BOSCH EP test values diesel fuel-injection equipment Page: 1

Test date 19/08/2023 Time: 11:04:03 Job. no.: ____________________

Customer ID No.
Serial no.: ____________________

PUMP AND CUSTOMER DATA

PUMP DATA
Edition 07.09.2013
Part no. 0 460 426 489
Pump designation VE6/12F1250R498-22

CUSTOMER DATA
Customer TCL
Engine 6BTAA
Power 132.0 kW

TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Calibrating oil return temp. °C 55.0 54.0 56.0
Overflow restriction mm 0.75
Inlet press. bar 0.35 0.30 0.40
Test nozzle holder assembly 1 688 901 027
Opening pressure bar 250.0 247.0 253.0
Test pressure line 1 680 750 073
Outside diameter mm 6.0
x Inside diameter mm 2.0
x Length mm 450.00
Shutoff solenoid V 24.0
Shutoff V 0
KSB solenoid valve V 24.0

SETTINGS/TEST SPECIFICATONS
ASSEMBLY AND ADJUSTMENT DIMENSIONS
CAT Designation Unit Set value min. max. Actual values OT
LDA/HBA stroke mm 6.3
Dimension K mm 3.70 3.60 3.80
Dimension KF mm 8.40 8.20 8.60
MS1 dimension mm 1.0 0.850 1.150
SVS dimension mm 1.3 1.100 1.500
Start of delivery blocking
S Plunger stroke mm 1.25 1.230 1.270
S Outlet D
SETTING CONTROL LEVER POSITION
Control lever spacing YA mm 34.0 33.0 35.0
Control lever spacing YB mm 50.0 47.0 53.0

BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SUPPLY PUMP PRESSURE
D speed rpm 1200 1200
D Aneroid pressure hPa 1000 1000
S Supply pump pressure bar 6.30 5.60 7.00
TIMING DEVICE TRAVEL
D speed rpm 1200 1200
D Aneroid pressure hPa 1000 1000
S Timing device travel mm 2.70 2.60 2.80
FULL-LOAD DELIVERY WITH BOOST
PRESSURE
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1050 1050
D Measurement temperature °C 56 56
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 118.50 118.00 119.00
S Spread cm3/1000S. 5.50
C Spread cm3/1000S. 6.00
FULL-LOAD DELIV. WITHOUT BOOST
PRESSURE
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 61 61
D speed rpm 600 600
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 2

Customer ID No.
Combination ID No. 0460426489

CAT Designation Unit Set value min. max. Actual values OT

D Measurement temperature °C 57 57
S Delivery cm3/1000S. 88.50 88.00 89.00

IDLE
CAT Designation Unit Set value min. max. Actual values OT
IDLE SETTING
D speed rpm 375 375
S Delivery cm3/1000S. 10.00 8.00 12.00
S Spread cm3/1000S. 7.00
C Spread cm3/1000S. 7.00

FULL-LOAD SPEED REGULATION

CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1425 1425
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 35.00 33.00 37.00

STARTING FUEL DELIVERY

CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 100 100
S Delivery cm3/1000S. 155.00 130.00 180.00
START TRANSITION
D speed rpm 300 300
S Delivery cm3/1000S. 103.00 97.00 109.00

LOAD-DEPENDENT START OF DELIVERY

CAT Designation Unit Set value min. max. Actual values OT
DELIVERY DIFFERENCE
D speed rpm 1150 1150
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. -15.50 -16.00 -15.00
PRESSURE DIFFERENCE
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1150 1150
D Measurement temperature °C 56 56
D Aneroid pressure hPa 1000 1000
S Supply pump pressure bar 0.30 0.20 0.40

COLD-START ACCELERATOR KSB

CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 700 700
D Aneroid pressure hPa 1000 1000
S Timing device travel mm 4.10 3.40 4.80
C Timing device travel mm 4.10 3.30 4.90
KSB/AFB V 24

INJECTION-PUMP TEST SPECIFICATIONS

TIMING DEVICE CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1200 1200
D Aneroid pressure hPa 1000 1000
S Timing device travel mm 2.70 2.60 2.80
C Timing device travel mm 2.70 2.00 3.40
D speed rpm 850 850
D Aneroid pressure hPa 1000 1000
S Timing device travel mm 0.80 0.30 1.30
C Timing device travel mm 0.80 0.10 1.50
S KSB/AFB V 24

