Honeywell International Inc.

550 State Route 55

Urbana, Ohio 43078-1948
U.S.A.
CAGE: 72914
Telephone: 800-601-3099 (Toll Free U.S.A./Canada)
Telephone: 602-365-3099 (International Direct)

Website: www.myaerospace.com

SERVICE BULLETIN
LIGHTS - EMERGENCY EXIT LIGHT BATTERY POWER SUPPLY - Modification (MOD) 1 to Emergency
Exit Light Battery Power Supply, PN 60-3550-1; Replace and Relocate Resistor to Prevent Overheating
and Possible Damage to Circuit Card Assembly (CCA)

Legal Notice

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technology, or software were exported from the United States in accordance with the export administration
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ECCN: 9E991.

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Safety Advisory
WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW THE
HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE MANUFACTURER OR
SUPPLIER. FAILURE TO OBEY THE MANUFACTURERS’ OR SUPPLIERS’ RECOMMENDATIONS CAN
RESULT IN PERSONAL INJURY OR DISEASE.
This publication describes physical and chemical processes which can make it necessary to use chemicals,
solvents, paints, and other commercially available materials. The user of this publication must get the Material
Safety Data Sheets (OSHA Form 174 or equivalent) from the manufacturers or suppliers of the materials to
be used. The user must know the manufacturer/supplier data and obey the procedures, recommendations,
warnings and cautions set forth for the safe use, handling, storage, and disposal of the materials.
Warranty/Liability Advisory
WARNING: HONEYWELL ASSUMES NO RESPONSIBILITY FOR ANY HONEYWELL EQUIPMENT
WHICH IS NOT MAINTAINED AND/OR REPAIRED IN ACCORDANCE WITH HONEYWELL’S PUBLISHED
INSTRUCTIONS AND/OR HONEYWELL’S FAA/SFAR 36 REPAIR AUTHORIZATION. NEITHER DOES
HONEYWELL ASSUME RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT FABRICATED
BY COMPANIES OTHER THAN HONEYWELL.
WARNING: INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR DECREASE
THE LIFE OF THE COMPONENTS. INCORRECTLY FABRICATED SPECIAL TOOLING OR TEST
EQUIPMENT CAN RESULT IN DAMAGE TO THE PRODUCT COMPONENTS OR GIVE UNSATISFACTORY
RESULTS.

Copyright - Notice
Copyright 2013 Honeywell International Inc. All rights reserved.

Honeywell is a registered trademark of Honeywell International Inc.

All other marks are owned by their respective companies.
THIS IS THE SB FOSI - DATE: 20121114

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Transmittal Information
ATA Number 60-3550-33-0001 (Publication Number D201304000071)
Summary
This revision is a FULL replacement. This revision includes the changes that follow:
• Changed the new part numbers of the parts in Table 2.
• Changed the gauge and length of the resistor R6 connector wires.
The information that is identified with revision bars is listed in the Revision History section. Revision bars are
not used before Paragraph 1.A. The editorial changes and information that was moved or reformatted is
not identified with revision bars.
Revision History
This service bulletin has had one revision(s) as shown in Table 1.
Table 1. Revision History
Revision Number Revision Date
0 21 May 2013
1 3 Sep 2013

Highlights
This section issues Revision 1 to Service Bulletin, ATA Number 60-3550-33-0001 (Publication Number
D201304000071), and contains these changes:
The list of highlights tells the users about the changes that the revision makes. The list has three columns. The
"Page" column shows the block of data that the revision changes and the page on which the block begins.
The block can be a section, subsection, graphic, table, etc. Revision marks give the location of the change in
the block. The "Description" column tells the user about the change or changes in each block. A paragraph,
table, or figure reference often comes before the description. The "Effectivity" column tells the user about
the part number(s) to which the block of information applies. The default value for this column is "All." "All"
means that the block applies to all parts.

