Janet-10 Million 9.5mm Gypsum Board Production Line

山东晶鑫机械装备有限公司
Shandong JINGXIN Machinery Equipment Co., LIMITED

TEL：0086-13655351997
From: Miss Janet
Contact information:
Skype: janetfacai
Email: janeyufang@hotmail.com
Mobile phone/whatsapp/wechat: 0086-13655351997
Gypsum board equipment professional supplier
Annual production 10 million square meters of gypsum board
Remark: for 9.5mm thickness
Quotation: FOB Qingdao 1,150,000USD

Machine configuration: motor direct connection with gear box: Germany SEW, Inverter: Siemens, PLC:
Siemens, control cabinet and other electric parts brand (Siemens, Schneider and Omron)
Machine workshop: 170m length x 40m width x8m height
Machine delivery time: 120 working days.
After sales service: 3-5 engineers for 160 days (120 days installation and 40 days for training. One day for
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one person is 200usd. You will be also responsible for engineer return tickets, hotel, food, visa etc.
Containers number: 20x40GP
Payment term: 40% down payment by T/T, 60% balance by T/T (Shipping after receipt of balance)
1 Technical specification
1.1 Product outline
1.1.1 Production scale
Annual output 10 million gypsum plaster board for 9.5mm thickness
1.1.2 Product specification

Board length: 1800--3600mm
Board width: 1200mm、1220mm
Board thickness: 8--25mm
This quotation is on basis of general gypsum plaster board length 2400mm, width 1200mm,
thickness 9.5mm
Water resistant plate and fire proof plate can be produced by changing formula.
1.2 Main technical parameter

1.2.1 Product quality parameter
The product quality meets the requirements of the People's Republic of China National Standard
GB/T9775-1999 " gypsum plaster board".
Main technical parameter should meet the following requirements
Unit weight ≤6.5kg/m2
Moisture content ≤1%
Longitudinal breaking load ≥360N
Transverse breaking load ≥150N
1.2.2 Main production process parameters

Max running speed of solidifying belt machine 20m/min
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Running time from mixer to cutter Running time 4.5min
from mixer to cutter
Max running speed of dryer Max running speed of 1.25 m/min
dryer
Dryer evaporation capacity: 6.5t water /h
Moisture content of gypsum board after drying ～1%
Gypsum board yield ～95%
1.3 Working system

Annual working day: 300 days
Work shift:3 shifts
Working hours: 8 hours / shift
Annual working hours: 7200 hours
1.4 Raw material requirements

1.4.1 Building plaster
Fineness: 0.20mm square hole sieve, sieve residue ≤5%
(Wt%)
Initial setting time ≥6
Initial setting time fluctuation time of each batch of raw ≤1
materials (min)
Final setting time ≤30
Final settling time fluctuation time of each batch of raw ≤2
materials (min)
Flexural strength 2h (MPa) ≥2.1
Compressive strength 2h (Mpa) ≥3.9
Na2O ≤100PPM
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K2O ≤100PPM
CL- ≤10PPM
Material temperature T ≤85 ºC
Standard consistence ≤0.68
Annual consumption 65000t
1.4.2 Protective paper

Paper weight 180g/m2
Back paper weight 170g/m2
Thickness 0.4～0.46mm
Breathability 0.85～1.60μm/Pa·s
Water absorption 15～30g/m2
Longitudinal tensile strength ≥12.5kN/m
Transverse tensile strength ≥3.5kN/m
Transverse wet expansion ratio ≤2%
Moisture (10±2)%
Paper roll diameter <2.0m
Annual consumption 3500t
1.4.3 Modified starch

Starch content >70%
Moisture (11～13)%
PH value 6.5～7.5
Protein ≤0.3%
Ash ≤0.2%
Solubility in water at 20 to 40 oC (73～78)%
1.4.4 Foaming agent

Effective substance ≥30%
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Petroleum ether solubles ≤3.0%
Inorganic salt ≤2.5%
PH value 7
Main material consumption as follows

Actual consumption
No Name
(kg/m2)
1 Building plaster 5.5
2 protective paper 0.42
3 Modified starch 0.05
4 Foaming agent 0.009
5 Coagulant 0.06
6 Retarder (if necessary) 0.004
7 Glass fiber (if necessary) 0.08
8 Adhesive edge glue 0.003
9 Water repellent, if necessary
10 Fire retardant, if necessary
11 Water reducer, if necessary
1.5 Utility engineering requirements

1.5.1 Power supply
Total installed capacity: ~600kW
Maximum motor capacity: ~ 75kW
Calculated load during normal production: ~450kW
Annual power consumption: 7200h×450 kWh

Production line power voltage: 220/380V±10%
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Production line power frequency: 50±1Hz
(The substation and power distribution equipment are provided by buyer, buyer provide seller’s required
power to the designated location of their supplied machine.
1.5.2 Water
Water consumption of production line ingredients: ~6.5t/h
Water supply pressure: ~0.25MPa
Water quality: should meet drinking water standards
The following requirements should also be met:
K+ ≤100PPM
CL- ≤10PPM
Na+ ≤100PPM
PH 值：PH valve 6.5～7.5
Buyer supplies seller required water to the designated location of their supplied machine)
1.5.3 Fuel
Fuel type: Diesel oil
Hourly consumption: ~487kg / h (heat value is calculated according to 10000Kcal/m3
1.5.4 Joint workshop area: about 170m long and 40m wide. The height of the
factory building is not less than 8 meters. (for reference only)
1.6 Brief description of the production process
1.6.1 Material Dosing section
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The building gypsum is transported to the building gypsum silo for later use.
Modified starch, coagulant and other raw materials are sent to their respective hopper for use.
After the raw materials such as building gypsum, modified starch and coagulant were measured separately,
they were mixed in screw mixer and sent continuously to vertical mixer
The foaming agent is quantitatively added to the tank.When used, the foaming agent and water are sent to
the foaming device respectively, and then the compressed air is connected to produce stable foam, then
sent to the vertical mixer.
When producing the waterproof gypsum board, the waterproof agent is pumped to the mixer after being
Measured
1.6.2 Forming section

