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Mixing patterns in agitated vessels equipped with various types of helical ribbon impellers are
observed by using capsules of liquid crystal as a tracer. As a result, the optimumgeometrical
variables for the mixing process are provided and the results explained by considering the rela-
tion between the mixing pattern and impeller geometry. A mathematical model is developed and
applied in order to correlate the measure mixing times.
Introduction 1. Experimental
A helical ribbon impeller is one of the most common In the literature, the coloration method4'5'1M4) and
types of close-clearance impellers used for the mixing the decoloration method2'6jl4'17) are commonly used
of highly viscous liquids. In a helical ribbon agita- for observation of mixing patterns. However, these
tor, mixing proceeds mainly in the clearance between methods are unsuitable for observation of a three-
blades and wall where the liquid is subjected to very dimensional mixing process in an agitated vessel,
high shearing, but the overall mixing appears to be because of the overlap of the colored liquids in the
controlled by the flow pattern which permits the vessel.
renewal of the liquid in the clearance and distributes In this work, mixing patterns were observed by the
the liquid flowing out of the clearance region to the method using a tracer liquid containing small capsules
low-shear region of the vessel. The flow pattern of liquid crystal described in a previous work for
may be easily affected by small changes of impeller the visualization of temperature distributions in an
geometrical variables. Several investigators2'ls>14) have agitated vessel9\ This method solves the overlap
reported the effects of geometrical variables on mixing problem because only the liquid crystal capsules in
time, but the relation between mixing pattern and the lighted zone can be observed. This method is
geometrical variables has not been thoroughly estab- here called the liquid crystal method. An aqueous
lished because conventional methods for the observa- solution of corn syrup having a viscosity of about
tion of mixing patterns are not suitable for the detec- 10 poise and density of 1.37g/cc was used as a test
tion of a poorly mixed zone. liquid. Corn syrup of the same viscosity and density
In this work, providing a suitable method for as the test liquid containing capsules of liquid crystal
observation of mixing patterns with the use of capsules was used as a tracer liquid.
of liquid crystal as a tracer, observation of mixing The experimental apparatus shown in Fig. 1 is the
patterns and measurement of mixing times for helical same as in the previous paper9). The geometrical
ribbon impellers of different geometrical variables configuration of the helical ribbon impeller is shown
were carried out for Newtonian liquids under laminar- in Fig. 2 and details of impeller geometries are sum-
flow conditions. The optimum geometrical condi- marized in Table 1. The vessel was a transparent
tions for the mixing process have been established. glass cylinder with a flat bottom and a flat lid. The
Onthe basis of the observation of mixing patterns, impeller blades were made of transparent acrylic
the mixing time has been correlated with geometrical resin so that observation of the mixing pattern might
and operational variables. not be impaired.
The agitated vessel was filled with the test liquid.
Asmall amount of tracer liquid was put into the top
Received September 5, 1981. Correspondence concerning this article
of the vessel near the shaft. The mixing of tracer
should be addressed to S. Saito. with mother liquid was visualized in the vertical plane
VOL. 15 NO. 3 1982 217
Fig. 1 Sketch of experimental apparatus
Fig. 3 Sketch of lighted zone
Ntm= C, (1)
where C± is a geometrical constant.
Mixing times measured by the liquid crystal method
Fig. 9 Measured mixing time with impellers of for 14 different impellers are summarized in Table 2.
different clearance The relation between d and each of three geomet-
rical ratios, c/D, s/D and w/D, is shown in Figs. 9, 10
and ll respectively. C1 may vary according to meas-
uring method and definition of mixing time chosen6}.
To comparethe sensitivities of the methodsfor meas-
uring mixing time, the results of the decoloration
method are also given in Figs. 9 and 10. The shaded
area represents the range whereunmixedzones were
observed even after 500 impeller revolutions. Figures
9 and 10 show that the sensitivity of the liquid crystal
method is superior to that of the decoloration method.
As mentioned in section 2, there are optimum
values for the three geometrical ratios in the mixing
process. The optimum values of c/D, s/D and w/D
obtained in this work are 0.060, 0.90 and 0.15 respec-
tively. These values differ from those suggested by
Fig. 10 Measured mixing time with impellers of Nagata et al.13'U) by the decoloration method, i.e.
rliPfaront nitrh
different pitch 0.025, 0.95 and 0.10.
