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fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2021.3105752, IEEE
Transactions on Power Electronics
IEEE POWER ELECTRONICS REGULAR PAPER

An Overmodulation Algorithm With Neutral-


Point Voltage Balancing for Three-Level
Converters in High-Speed Aerospace Drives
Feng Guo, Student Member, IEEE, Tao Yang, Senior Member, IEEE, Ahmed M. Diab, Student Member, IEEE,
Seang Shen Yeoh, Chen Li, Student Member, IEEE, Serhiy Bozhko, Senior Member, IEEE, and
Patrick Wheeler, Fellow, IEEE

Abstract—In this paper, a virtual space vector (VSV)-based Starter Mode 3L-NPC Converter
overmodulation algorithm is presented for three-level neutral-
point-clamped (3L-NPC) converters in high-speed aerospace
C1
motor drives. With the proposed inscribed polygonal-boundary DC-Link
Aircraft Engine PMSM O
compression technique, the output voltage capability is enhanced 270V
C2
under a lower crossover angle and compression coefficient. As
a result, it brings an opportunity for the operation of the Generation Mode
studied aircraft electric starter/generator (ESG) systems easily
extending from the linear modulation range into the overmodu- Mechanical Energy Electrical Energy
lation region. Furthermore, an active capacitor voltage balancing Fig. 1. ESG system of the more-electric-aircraft.
control method is investigated to recover neutral-point (NP)
potential imbalance in the case of high modulation index and Fig.1. A permanent magnet synchronous machine (PMSM) is
low power factor operating conditions. To simplify the digital chosen since high torque-to-current ratio, high power density
implementation of the algorithm, a fast calculation approach and high robustness can be achieved. Despite the fact that
is adopted in this work. The modulation performance of the the efficiency of the machine can sometimes be improved
proposed strategy is verified by both simulation and experimental
results with a 45 kW, 32 krpm ESG prototype system.
by increasing pole number, the low carrier-pulse ratio issue
becomes harsh, particularly for the converter-fed high-speed
Index Terms—High-speed motor drives, more-electric-aircraft motor drives [9]. For this reason, a 6-pole 36-slot surface-
(MEA), neutral-point voltage, overmodulation, three-level.
mounted machine is chosen as the optimal candidate that
also has the lowest eddy-current losses [8]. Compared with
I. I NTRODUCTION a typical two-level converter, the three-level neutral-point-
clamped (3L-NPC) topology, as shown in Fig.2, is selected
T HE concept of more-electric-aircraft (MEA) is attracting
more and more attentions in the aerospace industry due to
higher fuel efficiency, better environmental impact, suppressed
due to the utilization of lower blocking voltage switches, better
output harmonic performance, and reduced EMI emissions.
audible noise and lower maintenance cost [1]-[3]. This cutting- In the ESG system, the PMSM is mechanically coupled
edge technology aims at replacing pneumatic, hydraulic and to an engine shaft via a gearbox and electrically connected
mechanical power-driven systems by electrical counterparts with a 3L-NPC converter which interfaces the S/G system to
in future aircraft [4]-[6]. An essential development for the the onboard electric power system. In the startup process, the
MEA is the electric starter/generator (ESG) system. It can converter serves as an inverter that drives the PMSM to crank
deal with several disadvantages that are common for state and accelerate engine shaft. Once the engine is up to a self-
of the art starter/generator (S/G) systems [7]. Nowadays, the sustained speed, the engine ignition activates. After that, the
active rectification technology [8] opens opportunities for the ESG system goes into standby mode. When the PMSM shaft
integrated aircraft ESG systems which employ new machine speed approaches 20 krpm, the generation mode starts. In this
types that are free from existing limitations and allow for mode, the engine drives the machine to generate electrical
the novel design of high-performance S/G systems in the power, and the converter works as a rectifier to convert the
MEA. The key component of the ESG system is a high- variable frequency AC into DC that supplies onboard loads.
speed machine and a bidirectional converter, as shown in Due to the high-speed operation of the machine, the con-
verter uses deep flux-weakening control to ensure that the
This work was supported by the Clean Sky 2 Joint Undertaking under Grant back electromotive force (EMF) is within converter limits.
807081. (Corresponding author: Tao Yang.) The author Feng Guo would like However, not only large flux-weakening currents cause more
to thank China Scholarship Council (CSC) for sponsoring part of his Ph.D
studentship. machine copper losses but also the output electromagnetic
F. Guo, T. Yang, S. S. Yeoh, C. Li, S. Bozhko and P. Wheeler are with the torque capability in the constant power region is weakened
Power Electronics, Machines and Control Group, the Department of Electrical as the speed of PMSM increases, and is constrained by stator
and Electronic Engineering, The University of Nottingham, Nottingham, NG7
2RD, U.K. (email: feng.guo@nottingham.ac.uk; tao.yang@nottingham.ac.uk; voltage. In addition, the 3L-NPC topology has an inherent NP
seang.yeoh@nottingham.ac.uk; chen.li@nottingham.ac.uk; serhiy.bozhko potential deviation because of the split DC-link capacitor bank,
@nottingham.ac.uk; pat.wheeler@nottingham.ac.uk) which results in extra over-stress across switching devices and
Ahmed M. Diab is with the Key Laboratory of More Electric Aircraft
Technology of Zhejiang Province, University of Nottingham Ningbo China, output distortion, particularly for the ESG system operating in
Ningbo 315100, China (e-mail: ahmed.diab@nottingham.edu.cn) stringent conditions, i.e., high modulation index and low power

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Transactions on Power Electronics
IEEE POWER ELECTRONICS REGULAR PAPER

Phase-C but harmonics performance of phase current may suffer from


Phase-B
Phase-A
idc non-nearest-three-vectors in a higher output voltage region.
VTA1
( S x1 )
DA1
Vdc1  C1 In [31], a carrier-based PWM (CBPWM) scheme for 3L-
VTA2 NPC inverter-fed induction motor drive systems with dynamic

Load
L DA2 DZA1
e c ic ( S x 2 ) O
e b ib loads has been studied to extend the operating point into the
e a ia

