Echo Hoper MT221 Program 2 14-11-19

Project Name: Loading Hopper
Electriserv Project Name: Loading Hopper

40 Tukorako Drive, Mount Maunganui, New Zealand 11/14/2019 - 04:44 PM
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+64 07 5755672 - paul.clark@electriserv.co.nz
CONTENTS
Bill Of Material ........................................................................................................................................ 6
Controller ................................................................................................................................ 6
Modules .................................................................................................................................. 6
Hardware Configuration ......................................................................................................................... 7
MyController - TM221ME32TK ............................................................................................... 7
Digital Inputs ........................................................................................................... 7
Digital Outputs ........................................................................................................ 8
Analog Inputs .......................................................................................................... 8
Fast Counters ......................................................................................................... 8
High Speed Counters ............................................................................................. 8
Pulse Generators .................................................................................................... 9
ETH1 ....................................................................................................................... 9
Modbus TCP ........................................................................................... 9
SL1 (Serial line) .................................................................................................... 10
IO Bus ................................................................................................................... 11
TM3DQ32TK ......................................................................................... 11
Digital Outputs ....................................................................... 12
TM3DI32K ............................................................................................. 13
Digital Inputs .......................................................................... 13
TM3AI4/G .............................................................................................. 14
Analog Inputs ......................................................................... 14
Software Configuration ........................................................................................................................ 15
Constant Words .................................................................................................................... 15
KW ........................................................................................................................ 15
KD ......................................................................................................................... 15
KF ......................................................................................................................... 15
Network Objects ................................................................................................................... 16
Input Assembly (Ethernet/Ip) ................................................................................ 16
Output Assembly (Ethernet/Ip) ............................................................................. 16
Input Registers (Modbus Tcp) .............................................................................. 16
Output Registers (Modbus Tcp) ............................................................................ 16
Digital inputs (IOScanner) ..................................................................................... 16
Digital outputs (IOScanner) .................................................................................. 16
Input registers (IOScanner) .................................................................................. 16
Output registers (IOScanner) ................................................................................ 16
Software Objects .................................................................................................................. 17
Timers ................................................................................................................... 17

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Counters ............................................................................................................... 18
LIFO/FIFO Registers ............................................................................................ 18
Drums ................................................................................................................... 18
Shift Bit Registers ................................................................................................. 18
Step Counters ....................................................................................................... 18
Schedule Blocks ................................................................................................... 19
RTC ...................................................................................................................... 19
PID ........................................................................................................................ 19
Grafcet Steps ........................................................................................................ 19
Program ............................................................................................................................................... 20
Behavior ............................................................................................................................... 20
Memory Consumption .......................................................................................................... 21
Application Architecture ........................................................................................................ 22
Master Task .......................................................................................................... 22
Periodic Task ........................................................................................................ 22
POU ...................................................................................................................................... 23
Master Task .......................................................................................................... 23
1 - New POU ........................................................................................ 23
Rung0 .................................................................................... 23
Rung1 - Rung_0 .....................................................................23
Rung2 .................................................................................... 23
Rung3 .................................................................................... 23
Rung4 .................................................................................... 24
Rung5 .................................................................................... 24
Rung6 .................................................................................... 25
Rung7 .................................................................................... 25
Rung8 .................................................................................... 25
Rung9 .................................................................................... 26
Rung10 .................................................................................. 26
Rung11 .................................................................................. 26
Rung12 .................................................................................. 27
Rung13 .................................................................................. 27
Rung14 .................................................................................. 27
Rung15 .................................................................................. 28
Rung16 .................................................................................. 28
Rung17 .................................................................................. 28
Rung18 .................................................................................. 28
Rung19 .................................................................................. 29
Rung20 .................................................................................. 29
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Rung21 .................................................................................. 30
Rung22 .................................................................................. 31
Rung23 .................................................................................. 32
Rung24 .................................................................................. 32
Rung25 .................................................................................. 33
Rung26 .................................................................................. 33
Rung27 .................................................................................. 34
Rung28 .................................................................................. 35
Rung29 .................................................................................. 36
Rung30 .................................................................................. 36
Rung31 .................................................................................. 37
Rung32 .................................................................................. 37
Rung33 .................................................................................. 37
Rung34 .................................................................................. 38
Rung35 .................................................................................. 38
Rung36 .................................................................................. 38
Rung37 .................................................................................. 39
Rung38 .................................................................................. 39
Rung39 .................................................................................. 40
Rung40 .................................................................................. 41
Rung41 .................................................................................. 41
Rung42 .................................................................................. 41
Rung43 .................................................................................. 42
Rung44 .................................................................................. 42
Rung45 .................................................................................. 43
Rung46 .................................................................................. 43
Rung47 .................................................................................. 43
Rung48 .................................................................................. 44
Rung49 .................................................................................. 44
Rung50 .................................................................................. 45
Rung51 .................................................................................. 45
Rung52 .................................................................................. 45
Rung53 .................................................................................. 46
Rung54 .................................................................................. 47
Rung55 .................................................................................. 48
Rung56 .................................................................................. 48
Rung57 .................................................................................. 48
Rung58 .................................................................................. 49
Rung59 .................................................................................. 49
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Rung60 .................................................................................. 50
Rung61 .................................................................................. 50
Rung62 .................................................................................. 50
Rung63 .................................................................................. 51
Rung64 .................................................................................. 51
Symbols ............................................................................................................................................... 52
Cross-Reference Table ........................................................................................................................ 57
Animation table .................................................................................................................................... 70
Test ...................................................................................................................................... 70
Clean Mode test ................................................................................................................... 70
Aeration ................................................................................................................................ 71