SUPPLY PUMP PRESSURE CURVE

CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 3

Customer ID No.
Combination ID No. 0460426489

CAT Designation Unit Set value min. max. Actual values OT

D speed rpm 1200 1200
D Aneroid pressure hPa 1000 1000
S Supply pump pressure bar 6.30 5.60 7.00
D speed rpm 600 600
D Aneroid pressure hPa 1000 1000
S Supply pump pressure bar 4.50 3.80 5.20
D speed rpm 700 700
D Aneroid pressure hPa 1000 1000
S Supply pump pressure bar 6.80 6.80 6.80
S KSB/AFB V 24

OVERFLOW
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1250 1250
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000 1000
S Delivery cm3/10s. 155.55 155.55 155.55
S Delivery l/h 56.00 46.00 66.00
C Delivery l/h 56.00 41.00 71.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 61 61
D speed rpm 500 500
D Measurement temperature °C 57 57
S Delivery cm3/10s. 125.00 125.00 125.00
S Delivery l/h 45.00 37.00 53.00
C Delivery l/h 45.00 33.00 57.00

DELIVERY AND BREAKAWAY CURVE

CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1500 1500
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 1.50 0.00 3.00
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1425 1425
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000
S Delivery cm3/1000S. 35.00 33.00 37.00
C Delivery cm3/1000S. 35.00 30.00 40.00
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1250 1250
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 108.00 105.00 111.00
C Delivery cm3/1000S. 108.00 104.30 111.70
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 900 900
D Measurement temperature °C 56 56
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 119.00 115.00 123.00
C Delivery cm3/1000S. 119.00 114.50 123.50
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1050 1050
D Measurement temperature °C 56 56
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 118.50 118.00 119.00
C Delivery cm3/1000S. 118.50 115.50 121.50
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 61 61
D speed rpm 600 600
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 4

Customer ID No.
Combination ID No. 0460426489

CAT Designation Unit Set value min. max. Actual values OT

D Measurement temperature °C 57 57
D Aneroid pressure hPa 750 750
S Delivery cm3/1000S. 112.00 111.50 112.50
C Delivery cm3/1000S. 112.00 109.00 115.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 61 61
D speed rpm 700 700
D Measurement temperature °C 57 57
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 122.50 118.50 126.50
C Delivery cm3/1000S. 122.50 118.00 127.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 61 61
D speed rpm 600 600
D Measurement temperature °C 57 57
S Delivery cm3/1000S. 88.50 88.00 89.00
C Delivery cm3/1000S. 88.50 85.50 91.50

LOAD-DEPENDENT START OF DELIVERY

CAT Designation Unit Set value min. max. Actual values OT
DELIVERY DIFFERENCE
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1150 1150
D Measurement temperature °C 56 56
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. -16.00 -17.00 -15.00
TIMING DEVICE TRAVEL DIFFERENCE
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1150 1150
D Measurement temperature °C 56 56
D Aneroid pressure hPa 1000 1000
S Timing device travel mm -0.40 -0.80 0.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1150 1150
D Measurement temperature °C 56 56
D Aneroid pressure hPa 1000 1000
S Timing device travel mm -0.40 -0.50 -0.30
D speed rpm 1150 1150
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 72.00 71.00 73.00
D speed rpm 1150 1150
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 30.00 29.00 31.00
TIMING DEVICE TRAVEL DIFFERENCE
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1150 1150
D Measurement temperature °C 56 56
D Aneroid pressure hPa 1000 1000
S Timing device travel mm 3.60 3.20 4.00

IDLE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 375 375
S Delivery cm3/1000S. 10.00 8.00 12.00
C Delivery cm3/1000S. 10.00 7.00 13.00
D speed rpm 425 425
S Delivery cm3/1000S. 1.50 0.00 3.00

SHUTOFF
CAT Designation Unit Set value min. max. Actual values OT
MECHANICAL SHUTOFF
D speed rpm 1250 1250
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 1.50 0.00 3.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 5

Customer ID No.
Combination ID No. 0460426489

CAT Designation Unit Set value min. max. Actual values OT

ELECTR. SHUTOFF, CONTROL LEVER
FULL LOAD
D speed rpm 375 375
S Delivery cm3/1000S. 1.50 0.00 3.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)