PMSM VTA3 DA3 DZA2
Vdc2  C2 overmodulation region. Besides, the technique is capable of
( S x1 ) keeping two capacitor voltage in a balanced state when NP
VTA4 DA4
(S x 2 ) potential deviation occurs. It is worth noting that calculating
Fig. 2. The structure of 3L-NPC power converter-fed PMSM drives.
an appropriate zero-sequence voltage components is required.
The work reported in [32] discusses a novel overmodulation
factor. Consequently, these significant challenges are required scheme that achieves the balanced capacitor voltages and
to be settled for high-performance three-level converter-fed alleviated low-frequency NP voltage fluctuation over the entire
high-speed aerospace motor drives in MEA applications. range of modulation indices and power factor angles, even for
In recent years, numerous advanced pulse-width-modulation n-level NPC topologies. While the performance is desirable by
(PWM) strategies have been studied to tackle the unbalanced applying VSVs, maintaining capacitor voltage balanced is not
capacitor voltage problem in 3L-NPC converters [10]-[12]. discussed when NP voltage shifts. Additionally, the presented
Besides, the model predictive control (MPC)-based NP volt- hexagonal compression limit may impair overmodulation ca-
age balancing methods [13], [14] are incorporated in the pability to some extent.
space-vector-PWM (SVM) modulator to obtain exceptional In this paper, a new variant of the VSV-based PWM algo-
dynamic performance of systems. Compared with the aforesaid rithm is proposed for the operation of aircraft ESG systems
approaches, the nearest-three virtual space vector (NTV2 ) extending into the overmodulation region. Compared with the
modulation concept presented in [15] is more attractive as it prior method [32], the presented trajectory of the reference
achieves inherent NP voltage balance for all loads. Although voltage vector contributes to a better overmodulation capability
the advantage is at the expense of additional switching losses, for converter-fed high-speed aerospace motor drives. With
more degrees of freedom by this technique can bring other the introduced NP potential balancing control strategy, two
merits, such as common-mode voltage (CMV) reduction [16]. capacitor voltages are effectively kept at a balanced state
To boost the DC-link voltage utilization, a number of over- if NP voltage drifts away. Notably, the technique is easily
modulation algorithms have been developed by researchers implemented with a fast calculation approach, which aims to
for two-level [17]-[20], flying capacitor [21], [22], cascaded reduce the computational complexity for the digital controller.
[23], [24] and diode-clamped [25]-[32] multilevel inverters. The rest of this paper is organized as follows. The principles
The existing literature about the overmodulation strategy for of the ESG system are briefly introduced in Section II. The
the NPC topology is discussed in the following. In [25], proposed capacitor voltage balancing control-based overmod-
the authors propose an overmodulation method by calculating ulation algorithm is studied in Section III. Simulation and
three-phase modulation waves, which is beneficial for simple experimental results are presented in Section IV to evaluate
implementation in digital controllers. With the help of the the modulation performance. Finally, the main conclusions of
neural-network, a classification SVM technique [26] in over- this work are summarized in Section V.
modulation region has been studied for 3L-NPC converters,
which ensures a smooth linear transition and lower complexity. II. P RINCIPLES OF ESG S YSTEM
It is noted that the authors employ the nearest-three space
vector (NTV) scheme and predefine a series of switching A. PMSM Model and Operating Constrains
sequences to maintain two capacitor voltages. For the high- The PMSM mathematical model equations in the d-q coor-
power applications with a low pulse-ratio, a synchronized dinates are expressed as follows:
SVM strategy [27] is proposed to operate induction motor 3
Tem = np · [ϕf · iq + (Ld − Lq ) · id · iq ] (1)
drives in the overmodulation region. In order to avoid trigono- 2
metric computations, a duty cycle-based overmodulation strat- did
egy is presented in [28], together with a dedicated NP voltage Vd = R · id + Ld − ωe · Lq · iq (2)
dt
balancing control method. In [29], a timing-correction based
algorithm is investigated to gain the output voltage under diq
Vq = R · iq + Lq + ωe · Ld · id + ωe · ϕf (3)
overmodulation conditions. Also, the approach is implemented dt
in a field-programmable-gate-array (FPGA)-based real-time where Tem represents the electromagnetic torque, np refers to
control platform to attain the minimum computational re- the number of pole pairs, ϕf is the permanent magnet flux
sources. With respect to low power factor loads, however, linkage, Vd , Vq and id , iq indicate the direct and quadrature
the aforementioned methods pose a challenge for capacitor components of motor voltage and current, respectively, Ld and
voltage balance, as well as elimination of low-frequency NP Lq are the dq-axis inductances, ωe denotes electrical angular
potential oscillation. To address these deficiencies, a hybrid frequency and R is the stator winding resistance.
SVM strategy is introduced in [30] to operate a 3L-NPC For the applied surface-mounted PMSM in the ESG system,
inverter in the overmodulation region. This approach abandons Ld equals Lq . Hence, the electromagnetic torque of machine
medium vectors to mitigate voltage fluctuation in the NP, is only provided by permanent magnet torque, which is the

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Transactions on Power Electronics VS2
(0,1/2)
IEEE POWER ELECTRONICS REGULAR PAPER d2
V5 [PPN] Vh
(0,h) 1
d1 d3 θref
Droop Control TABLE II [PPO] V0 (0,0) VS
I q* I *
DC-Link 3L-NPC
Vdc 4
dc T HE M AGNITUDE OF S PACE V ECTORS
[OON]
V V Power V2 V3 [PON]
PI controllerI Droop controller dc1 O dc 2 h-axis
dc
 e  PM
Generator*Mode PI controller
Converter Space Vectors d3
Magnitude d2
I q
Zero Vector V0 L2 2 Vref
Speed Control Vq* PMSM (0,1)
Starter Mode 1 d1 3
 *
e I q* I d*
Small Vector d2 √Vdcθ/3 d1 d3
iabc
e PI controller PI controller V *
d
abc e Medium Vector V0 3Vdc /3 V1
5 V4
dq [OOO]
Ls id iq Large Vector VS2 2Vdc /3 [POO] [PNN]
Ls
(0,1/2) VM1 4
d3[ONN]
Current d2 (1/3,1/3)
e
d
Control Vh 2 (g,h)
dt
V5 [PPN] VL2 [PPN]
(0,h) 1 Vref
V *  Vd* Vq* PWM Modulator d1 d3 θref d1 3 d2
Flux-Weakening V dc Vdc1 Vdc 2 d1 g-axis
V0 (0,0) VS1 (1/2,0) Vg (g,0) VL1(1,0)
Control 3 [PPO] 4 [PPO]
V Proposed Overmodulation [OON] [OON] 5
 gh g
dq  Vh Algorithm with NP V2 V3 [PON] VS2 [PON] VS2
Voltage Balancing
d3 d2 d2 VM1 4 Vh
2 Vref Vref
Fig. 3. Control blocks of the developed ESG system. d3
1 3 1 2
TABLE I d2 θ d1 d3 d3 θ d1 3 d2 d3 θ
S WITCHING S TATES AND O UTPUT VOLTAGES OF 3L-NPC C ONVERTERS V0 V1 V4 V0 VS1 V0
VL1
[OOO] [POO] [PNN] [OOO] [POO] [PNN]
Switching Gating Signals Output [ONN] [ONN]
h-axis
States (Sx1 ,Sx2 ) Voltages (a)
VL2 [PPN] (b)
VL2
[P] (1, 1) Vdc /2 Fig. 4. The space vector diagram of: (a) NTV scheme. (b) NTV2 scheme.
[O] (0, 1) 0 d1 d1 ① Proposed β
trajectory Command
of Vref
−Vdc /2 [PPO] trajectory of V
[N] (0, 0) (Sx1[OON]
,Sx2 ) is 5(0,0), which denotes output voltage
θc 5
of −V
based ondc /2, ref
IPBC
[PON] technique
whereVVS2 VS2
dc refers to the full DC-link voltage. Otherwise,
4 gating
d2 V 4 d2 VM1 Vref
first term in (1). Since the maximum machine stator voltage, signal (Sx1 ,Sx2 ) isVrefchosen as (0,1), the
M1 V h output ② voltage
Trajectoryis
Desired
d3 d3 trajectory of Vref
indicated by Vlim , is determined by DC-link voltage and PWM 2
zero and1switching state is expressed as [O]. 1 2Theofswitching
3 d 3 Vreftechnique
based on
VS2
d3
principle θ d1
of the 3L-NPC converter is d3 detailed
θ θHBC d
d1in Table I.2
strategy, the corresponding limitation can be written as: 2 c
θ c
V0 VS1 VL1 V0 VS1 Vg VL1 g-axisVh
ϕf 2 Vlim 2 With regard
[OOO] [POO] to the [PNN]
magnitude of space vectors listed in
(id + ) + i2q = ( ) (4) 1
Ld ωe Lq Table II, 27 [ONN]
switching states generated by the converter can be θ

Considering the capacity of designed machine/converter, the grouped into four categories: zero, small, medium and large V0

maximum current value, manifested by Imax , should fulfill: vectors, wherein 12 ①are small ones while
Proposed β the number of large
h Vβ
and medium ones trajectory
are bothof 6,Vref and the rest are zero vectors.
VL2
i2d + i2q ≤ Imax
2
(5) based on IPBC C
It is assumed that technique
the reference voltage (0, vector
λ)* is located in
The solution of (4) and (5) is an overlapped area of voltage the subsector 3 of Sector-I. The NTV scheme uses V1 , V3 and V
and current limit circle, which therefore restrict the allowable V4 to synthesize Vref②, Trajectory
as shown in Fig.4(a). According 5
to the C
① (0, λ
of Vref based on B (0.5, 0.5)
operating points of the ESG system. volts-second balance HBC rule, (6) can be Vobtained:
technique S2 *
θ
4
( VM1 Vref
c
B. Control Design of ESG System Vref = V1 · d1 + V3 · d2Vh+ V4 · d3
The whole system control block includes flux-weakening, 1 2
3
(6) VS2
d1 + d2 + d3 = 1 θ θ (1, 0) d2
machine speed, current loop and droop control, as illustrated V0 cycle of
c