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BILL OF MATERIAL
Controller
Reference TM221ME32TK
Description TM221ME32TK (HE10)

16 digital inputs, 16 source
transistor outputs (0.1A), 2
analog inputs, 1 serial line
port, 1 Ethernet port, 24 Vdc
power supply controller with
HE10 connectors.
Power supplied to the IO bus 5V: 520 mA / 24V: 484 mA
Modules
Reference TM3DQ32TK
Description TM3DQ32TK
32-channel, 0.1A source
transistor outputs expansion
module with 2 common lines and
HE10 connector.
Consumption on the IO bus 5V: 27 mA / 24V: 31 mA
Reference TM3DI32K
Description TM3DI32K
32-channel, 24 Vdc digital input
expansion module with 2 common
lines, sink/source and HE10
connector.
Reference TM3AI4/G
Description TM3AI4 (screw), TM3AI4G (spring)

Expansion module with 4 analog
inputs (+- 10 V, 0-10V, 0-20 mA,
4-20mA), 12 bits, removable
terminal blocks.

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HARDWARE CONFIGURATION
MyController - TM221ME32TK
Digital Inputs
Used Address Filtering Latch Run/Stop Events Priority Subroutine
X %I0.0 3 ms Not Used

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Digital Outputs
Used Address Status Alarm Fallback value Used by
X %Q0.0 0 User logic
Analog Inputs
Used Address Type Scope Range Filter Sampling
%IW0.0 0 - 10 V Normal 0-1000 0
%IW0.1 0 - 10 V Normal 0-1000 0
Fast Counters
Used Address Input Configured Preset Double Word
%FC0 %I0.2 NotUsed 0
High Speed Counters

Used Address Type
%HSC0 Not Configured

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Pulse Generators
Configured Address Type
%PLS0/%PWM0/%PTO0/%FREQGEN0 Not Configured
%PLS1/%PWM1/%PTO1/%FREQGEN1 Not Configured
ETH1
Device name: M221
IP Mode: Fixed
IP address: 192.168.1.10
Subnet mask: 255.255.255.0
Gateway address: 0.0.0.0
Transfer Rate: Auto
Security Parameters: Programming protocol enabled
Auto discovery protocol enabled
Modbus server enabled
EtherNet/IP protocol enabled
Modbus TCP
Unit ID: 247
Output registers (%IWM): 10
Input registers (%QWM): 10
Remote device table

Response
Channels
Id Name Type Index IP address timeout (×
Unit ID
100 ms)
Generic 192.168.1
0 Device 0 1 100 255
Device .20

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SL1 (Serial line)
Physical Settings
Device: None
Baud rate: 19200
Parity: Even
Data bits: 8
Stop bits: 1
Physical medium: RS-485
Polarization: No
Protocol Settings
Protocol: Modbus
Response timeout (× 100 ms): 10
Time between frames (ms): 10
Transmission mode: RTU
Addressing: Slave
Address: 1

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IO Bus
TM3DQ32TK

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Digital Outputs
Used Address Fallback value
X %Q1.0 0
X %Q1.1 0
X %Q1.2 0
X %Q1.3 0
X %Q1.4 0
X %Q1.5 0
X %Q1.6 0
X %Q1.7 0
X %Q1.8 0
X %Q1.9 0
X %Q1.10 0
X %Q1.11 0
X %Q1.12 0
X %Q1.13 0
X %Q1.14 0
%Q1.15 0
%Q1.16 0
%Q1.17 0
%Q1.18 0
%Q1.19 0
%Q1.20 0
%Q1.21 0
%Q1.22 0
%Q1.23 0
%Q1.24 0
%Q1.25 0
%Q1.26 0
%Q1.27 0
%Q1.28 0
%Q1.29 0
%Q1.30 0
%Q1.31 0

