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2004/03/01 Gear Group-Transfer (SENR8692-02)

SMCS - 3159 SENR86920022

Remove & Install Gear Group-Transfer

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Start By:

Cat
a. remove driveshaft assembly (output gear to gear group-transfer)

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b. remove rear driveshaft group (gear group-transfer to center axle)

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c. disconnect rear driveshaft group (mid bearing to rear axle)

d. remove rear driveshaft group

nc.

1. Remove bolt (2) and yoke retainer (1).

2. Remove yoke and dirt guard (3).

3. Remove hose and fitting (4) from gear transfer group (5).

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4. Remove four bolts (5) and washers.

5. Install Tool (A) and Tool (B).

6. Using Tool (A) push bearing support (6) clear of transfer gear group (5). The weight of the

bearing support is 27 kg (60 lb).

NOTE: Set lower bearing support out of the way. See topic Disassemble And Assemble Gear

Group Transfer for the disassembly of lower bearing support.

7. Remove six bolts (7) from carrier (8).

8. Install Tool (A) to carrier (8). Reposition carrier (8) as far forward as possible.

NOTE: The repositioning of the carrier allows sufficient clearance for the gear group-transfer to be

removed. Refer to Photo D50125 Step #6 showing the splined shaft.

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9. Remove bolt (10) from torque restraint assembly (9).

10. Tool (C).

11. Secure Tool (C) to the gear group-transfer.

12. Remove eleven nuts (11) and locking plate assembly (12).

15. Remove gear group-transfer (5) with Tool (C) and Tool (D).

NOTE: Refer to Topic, Disassemble & Assemble Drive Hitch Shaft Group if further disassemble of

the group is necessary to replace components.

16. Remove hitch seal (13) and inspect for possible damage. If necessary, install a new seal during

assembly.

NOTE: For installation of the gear group-transfer, reverse the removal steps.

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NOTE: The weight of the transfer gear group is 47 kg (105 lb).

End By:

a. install rear driveshaft group (gear group-transfer to midbearing)

b. connect rear driveshaft group

c. install rear driveshaft group (gear group-transfer to center axle)

d. install driveshaft assembly (output gear to gear group-transfer)

Disassemble & Assemble Gear Group-Transfer

Start By:

a. remove gear group-transfer

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1. Remove circlip (2) using Tool (A). Remove thrust washer (1) from lower bearing support (3).

NOTE: The lower bearing support was removed during removal of the gear group-transfer.

2. Remove bearing (4) using Tool (B) and Tool (F) from lower bearing support (3).

3. Remove gear (5) from lower bearing support (3) using a hydraulic press and Tool (F).

4. Use Tool (D) to remove circlip (6) from lower bearing support (3) for removal of bearing (7).

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5. Remove bearing (7) (not shown) using a hydraulic press and Tool (F).

6. Remove circlip (8) using Tool (D) to allow removal of lip-type seal (9) (not shown).

7. Remove lip-type seal (9) (not shown) using a hydraulic press and Tool (F).

8. Remove two bolts and attach Tool (E) and hoist to the gear group-transfer case. Remove four

bolts securing Tool (C) to gear group-transfer case (10). Set gear group-transfer case to suitable

work place for additional disassembly.

9. Remove two bolts (11) and Tool (E).

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10. Install Tool (G). Remove upper bearing support (14). Remove two bolts (13) and retaining plate

(12).

11. Remove circlip (15) using Tool (D) for removal of idler gear pin (16).

12. Use plate (12) and Tool (H) with two bolts to remove idler gear pin (16).

13. Slide idler gear (17) in direction of arrow to large opening and remove.

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14. Remove thrust washer (18).

15. Remove circlip (21) using Tool (A) and thrust washer (20) from upper bearing support (19).

16. Remove bearing (22) using Tool (B) and Tool (F).

17. Turn upper bearing support (19) over and use Tool (B) and Tool (F) to remove bearing support

(19) from gear (23).

18. Use Tool (D) to remove circlip (24) from upper bearing support (19) for the removal of bearing

(25).

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19. Remove bearing (25) (not shown) using a hydraulic press and Tool (F).

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20. Remove circlip (26) using Tool (D) to allow removal of lip-type seal (27) (not shown).

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21. Remove lip-type seal (27) using a hydraulic press and Tool (F).

22. Inspect two bearings (28) in idler gear (17). If necessary, remove and replace bearings before

assembly to the gear group-transfer case.

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23. Attach Tool (E) to gear group-transfer case (10). Turn the gear case over for additional

disassembly.

24. Remove eight bolts (29) and Tool (E).

25. Remove retainer (30) and O-ring seal (31).

26. Remove circlip (32) using Tool (D). Remove collar (33).

27. Remove bearing carrier (35) and hitch thrust flange (34) as one piece using Tool (I) and Tool

(J).

28. Remove hitch thrust flange (34) from bearing carrier (35).

NOTE: Use care not to damage the threads on either the bearing carrier or the hitch thrust flange.

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29. Remove lip-type seal (36) and tapered roller bearing assembly (37) from bearing carrier (35).

NOTE: For assembly of the gear group-transfer case, reverse the disassembly steps.

End By:

a. install gear group-transfer case

PIP-11207044

2023/07/20

01:36:01-04:00

SENR86920022

© 2023 Caterpillar Inc.

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