VS1VVg, V and
*
A VV g θc 30 o

in Fig.3. Speed control is activated in the startup process. where d , d and d indicate the duty
1 2 3 (λ, 0) 1
L1
,3 1
4

DC-link current is manipulated by droop characteristics in respectively. d3 d


V0
the generation mode. The vector control technique is used And then, the solution of above equations can be yielded:
for machine decoupling purpose, which allows controlling
 h
d1 = 2[1 − m · sin(π/3 +V θ)]

flux and torque independently. Therefore, machine torque d2 = 2m · sin(π/3 − θ)(0,Cλ)
L2
(7)
Proposed Dodecagonal-
represented as active power is controlled by q-axis current. As  d
d3 = 2m · sin(π/3 − θ) − 1 Boundary Limit
 1
the maximum phase voltage is limited by a definite DC-link
where θ represents reference voltage 5
voltage supply of 270VDC, a large negative current needs to VS2 vector rotating angle,
B (0.5, 0.5) m
be injected into d-axis during the high-speed operation, which refers to the modulation index definedd2by: VM14
Compressed
results in a lower power factor angle. |Vref | 1 2 d3 Hexagonal-Boundary
m= √ 3 (8)[29]
Limit
C. Three-Level NPC Converter, SVM Strategies and NP Volt- Vdc
d3/ 3 d1 d2
age Imbalance Issue V0 VS1 A VL1
(λ, 0)
g
Here, the four-state synthesis approach, i.e., reference volt-
As shown in Fig.2, each phase of the converter consists of age vector is composed of four switching states from the
four semiconductor devices (V Tx1 ∼V Tx4 ) and two clamping selected NTVs, is adopted to discuss the NP voltage imbalance
diodes (DZx1 and DZx2 ), where x∈{A, B, C}. Two equal issue. For example, if Vref falls into subsector 3 of Sector-I,
capacitors (C1 and C2 ) are series-connected to form the DC- the time-averaged NP current is given by:
link. V Tx1 is complimentarily switched with V Tx3 . V Tx2 and
V Tx4 follow the same manner. The switching state [P] means INP = σ · donn · ia + dpon · ib + (1 − σ) · dpoo · (−ia ) (9)
gating signal (Sx1 ,Sx2 ) is (1,1), which represents output volt- where σ∈[0, 1] denotes a distribution factor of redundant small
age of Vdc /2. The switching state [N] manifests gating signal vector pairs.

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Vref
Transactions on Power Electronics
3
d3 IEEE POWER ELECTRONICS REGULAR PAPER
V4
O] [PNN]
N] h-axis Sector-II h-axis
C
O] (0, λHBC) VL 2

VL2
4 * Proposed IPBC Limit
C’ *
(0, λIPBC)
d1 Command 3 5 3 5V
trajectory of Vref Sector-III 2 ref Sector-I
5 4 * B (0.5, 0.5)
VS2
θc V S2 V 4
M1
HBC Limit
4V 2 1 2
4 d2 VM1 ref 1 1
M1
Vref Vh Desired 5 3 A’
d3 trajectory of Vref V O V
S1 (λIPBC, 0) VL 1

1 2 * *A (1, 0) g-axis
3 3 3 1 1 5 (λHBC, 0)
d2 d3 θ d1 θc d2
2 1 2 Circular
VL1 V0 VS1 Vg VL1 g-axis 4 trajectory
] [PNN] 4
Fig. 5. VSV-based PWM scheme for operating OM-I in Sector-I. Sector-IV 2 Vref Sector-VI
]
5 3 5 3
Thus, the capacitor voltage deviation for each switching 4
period can be calculated as:
h Sector-V
1 t=Ts
Z
[PPO]
VL2 ∆V dc = INP · dt (10) Fig. 6. Space vector diagram of polygonal-boundary limits for VSV-based
(0, λ) C C t=0Proposed PWM scheme.
Dodecagonal- TABLE III
where C and Ts represent theBoundary DC-link
Limitcapacitance and a
[PPO] respectively. D UTY C YCLE OF VSV S FOR S UBSECTOR 1-5 OF S ECTOR -I
switching period, (0.5, 0.5)
[OON] 5
By regulatingVS2 σ in (9), NPB currents Compressed
produced by small Subsector d1 d2 d3
vectors can be usedθc
4
to Vcompensate
Hexagonal-
for the Limit
accumulated NP
M1 Vref Boundary 1 2g 2h 1−2(g+h)
Vh
potential rendered by medium vectors. However, [29] it should be 2 2(1−g−2h) 2(1−h−2g) 3[2(g+h)−1]
2
pointed out that 1the strength 3 of capacitor voltage balancing 3 2(1−2h−g) 2g+h−1 3h
θ
becomes weak when θthe c
modulation (1, 0)
index arises to unity and 4 2h+g−1 2g+h−1 3(1−g−h)
power factor
V0
angle
VS1 Vg (λ, 0)
towards ±90 ◦ A VL1
[12].
g 5 2(1−2g−h) 2h+g−1 3g
[OOO] [POO] [PNN]
2
In contrast, the NTV [ONN]scheme employs a series of VSVs that
is modified by basic space vectors with a specific proportion. Within linear range, the duty cycle for each space vector can
The definition of zero and large vectors, denoted as V0 , VL1 be calculated by (6). The OM-I denotes the radius of desired
h reference voltage vector is between the inscribed circle and
and VL2 , are the same as the NTV scheme, whereas VS1 , VS2
and VM1 are virtual VL2small and medium vectors defined by: circumscribed circle of the hexagon, which indicates a higher
 (0,Cλ) Proposed Dodecagonal- achievable modulation index (1 < m ≤ 1.05). In this mode,
VS1 =d1(V[POO] + Boundary
 V[ONN] )/2 Limit
the tip of modified reference voltage vector transits from a
VS2 = (V[PPO] + V[OON] )/2 (11) circular trajectory and moves along the hexagon side when it
 5
VS2 VM1 = (V[ONN] B+(0.5, 0.5) + V
V[PON] )/3

[PPO] exceeds the boundary of hexagon. Thus, a crossover angle (θc )
d2
4
VM1 that keeps the trajectory inside half of the sextant needs to be
When Vref falls into subsector 4Compressed of Sector-I, as shown in
1 2 d3
Fig.4(b), the corresponding duty Hexagonal-Boundary
cycle is calculated as: controlled for obtaining adequate modulation depth, as shown
3 Limit [29] in Fig.5. To further increase modulation index, the reference
d3
 d
1 d
3[1 − m · sin(π/3 + θ)]
d1 V= √
2
V0

A VL1 g voltage vector is fixed at the vertex for a period of time, and
S1
d2 = 3m · cos (λ, 0)θ − 1 (12) then jumps to the straight line of the hexagon by a holding

angle (θh ). When θh equals 30◦ , the discrete six-step mode

d3 = 3m · sin(π/6 + θ) − 1

operates, which constrains mmax of OM-II at 1.1 [17].
As the polarity of NP currents associated with redundant Since the output variables of a converter steeply deteriorate
small vector pairs are opposite and the sum of balanced three- in the OM-II [18], [20], the acoustic noise and torque ripple
phase currents is zero, VSVs have no impact on NP potential issues are much severe, which is not suitable for the applica-
deviation. Therefore, the NTV2 scheme achieves two balanced tions of high-speed aerospace motor drives. As a result, the
capacitor voltages for all load conditions. scope of this study primarily focuses on the operation of OM-
I, which provides a chance to achieve higher DC-link voltage
III. P ROPOSED VSV-BASED OVERMODULATION utilization, enhance output torque capability, and reduce large-
A LGORITHM required flux-weakening current for the aircraft ESG system.
In accordance with the modulation index defined by (8), the For the purpose of simplifying PWM calculation process, the
operating regions of a converter can be classified into three proposed VSV-based overmodulation algorithm is carried out
parts: linear modulation (LM), overmodulation mode-I (OM- in a transformed reference frame. The detailed descriptions of
I), and overmodulation mode-II (OM-II). each subsection are given in the following.
In the LM region, the reference voltage vector traces a cir- A. The Fast Calculation Approach
cular trajectory inside the hexagon. Accordingly, modulation With (13), the traditional orthogonal plane can be shifted
index (0 ≤ m ≤ 1) arises with increasing magnitude of output into a sextant one for simplifying the duty cycle expression
voltage until the trajectory is inscribed in the hexagon side. using trigonometric functions.