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After the adhesive glue is arranged in the pot, it is fed into the sizing mouth of the forming station, and the
adhesive tape is applied on both sides of gypsum board top paper
The upper and under cover paper is transported to the paper rack by electric hoist.
The under paper is sent to the forming station through tensioning device, nicking device and rectifying
device. Various raw materials and water are mixed into gypsum mixed paste with a certain consistency in
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vertical mixing machine.The gypsum slurry flows from the vertical mixer to the forming under paper. The
upper paper is sent to the forming station through the tensioning device, rectifying device and gluing
device, through the shaking table, under paper folding edge and cover the upper paper. and then extruded
into the board of specified thickness and width. The formed gypsum board with certain strength after
transported by solidification belt machine.The paper faced gypsum board belt is smoothly sent to the
cutting machine through the conveyor table, cut off according to the set length (slightly longer than the
finished product), and then sent to the 1# transverse conveyor. The waste board is sent out of the
production line by the waste belt and the qualified boards are turned upside down and sent to the dryer by
the dispenser for drying.
1.6.3 Drying section
The board is sent to each layer of the 8 layers dryer by the bridge distributor in sequence according to the
program, and the dryer takes the heat conduction oil of natural gas as the heat source. H The hot air is
provided by burning natural gas inside special burner. As the board progresses slowly in the dryer, it is
heated continuously with hot air. The free water in board slowly evaporates, but does not destroy the
crystal water. When coming out the dryer, the board moisture content is ≤1%.
Air duct system on top of dryer.The circulating air ducts are divided into two sections, each consisting of
burner, induced fan, exhaust chimney, various air ducts, supports and regulating valves.The regulating
valve is provided at the spray nozzle in the air jet section and between the roller beds.
1.6.4 Edge cutting and stacking section
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After drying, the board are sent to the edge cutting machine through the board discharging machine, 2#
transverse conveyor and laminator, which are cut to the required size, and then stacked by the stacker, then
by the forklift truck sent to the finished product warehouse for inspection and storage.
1.7 Electrical control system

Power distribution of workshop is generally connected with bus or cable power supply. The main control
cabinet is supplied by the workshop distribution cabinet or the cable supply directly from the low-voltage
switchgear of substation (the buyer is responsible for it).The appropriate locations of the workshop are
provided with some power extraction devices, which are used as the power supply for maintenance (the
buyer is responsible for it).
1.7.1 Summary
This control system is 10 million square meter/year paper gypsum board production line. The control
system adopts PLC control system, which is used to control and monitor the production process.
The control system consists of the upper computer operating station and two field control stations.
1.7.1.1 Wet end control station
From the silo discharging to the drying machine entry. Control the uncoiling of upper and under paper, the
proportion of various components powder and liquid、feeding,、mixing,. the synchronization of solidifying
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belt and conveyor roller, wet board cutting, wet waste board belt and 1# transverse, and the entry of drying
machine.
1.7.1.2 Drying machine and dry end stationControl all equipment from dryer to stack.
1.7.2 Field control station

1.7.2.1 Wet end control station
From the silo discharging to the drying machine entry. Control all equipment such as the uncoiling of
upper and under paper, the proportion of various components powder and liquid、feeding,、mixing,. the
synchronization of solidifying belt and conveyor roller, wet board cutting, wet waste board belt and 1#
horizontal etc. It is composed of dosing and forming, cutting machine and 1# transverse inlet. PLC consists
of a set of s7-315 2DP as the main station and the field s7-313 slave station.The PLC communicates with
the upper computer via Ethernet. The master and slave station, frequency converter communicates through
PROFIBUS.The large-screen industrial man-machine interface HMI is set in the dosing and forming
section, through which all the man-machine interaction functions of the dosing and forming section are
completed. HMI communicates with local PLC via PROFIBUS.
When the system chooses local debugging mode, each equipment can start and stop separately.Manual
start and stop buttons are set for each motor.
（1）Dosing section
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The raw materials such as building gypsum, modified starch and coagulant after measured then sent to
vertical mixing machine by screw conveyor. The foaming agent adopt the original storage tank, when used,
the foaming agent raw liquid and water are sent to the foaming device through the pump and add
compressed air to produce stable foam and sent to the vertical mixer.
（2）Forming section
The under paper is sent to the forming station through the uncoiling and tensioning device, nicking device
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and rectifying device . In the vertical mixing machine, various raw materials and water are mixed into
gypsum mixed paste with a certain consistency .The gypsum slurry flows from the vertical mixer to the
under paper. The upper paper is sent to the forming station by uncoiling, tensioning device, rectifying
device and adhesive.Through the vibration table, forming machine extrusion into the required thickness
board.
3）Wet board convey
The operating speed of the wet board conveying equipment is matched with the following main line
speed:
When frequency modulation motor is 50Hz, the main line running speed is 20 m/min.
maximum design speed is 22 m/min
The normal operation speed of the production line is20m/min.
The newly formed paper faced gypsum board through solidifying belt machine initial set and be transport
ed to the conveying roller. The conveying roller is a special equipment in the gypsum board production
line. It is mainly used for further solidification transportation of gypsum board . The speed of the conveyor
roller should be synchronized with the belt conveyor in front, and the corresponding speed can be achieved
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by adjusting the frequency of the frequency motor.The solidification belt machine and conveyor roller
adopts variable frequency drive device. According to the preset production speed, PLC will command the
equipment start, stop and synchronous operation through the communication port of frequency converter.
Emergency stop switch is also provided for belt conveyor and conveyor roller table.
（4）Wet board cutting
The cutting machine cuts off the solidified finish, but still wet, continuous paper faced gypsum board
which is transported by the conveyor roller.The length and size of each gypsum board is determined by the
process.
the wet-board cutting control equipment adopts Mitsubishi servo controller module and servo motor .The
controller is connected to the servo motor through a special cable. The motion control command of the
positioning module is used to control the motion of the single-axis servo controller.The control system
controls the movement and action of the cutting machine of the servo motor according to the pre-set length
input of the man-machine interface, the length and speed of the measuring wheel detection plate, and
ensures the cutting accuracy.
（5）Wet board convey
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It consists of one roller table and three belt conveyors.When the cutting machine is not cut off, the speed of
the accelerating roller is consistent with conveying roller. When one group board is cut off, the motor runs
rapidly, and when the end of the board leave the photoelectric switch, this section turns to slow ( means to
leave one section, and the high-speed motor stops one section).The accelerating roller adopts variable
frequency drive device, which is controlled by PLC through the communication port of frequency converter
according to the preset production speed.

