MC ALLOCATION
LEGEND:
ELECTRICAL EXHAUST
AREA MACHINE RATING QTY CDA LAN
DROP DUCTING
17400W/380VAC/3
BBU TESTERS Run-In(16G) 3
Phase/4Wire
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TS AREA
LEGEND:
ELECTRICAL EXHAUST
2-ELECTRICAL DROP AREA MACHINE RATING QTY DROP CDA LAN DUCTING
10-EXHAUST DUCTING
2400/220VAC/1
TS AREA IPC + monitor 6 2
Phase 1
EEPROM 300/220VAC/1
TS AREA 3
machine Phase
5000/220VAC/1
TS AREA Accessories 1
Phase
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BURN-IN RM
ELECTRICAL EXHAUST
AREA MACHINE RATING QTY CDA LAN
DROP DUCTING
66900 WATTS/380VAC/3
BURN-IN ROOM Server/PC BI Chamber 32 32 32
Phase/4Wire
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QA/OBA/CALIBRATION RM
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PROJECT SCHEDULE
1. INVITATION OF BIDDERS/CONTRACTORS -3/27/2023
2. PROJECT DISCUSSION (VIRTUAL) -3/28/2023
3. ON-SITE VISIT FOR VERIFICATION -3/29-3/31
4. PROPOSAL SUBMISSION -4/17/2023
NOTE: PROPOSAL MUST SUBMIT IN CLOSED AND SEALED ENVELOPED
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PROPOSAL CONTENT
1. ITEMIZED PROJECT SCOPE WITH BOM
2. PAYMENT TERMS : 30%DP, 60% PB, 10% Retention
3. PROJECT LEAD TIME
4. ADDRESS TO THE FOLLOWING:
TO: JOHN MARWIN CAPUYAN –OH PURCHASING
CC: ENGR. CRIS LLEVA- FACILITY MANAGER/PIC
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THANK YOU
FOR YOUR ATTENTION
acbel.com