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Transactions on Power Electronics
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t t

λ λ

h-axis
HBC IPBC HBC IPBC
VL2
Vα h-axis Vβ λ=1 (0,1)
1 1 Command
VL2 trajectory of Vref
(0,1)
0.5 d1 0.5 VS2 θc 5 λ=0.98
4
(0,1/2) VM1
Degree Degree
V ref (g,h)
60 ° 120 ° 180 ° 240 ° 5
300 ° 360 ° 60 ° 120 ° 180 ° 240 ° V
300
h ° 360 °
VS2 (0,h) 2
(0,1/2) d3 V M1 4 1
-0.5 d2 -0.5 3
(1/3,1/3)
(g,h) θ θc
V5 [PPN] Vh 2
-1 (0,h) 1 Vref -1 V0 (0,0) VS1 (1/2,0) Vg (g,0) VL1 (1,0) g-axis
d1 d3 θref d1 3 d2
(a) g-axis
IPBC
V0 (0,0) VS1 (1/2,0) Vg (g,0) VL1(1,0)
[PPO] 4 Vα Vβ
[OON] 1 1
V2 V3 [PON] HBC
d3 d2
0.5 0.5
2 Vref
1 30 Degree 0 Degree
d2 θ d1 d3 60 ° 120 ° 180 ° 240 ° 300 ° 360 ° 60 ° 120 ° 180 ° 240 ° 300 ° 360 °
V0 V1 -0.5 V4 -0.5
Fig. 9. The 3D plot of m(θc , λ) with the HBC and IPBC technique.
[OOO] [POO] [PNN] m
[ONN] -1 h-axis -1 1.05
IPBC:
VL2 [PPN]
VL2 (b) λ =1 λ =0.95
Vα Vβ *◆▲ ◆*▲ ◆* ◆* * * λ=0.94 ◆ λ =0.93
d1 1 d1 1
*▲ ◆*▲ ◆* ◆*
*▲o ◆*▲o ◆*▲o ◆*▲o ▲
Command
1.00o o ▲
o ▲ ◆ ◆
[PPO] trajectory of Vref o ▲
o λ =0.92 o λ = 0.91
o o ▲
o ▲ ◆
[OON] 5 0.5 θc 5 0.5 o
λ =0.90
VS2 [PON] VS2 4
d2 VM1 4 0 d2 VM1 Vref
Degree 0 Desired Degree HBC:
Vref 60 ° 120 ° 180 ° V240
h ° 300 ° 360 °
trajectory60
of °Vref120 ° 180 ° 240 ° 300 ° 360 °
2
d3 d
2 3 0.95 λ =1 λ=0.98
1 1 3
d3 θ d1 3 -0.5 d2 d3 θ d1 θc d2
-0.5 λ=0.97 λ= 0.95
λ =0.93 λ= 0.90
V0 VS1 -1 VL1 V0 VS1 Vg VL1
-1 g-axis
OOO] [POO] [PNN]
[ONN] (c) 0.90

Fig. 7. Vα and Vβ with: (a) θc = 0◦ . (b) θc = 15◦ . (c) θc = 30◦ . 0 5° 10 ° 15 ° 20 ° 25 ° 30 °


Degree
(1) Proposed β h Vβ
trajectory of Vref
VL2
Fig. 10. The relationship between m and θc at different λ.
based on IPBC C
technique (0, λ)*
(2) To approximate the red straight-line in Fig.5, the duty
(2) Trajectory 5 B (0.5, 0.5) (1) cycle of each VSV can be easily calculated by Table III and
of Vref based on VS2 *
HBC technique θc
4
VM1 Vref
(15). As shown in the Appendix, however, the dwell time
Vh
1 2 of virtual medium vector (d3 Ts ) constantly equals zero at
3
θ θc
*
(1, 0) that time. It means that only large vectors are used, which
V0 VS1 Vg A VL1 g θc 30o 60o-θc 60o+θc 90o θ=ωt
(λ, 0) therefore violates the three-level operation of the converter.
Fig. 8. The trajectory of modified Vref and corresponding Vβ waveforms. This phenomenon not only lowers the efficiency of the ESG
 " √ # system but also incurs a steady-state capacitor voltage error
Vg h
 
1 −1/ 3 Vα
V = L2 √ (13) if NP potential imbalance initially exists. To address the
Vh(0,Cλ) 0 2/ 3
Proposed Dodecagonal-
Vβ demerit, the hexagon side was scaled down by a compression
d1 Boundary Limit
By projecting (6) into this frame, Vg and Vh are yielded as: coefficient λ [32]. Thus, it makes full use of virtual medium
( 5 B (0.5, 0.5)
V S2 vector and takes its dwell time to 3(1−λ), as derived in the
d Vg = V Xg d1 + Yg d2 + Zg d3
4
2 M1
d
Compressed (14) Appendix. Fig.6 shows the space vector diagram of polygonal-
1 Vh 2= 3Xh d1 Hexagonal-Boundary
3
+ Limit
Yh d[29]2 + Zh d3 boundary limit, in which the red straight-line denotes the
d3 d1 d2
where (Vg ,VVh ), (Xg ,XV ), (YA ,Y
0
h
V g
(λ,g0) h ) and (Zg ,Zh ) are the coordi-
S1 L1 prior hexagonal-boundary compression (HBC) limit [32] that
nates of Vref and three VSVs in the g-h plane, respectively. is formed by A(λHBC ,0) and C(0,λHBC ) in the first sextant.
In addition, it is notable that all VSVs and Vref are normal- In order to fully utilize the margin of the hexagon, not only
0 0
ized with respect to the magnitude of large vector (2Vdc /3). the tip of Vref passes through A (λIPBC ,0) and C (0,λIPBC ), but
Hence, (Vg ,Vh ) can be conveniently expressed as (g,h) in the also the middle point of hexagon side is involved, as shown in
following derivation. Overall, the duty cycle of each VSV in Fig.6, which is an inscribed polygonal-boundary compression
all subsectors of the first sector is detailed in Table III, where (IPBC) limit represented by a blue dodecagon and forms the
d1 ∼d3 are displayed in Fig.4(b). basis of the proposed solution. For example, B(0.5,0.5) is a
B. The Inscribed Polygonal-Boundary Compression Technique turning point for Sector-I. It is worth noting that both two
As mentioned above, before tracking circular trajectory in boundaries gradually coincide with the hexagon side when
linear range again, the reference voltage vector command is the compression coefficient converges to 1, and output voltage
programmed to coincide with the hexagon side for the purpose eventually reaches the upper limit of OM-I.
of a higher fundamental component in output voltage. As seen For a given λ, the presented trajectory of normalized |Vref |
from Fig.5, with the geometric relationships of VSV-based in a quarter cycle is given by:
SVM, the following equations are given:
 σ
 0 ≤ θ < 30◦
sin[θ + arcsin σ]
 
|Vref |p.u g h


σ
 
 = = 
30◦ ≤ θ < 60◦ (16)


sin 120 ◦ sin(60 − θ)◦ sin θ |Vref |(θ) =
sin[60◦ − θ + arcsin σ]
(15)
|V |

 1 ref p.u

 σ
= 60◦ ≤ θ < 90◦

 

sin(120◦ − θ) sin 60◦ ◦
sin[θ − 60 + arcsin σ]
 