The wet board which is cutting off, if it is qualified board, according to the preset procedure, convey to the
board turnover machine then sent to the dryer; If it is unqualified board, then convey to the waste board
belt put waste.
When the operator finds that the board quality is not good and needs to discharge, press the corresponding
button to send out the waste board. At this time, the wet waste board conveyor shall be in a running state.
Each transmission device action is controlled by photoelectric switch and proximity switch. The main action
as follows:
When the gypsum board group front end reaches the set position at the end of the inlet roller, the inset
roller motor stops.The gypsum board transversely moves through turnover and transversely belt to the
discharge roller.
When the board enters the turnover position , the inverter motor which controlled by frequency conversion
is electrified to turnover board. When the turnover action is completed, the turnover motor stop, the
transverse belt machine start, and the board is sent to the set position.
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When the second board group were turnover, transverse belt conveyor start again, two board groups
together convey to discharging roller. When they arrive discharging roller position , transverse belt stop,
while the board discharging roller rise, convey board to close roller. When board end left out discharging
roller, the discharging roller drop, at the same time the discharging motor stop working.
（6）Distributor
The distributor is composed of belt conveyor and lifting motor. The lifting motor is controlled by
photoelectric switch,t ravel switch for upper and under limit position.
Drying machine entry board roller
Consists of 8-layer roller
1.7.2.2 Drying machine and dry end control station
The control scope in this section includes all equipment electrical control from dryer to stacking. including
dryer drying system, dryer transmission , the dryer board coming out roller, board discharging machine,
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the roller conveyor, the 2# transverse conveyor, the sheeting machine, the edge cutting machine, the board
throwing machine, the positioning stacking system, and the control of the stacking roller way.The starter
equipment of the dryer fan adopts the soft starter, and the soft starter adopts the communication control.
The operating parameters of the fan are read into the PLC system to understand the operation. PLC
consists of a set of s7-315 2DP as the main station and s7-313 as the secondary station.The PLC
communicates with the upper computer via Ethernet.. PLC main station and the field slave station,
frequency converter and soft starter communicates via PROFIBUS.
（1）Dryer machine drying system
The dryer drying system consists of an open section, Zone 1, Zone 2 and a transition section, each of
section has thermal control.
（2）Dryer driving
It consists of four transmission motors and chains, which are controlled by frequency conversion, and the
speed is synchronized with the calculation of the solidification belt.
（3）Dryer board outlet roller
It consists of eight layers of rollers and baffles, first come first in and first out. The roller motor runs when
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the board is released.
The electrical control equipment consists of a control cabinet, a console and a field button box.Install PLC,
man-machine interface HMI and high-power control electrical equipment of each equipment in the control
cabinet;The dryer control section is equipped with a large-screen industrial-level human-machine interface
HMI, and all human-computer interaction functions of the dryer control section are completed through it.
The HMI and the local PLC communicate via PROFIBUS.
The operation console is equipped with various operation switch buttons and signal lights, which can
manually control the travel mechanism of each stopper, the motorizer drive, the trimming machine drive,
the 2# cross machine travel mechanism and the trimming machine, and most of the motors are provided.
Manual emergency operation button with the baffle for emergency operation during production.
（4）Roller conveyor
The gypsum board from the collecting roller is conveyed to the 2# lateral direction to complete the
subsequent splicing, trimming, edging, stacking and the like.
（5）2# transverse conveyor
It consists of three parts: the lift roller, the transverse belt conveyor and the mobile baffle device.
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The gypsum board enters the raised roller table, and when the front edge hits the photoelectric switch, the
roller table turns to fast operation. When the leading edge of the plate is about 0.6 meters from the baffle, the
roller table is switched from high speed to low speed, and the gypsum board continues to advance to the front
of the baffle at a low speed. At this time, if the storage roller table has the condition of the plate, and there is no
instruction to release the waste plate, then the lifting roller is dropped, the gypsum board falls on the belt; at
the same time, the baffle rises, the belt drive motor runs immediately, and the plate is moved. Carry out lateral
transport. When the trailing edge of the gypsum board leaves the belt conveyor, the motor of the belt drive
stops, the baffle falls, and the roller path is lifted again. The baffle device can be adjusted in the direction of the
roller conveyor. The baffle device can be adjusted to the corresponding position according to the length of the
gypsum board. When adjusting, always reach the positioning point from the direction of shortening the
distance.
（6）Board closing unit
The Combiner machine is mainly composed of a belt conveyor and a splicing mechanism. When the
gypsum board enters the combiner machine, it is judged by the photoelectric switch mounted on the front. If
there is only one plate on the belt, the combiner mechanism does not work. Directly sent away, only when
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there are two plates on the belt conveyor, the combiner mechanism starts working. When the combining is
completed, the flap arm is lowered into position and the proximity switch is touched. The flap motor brake
stops, and the belt conveyor is started to feed the two front stacking boards into the edging machine.
（7）Cutting edge machine
When the gypsum board enters the cutting edge machine , it is laterally aligned by the positioner and then
longitudinally aligned by the stopper. The two stacked gypsum boards are aligned and sent to the sawing
system. The sawing system consists of a pre-cut saw and a main saw. When sawing, the pre-cut saw blade
is cut from the bottom surface of the gypsum board, and then enters the main cutting saw. The main
cutting saw cuts the waste edge. At the same time, the crushing blade on the main cutting saw cuts the cut
waste edge. Broken and then recycled through the dust collection system.
In order to cut gypsum board of different lengths, the width of the device can be adjusted. The adjustment of
the width is completed by the running mechanism, and the gears and the rollers on the movable arm are
driven by the frequency modulation geared motor to move on the rack of the base rail to achieve the purpose
of adjusting the width.
The hemming system is used in conjunction with the trimming machine, and is installed on both sides of
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the gypsum board in the direction of travel of the trimming machine, a total of 2 sets. One set is fixed and
one set moves with the moving arm. It mainly includes paper discharge, wetting, pressing and cutting. The
paper exit of the paper roll is driven by the gypsum board. The spacers on the included non-drive belt
maintain a certain gap between the front and rear gypsum boards. When the gypsum board is stopped, the
gap just falls at the position of the cutter to cut the continuous paper strip.
（8）Belt conveyor to stacker table
The finished gypsum board exiting from the edge wrapping machine enters along the flat belt of the throwing
machine. The connecting belt conveyor of the throwing machine is synchronized with the cutting edge
machine by the frequency modulation motor to complete the edge wrapping work. When the gypsum board
enters the throwing machine, the two flat belt drive motors of the throwing machine drive the gypsum board
into the stacking table, and align the cylinders to align the width direction and the length direction of the
gypsum board to complete the stacking of the finished products.
（9）Positioning stacking system