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TM3DI32K
Digital Inputs
Used Address
X %I2.0
X %I2.1
X %I2.2
X %I2.3
X %I2.4
X %I2.5
X %I2.6
X %I2.7
X %I2.8
X %I2.9
X %I2.10
X %I2.11
X %I2.12
X %I2.13
X %I2.14
X %I2.15
X %I2.16
X %I2.17
X %I2.18
X %I2.19
X %I2.20
X %I2.21
X %I2.22
X %I2.23
X %I2.24
X %I2.25
%I2.26
%I2.27
%I2.28
%I2.29
%I2.30
%I2.31

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TM3AI4/G
Analog Inputs
Used Address Type Scope Range Filter Sampling
X %IW3.0 4 - 20 mA Normal 0-250 0 1 ms/Channel
%IW3.3 Not used Not used 0-0 0 1 ms/Channel

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SOFTWARE CONFIGURATION
Constant Words
KW
Allocation: Automatic
Allocated: 0
Used Equ Used Address Symbol Value Comment
KD
Allocated: 0
KF
Allocated: 0

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Network Objects
Input Assembly (Ethernet/Ip)
Used Address Symbol Fallback value Comment
Output Assembly (Ethernet/Ip)

Used Address Symbol Comment
Input Registers (Modbus Tcp)

Used Address Symbol Fallback value Comment
Output Registers (Modbus Tcp)

Digital inputs (IOScanner)

Used Address Channel Symbol Comment
Digital outputs (IOScanner)

Used Address Channel Fallback value Symbol Comment
Input registers (IOScanner)

Used Address Channel Symbol Comment
Output registers (IOScanner)

Used Address Channel Fallback value Symbol Comment

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Software Objects
Timers
Allocated: 27
Used Address Symbol Type Retentive Time Base Preset Comment

Control time
X %TM0 TILT_1_SW_TIMER TP 100 ms 5 up for Chute
1
Control time
X %TM1 TILT_2_SW_TIMER TP 100 ms 9999 up for Chute
2
Timer for
X %TM2 AERATION_1A_TIMER TP 1 s 9999
aeration 1A
Timer for
X %TM3 AERATION_1B_TIMER TP 1 s 9999
aeration 1B
VIBRATOR_CHUTE1_T Vibrator
X %TM4 TOF 1 s 5
IMER chute 1 timer
VIBRATOR_CHUTE_1_ Vibrator Lock
X %TM5 TP 1 s 7
LOCKOUT out chute 1
VIBRATOR_CHUTE2_T Vibrator
X %TM6 TOF 1 s 5
IME chute 2 timer
VIBRATOR_CHUTE_2_ Vibrator Lock
X %TM7 TP 1 s 7
LOCKOUT out chute 2
Timer for
X %TM8 AERATION_2A_TIMER TP 1 s 9999
aeration 2A
Timer for
X %TM9 AERATION_2B_TIMER TP 1 s 9999
aeration 2B
Puls
PULS_GENERATOR_AE
X %TM10 TON 100 ms 9999 generator for
RATION_A_ON
Aeration A
Puls
PULS_GENERATOR_AE
RATION_A_OFF
Aeration A
Puls
PULS_GENERATOR_AE
RATION_B_ON
Aeration B
Puls
PULS_GENERATOR_AE
RATION_B_OFF
Aeration B
Pauses rotory
ROTORY_SEAL_PAUSE
X %TM14 TON 1 s 1200 seal for 20
_TIMER
then restart
Delay timer
for tilt
X %TM16 DELAY_TILT1 TON 1 s 1
switch chute
1
delay timer
for tilt
X %TM17 DELAY_TILT2 TON 1 s 1
switch chute
2
Delay
movement of
X %TM18 DELAY_SPOUT1_UP TP 100 ms 5
spout 1 SP=3-
5s from HMI
Delay
movement of
X %TM19 DELAY_SPOUT2_UP TP 100 ms 5
spout 2 SP=3-
5s from HMI
Cleaning mode
X %TM20 CLEAN_TIMER TON 1 min 2
active timer

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Used Address Symbol Type Retentive Time Base Preset Comment
Flash
AERATION_LAMP_FLA Aeration
X %TM21 TON 10 ms 30
SHER_1 lamps when
active
Flash
AERATION_LAMP_FLA Aeration
X %TM22 TON 10 ms 30
SHER_2 lamps when
active
Flash red
TRAFFIC_LIGHT_FLA
X %TM23 TON 10 ms 30 traffic light
SHER_1
when active
Flash red
TRAFFIC_LIGHT_FLA
X %TM24 TON 10 ms 30 traffic light
SHER_2
when active
allow pulse
jet to
PULSE_JET_HYSTERE continue for
X %TM25 TP 1 s 15
SIS 15 sec after
A01PT drops
below 450KPA
gives clean
stop cmd for
CLEAN_TIMER_STOP_
X %TM26 TP 1 s 1 half a sec
PULSE
when cleaning
complete
Counters
Allocated: 2
Used Address Symbol Preset Comment
X %C1 1
LIFO/FIFO Registers
Allocated: 0
Drums
Allocated: 0
Shift Bit Registers