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Transactions on Power Electronics
IEEE POWER ELECTRONICS REGULAR PAPER

D
d N type Tendency of NP Potential: d N type 0.4
HBC
0.3 IPBC
P HBC+

O d P type 0.2 IPBC+

IPBC-
0.1
P HBC-

O 0
0 15 ° 30 ° 45 °
Degree
60 °
N (a) (b)
O Fig. 12. The comparison of NP voltage balancing capability: (a) Active duty
cycle of VSVs. (b) ∆Q as a function of power factor φ and ωt.
N (1- k )(1- g - h)
2h + g - 1 1 - g - h 2 g + h - 1
2 k (1 - g - h)
2 g + h - 1 1 - g - h 2h + g - 1
(1- k )(1- g - h)
2 2 2 2 2 2

Fig. 11. The modified switching instant for NP voltage balancing control in vectors for composing VSVs can be regulated by an allocation
subsector 4 of Sector-I. coefficient k, as given by (19), where Vdc1 and Vdc2 indicate
√ the upper and lower-side capacitor voltage, respectively.
3/4 ×λ
where σ= p and θ=ωt (ω is the angular fun- Vdc1
λ2
− 3/2λ + 3/4 k= ∈ [0, 1] (19)
damental frequency). Vdc1 + Vdc2
Given that the selected compression coefficient is 0.9, When Vref falls into subsector 4 of Sector-I, the modi-
the αβ-axis components of the proposed technique and its fied switching intervals under overmodulation conditions are
counterpart under different θc are shown in Fig.7, in which red shown in Fig.11, in which (g,h) is the real-time coordinate of
and blue waveforms refer to Vα and Vβ generated by the HBC the blue line in Fig.6. To evaluate the ability of the introduced
and IPBC scheme. As shown, the proposed approach makes NP voltage balancing control method, the fundamental com-
these two components more sinusoidal. Hence, it would be ponent of output voltage should be set at the same value. For
expected to attain less distortion in output voltage and current. example, the compression coefficient of HBC and IPBC limit
The introduced track of Vref with its output phase voltage are 0.98 and 0.95, respectively, and the crossover angle is set
in β-axis is shown in Fig.8. The amplitude of its fundamental to be 12.5◦ . By doing so, the desired modulation indices are
component can be thus calculated by Fourier series expansion: both at 1.01, and the reference voltage vector is synthesized
Z ◦ in subsectors 3-5. Here, Sector-I is chosen as a representative
π 90
F (θ) = |Vref |(θ) · sin θ · dθ (17) example to investigate. The dwell time of active VSVs and
4 0◦
the compensated charge ∆Q based on (10) and (18) are
With (17), the desired modulation indices with different illustrated in Fig.12(a) and Fig.12(b), respectively, in which
compression coefficients and crossover angles can be attained ‘+’ and ‘−’ represent the maximum and minimum value
and described by Fig.9 and Fig.10. As shown, the DC-link by corresponding approaches. As can be seen, although the
voltage utilization of the IPBC scheme is higher than that of compensation capability of the presented IPBC technique is a
the HBC scheme under the same conditions. In other words, bit weak as compared to that of the prior method, it can still
λ and θc of the proposed technique are allowed to be set at a resolve the NP voltage imbalance issue for all loads.
smaller value to achieve the same overmodulation capability Noteworthy, the output line-to-line voltage might be dis-
as the prior method. Besides, it can be seen that mmax of the torted by the modified duty cycles of small vectors to some
proposed approach is the same as that of the counterpart. extent. Nevertheless, it facilitates a trade-off between capacitor
C. NP Voltage Balancing Control voltage balance and short-term output harmonic performance.
Although the applied VSVs can maintain NP voltage nat- In addition, the distortion caused by the onsite closed-loop
urally balanced irrespective of modulation index and power control will be quickly dismissed when the NP potential is
factor angle, the voltage balance between two capacitors maintained at a balanced state again.
cannot be facilitated by itself if the initial NP potential imbal-
ance exists under overmodulation conditions. Therefore, active IV. P ERFORMANCE A NALYSIS
capacitor voltage balancing control must be involved to handle
In this section, the performance of the proposed over-
the divergence. When extra electric charges are accumulated
modulation algorithm is validated by simulation and exper-
in the last control period, the capacitor voltage shifts. With
imentation. The 3L-NPC converter-fed PMSM drive systems
(10), the required NP electric charge for the convergence of
are simulated in the Simulink/PLECS environment. The ESG
capacitor voltage within a sampling time can be expressed as:
system initially runs in the startup process. The flux-weakening
0 = C · ∆Vdc + ∆Q (18) control is triggered at 0.5s. The power generating mode starts
where ∆Q is defined as the compensated charge. by connecting a 10 kW resistive load to the DC-link at 1s.
To meet the above requirement, a straightforward solution is The presented approach is activated at 1.1s. The experimental
to manipulate the dwell time of space vectors that can provide validation is tested on a 45 kW, 32 krpm laboratory-built ESG
NP current with appropriate polarity. Moreover, it is known prototype system, as shown in Fig.13. A 150 kW prime mover
that when the converter runs for rectifying, NP potential tends that emulates aircraft engine shaft and an oil-cooled high-
to arise up with more participation of N-type small vectors and speed machine are located in an isolated room for the safety
vice versa. Hence, according to the operational mode of the viewpoint. The controller platform uses a TMS320C6713 chip
ESG system and DC-bias in the NP, the dwell time of these and an Actel FPGA-ProAsic3 A3P400 kit. The torque of the

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3L-NPC Power
Converter Transactions on Power Electronics
IEEE POWER ELECTRONICS REGULAR
PC PAPER

800
High-Speed Room Flux-weakening Current Limit Circle
PMSM Prime Mover Oil Cooling System starts,MI reaches to Characteristic Current
8000RPM
600 about 0.95 afterwards Const Torque Curves
9233RPM MTPA Trajectory
Engine ignites MTPV Trajectory
Voltage Limit Circles
B
400 14000RPM
C
20000RPM 53.7Nm

q-axis current(A)
200 Starting
32000RPM
trajectory

I-ch: -367.6768A A
Outside Room 0
D 0Nm
Drives Oscillo-
Monitor F
scope -200
E

3L-NPC Generation
GUI PC Converter mode region -53.7Nm
-400 400A
Applied OM algorithm reduces
flux-weakening current
-600

Prime Mover Control Desk DC-Link -107.4Nm

-800
Fig. 13. ESG system test rig. -800 -600 -400 -200 0 200 400 600 800
d-axis current(A)
400
d-axis current (a)
300 q-axis current
Starter mode, positive Engine ignites,
200 large q-axis current is starter mode ends Generation mode
required to generate and q-axis current
Current(A)

starts with negative


torque for cranking engine drops to zero
100 q-axis current

-100

-200 Deep flux-weakening current


Proposed overmodulation
is constantly required
algorithm activates
-300
0 0.2 0.4 0.6 0.8 1 1.2
Time(s)
(a)
HBC scheme (λ=0.97&θ=12.5o) IPBC scheme (λ=0.95&θ=12.5o)
-105 -105
id (A)

id (A)

-110 m=0.95 -110 m=0.95


(b)
-115 m* =1.005 -115 m* =1.020
Fig. 15. (a) Operating trajectory of the ESG system. (b) Output torque
-120 -120
20 20 capability curves of the 3L-NPC converter-fed PMSM drives.
iq (A)
iq (A)