Page Description Effectivity

9 Paragraph 2.C.(1). Changed the new part numbers of the screw, resistor, and All
stop nut in Table 2.
9 Paragraph 2.C.(2). Changed AWG 28 to AWG 22 in Table 3. All
12 Paragraph 3.D.(1). Changed the part number of the resistor R6 from PN RE064 All
to PN RH01056R00FC02 in the text.
12 Paragraph 3.D.(1). Changed the resistor R6 connector wires in Figure 2. All
12 Paragraph 3.D.(1). Changed the part number of the resistor R6 from PN RE064 All
to PN RH01056R00FC02 in Table 5.

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Page Description Effectivity

12 Paragraph 3.D.(1). Changed the part number of the stop nut from PN SN484 All
to PN 58FM-256 in Table 5.
12 Paragraph 3.D.(1). Changed AWG 28 to AWG 22 in Table 5. All
14 Paragraph 3.D.(1).(b). Changed the part number of the stop nut from PN SN484 All
to PN 58FM-256.
14 Paragraph 3.D.(2).(a). Changed AWG 28 to AWG 22 and 2.5 inches (63.5 mm) All
to 4.0 inches (101.6 mm).

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Blank Page

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1. Planning Information

A. Effectivity
(1) This service bulletin is applicable to the emergency exit light battery power supply,
PN 60-3550-1, without MOD 1 installed.
B. Concurrent Requirements
(1) No other modification must be done before the modification given in this service
bulletin.
C. Reason
(1) Resistor R6 on the emergency exit light battery power supply CCA can overheat when
one or more battery cells short. Overheating of resistor R6 could scorch the printed
wiring board (area around the resistor). This can cause damage to the emergency exit
light battery power supply CCA. It has been determined that this is not a safety issue.
Operators can eliminate the possibility of damage by replacing the 3 watt resistor with
a 10 watt resistor and relocating it to the housing.
D. Description
(1) A summary of the work necessary to do this modification is given below.
(a) The emergency exit light battery power supply is disassembled.
(b) Two new holes are drilled in the housing.
(c) Resistor R6 is removed from the CCA.
(d) The emergency exit light battery power supply is partially assembled.
(e) A new resistor is installed on the housing and connected to the CCA.
(f) The emergency exit light battery power supply is assembled.
(g) A new instruction label is installed.
(h) The modification is identified as installed in the emergency exit light battery
power supply.
(i) A test is done on the emergency exit light battery power supply.
E. Compliance
(1) It is recommended that this modification be done as each emergency exit light battery
power supply is sent back to the shop for an inspection, a test, or a repair.
F. Approval
(1) This service bulletin includes approved modification instructions from the manufacturer.
The configuration created by this modification is approved by the applicable regulatory
agency.
G. Manpower
(1) This modification can be completed in the approximate times that follow:

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• 2.0 hour(s) for the labor to do the modification of the emergency exit light battery
power supply
• 1.0 more hour(s) for the labor to do a test of the emergency exit light battery
power supply.

H. Weight and Balance

(1) None.

I. Electrical Load Data

(1) Not changed.

J. Software Accomplishment Summary

(1) Not applicable.

K. References

(1) To find, see, and download Honeywell Technical Publications, go to

www.myaerospace.com.
(2) The document(s) that follow(s) is/are necessary to complete this modification. Unless
specified differently, you can use subsequent revisions.
• CMM, ATA Number 33-50-38 (Publication Number D198110000059), Emergency
Exit Light Battery Power Supply, Revision 3.

L. Other Publications Affected

(1) CMM, ATA Number 33-50-38 (Publication Number D198110000059), Emergency Exit
Light Battery Power Supply, will be revised because of this service bulletin.
(2) This service bulletin has no effect on the test procedure.

M. Interchangeability or Intermixability of Parts

(1) The installation of MOD 1 has no effect on the interchangeability and intermixability
of the emergency exit light battery power supply part number(s) identified in this
service bulletin.