Allocated: 0
Step Counters
Allocated: 0

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Schedule Blocks
Allocated: 0
RTC
PID
Used PID Symbol Type Comment
Grafcet Steps
Allocated: 0

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PROGRAM
Behavior
Functional level: Level 4.1
Starting mode: Start In Previous State
Watchdog: 250 ms
Fallback behavior: Fallback value

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Memory consumption
Last compilation: 14/11/2019 16:40:17

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Application Architecture
Master Task
Scan mode: Normal
POU list: 1 - New POU
Periodic Task
Period: 255 ms

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POU
Master Task
1 - New POU
Master Task
Rung0
Comment: Transfer E-Stop to internal coil
Variables used:
%I0.0 E_STOP_ACTIVATED Stop
%M0 INTERLOCK Control system interlock
Rung1 - Rung_0
Comment: This rung transfer the Analog signal from %IW3.0 into %MW1
Variables used:
%IW3.0 P01PT Hydraulic Transducer
%MW1 HYDRAULIC_PT_VIJEO Data to Vijeo
Rung2
Variables used:
%IW3.1 A01PT Air Pressure
%MW11 AIR_PRESSURE
Rung3
Variables used:
%IW3.2 E01PT Filter Differential
%MW22 AIR_DIFFERENTIAL Pulse Jet Filter Differential

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Rung4
Comment: This rung transfer the timer values input fromVijeo designer into the timers
Variables used:
%MW5 TIMER_TM0_INPUT Timer input from Vijeo for tilt SW 1
Delay before spout 1 moves up 3 - 5 s
%MW19 SPOUT1_UP_TMR_SP
from HMI
from HMI
%TM0.P TILT_1_SW_TIMER.P Control time up for Chute 1
Delay movement of spout 1 SP=3-5s
%TM18.P DELAY_SPOUT1_UP.P
from HMI
from HMI
Rung5
Variables used:
from HMI
from HMI
from HMI
from HMI

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Rung6
Variables used:
%I0.9 H02SW Tilt Switch 1
%M26 TILT1_DELAY_ON
%TM16 DELAY_TILT1 Delay timer for tilt switch chute 1
Rung7
Comment: Delay spout movement; HMI SP to timer of 1-5s.
Variables used:
%M26 TILT1_DELAY_ON
%M29 SPOUT1_UP_DELAY_DONE
%TM0 TILT_1_SW_TIMER Control time up for Chute 1
Rung8
Comment: This controles Chute 1 up with the tilt sw 1
Variables used:
%M2 CHUTE_1_UP_TIMER Chute 1 up timer
%TM18 DELAY_SPOUT1_UP
from HMI

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Rung9
Comment: This controles Chute 1 up and down
Variables used:
%I0.6 H05SW_A Chute1 UP
%I0.7 H05SW_B Chute1 Down
%I0.8 H01SW Slack Wire 1
%I0.10 H03SW Chute 1 Home
%Q0.4 H05MT_U Spout 1 up
%Q0.5 H05MT_D Spout 1 Down
Rung10
Comment: Spout Home Indication
Variables used:
%Q1.11 PL1 Pilot Light CL - Spout 1 Home
Rung11
Variables used:
%I2.1 H05SW Tilt Switch 2
%M27 TILT2_DELAY_ON
%TM17 DELAY_TILT2 delay timer for tilt switch chute 2

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Rung12
Comment: Delay spout movement; HMI SP to timer of 1-5s.
Variables used:
%M27 TILT2_DELAY_ON
%TM1 TILT_2_SW_TIMER Control time up for Chute 2
Rung13
Comment: This controles Chute 2 up with the tilt sw 2
Variables used:
%TM19 DELAY_SPOUT2_UP
from HMI
Rung14
Comment: This controles Chute 2 up and down
Variables used:
%I0.14 H06SW_A Chute 2 Up
%I0.15 H06SW_B Chute 2 Down
%Q0.8 H06MT_U Spout 2 up
%Q0.9 H06MT_D Spout 2 Down

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Rung15
Comment: Spout Home Indication
Variables used:
%Q1.12 PL7 Pilot Light CR -Spout 2 Home
Rung16
Comment: Slack wire on bin 1 indicator lamp
Variables used:
%Q1.5 H03PL Pilot Light CL - Slack Wire Bin 1
Rung17
Comment: Slack wire on bin 2 indicator lamp
Variables used:
%Q1.6 H04PL Pilot Light CR - Slack Wire Bin 2
Rung18
If gates are closed dont allow them to open unless pressure requirement is
Comment: achieved
Variables used:
%I0.13 H01PX Knife Gate 1 Closed
%M3 HYDRAULIC_INTERLOCK Hydraulic interlock
%M6 HYDRAULICS_UNDER_PRESSURE Hydraulic pressure is low