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The height of the starting surface of the upper surface of the lifting platform is ~1000mm, which is limited by
the corresponding photoelectric switch.
After the plate sent by the throwing machine enters the lifting platform, the aligned cylinders of the
stacking system are aligned in the width direction and the length direction. After the alignment, the lifting
platform descends a plate group thickness and waits for the next set of gypsum board to enter, when piled
up After setting the number of plates, the lifting platform no longer receives the new plate and descends to
the 0.00 plane. The forklift forks into a gypsum board and the cylinder raises the cross baffle. After
removing the gypsum board, the table top rises and the cross baffle is lowered to prepare for the next cycle.
（10）Separation and stacking roller table
The separation and stacking roller table is a special equipment for the finished board group of the gypsum
board production line, which is installed at the end of the 2# transverse plate roller.
When there is a waste plate entering the 2# horizontal direction, the pneumatic baffle at the end of the 2#
transverse plate feed roller is opened, and the dry waste plate enters the separation and stacking roller table.
The separation and stacking rollers separate the two plates that are close together and feed them out onto
the wooden trusses that are stacked on the ground (note: the wooden trusses should be adjusted to the
position suitable for stacking).
1.7.3 Upper level machine operation station

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In order to meet the requirements of modern production management, in addition to complete electrical
control and operating system, high-performance computer control system is configured to implement
advanced control and management of the whole process.

Each substation can be connected to the host computer through networking. The host computer and the
substation PLC can transfer control commands and databases to each other. The host computer can display
the dynamic operation of the production line, parameter collection and recording.
The main functions of the central monitoring computer are:

(1) Collect various data of each control station, organize and count them, and display them in various
ways. For example, the actual material level of the silo, the working time of the production line, the
running speed of the belt scale, the large motor current, and the output.
(2) Visually display the dynamic process flow of the entire production line and the dynamic process picture
of each control station.
(3) According to the different production requirements of the production line, the corresponding conditions,
such as alarm conditions, can be set.
(4) There is an alarm function when the data is abnormal, reminding the on-duty personnel.
(5) It has the function of data statistics, and intuitively displays the running curves of common statistical
data and important parameters. There are data storage and printing features.
System power supply: 220VAC ±10%; 50Hz.
1.8 Dust collection system

In the production, gypsum transport, silo, conveying equipment, weighing ingredients, trimming machines
and other equipment in the production plant will also generate dust during the production process. The dust
produced is mainly building gypsum.
1 set of dust removal equipment and the air volume of the dust removal system for the transportation and
batching of building gypsum
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A set of dust removal equipment and the dust removal air volume is set up at the dusting point of the
trimming machine in the joint workshop
1.11 Labor
1.11.1 board line

Class leader 1 person
Provide ingredients and paper 2 person
Molding station 2 people
Wet plate end 1 person
Dry end 3 people
Forklift driver 1 person
1.11.2 Others
Electromechanical maintenance worker 2 people
Laboratory 2 people
Total 14people
Machine list
Item Name QTY Technician inroduction
Dosing system
配料系统
Bucket elevator
1 1
斗式提升机
spiral conveyor
2 1
螺旋输送机
surge bunker
3 1
缓冲仓
gypsum powder adding system，Match 10 tons for 1 hour
One-way screw gate 石膏粉添加系统，匹配 10 吨 1 小时的添加量
4 1
单向螺旋闸门
Star type feeder

5 1
星型给料器
Overflow silo
6 2
溢流仓
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One-way screw gate

7 1
单向螺旋闸门
Star type feeder

8 1
星型给料器
single pulse dust collector

9 1
单机脉冲除尘器
Return spiral conveyor
10 1
回料螺旋输送机
Schenke belt weigher
11 1
申克皮带秤
single pulse duster
12 1
Starch granule silo
13 1
淀粉干粉仓
weightlessness weighing scale
14 1
失重计量秤
single pulse duster
15 1
coagulant dry powder silo
16 1
促凝剂干粉仓
weightlessness weighing scale Dry additives agent system
17
失重计量秤
1 干添加剂系统
Belt conveyor
18 1
皮带输送机
Tube type spiral conveyor
19 1
管式螺旋输送机
single pulse duster
20 1
Single track electric hoist
21 1
单轨电动葫芦
Dust collector duct system
22 1
除尘器风管系统
starch storage tank (including The liquid addition system includes water, foaming agent,
23 mixing) 1 water reducing agent, etc.，Overall matching 7t / h addition
淀粉储备灌（含搅拌）液体添加系统包括水、发泡剂、减水剂等，总体匹配 7
24 Foaming agent preparation tank 1 吨/小时的添加量
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(including mixing)
发泡剂制备灌（含搅拌）
foaming agent storage tank
25 (including mixing)
发泡剂储备灌（含搅拌）
Water storage tank
26
清水储备罐
White latex (including mixing)
27
白乳胶罐（含搅拌）
Foaming agent single screw pump
28
发泡剂单螺杆泵
solenoid valve
29
电磁阀门
stop valve
30
截止阀门
Power lossing valve
31
失电阀门
electromagnetic flowmeter
32
电磁流量计
rotameter
33
转子流量计
Static foam maker
34
静态发泡器
35 FRL 三联件
Water pressure meter