10 10
operation of the ESG system into the overmodulation region,
LM OM-I LM OM-I
0
0 0.02 0.04 0.06 0.08 0.1
0
0 0.02 0.04 0.06 0.08 0.1 while the ripple in iq is unavoidably increased, which trades
Time(s) Time(s)
an enlarged converter output voltage range against output
(b) harmonics. The experimental comparison with the same θc
Fig. 14. (a) Simulated dq-axis current of the ESG system under the proposed
technique. (b) Experimental results oof the dq-axis currents. is performed at a machine speed of 20 krpm, while in order
HBC scheme (λ=0.97&θ=12.5 )
o
IPBC scheme (λ=0.95&θ=12.5 )
-105 -105 to validate the DC-link voltage utilization improvement by
PMSM-110 is m=0.95
measured by ET1303 Torquemeter. -110 dq-axis currents
m=0.95 the IPBC scheme and the correctness of m=f (θc , λ) shown in
are displayed
-115
by the Graphic m* =1.005 User Interface
-115
(GUI) software. m* =1.020
Fig.10, the λ of the prior scheme and the presented one refer to
-120 -120
AC-side
20 parameters are monitored by20 PPA5530 power ana- 0.97 and 0.95, respectively. Besides, the test can demonstrate
lyzer.10 Since the direction of phase current 10 changes rapidly in that a more reduced flux-weakening current is achieved with
light-load
0
conditions,
LM it weakens
OM-I NP 0
voltage LM balance inOM-I the a lower compression factor for the IPBC scheme owing to a
OM-I.0 Thus, 0.02
the0.04Time(s)
0.06
experimental 0.08 0
verifications 0.02 0.04
mainly 0.06
focus
Time(s)
0.08
on 0.1
higher output modulation index. As evident in the results from
the motor drives operating in the overmodulation region during Fig.14(b), both methods can lower id , whereas the provided
the generation mode, particularly in a light-load condition, algorithm, contributing to further deepen 1.5% of modulation
whereas the results in the starter mode are not presented as it depth, brings this value from −115A to −107.5A, as opposed
accounts for a short time compared with the whole operation to id of −110A with the HBC scheme at the same operating
time. The system parameters are detailed in Table IV. conditions. Moreover, it can be observed that the ripple of iq
A. Improvement of DC-link Voltage Utilization by the IPBC scheme is smaller than the HBC counterpart.
Without loss of generality, θc of the proposed strategy is B. The Operation of High-Speed Machine
set at 12.5◦ and λ is chosen as 0.95. The simulation results of The whole operating trajectory and relevant limits given by
dq-axis currents illustrated in Fig.14(a) describe the required (4) and (5) are shown in Fig.15(a). In the startup process,
torque and flux-weakening currents for the motor drives in denoted as the constant torque region, the maximum torque per
entire speed range operation. As shown, id is significantly amp (MTPA) line is followed by point A. The flux-weakening
reduced after 1.1s. It indicates that the IPBC scheme offers control activates at point B in the constant power region. Then,
a higher DC-link voltage utilization, thereby extending the the trajectory tracks the voltage limits based on the PMSM

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Vdc1 = Vdc2 Zoomed-inStrategy 200A/div
200V/div Vdc1 = Vdc2
This article has been accepted Modulation
on Strategy for publication in a future issue Overmodulation
of this journal, but hasStrategy
Modulation Overmodulation ia information: DOI 10.1109/TPEL.2021.3105752,
not been fully edited. Content may change prior to final publication. Citation 200A/div IEEE
1ms/div
200V/div Vdc1 = Vdc2 Zoomed-in 100V/div
Transactions on Power Electronics ia 100A/div 200V/div 1ms/div
200A/div 200A/div VAB 200V/div
IEEE POWER1ms/div
ELECTRONICS REGULAR PAPER ia a i
VAB
200V/div 200V/div V AB 200V/div
VAB t (1ms/div)
t (1ms/div)
Vdc1 & Vdc2 Vdc1V&
dc1Vdc2 Vdc1
Vdc1 Vdc1 Vdc1
Vdc2 350msi i Vdc2
Vdc1 ia Vdc1 Vdc2 350msa ia Vdc2
a
Vdc2 Vdc2 200ms Vdc2
150ms iaVAB ia VAB
VAB
VAB Linear Linear M
Linear Proposed Linear
Linear Modulation Proposed
HBC method Zoomed-in
Modulation VAB
Overmodulation Strategy V VAB
= Vdc2Modulation Overmodulation Zoomed-in
Strategy Modulation
Vdc1 = Vdc2 M
Linear
dc1Linear
Modulation HBC method 200V/div
Vdc1 = Vdc2 Zoomed-in 200V/div Vdc1 = Vdc2
Vdc1 = Vdc2 Zoomed-in 100V/div
200V/div Vdc1 = Vdc2
Zoomed-in Linear Modulation HBC method Zoomed-in
200A/div Linear Modulation
i
Proposed Zoomed-in200A/div
200A/div
Vdc1 = Vdc2 ia 100V/div Vdc1 = 1ms/div
Vdc2 a i a 100V/div200A/div
200V/div
200V/div
200A/div iIPBC
a
method
200A/div200V/div
200V/div
200A/div ia V AB ia VAB VAB 200V/div
1ms/div 200V/div VAB 1ms/div 200V/div
200V/div VAB VAB
t (1ms/div) t (1ms/div) Vdc1
t (1ms/div) Vdc1
Vdc1 (a) Vdc1 Vdc1 (a) Vdc1
Vdc2Vdc1 & Vdc2 Vdc2 Vdc1 Vdc2
350ms i Vdc2 ia i
150ms400ms
a Vdc2
ia 400ms iaa
VAB VAB Pout=3kW
VAB
Linear Modulation HBC methodVABZoomed-in Linear Modulation HBC method VAB
Zoomed-in Vdc1
Linear =Pout
V=3kW
Modulation
dc2
Vdc1 = Vdc1 = Vdc2 Linear Modulation Proposed Zoomed-in
100V/div Vdc1 = Vdc2
Vdc1 = Vdc2
PoutV=3kW
dc2 at 20krpm 200V/div
Pout=10kW at 18krpm Vdc1Linear
= Vdc2Modulation Proposed
IPBC Zoomed-in
method 200A/div
200V/div
Vdc1 = Vdc2
ia Zoomed-in
200A/div
200V/div Vdc1 = Vdc2 ia IPBC method 200V/div
200A/div ia
Zoomed-in 200A/div ia 1ms/div 200V/div
200A/div
200V/div
VAB ia 200V/div ia
VAB 200V/div VAB
200A/div 200V/div VAB 200V/div
VAB VAB
200V/div
t (1ms/div) Vdc1 & Vdc2 t (1ms/div)
t (1ms/div) t (1ms/div)
Vdc1
(b) (b) ia
Fig. 16. (a) V
Steady-state
dc2 performance. (b) Transient-state performance. Fig. 17. NP voltage balancing process with: (a) The HBC method. (b) The
400ms ia proposed IPBC method.
speed and current limits set by the converter. The ESG system AB V
Stator Current(A)

Stator Current(A)
100
100 100
100
is in standby mode after a machine speed VAB of 10 krpm, which is Pout =3kW at 20krpm P out =10kW at 18krpm
00 00

denoted by point C. iq maintains at zero and operation status Vdc1 = Vdc2 Zoomed-in -100
200V/div -100
-100
Linear Modulation Proposed Zoomed-in -100
200A/div
is at Vpoint D until
dc1 = Vdc2
the generation mode
IPBC methodstarts. At that
200V/div time, Time(s)
Time(s) ia
1.16
1.16 1.1605
1.1605
Time(s)
Time(s)
1.161
1.161 1.1615
1.1615 1.162
1.162 1.1625
1.1625 1.16
1.16 1.1605
1.1605 1.161
1.161 1.1615
1.1615 1.162
1.162 1.1625
1.1625

the S/G systems run in the power generating region and the 22
Mag(% of Fundamental)