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Rung19
Comment: Checks that Hydraulic pressure is greter than the set bar rating
Variables used:
%M3 HYDRAULIC_INTERLOCK Hydraulic interlock
Rung20
Comment: Turn hydraulics on and off
Variables used:
%I0.1 PB1 Hydraulic Pump-Stop
%I0.2 PB2 Hydraulic Pump-Start
%I0.3 P01MT_F Hydraulic Pump Fault
%Q0.1 P01MT Hydraulic Pump

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Rung21
Comment: Controls for opening and closing Knife gate 1 for discharging
Variables used:
%I0.11 H05SW_C Knife Gate 1 Open
%I0.12 H05SW_D Knife Gate 1 Close
%M24 INTERLOCK_ROTARY_SEAL Rotary Seal
%Q0.6 H01SV Knife gate 1 Close
%Q0.7 H02SV Knife gate 1 open
%Q1.3 H01PL Pilot Light CL - Gate 1 Closed

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Rung22
Comment: Controls for opening and closing Knife gate 2 for discharging
Variables used:
%I2.3 H06SW_C Knife Gate 2 Open
%I2.4 H06SW_D Knife Gate 2 Close
%Q0.10 H03SV Knife gate 2 open
%Q0.11 H04SV Knife gate 2 close
%Q1.4 H02PL Pilot Light CR - Gate 2 Closed

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Rung23
Allows operator to have contol over traffic light signaling and beacons and
Comment: required
Variables used:
%I2.17 PB9 Traffic Light RED
%I2.18 PB10 PB Green
%I2.19 SW3 TL Auto/Man
%M28 LATCH_WITH_RED_PB
%Q1.1 T01TL Green Traffic Light
%Q1.2 T02TL Red Traffic Light
%TM23.Q TRAFFIC_LIGHT_FLASHER_1.Q Flash red traffic light when active
Rung24
Variables used:
%I2.17 PB9 Traffic Light RED
%I2.19 SW3 TL Auto/Man
%M28 LATCH_WITH_RED_PB

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Rung25
Comment: Starts and stops the compressor
Variables used:
%I2.6 A01MT_SP Compressor Stop
%I2.7 A01MT_ST Compressor Start
%I2.8 A01MT_F Compressor Fault
%M32 CLEAN_STOP Cleaning mode stop button from HMI
%M33 CLEAN_ACTIVE Cleaning mode active indicaiton
%Q0.15 A01MT Compressor Run
gives clean stop cmd for half a sec
%TM26.Q CLEAN_TIMER_STOP_PULSE.Q
when cleaning complete
Rung26
Comment: Compressor running feedback
Variables used:
%I2.25 A01MT_RUNFB Compressor Running Feed Back
%Q0.15 A01MT Compressor Run
%Q1.14 A01MT_RUN_PL Pilot Light MCC - Compressor Running

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Rung27
Comment: This rung transfer the timer values input fromVije designer into the timers
Variables used:
%MW7 AERATION_1A_TM2_INPUT Timer input fromVijeo for Aeration 1A
%MW8 AERATION_1B_TM3_INPUT Timer input fromVijeo for Aeration 1B
%TM2.P AERATION_1A_TIMER.P Timer for aeration 1A
%TM3.P AERATION_1B_TIMER.P Timer for aeration 1B

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Rung28
Variables used:
Aeration A Pulse Generation off from
%MW12 AERATION_A_PULSE_GEN_OFF
Vijeo timer input
Aeration B Pulse Generation on from
%MW13 AERATION_B_PULSE_GEN_ON
Vijeo timer input
Aeration B Pulse Generation off from
%MW14 AERATION_B_PULSE_GEN_OFF
Vijeo timer input
%MW18
%TM10.P PULS_GENERATOR_AERATION_A_ON.P Puls generator for Aeration A
%TM11.P PULS_GENERATOR_AERATION_A_OFF.P Puls generator for Aeration A
%TM12.P PULS_GENERATOR_AERATION_B_ON.P Puls generator for Aeration B
%TM13.P PULS_GENERATOR_AERATION_B_OFF.P Puls generator for Aeration B

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Rung29
Comment: Preset time for Pulse generators for Aeration A and B
Variables used:
Aeration A Pulse Generation off from
%MW12 AERATION_A_PULSE_GEN_OFF
Vijeo timer input
Aeration B Pulse Generation on from
%MW13 AERATION_B_PULSE_GEN_ON
Vijeo timer input
Aeration B Pulse Generation off from
%MW14 AERATION_B_PULSE_GEN_OFF
Vijeo timer input
%MW18
%TM10.P PULS_GENERATOR_AERATION_A_ON.P Puls generator for Aeration A
%TM11.P PULS_GENERATOR_AERATION_A_OFF.P Puls generator for Aeration A
%TM12.P PULS_GENERATOR_AERATION_B_ON.P Puls generator for Aeration B
%TM13.P PULS_GENERATOR_AERATION_B_OFF.P Puls generator for Aeration B
Rung30
Comment: Pulse Generator for Aeration A On
Variables used:
%M14 AERATION_1A Aeration 1A selected
%M18 AERATION_A_PULSE Generation of Aeration A Pulse
%M19 AERATION_A_PULSE_INTERLOCK Generation of Aeration A Pulse
%TM10 PULS_GENERATOR_AERATION_A_ON Puls generator for Aeration A