36
水压力表
37 Pipeline 管路
Gypsum board making machine

制板设备
1 Unwinding unit (up and down paper 2套 Paper roll diameter: max 2100mm, roll inside diameter:
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rack) φ150mm, max width: 1400mm, max paper roll weight: 3.5T
开卷装置（上下纸架）可装卷筒纸直径：最大 2100mm，纸卷内径 φ150mm，
最大工作幅宽： 1400mm，最大纸卷重量：3.5T。
According to the molding speed of 30,000mm, the reducer

2.2KW frequency control, pneumatic compression. With
Pulling-off unit
2 2 tension detection.
拉出装置按 30000mm 成型速度匹配，减速机 2.2KW 变频调速，
气动压紧。带张力检测。
Correction accuracy: ±0.5mm, actuator, controller, paper edge
Deviation rectifying machine detection unit
3 2
纠偏机纠偏精度±0.5mm，纠偏执行机构，纠偏控制器，纸边检
测装置
notching unit 4 sets, motors: 4 sets 0.55kw, notch adjustment
Grooving machine unit, rail standard height: 903mm
4 1
切槽机刻痕机构 4 套，电机 4 台，0.55KW，刻痕调整装置，辊
道标高 903mm。
standard height: 915mm, total length: 4880mm, separate edge
vibrating table fold table, gear box 1.5kw 1 set, motor with water protection
5 1
振动台标高 915mm，总长 4880mm，分体折边台面，减速机
1.5KW1 台。电机处要防水保护。
Mixer dia: φ1000mm, inlet inner dia: φ165, outlet inner dia:
φ128, high pressure water gap inner dia: φ41, foaming agent
gap inner dia: φ41, dust collection gap inner dia: φ128.
Output: 5-15T/hr. Mixer motor: 30KW, material down gear
Mixer box: 0.75KW (anti-blocking design)
6 1
搅拌机搅拌机直径φ1000mm、进浆口内径φ165、出口内径φ128、
高压水口内径φ41、发泡剂口内径φ41、收尘口内径φ128。
出料量，5~15T/小时。搅拌电机 30KW，落料减速机
0.75KW。（设计考虑防结块措施）
air cylinder jacking, adjustable edge-fold unit, board width
Board forming machine 1200~1220mm, standard height: 915mm
7 1
板式成型机气缸顶起，可调折边器,生产板宽度 1200~1220。标高
915mm
Roller dia: φ90, roller with hard chrome coating≥0.05mm,
with installation support (according to processing set-up
Transitional roller
8 20 requirements)
过渡辊辊直径 φ90，辊子镀硬铬≥0.05mm ，带安装支架（按工
艺布置要求）
Pulp putting system material drum and control system
9 1
上浆系统浆筒及控制系统。
TEL：0086-13655351997
The distance between the head and tail wheels is 90,000 mm,
and the roller spacing is 200 mm for the first 36000 mm and
300 mm for the rear end. The roller diameter is φ89 mm. The
front 36000mm roller is a built-in bearing with a roller surface
of 1380mm and a hard surface of the roller surface of
0.05mm. The remaining roller surface is 1500mm cold drawn
steel pipe. The head and tail wheel diameter is φ600. 1 set of
parallel tensioning devices. (Refer to Chongqing Western
Structure) 2 sets of belt scrapers. 3 sets of belt deviation roller.
2 sets of pneumatic paper feeding device. 2 sets of water spray
device. 3 sets of pressure plate and edging device pneumatic
lifting, reducer 15kw frequency control, matching speed
1# solidification belt conveyor according to 26000mm speed. The motor power for cleaning
10 1 the roller is 0.37KW. Drawstring switch on both sides. Does
1#凝固皮带机
not contain large rubber bands, including chamfered belts.
Elevation 915mm
头尾轮间距 90000mm，辊间距：前 36000mm 为 200mm、
后端为 300mm。辊直径 φ89mm。前 36000mm 托辊为内
置轴承，辊面 1380mm，辊面镀硬铬 0.05mm。其余托辊
辊面 1500mm 冷拔钢管。头尾轮直径 φ600。平行张紧装
置 1 套。（参照重庆西部结构）皮带刮板 2 套。皮带纠
偏辊 3 套。气动引纸装置2 套。喷水装置 2 套。3 套压板
及整边装置气动升降、减速机 15kw 变频调速、按
26000mm 速度匹配转速。清刷辊用电机功率 0.37KW。
两侧带拉绳开关。不含大橡胶带，含倒角带。标高 915mm
The distance between the first and last rolls is 33420mm, the
roller spacing is 200mm, the roller diameter is φ89, the hard
chrome plating is ≥0.05mm, the reducer is 5.5KW, and the
chain drive. With measuring length transmission, measuring
wheel circumference 500mm, OMRON encoder, 1024 pulses
/ revolution. Safety rope switch on both sides of the roller
Conveying roller table. Match the speed at a speed of 26000mm. Elevation
11 1
输送辊道 915mm-1100mm
首尾辊距离 33420mm，辊间距 200mm，辊直径 φ89，镀
硬铬≥0.05mm，减速机 5.5KW，链条传动。带测长发讯，
测量轮周长 500mm，OMRON 编码器，1024 脉冲/转。
辊道两侧安全拉绳开关。按 26000mm 速度匹配转速。标
高 915mm
Double SERVO cutter Double servo system reducer SEW, power 2×3KW, cutting
12 1
双伺服切断机 precision ±2mm, cutting plate length 1800~3800mm upper
TEL：0086-13655351997
and lower cutter torque 26NM, program control can cut
1000mm sampling plate, cutting depth can be manually
adjusted. The upper and lower blade line speeds can match
30,000mm speed. Matching elevation 915mm
双伺服系统减速机 SEW，功率 2×3KW，切断精度±2mm，
切板长度 1800~3800mm 上下切刀扭矩 26NM，程序控制
可切 1000mm 的抽样板，切割深度手动可调。上下刀片
线速度可匹配 30000mm 速度。匹配标高 915mm
It consists of a section of roller and four belts. The total length
of the roller is 11840mm, the speed reducer is 2.2kw, 4 sets,
the multi-ribbed belt drive, the roller straight through φ89, the
roller spacing is 300mm, and the roller body is plated with
Speed-up roller conveyor hard chrome ≥0.05mm With a message. The design speed is
13 1 up to 60,000 mm/min. Elevation 915mm
加速辊道
有四段辊道组成，辊道总长 11840mm，减速机 2.2kw 4
台，多楔带传动，辊直经 φ89，辊间距 300mm，辊子镀
硬铬≥0.05mm。带发讯。设计速度最大 60000mm/min。
标高 915mm
slant length: head to end roller distance 2805mm, inclination
Waste board belt conveyor 12.76°,gear box 3kw. design speed max 70000mm/min
14 1
废板皮带机倾斜长度：头尾辊间距 2805mm，倾角 12.76°，减速机
3kw。设计速度最大 70000mm/min。
The center distance of the head and tail rolls is 7500mm, the
center distance of the entrance and exit rolls is 6m, the input
roller table is 2.2Kw with variable frequency reducer, the
design speed of the entry plate is 60000mm/min, and the
speed of the plate roller is 3KW1. With weights. 3 sets of
horizontal belt brake reducer 3kw, horizontal design speed up
to 60000mm/min, flap brake reducer 7.5kw 1 set, pirate
mechanism with counterweight. The speed reducer for the
plate roller is 2.2Kw, the design speed of the plate roller is
60000mm/min, and the roller conveyor is 3KW1, with the
1# transversal machine counterweight. All rolls have a diameter of φ89 and the roll
15 1
一号横向机 body is plated hard chrome ≥0.05mm . In and out of the plate
roller synchronous belt transmission, the elevation is 915mm.
头尾辊中心距 7500mm，进出板辊道中心距 6 米，进板辊
道用变频减速机 2.2Kw 1 台，进板辊道设计速度最大
60000mm/min，进板辊道抬起减速机 3KW1 台，带配重
装置。横向皮带制动减速机 3kw 3 台，横向设计速度最
大 60000mm/min，翻板制动减速机 7.5kw 1 台，翻版机
构带配重装置。出板辊道用减速机 2.2Kw 1 台，出板辊
道设计速度最大 60000mm/min，出板辊道抬起减速机
3KW1 台，带配重装置。所有辊子直径 φ89，镀硬铬
TEL：0086-13655351997
≥0.05mm,,辊体材质为不锈钢。进出板辊道同步带传动，
标高 915mm。
The length is 8000mm, with 8-layer dryer, the designed