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2. Material Information

A. Material - Price and Availability

(1) To get the parts shown in Table 2 of this service bulletin, operators can use the Aviall
address or phone number below. Operators can use the Aviall address or phone
number below to get the price and how much time is necessary to supply the parts.
The emergency exit light battery power supply can also be sent back to Honeywell for
the change. Operators can use the Honeywell address or phone number below to get
the price for servicing and how much time is necessary to do the change.
Aviall Services, Inc.
2750 Regent Blvd.
Dallas, TX 75261-9048 USA
North America Phone: 800-284-2551
International Phone: 800-284-2553
Honeywell International Inc.
550 State Route 55
Urbana, OH 43078 USA
Phone: 937-484-2000
B. Industry Support Information
(1) Not applicable.
C. Material Necessary for Each Component
(1) The parts identified in Table 2 are necessary to do this service bulletin.
Table 2. Operator-Purchased Material
Keyword/ List Instructions/
1
New PN Nomenclature Old PN Qty Price Disposition Codes
2
60-3550L3 Instruction label None 1
MS51957-4 Screw, #2-56 x 5/16-inch None 2
long, Phillips pan head
2
RH01056R00FC02 Resistor, 56 ohms, 10 55-0225-56R13F 1
watts, 1%
58FM-256 Stop nut, #2-56 None 2
NOTES:
1. Refer to Paragraph 2.A.(1) for the applicable material prices, available parts, supply times, and minimum
order quantities.
2. The customer or local regulatory authority can make decisions about what to do with the used parts.

(2) The item(s) specified in Table 3 is/are necessary to do this service bulletin. The item(s)
is/are available from commercial sources and should not be ordered as part of this
service bulletin. Equivalent alternatives are permitted for the materials specified
in Table 3.

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Table 3. Operator-Supplied Material

1
Number Description Source
PN HP3-EEXBFE2 AWG 22 red wire, Teflon insulated commercially available
(MIL-W-16878/4) (WI468)
medium point black paint marker commercially available
3140 Type SR conformal coating CAGE: 71984
(MIL-I-46058) (CM197)
MS23053/5-106-0 heat shrink tubing, 0.141 inch commercially available
(3.58 mm) diameter
NOTE:
1. Alphanumeric characters shown in parenthesis are for Honeywell use only.

D. Material Necessary for Each Spare

(1) Same as Paragraph 2.C.
E. Reidentified Parts
(1) Not applicable.
F. Tooling - Price and Availability
(1) The equipment that is necessary to do this modification is specified in the documents
given in Paragraph 1.K.(2) of this service bulletin.

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3. Accomplishment Instructions

A. General Information

WARNING: TO AVOID INJURY TO PERSONNEL, BE AWARE THAT VOLTAGES ARE

PRESENT IN THE UNIT AND IN THE TEST EQUIPMENT. VOLTAGES
AS LOW AS 28 VOLTS CAN CAUSE SERIOUS INJURY UNDER SOME
CONDITIONS. DO NOT BE MISLED BY THE TERM “LOW VOLTAGE.”

WARNING: BEFORE YOU USE A MATERIAL, REFER TO THE MANUFACTURER’S

MATERIAL SAFETY DATA SHEETS. SOME MATERIALS CAN BE
DANGEROUS.

CAUTION: DO NOT USE A MATERIAL THAT IS NOT EQUIVALENT TO THE MATERIAL

SPECIFIED BY HONEYWELL. A MATERIAL THAT IS NOT EQUIVALENT CAN
CAUSE DAMAGE TO THE EQUIPMENT AND CAN MAKE THE WARRANTY
NOT APPLICABLE.

CAUTION: THE EMERGENCY EXIT LIGHT BATTERY POWER SUPPLY CONTAINS

ELECTROSTATIC DISCHARGE SENSITIVE ITEMS. USE INDUSTRY
APPROVED PRECAUTIONS.

(1) Obey the precautions.

(2) Refer to the Emergency Exit Light Battery Power Supply CMM, ATA Number 33-50-38
(Publication Number D198110000059), for procedures and precautions. Use all
CAUTIONS and WARNINGS. Refer to the IPL in the CMM for the location of the
parts, unless specified differently.

(3) Keep all hardware for use in assembly unless specified differently.

(4) Obey standard established shop practices during modification of the emergency exit
light battery power supply unless specified differently.