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Rung31
Comment: Pulse Generator for Aeration A OFF
Variables used:
%M19 AERATION_A_PULSE_INTERLOCK Generation of Aeration A Pulse
%TM11 PULS_GENERATOR_AERATION_A_OFF Puls generator for Aeration A
Rung32
Comment: Pulse Generator for Aeration B On
Variables used:
%M15 AERATION_1B Aeration 1B selected
%M20 AERATION_B_PULSE Generation of Aeration B Pulse
%M21 AERATION_B_PULSE_INTERLOCK Generation of Aeration B Pulse
%TM13 PULS_GENERATOR_AERATION_B_OFF Puls generator for Aeration B
Rung33
Comment: Pulse Generator for Aeration B OFF
Variables used:
%M21 AERATION_B_PULSE_INTERLOCK Generation of Aeration B Pulse
%TM12 PULS_GENERATOR_AERATION_B_ON Puls generator for Aeration B

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Rung34
Comment: Controls the Aeration for chute 1 with timers
Variables used:
%I2.9 PB3 Aeration Chute 1A
%TM2 AERATION_1A_TIMER Timer for aeration 1A
Rung35
Variables used:
%I2.10 PB4 Aeration Chute 1B
%TM3 AERATION_1B_TIMER Timer for aeration 1B
Rung36
Variables used:
%I2.11 PB11 Aeration Chute 2A
%TM8 AERATION_2A_TIMER Timer for aeration 2A

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Rung37
Variables used:
%I2.12 PB12 Aeration Chute 2B
%TM9 AERATION_2B_TIMER Timer for aeration 2B
Rung38
Comment: Set Aeration values for minimum operational pressure
Variables used:
Air pressure A set pint to run
%MW15 AERATION_A_SET_POINT_PRESSURE
aerators
Air pressure B set pint to run
%MW16 AERATION_B_SET_POINT_PRESSURE
aerators

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Rung39
Comment: Control the Aeration Solenoids.
Variables used:
%MW11 AIR_PRESSURE
Air pressure A set pint to run
%MW15 AERATION_A_SET_POINT_PRESSURE
aerators
Air pressure B set pint to run
%MW16 AERATION_B_SET_POINT_PRESSURE
aerators
%Q0.12 A01SV Aeration chute 1
%Q0.13 A02SV Aeration chute 2

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Rung40
Comment: If Aeration is active, flash the light while the gates are closed
Variables used:
%TM21 AERATION_LAMP_FLASHER_1 Flash Aeration lamps when active
%TM22.Q AERATION_LAMP_FLASHER_2.Q Flash Aeration lamps when active
Rung41
Variables used:
%TM22 AERATION_LAMP_FLASHER_2 Flash Aeration lamps when active
Rung42
Comment: Flash Red Traffic light when estop active
Variables used:
%TM23 TRAFFIC_LIGHT_FLASHER_1 Flash red traffic light when active

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Rung43
Comment: Flash red traffic light when estop active
Variables used:
%TM24 TRAFFIC_LIGHT_FLASHER_2 Flash red traffic light when active
Rung44
Comment: Aeration ON Indication
Variables used:
%Q1.7 A01APL Pilot Light CL - Spout 1 Aeration A
%Q1.8 A01BPL Pilot Light CR - Spout 1 Aeration B
%Q1.9 A02APL Pilot Light CL - Spout 2 Aeration A
%Q1.10 A02BPL Pilot Light CR - Spout 2 Aeration B

42/71
Rung45
Comment: Pause Rotary Seal for 20 mins
Variables used:
%I2.23 E02MT_F Rotary Seal Fault
%M23 ROTORY_SEAL_RESET Rotary Seal Lockout
%M25 ROTORY_SEAL_TIME_REACH_R Rotory seal time reach reset
Pauses rotory seal for 20 then
%TM14 ROTORY_SEAL_PAUSE_TIMER
restart
Rung46
Enable interlock if rotary seal has reached its time limit. Used to shut gates,
Comment: turn off extraction and rotary seal
Variables used:
%I2.13 E01MT_ST Extract Fan Start
%I2.14 E01MT_SP Extract Fan Stop
%M23 ROTORY_SEAL_RESET Rotary Seal Lockout
Rung47
Comment: Pauses Rotary Seal as long as timer is valid
Variables used:
Holds rotory seal for a set period of
%M22 ROTORY_SEAL_PAUSE
time
%TM14.P ROTORY_SEAL_PAUSE_TIMER.P
restart
%TM14.V ROTORY_SEAL_PAUSE_TIMER.V
restart