conveying speed is up to 60,000mm/min, the effective width
is 2900mm, and the belt spacing is 305. Conveyor belt geared
motor 3kw. The lifting and lowering motor 3kw has an
Distributor absolute encoder, and the design has a lifting speed of up to
17 1 3100mm/min.
分配机
长度 8000mm，配 8 层干燥机，设计输送速度最大
60000mm/min，有效宽度 2900mm，皮带间距 305。输送
皮带减速电机3kw 。升降减速电机3kw带绝对值编码器，
设计升降速度最大 3100mm/min。
1. Dryer in area: roller bed layers: 8. Layer height 305mm,
roller dia φ75mm, inner width: 2900mm, total length
16170mm, high speed stage 8000mm, design conveying
speed max 60000mm/min. overrun clutch: 8 sets, gear box 8
sets 3kw
1.干燥机进端：辊道层数：8 层。层高 305mm，辊道直径
φ75mm。内宽： 2900mm，总长16170mm，高速段8000mm，
设计输送速度最大 60000mm/min。超越离合器 8 套，减
速机 8 台 3KW。
2. Dryer closed section: heating mode: Natural Gas . Drying
capacity 7T / h. Energy consumption 850 kcal / Kg. water.
Number of roller layers: 8 layers. Layer height 305mm, roller
diameter φ75mm, inside Width: 2900mm, length 66000mm
entrance area 2000mm, 1 area 24000mm, transition Zone
Dryer 2000mm, Zone 2 36000mm, exit zone 2000mm. Main drive
18 1
干燥机 4KW, 4 sets of frequency control, circulating fan 11# with
damper electric actuator, motor 75KW, 4 sets. The
combustion air blower is determined by the burner supplier.
Chain lubrication motor 0.55KW, 1 set. The moisture
discharge device has a diameter of φ800mm and has an
electric butterfly valve. The air inlet and outlet sections are
equipped with remote temperature measuring components.
Each section of the gate has 16 sets of metering temperature
measuring elements on each side of the gate, which is mainly
used for the distribution of hot air in each layer when the jet
side is commissioned. Observe the door with lighting and
guards. The deviation of the deviation is not more than 30mm,
and the temperature of the outer surface does not exceed 20
degrees of the ambient temperature.
2.干燥机封闭段：加热方式：天然气。干燥能力 7T/h。能
TEL：0086-13655351997
耗 850 大卡/Kg.水。辊道层数：8 层。层高 305mm，辊道
直径 φ75mm，内宽：2900mm，长度 66000mm 入口区
2000mm，过渡区2000mm，
1区24000mm， 2 区36000mm，
出口区 2000mm。主传动4KW，4 台变频调速，循环风
机 11#带风门电动执行器，电机 75KW，4 台。助燃风机
由燃烧器供货商确定。链条润滑电机 0.55KW，1 台。排
湿装置通径 φ800mm，带电动蝶阀。进出风部配远程测
温元件，大门每区两侧带表式测温元件每区 16 套，主要
用于喷气侧调试时每层热风分配。观察门带照明及防护
装置。跑偏量不大于 30mm，外表面温度不超过环境温度
20 度。
3. Dry machine outlet: Number of roller layers: 8 layers. The