Mag(% of Fundamental) 22
200A/div 200V/div
ia
modulation index is ramping up to 0.95. As the flux-weakening Fundamental (1kHz)=121.2A
Fundamental (1kHz)=121.2A
THD=5.27%
THD=5.27%
VAB
1.5
1.5 Fundamental(1kHz)=118.5A
Fundamental (1kHz)=118.5A
THD=5.04%
THD=5.04%
1.5
1.5

current is dropped by 200V/div


VABa boosted DC-link voltage utilization,
11 11

the operating point subsequently moves from point E to F. t (1ms/div) 0.5


0.5 0.5
0.5

To be consistent with the experimentation presented in 00


00 50
50 100
100 150
150
00
00 50
50 100
100 150
150
t (1ms/div)
subsection-A, the maximum torque by the HBC (λ=0.97) and Harmonic order
Harmonic order Harmonic order
Harmonic order

the IPBC (λ=0.95) scheme is measured at different machine (a) (b)



speeds, which is helpful to demonstrate the output torque Fig. 18. FFT analysis of stator current under λ=0.95 and θc =12.5 with: (a)
The HBC scheme. (b) The proposed IPBC scheme.
capability improvement. It can be seen from Fig.15(b) that
the proposed strategy gains Tem =14.3Nm at a shaft speed changed, where λ and θc are set at 0.95 and 12.5◦ , respectively.
of 20 krpm, which means the output torque capability is Initially, the output active power of the ESG system is 3
roughly increased by 3.6% as compared to the HBC limit. In kW under a machine speed of 20 krpm, in which the q-axis
comparison with the LM operation, the proposed modulation reference current command is −6A. After that, the PMSM
algorithm enhances 10% output torque capability for the speed descends to 18 krpm while the load is increased to 10
studied drives. kW, where the q-axis reference current demand is −25A. The
C. Steady-State Performance results from Fig.16(b) show a smooth transient performance
When the PMSM operates at a speed of 20 krpm, the steady- regarding NP voltage, phase current and line-to-line voltage.
state performance under the LM (m=0.95) and the OM-I with E. Capacitor Voltage Balancing Performance
the proposed IPBC method (λ=0.95 and θc =12.5◦ ) are tested. The active capacitor voltage balancing performance is ver-
The results from Fig.16(a) show that the line-to-line voltage ified under a DC-link voltage utilization ratio of 1.02. That
by the proposed overmodulation technique features five levels is, λ for the HBC and IPBC scheme is 0.98 and 0.95,
and constant clamping instants in some periods. Apart from while θc equals 12.5◦ . As shown in Fig.17, the initial NP
that, two capacitor voltages are well balanced. voltage deviation is 200V in the LM region, with an average
D. Dynamic-State Performance modulation index of 0.95 and power factor of 0.12. When
To validate the dynamic-state performance of the proposed switching to the proposed overmodulation strategy, the two
overmodulation strategy, rotation speed and load are both capacitor voltages can be kept at a balanced state again.

0885-8993 (c) 2021 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: UNIVERSITY OF NOTTINGHAM. Downloaded on August 19,2021 at 09:50:47 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2021.3105752, IEEE
Transactions on Power Electronics
IEEE POWER ELECTRONICS REGULAR PAPER

6 TABLE IV
=0.90(HBC)
5.8 =0.90(IPBC) ESG S YSTEM PARAMETERS
=0.95(HBC)
5.6 =0.95(IPBC)
=0.98(HBC) Parameters Value
5.4 =0.98(IPBC) Ld = Lq 99 µH
=1.00(HBC)
Pole pair 3
WTHD(%)

5.2 =1.00(IPBC)
Switching frequency 16 kHz
5
PM flux 0.03644 Vs /rad
4.8 Dead time 1.4 µs
4.6
Control system sampling frequency 16 kHz
Fundamental frequency in generation mode 1∼1.6 kHz
4.4 Capacitor value (C1 =C2 ) 600 µF
4.2 DC-link voltage 270 V
4
0.9 0.92 0.94 0.96 0.98 1 1.02 1.04 1.06
Modulation Index losses compared with the linear range operation. Besides, due
Fig. 19. WTHD comparison of line-to-line voltage at different λ and m. to increased DC-bus terminal clamping instants, the switching
2 losses are reduced as compared to that by the LM. In order to
1.8 experimentally test the converter’s total losses under the above
1.6 0.168 overmodulation conditions, a power analyzer PPA5330 is used
Power Losses(kW)

1.4 0.168 0.168


1.2 0.532 to monitor the input and output parameters when the target
0.524 0.523 system delivers an active power of 25 kW at a rotation speed
1
0.8 of 20 krpm. A resultant of 1.24 kW power loss is measured
0.6 0.692 0.614 0.568 under the presented approach, while that value in the case of
0.4 the benchmark method is about 1.30 kW.
0.2 By importing the data of stator currents into the finite
0.265 0.253 0.251
0
Conventional LM OM scheme with the OM scheme with the element analysis model of the employed PMSM, the machine
HBC limit proposed IPBC limit
copper loss can be calculated in a steady state. Compared
IGBT Cond. Diode Cond. IGBT Switching Diode Reverse
with typical operation in the LM, that value is significantly
Fig. 20. The power losses comparison with different PWM schemes at 20
krpm in the generation mode. decreased from 189.96W to 160.18W with the upper limit of
the OM-I, which means a nearly 15.7% reduction.
Compared with the HBC scheme, an additional time of 50ms As the overmodulation conditions lead to a lower required
is required to correct the unbalanced NP voltage. flux-weakening current, the loss issue can be thus mitigated.
F. Distortion Analysis Nevertheless, the more boosted DC-link voltage utilization,
Fig.18 presents the fast Fourier transform (FFT) analysis the less output harmonic performance will be for the aviation
of the stator current when the compression coefficient is electric power system. Consequently, it comes as a trade-off
set at 0.95 and the crossover angle is controlled at 12.5◦ . between efficiency and stability to some extent.
It can be seen that the total harmonic distortion (THD) by H. Computational Time Performance
the proposed strategy is less than that by the HBC scheme, The execution time of the proposed overmodulation algo-
which is consistent with the theoretical analysis in Section- rithm is tested by the applied TMS320C6713 DSP Starter
III. The weighted THD (WTHD) comparison of the line-to- Kit with a 225MHz system clock. The results present that
line voltage under different λ and desired m is illustrated in it costs 57.2µs to implement the presented technique in the
Fig.19. From the results, it can conclude that the presented g-h reference frame, while 73.8µs is the time to implement
inscribed polygonal-boundary limit obtains a lower WTHD as the same algorithm in the conventional α-β reference frame,
compared to the hexagonal compression limit. which indicates nearly 30% computational burden reduction.
G. Power Losses Analysis I. Comparison With Other NP Control-Based Overmodulation
Power losses analysis of the semiconductors is carried out Strategies
by our applied Infineon F3L400R07ME4 B22/B23 insulated- Compared with existing NP control-based overmodulation
gate bipolar transistor (IGBT) module that has the maximum strategies [25]-[31] for 3L-NPC converters, the proposed strat-
collector-emitter voltage of 650V and continuous collector egy embraces the following advantages:
current of 400A. According to the manufacturer’s datasheet, 1) As the configured switching patterns generate extra NP
the losses can be obtained through the PLECS tools. Given currents to realize net-zero NP current, the proposed capacitor
that θc is set at 10◦ , while λ for HBC and IPBC limits is voltage balancing control is effective for high modulation
selected as 0.97 and 0.94, respectively. Switching frequency index and low power factor operating conditions. However,
is set to be 16 kHz. Before extending into the overmodulation the methods in [25]-[29] can hardly achieve this target.
region, the modulation index maintains at 0.95 in the linear 2) Due to the adopted nearest-three VSVs, less output
range. Under these operating conditions, with 35 kW of active distortion would be expected as compared to the work of [30]
power generation at 20 krpm, the switching device losses that omits space vector numbers in high output voltage region.
distribution map is elaborated in Fig.20. As can be seen, 3) The complexity caused by massive trigonometric func-
the proposed overmodulation algorithm can lower conduction tions is reduced by algebraic operations in the g-h plane. While

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Transactions on Power Electronics
IEEE POWER ELECTRONICS REGULAR PAPER