43/71
Rung48
Comment: Rotary Seal Pause counter to latch-unlatch timer
Variables used:
%C1
%C1.V
%I2.22 E02PB1 Rotary Seal Pause
%I2.24 E02PB2 Rotary Seal Start
%M25 ROTORY_SEAL_TIME_REACH_R Rotory seal time reach reset
Rung49
Comment: Starts and stops the Rotator Seal for dust extractor.
Variables used:
%I2.15 E01MT_F Extract Fan Fault
%I2.16 E01MT_R Extract Fan Running FB
Holds rotory seal for a set period of
%M22 ROTORY_SEAL_PAUSE
time
%Q0.0 E02MT Rotary Seal Run
%Q1.0 E01MT Dust System Extraction Fan

44/71
Rung50
Contols the Vibrator on chute 1 for a preset period. Also locks the vibrators
Comment: out after starting for a preset period of time.
Variables used:
%I0.4 H01MT_H02MT_S Vibrator 1-2
%I2.20 GV2_C1 Vibrator 1 Fault
7 Second lock out for vibrator chute
%M4 VIBRTOR_1_LOCKOUT
1
%Q0.2 H01MT_H02MT Vibrators chute 1
%TM4 VIBRATOR_CHUTE1_TIMER Vibrator chute 1 timer
Rung51
Variables used:
%M4 VIBRTOR_1_LOCKOUT
1
%TM5 VIBRATOR_CHUTE_1_LOCKOUT Vibrator Lock out chute 1
Rung52
Variables used:
%I0.5 H03MT_H04MT_S Vibrator 3-4
%M5 VIBRATOR_2_LOCKOUT
2
%TM6 VIBRATOR_CHUTE2_TIME Vibrator chute 2 timer

45/71
Rung53
Variables used:
%M5 VIBRATOR_2_LOCKOUT
2
%TM7 VIBRATOR_CHUTE_2_LOCKOUT Vibrator Lock out chute 2

46/71
Rung54
Transfers all the alarms and warnings to a %M address to be able to display on
Comment: Vijeo HMI Display
Variables used:
%M7 HYDRAUIC_FAULT Vijeo input
%M8 COMPRESSOR_FAULT Vijeo input
%M9 EXTRACTOR_FAN_FAULT Vijeo input
%M10 ROTARY_VALVE_FAULT Vijeo input
%M11 VIBRATOR_1_FAULT Vijeo input
%M12 VIBRATOR_2_FAULT Vijeo input
%M13 E_STOP_ACTIVE Vijeo input

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Rung55
Comment: Pulse Jet Enable
Variables used:
%MW11 AIR_PRESSURE
%Q0.14 E01PJ Pulse Jet Enable
allow pulse jet to continue for 15
%TM25.Q PULSE_JET_HYSTERESIS.Q
sec after A01PT drops below 450KPA
Rung56
Comment: Check air pressure is above 450 KPa (65psi)
Variables used:
%M34 AIR_PRESS_LOW
%MW11 AIR_PRESSURE
Rung57
Comment: Allow pulse jets to run on for 15 sec to allow air system to recover pressure
Variables used:
%M34 AIR_PRESS_LOW
allow pulse jet to continue for 15
%TM25 PULSE_JET_HYSTERESIS

48/71
Rung58
Comment: Start Stop Controls for Extract Fan E01MT
Variables used:
%I2.13 E01MT_ST Extract Fan Start
%I2.14 E01MT_SP Extract Fan Stop
%Q1.0 E01MT Dust System Extraction Fan
Rung59
Variables used:
%M31 CLEAN_START Cleaning mode start button from HMI
%Q1.13 E01PJ_CLEAN Clean Mode ECO control
%TM20.Q CLEAN_TIMER.Q Cleaning mode active timer

49/71
Rung60
Comment: Sets preset times for cleaning timer from vijeo value
Legend:
1 %MW25 := %TM20.P - %TM20.V
Variables used:
Cleaning Mode Duration Time set by
%MW24 CLEAN_TIME
HMI
%MW25
%TM20.P CLEAN_TIMER.P Cleaning mode active timer
%TM20.V CLEAN_TIMER.V Cleaning mode active timer
Rung61
Comment: Range check cleaning timer SP between 30 and 180
Variables used:
Cleaning Mode Duration Time set by
%MW24 CLEAN_TIME
HMI
%TM20.P CLEAN_TIMER.P Cleaning mode active timer
Rung62
Comment: Cleaning active
Variables used:
%TM20 CLEAN_TIMER Cleaning mode active timer

50/71
Rung63
Variables used:
gives clean stop cmd for half a sec
%TM26 CLEAN_TIMER_STOP_PULSE
Rung64
Comment: Set reset cleaning cycle
Variables used:
%M31 CLEAN_START Cleaning mode start button from HMI