layer height is 305mm and the roller path is straight through
φ75mm. The inner width is 2900mm, the total length is
14170mm, and the high-speed section design conveying
speed is up to 36000mm/min. 8 sets of overrunning clutches, 8
sets of electromagnetic clutches and 8 sets of reducers are
1.1kW. 8 sets of pneumatic baffles.
3. 燥机出端：辊道层数：8 层。层高 305mm，辊道直经
φ75mm。内宽：2900mm，总长 14170mm，高速段设计
输送速度最大 36000mm/min。超越离合器 8 套，电磁离
合器 8 套，减速机 8 台 1.1kW。气动挡板 8 套。
8 layers, the first and last track is 12350mm, the roller speed
reducer motor is 1.1kw 4 sets, the design conveying speed is
36000mm/min, the belt reducer is 3kw, the design conveying
speed is 48000mm/min, and the 1st belt is 7 layer roller. The
Board out machine roller diameter is φ75 mm. The plate end elevation is
19 1 1100mm.
出板机
8 层，首尾轮距 12350mm，辊道减速电机 1.1kw 4 台、设
计输送速度最大 36000mm/min ，皮带减速机 3kw 1 台，
设计输送速度最大 48000mm/min，1 层皮带 7 层辊道。
辊道直径 φ75mm。出板端标高 1100mm。
Transitional roller bed after board out Head to end roller distance 3900mm, roller dia φ90mm.
20 1
出板后过渡辊道 Design conveying speed max 60000mm/min, gear box
TEL：0086-13655351997
frequency motor: 2.2kw. Height 1100mm. (adjust according
to workshop pillar etc. layout)
头尾辊间距 3900mm，辊道直径 φ90mm。设计输送速度
最大 60000mm/min。减速机变频电机 2.2kw。标高
1100mm。（根据厂房立柱等因素工艺布置后调整）
(1) Board in roller bed, head to end distance 4520mm, roller
dia φ90mm. Frequency gear motor 3kw 1 set. Design
conveying speed max 60000mm/min, poly V-belt driving,
roller bed lifting braking motor 3kw, with counterweight
device, roller height 1100mm. (2)transversal belt, head to end
roller center distance 3010mm, gear motor 2.2kw 1 set. design
2# transversal machine conveying speed max 68000mm/min, belt height 1080mm.
21 1
2＃横向输送机（1）进板辊道，首尾辊距 4520mm，辊道直径 φ90mm。
变频减速电机 3.0kw 1 台。设计输送速度最大
60000mm/min，多楔带传动。辊道抬起制动电机 3kW，
带配重装置。辊道标高 1100mm。（2）横向皮带，首尾
轮中心距 3010mm，减速电机 2.2kw 1 台。设计输送速度
最大 68000mm/min，皮带标高 1080mm。
transversal belt, gear motor 2.2kw 1 set. Head to end roller
distance 3100mm, design conveying speed max
2# Transitional belt machine after 68000mm/min, height 1080mm, width 3600mm
22 transversal 1
横向皮带，减速电机 2.2kw 1 台。首尾轮距 3100mm，设
2＃横向后过度皮带机
计输送速度最大 68000mm/min。标高 1080mm，宽度
3600mm
transversal belt, Head to end roller distance 2900mm,
frequency braking gear motor 2.2kw 1 set, design conveying
speed max 68000mm/min, board closing braking gear box
Board closing machine 5.5kw. External gear box. Standard height 1080mm.
23 1
合片机横向皮带，首尾轮距 2900mm，变频制动减速电机 2.2kw
1 台。设计输送速度最大 68000mm/min ，合片制动减速
机 5.5Kw。减速机外置。标高 1080mm
head to end roller distance 3900mm, gear motor 3kw 1 set,