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0885-8993 (c) 2021 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: UNIVERSITY OF NOTTINGHAM. Downloaded on August 19,2021 at 09:50:47 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2021.3105752, IEEE
Transactions on Power Electronics
IEEE POWER ELECTRONICS REGULAR PAPER

based on flying capacitor topology for induction motor drives,” IEEE Ahmed M. Diab (S’21) received the B.Sc.
Trans. Power Electron., vol. 28, no. 1, pp. 516-525, Jan. 2013. (Hons.) and M.Sc. degrees from Zagazig University,
[23] K. Raj R, K. Gopakumar, A. K. Yadav, L. Umanand, M. Malinowski and Zagazig, Egypt in 2011 and 2016, respectively. He
W. Jarzyna, “A twelve concentric multilevel twenty-four sided polygonal is currently working toward the Ph.D. degree at
voltage space vector structure for variable speed drives,” IEEE Trans. the University of Nottingham Ningbo China and
Power Electron., vol. 34, no. 10, pp. 9906-9915, Oct. 2019. Institute for Aerospace technology (IAT), university
[24] S. Pal et al., “A cascaded nine-level inverter topology with T-type and H- of Nottingham, Nottingham, UK. From 2011 to
bridge with increased DC-bus utilization,” IEEE Trans. Power Electron., 2016, he was a research and Teaching Assistant with
vol. 36, no. 1, pp. 285-294, Jan. 2021. the Department of Electrical Power and Machines,
[25] S. K. Mondal, B. K. Bose, V. Oleschuk and J. O. P. Pinto, “Space vector Zagazig University. His research interests include
pulse width modulation of three-level inverter extending operation into modeling, control, and stability in high-speed mo-
overmodulation region,” IEEE Trans. Power Electron., vol. 18, no. 2, pp. tor/generator systems for transportation electrification applications and in
604-611, Mar. 2003. variable-speed wind generators.
[26] M. Saeedifard and A. Bakhshai, “Neuro-computing vector classification
SVM schemes to integrate the overmodulation region in neutral point
clamped (NPC) converters,” IEEE Trans. Power Electron., vol. 22, no. 3, Seang Shen Yeoh received his M.Sc degree in power
pp. 995-1004, May 2007. electronics (Distinction) and Ph.D degree in electri-
[27] A. R. Beig, “Synchronized SVPWM algorithm for the overmodulation cal engineering from the University of Nottingham,
region of a low switching frequency medium-voltage three-level VSI,” United Kingdom, in 2011 and 2016 respectively.
IEEE Trans. Ind. Electron., vol. 59, no. 12, pp. 4545-4554, Dec. 2012. Since then, he has been a research fellow in the same
[28] R. Zhu, X. Wu, and Y. Tang, “Duty cycle-based three-level space-vector university under the Power Electronics, Machines,
pulse-width modulation with overmodulation and neutral-point balancing and Controls Research Group. His current research
capabilities for three-phase neutral-point clamped inverters,” IET Power interests are in the area of aircraft power systems,
Electron., vol. 8, no. 10, pp. 1931-1940, Dec. 2015. namely modelling and stability studies of complex
[29] C. Bharatiraja, S. Jeevananthan and J. L. Munda, “A timing correction power systems, and new control strategies for high-
algorithm-based extended SVM for three-level neutral-point-clamped speed drive systems.
MLI in over modulation zone,” IEEE J. Emerg. Sel. Topics Power
Electron., vol. 6, no. 1, pp. 233-245, Mar. 2018. Chen Li (S’18) received B.Eng. degree from the
[30] A. K. Gupta and A. M. Khambadkone, “A simple space vector PWM University of Nottingham, Nottingham, U.K, in
scheme to operate a three-level NPC inverter at high modulation index 2016, in electrical and electronics engineering. He
including overmodulation region, with neutral point balancing,” IEEE is currently working towards the Ph.D. degree at
Trans. Ind. Appl., vol. 43, no. 3, pp. 751-760, May/Jun. 2007. the Power Electronics, Machines and Control Group,
[31] S. K. Giri, S. Mukherjee, S. Kundu, S. Banerjee and C. Chakraborty, The University of Nottingham, Nottingham, NG7
“An improved PWM scheme for three-level inverter extending operation 2RD, U.K.
into overmodulation region with neutral-point voltage balancing for full His research interests include high speed drives,
power-factor range,” IEEE J. Emerg. Sel. Topics Power Electron., vol. 6, aerospace power electronic converters, more electric
no. 3, pp. 1527-1539, Sep. 2018. aircrafts and sensorless control of AC drives.
[32] S. Busquets-Monge, R. Maheshwari and S. Munk-Nielsen, “Over- Mr Li is the recipient of the Outstanding Paper
modulation of n-level three-leg DC-AC diode-clamped converters with Award for IEEE Transactions on Industrial Electronics 2020.
comprehensive capacitor voltage balance,” IEEE Trans. Ind. Electron.,
vol. 60, no. 5, pp. 1872-1883, May 2013.
Serhiy Bozhko (M’97-SM’18) received his M.Sc.
and Ph.D. degrees in electromechanical systems
Feng Guo (S’19) received the B.Eng. degree from the National Technical University of Ukraine,
from China University of Mining and Technology, Kyiv City, Ukraine, in 1987 and 1994, respectively.
Xuzhou, China, in 2014, and the M.Sc. (Hons.) Since 2000, he has been with the Power Electron-
degree from Northeastern University, Shenyang, ics, Machines and Controls Research Group of the
China, in 2017, both in Electrical Engineering. University of Nottingham, United Kingdom, where
Currently, he is working toward the Ph.D. degree currently he is Professor of Aircraft Electric Power
with the Power Electronics, Machines and Control Systems and Director of the Institute for Aerospace
Group, the University of Nottingham, Nottingham, Technology. He is leading several EU- and industry
U.K. funded projects in the area of aircraft electric power
His research interests include pulse-width- systems, including power generation, distribution and conversion, power
modulation strategy, multilevel inverters, diagnosis quality, control and stability issues, power management and optimization, as
and fault tolerance control, high-speed motor drives and transportation well as advanced modelling and simulations methods.
electrification. From 2016 to 2017, he was a visiting student with the
Chinese University of Hong Kong, Shenzhen, China. He was awarded as the Patrick Wheeler (M’99-SM’11-F’21) received his
Outstanding Graduate Student in 2017. B.Eng (Hons.) degree in 1990 from the University
of Bristol, UK. He received his PhD degree in Elec-
Tao Yang (SM’20) received his MEng Degree from trical Engineering for his work on Matrix Converters
Shanghai Jiao Tong University, China in 2008 and from the University of Bristol, UK in 1994. In
his Ph.D. degree in electrical engineering from the 1993 he moved to the University of Nottingham and
University of Nottingham, UK in 2013. worked as a research assistant in the Department
Since 2013, he has been a Researcher with Power of Electrical and Electronic Engineering. In 1996
Electronics, Machines and Control Group, Univer- he became a Lecturer in the Power Electronics,
sity of Nottingham, where he became an Assistant Machines and Control Group at the University of
Professor in 2016, and an Associate Professor in Nottingham, UK. Since January 2008 he has been a
2019. His research interests include high-speed elec- Full Professor in the same research group. He was Head of the Department of
tric motor drive control, power electronic conversion, Electrical and Electronic Engineering at the University of Nottingham from
electrical system design and optimization for more 2015 to 2018. He is currently the Head of the Power Electronics, Machines and
electric/hybrid/all-electric aircraft applications. His PhD research within EU Control Research Group, Global Director of the University of Nottingham?s
Clean Sky on “Modelling electrical power system for more-electric aircraft Institute of Aerosapce Technology and was the Li Dak Sum Chair Professor
applications” has resulted in him winning the inaugural “Clean Sky Best PhD in Electrical and Aerospace Engineering. He is a member of the IEEE PELs
Award” in 2016. Dr. Yang is an Associate Editor for the IEEE TRANSAC- AdCom and is currently IEEE PELS Vice-President for Technical Operations.
TIONS ON TRANSPORTATION ELECTRIFICATION and Chinese Journal He has published over 750 academic publications in leading international
of Aeronautics. conferences and journals.

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