B. Disassembly

(1) Disassemble the emergency exit light battery power supply as necessary. Refer to the
instructions in the DISASSEMBLY section of the CMM.

(a) Remove the CCA (80, IPL Figure 2), PN 61-2270-1.

(b) Remove the housing (part of 135), PN 61-0465-5.

C. Preparation

(1) Drill two new holes in the housing (part of 135, IPL Figure 2), PN 61-0465-5, where
shown in Figure 1 and as specified in Table 4.

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Figure 1. (Sheet 1 of 1) Housing, PN 61-0465-5

Table 4. Dimensional Limits for Figure 1 (Sheet 1 of 1)

Limits Limits
1 1
Reference Inches (mm) Reference Inches (mm)
DIM. A 0.170 DIM. D 0.625
(4.32) (15.88)
DIM. B 0.562 RAD E 0.094+0.008 0.002
(14.27) (2.39+0.20 0.05)
DIM. C 1.750
(44.45)
NOTE:
1. The tolerance of the measurements is ±0.010 inch (±0.25 mm) unless otherwise specified.

(a) Apply a chemical conversion coating per MIL-C-5541 to the areas that were
drilled.

(2) Remove and discard the resistor R6 (175, IPL Figure 3) from the CCA (80, IPL
Figure 2).

(3) Assemble the emergency exit light battery power supply as necessary to leave access
to the component side of the CCA (80).

D. Modification

(1) Install a new resistor R6, PN RH01056R00FC02, as shown in Figure 2.

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Figure 2. (Sheet 1 of 1) Housing Assembly, PN 61-2276-1

Table 5. Parts List for Figure 2 (Sheet 1 of 1)
Find
Item Qty PN Nomenclature Size
31 AR MS23053/5-106-0 Heat shrink tubing 0.141 inch (3.58 mm)
diameter
39 AR 3140 Type SR conformal coating
(MIL-I-46058)
40 1 RH01056R00FC02 Resistor 56 ohms, 10 watts, 1% (R6)
41 2 58FM-256 Stop nut #2-56

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Table 5. Parts List for Figure 2 (Sheet 1 of 1) (Cont)

Find
Item Qty PN Nomenclature Size
42 AR PN HP3-EEXBFE2 AWG 22 red wire Teflon insulated
(MIL-W-16878/4)
43 2 MS51957-4 Screw #2-56 x 5/16-inch long,
Phillips pan head

(a) Use the two new holes that were drilled in the housing (part of 135, IPL
Figure 2).
(b) Use two new screws, PN MS51957-4, and stop nuts, PN 58FM-256.
(c) Install the screws from the outside of the housing assembly (160, IPL Figure 1).
(2) Connect the new resistor R6 to the CCA (80, IPL Figure 2) as shown in Figure 2.
(a) Use two lengths of AWG 22 red wire, PN HP3-EEXBFE2, approximately 4.0
inches (101.6 mm) long.
(b) Use two lengths of MS23053/5-106-0, heat shrink tubing approximately 0.50
inch (12.7 mm) long to cover the connections to the new resistor R6.
(c) Install a length of MS23053/5-106-0, heat shrink tubing approximately 1.00
inch (25.4 mm) long over the two wires. Put the MS23053/5-106-0, heat shrink
tubing approximately where shown in Figure 2.
(3) Apply a liberal coat of 3140, Type SR conformal coating to the solder connections on
the CCA (80, IPL Figure 2).

E. Assembly

(1) Assemble the emergency exit light battery power supply. Refer to the instructions in
the ASSEMBLY section of the CMM.

F. Modification Status Marking

(1) Get a new instruction label, PN 60-3550L3.

(a) Put the new instruction label on the side of the emergency exit light battery
power supply that has the strap handle.
(b) Put the new instruction label next to the static sensitive label on the side away
from the emergency exit light battery power supply connector.
(2) Use a medium point black paint marker to put a dot on the identification label to identify
the MOD 1 is installed in the emergency exit light battery power supply.

G. Testing

(1) Do a test of the emergency exit light battery power supply. Refer to the instructions in
the TESTING AND FAULT ISOLATION section of the CMM.

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