2# discharge roller bed after roller dia φ90mm, design conveying speed max
24 transversal 1 68000mm/min, standard height 1100mm.
2＃横向后排放辊道首尾辊距 3900mm。减速电机 3kw 1 台。辊道直径
φ90mm。设计输送速度最大 68000mm/min。标高1100mm
Edge trimmer (with auto edge sealing Cutting board size: length 2400~3600mm, thickness max
26 machine) 1 40mm, cutting high-speed motor 2 sets, power 1.5kw; saw
切边机（带自动封边机） blade high-speed motor 2 sets, power 7.5kw,. Not less than
TEL：0086-13655351997
3500 rpm/min Inverter reducer 0.55kw 2 sets; sawing feed
variable frequency reducer 5.5kw 1 set. The width adjustment
brake reducer 1.1KW1 set, the board is placed in the four
directions after the trimming machine, Position the board in
four directions after entering the edge cutter, adjust the width
and set the fine-tuning hand wheel the sawing waste side is
crushed, with the automatic edge banding device, the paper
output, guiding, wetting, pressing and cutting of the size edged
paper roll . Cooperate with the first belt conveyor of the 1#
throwing machine to complete the function of the edging and
output board. The upper belt and paper cutting position should
be accurate. Dust collector to device interface.
切板尺寸：长 2400~3600mm、厚最大 40mm 予切电机 2
台，功率 1.5kw；锯片电机2 台，功率 7.5kw，不低于 3500
转/分。进板减速机 0.55kw 2 台；锯切进给变频减速机
5.5kw 1 台。宽度调节制动减速机 1.1KW1 台，板入切边
机后四方向定位，板入切边机后四方向定位，宽度调节
设微调手轮，锯切废边粉碎，带自动封边装置，大小封
边纸卷的出纸、导向、润湿、压紧、切断。与 1#抛板机
的第一节皮带机配合，完成包边及输出板组功能。上置
包边皮带及纸切断定位要准确。收尘装置到设备接口。
The two-stage belt is composed of the first belt, the center
distance of the first and last wheels is 1200mm, and the
frequency conversion reducer is 3KW, which is matched with
the trimming machine to complete the edging. The second
section of the belt, the center-to-tail wheel distance is
1800mm, the speed reducer is 3KW1pc, and the two-stage
belt design conveying speed is up to 60,000mm/min.
Horizontal roller path: the center distance of the first and last
rolls is 4200mm, the motor of the roller reducer is 3KW1, and
the diameter of the roller is φ90mm. The designed conveying
Board throwing machine 1
speed is up to 68000mm/min. Lifting geared motor 2.2KW
27 Belt conveyor to stacker tableⅠ 1
with counterweight. Elevation: 1100mm roller table, 1080mm
抛板机Ⅰ
belt.
两段皮带组成，第一段皮带，首尾轮中心距 1200mm，变
频减速机 3KW 1 台，与切边机配合完成包边。第二段皮
带，首尾轮中心距 1800mm，减速机 3KW1 台，两段皮
带设计输送速度最大 60000mm/min。横向辊道：首尾辊
中心距 4200mm，辊道减速机电机 3KW1 台，辊道直径
φ90mm。设计输送速度最大 68000mm/min。升降减速电
机 2.2KW，带配重装置。标高：辊道 1100mm，皮带
1080mm。
28 Belt conveyor to stacker table Ⅱ 1 The belt has a center-to-end wheel distance of 2000mm, a
TEL：0086-13655351997
抛板机Ⅱ reducer of 3KW, and a design conveying speed of up to
60,000mm/min. Horizontal roller path: the center distance of
the first and last rolls is 4200mm, the motor of the roller
reducer is 3KW1, and the diameter of the roller is φ90mm.
The designed conveying speed is up to 68000mm/min, and
the mechanical baffle device. Lifting geared motor 2.2KW
with counterweight. Elevation: 1100mm roller table, 1080mm
belt.
皮带，首尾轮中心距 2000mm，减速机 3KW 1 台，设计
输送速度最大 60000mm/min。横向辊道：首尾辊中心距
4200mm，辊道减速机电机 3KW1 台，辊道直径 φ90mm。
设计输送速度最大 68000mm/min，机械挡板装置。升降
减速电机 2.2KW，带配重装置。标高：辊道 1100mm，
皮带 1080mm。
hydraulic lifting platform 1200mmx3600mm, lifting height
1000mm, 3T load. Motor power 2.2kw. Platform installation
foundation, location rack, photo electricity signal device, all
Auto stacker (with hydraulic lifting sides pneumatic positioning system(hydraulic device with CE,
29 table) 2 valve seat part standard)
自动堆垛机（带液压升降台液压升降台 1200mmχ3600mm，升降高度 1000mm，载重
3 吨。电机功率 2.2KW。平台安装基础，定位架，光电
发讯装置，四面气动定位系统，（液压装置 CE 认证，阀
组件标准问题）
edge trimming dust suction device blower motor 11kw, de-dusting air quantity 10000m3
30 1
切边吸尘装置风机电机 11KW 除尘风量 10000 立方米
Passing bridge, platform

32 etc.non-standard making
过桥、平台等非标制作
Main control cabinet: Siemens and ABB element and
Electric control cabinet program controller, cabinet Schneider
33 1
电控主要控制配备西门子和 ABB 元件及程序控制器，柜体施
耐德。
柴油直接燃烧
燃烧方式 Diesel direct combustion
31 1
Combustion mode 600 万大卡
6 million calories

Janet-10 Million 9.5mm Gypsum Board Production Line

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山东晶鑫机械装备有限公司

Shandong JINGXIN Machinery Equipment Co., LIMITED

From: Miss Janet

Gypsum board equipment professional supplier

Annual production 10 million square meters of gypsum board

Remark: for 9.5mm thickness

Quotation: FOB Qingdao 1,150,000USD

1.1.2 Product specification

Board width: 1200mm、1220mm

Board thickness: 8--25mm

1.2 Main technical parameter

GB/T9775-1999 " gypsum plaster board".

Main technical parameter should meet the following requirements

Unit weight ≤6.5kg/m2

Moisture content ≤1%

Longitudinal breaking load ≥360N

Transverse breaking load ≥150N

1.2.2 Main production process parameters

Running time from mixer to cutter Running time 4.5min

from mixer to cutter

Max running speed of dryer Max running speed of 1.25 m/min

Dryer evaporation capacity: 6.5t water /h

Moisture content of gypsum board after drying ～1%

Gypsum board yield ～95%

1.3 Working system

Work shift:3 shifts

Working hours: 8 hours / shift

Annual working hours: 7200 hours

1.4 Raw material requirements

Initial setting time ≥6

Initial setting time fluctuation time of each batch of raw ≤1

Final setting time ≤30

Final settling time fluctuation time of each batch of raw ≤2

Flexural strength 2h (MPa) ≥2.1

Compressive strength 2h (Mpa) ≥3.9

Material temperature T ≤85 ºC

Standard consistence ≤0.68

Annual consumption 65000t

1.4.2 Protective paper

Back paper weight 170g/m2

Water absorption 15～30g/m2

Longitudinal tensile strength ≥12.5kN/m

Transverse tensile strength ≥3.5kN/m

Transverse wet expansion ratio ≤2%

Paper roll diameter <2.0m

Annual consumption 3500t

1.4.3 Modified starch

Solubility in water at 20 to 40 oC (73～78)%

1.4.4 Foaming agent

Petroleum ether solubles ≤3.0%

Inorganic salt ≤2.5%

Main material consumption as follows

1 Building plaster 5.5

2 protective paper 0.42

3 Modified starch 0.05

4 Foaming agent 0.009

6 Retarder (if necessary) 0.004

7 Glass fiber (if necessary) 0.08

8 Adhesive edge glue 0.003

9 Water repellent, if necessary

10 Fire retardant, if necessary

11 Water reducer, if necessary

1.5 Utility engineering requirements