3. 1 Development of a model
Shear mixing of the liquid proceeds mainly in the
clearance between blades and vessel wall where the
shear rate is high2). But the renewal flow rate of the
liquid in the clearance, which is nearly equal to the
circulation flow rate, and the exchange flow rate be-
tween regions A and B, due to the combined effect
of the primary and secondary flows, also play impor-
tant roles in the uniformity of concentration in a
vessel, as suggested in section 2. On the basis of
this consideration, mixing time is expressed as a
function of magnitude of shear rate in the clearance,
Fig. ll Measured mixing time with impellers of M, circulation flow rate, Qu and exchange flow rate,
different blade width Qe. Thatis,
-t~-=/(M,
iVtm
Qlt Q.) (2)
Neglecting
by taking account
the effect
(12)
of the
of fact
Reynolds
that the
numberexperimental
values of d are independent of Reynolds number:
g2 _ 256
Nd3 __*!_/£_"
\ d
in Eq. (12)
)fe)K-f« -)
in Table 2. The comparison between Eq. (8) and the
experimental data is shown in Fig. 13.
3) Exchange flow rate As mentioned in section
4 -*4--Rr/3 (13)
The volume rate of the exchange flow should have
2. 1, it is found that the exchange flow between regions a maximumvalue when the ratio of Qt and Q2 has a
A and B is determined by the combined effect of the certain value. As a first approximation, we defined
primary and secondary flows. The primary flow
this exchange flow rate as a quadratic equation:
rate is nearly equal to the circulation flow rate. Since QeKNd^aiQz/Qi-pf+r (14)
the volume rate of secondary flow cannot be measured,
it must be estimated, even approximately, according 3. 2 Correlation of mixing time
to a mathematical model. Equation (2) is assumed to be given by the following
In this paper, the secondary flow rate is calculated equation with the use of Eqs. (3), (8), and (14).
assuming that a helical ribbon impeller is a vertical
cylinder, whose axis is the same as that of the agitated Ntm ~VNpKe\~D )IF Nd' Nd' U^
vessel. The outer cylinder of this imaginary agitator The three constants a, /3, and j in Qe/(Nds) were
222 JOURNAL OF CHEMICAL ENGINEERING OF JAPAN
determined by a multiple non-linear regression using
the experimental data. The values of a, /3 and y are
- 12800, 0.000909 and 0.01 14 respectively.
The calculated values of Ntmare summarized in
Table 2. Figure 14 shows the comparison of cal-
culated and experimental values. The agreement
is satisfactory except for DH6and DHll impellers.
Therefore, this correlation is applicable to the follow-
ing ranges of each geometrical variable of np=2,
0.019^/2)^0.060, 0.45^/2)^1.0 and 0.075^/2)
^0.16 in the laminar flow region Re=0A to 10.
4. Mixing Performance
To compare the mixing performance of the agita- Fig. 14 Correlation of mixing time
tors, several criteria have been proposed6'8'12'15'165.
Pv = power consumptionper unit volume [Wà"m3]
However, the results, listed in Table 2, indicate that a Qx = circulation flow rate [rn^ s"1]
small variation of impeller dimensions has a great Q2 = secondary flow rate [rn^ s"1]
effect on mixing time, but a small effect on power Qe = exchange flow rate [rn^ s"1]
consumption. Thus, mixing time mainly governs Qz = circulation flow rate defined by Eq. (6) [n^-s"1]
Re = Reynolds number (=d2Np/iu) [-]
the selection of the geometrical configuration of the r =radial position [m]
impeller. rbi = radial position of inner edge of blade [m]
rb0 = radial position of outer edge of blade [m]
Conclusion rs = radial position of shaft [m]
rw = radial position of vessel [m]
The liquid crystal method is suitable for investiga- s = impeller pitch [m]
tion of the mixing process and for observation of t-i = time required for tracer liquid to
poorly mixed or stagnant zones. Using this method, complete one circuit [s]
observation of the mixing processes and measure- tm = mixing time [s]
ment of mixing times were carried out for helical V = total volume in a vessel [m3]
ribbon impellers of different geometries. It was vz = velocity profile of resultant flow [m - s" 1]
vZd = velocity profile of drag flow [m-s"1]
found that the optimum values of c/D, s/D and w/D vzp = velocity profile of pressure flow [m- s"1]
for the mixing process are about 0.06, 0.90 and 0.15 Vff = tangential velocity [m- s"1]
respectively. These experimental results are cor- w = blade width [m]
related on the basis of a model considering the rela- a, P, Y = constants in Eq. (14) [-]
6B = blade angle [-]
tion between flow pattern and impeller geometry. k = dimensionless diameter of inner cylinder [-]
Acknowledgment I = dimensionless radial position where vz
is equal to zero [-]
This work was supported by a Grant-in-Aid for Develop- fi = viscosity [Pa- s]
mental Scientific Research (2) of the Ministry of Education, p = density [kg-m"3]
Science and Culture, Japan, Project No. 485232. Qi = angular velocity [s"1]