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SYMBOLS

X %I0.0 E_STOP_ACTIVATED Stop
X %I0.1 PB1 Hydraulic Pump-Stop
X %I0.2 PB2 Hydraulic Pump-Start
X %I0.3 P01MT_F Hydraulic Pump Fault
X %I0.4 H01MT_H02MT_S Vibrator 1-2
X %I0.5 H03MT_H04MT_S Vibrator 3-4
X %I0.6 H05SW_A Chute1 UP
X %I0.7 H05SW_B Chute1 Down
X %I0.8 H01SW Slack Wire 1
X %I0.9 H02SW Tilt Switch 1
X %I0.10 H03SW Chute 1 Home
X %I0.11 H05SW_C Knife Gate 1 Open
X %I0.12 H05SW_D Knife Gate 1 Close
X %I0.13 H01PX Knife Gate 1 Closed
X %I0.14 H06SW_A Chute 2 Up
X %I0.15 H06SW_B Chute 2 Down
X %I2.0 H04SW Slack Wire 2
X %I2.3 H06SW_C Knife Gate 2 Open
X %I2.4 H06SW_D Knife Gate 2 Close
X %I2.6 A01MT_SP Compressor Stop
X %I2.7 A01MT_ST Compressor Start
X %I2.8 A01MT_F Compressor Fault
X %I2.9 PB3 Aeration Chute 1A
X %I2.10 PB4 Aeration Chute 1B
X %I2.13 E01MT_ST Extract Fan Start
X %I2.14 E01MT_SP Extract Fan Stop

52/71
X %I2.15 E01MT_F Extract Fan Fault
X %I2.16 E01MT_R Extract Fan Running FB
X %I2.17 PB9 Traffic Light RED
X %I2.18 PB10 PB Green
X %I2.19 SW3 TL Auto/Man
X %I2.20 GV2_C1 Vibrator 1 Fault
X %I2.21 GV2_C2 Vibrator 2 Fault
X %I2.22 E02PB1 Rotary Seal Pause
X %I2.23 E02MT_F Rotary Seal Fault
X %I2.24 E02PB2 Rotary Seal Start
X %I2.25 A01MT_RUNFB Compressor Running Feed Back
X %IW3.0 P01PT Hydraulic Transducer
X %IW3.1 A01PT Air Pressure
X %IW3.2 E01PT Filter Differential
X %M0 INTERLOCK Control system interlock
X %M1 CHUTE_2_UP_TIMER Chute 2 up timer
X %M2 CHUTE_1_UP_TIMER Chute 1 up timer
X %M3 HYDRAULIC_INTERLOCK Hydraulic interlock
X %M4 VIBRTOR_1_LOCKOUT 7 Second lock out for vibrator chute

1
X %M5 VIBRATOR_2_LOCKOUT 7 Second lock out for vibrator chute
2
X %M6 HYDRAULICS_UNDER_PRESS Hydraulic pressure is low
URE
X %M7 HYDRAUIC_FAULT Vijeo input
X %M8 COMPRESSOR_FAULT Vijeo input
X %M9 EXTRACTOR_FAN_FAULT Vijeo input
X %M10 ROTARY_VALVE_FAULT Vijeo input
X %M11 VIBRATOR_1_FAULT Vijeo input
X %M12 VIBRATOR_2_FAULT Vijeo input
X %M13 E_STOP_ACTIVE Vijeo input
X %M14 AERATION_1A Aeration 1A selected
X %M15 AERATION_1B Aeration 1B selected
X %M16 AERATION_2A Aeration 2A selected
X %M17 AERATION_2B Aeration 2B selected
X %M18 AERATION_A_PULSE Generation of Aeration A Pulse

53/71
X %M19 AERATION_A_PULSE_INTER Generation of Aeration A Pulse
LOCK
X %M20 AERATION_B_PULSE Generation of Aeration B Pulse
X %M21 AERATION_B_PULSE_INTER Generation of Aeration B Pulse

LOCK
X %M22 ROTORY_SEAL_PAUSE Holds rotory seal for a set period
of time
X %M23 ROTORY_SEAL_RESET Rotary Seal Lockout
X %M24 INTERLOCK_ROTARY_SEAL Rotary Seal
X %M25 ROTORY_SEAL_TIME_REACH Rotory seal time reach reset

_R
X %M26 TILT1_DELAY_ON
X %M27 TILT2_DELAY_ON
X %M28 LATCH_WITH_RED_PB
X %M29 SPOUT1_UP_DELAY_DONE
X %M30 SPOUT2_UP_DELAY_DONE
X %M31 CLEAN_START Cleaning mode start button from HMI
X %M32 CLEAN_STOP Cleaning mode stop button from HMI
X %M33 CLEAN_ACTIVE Cleaning mode active indicaiton
X %M34 AIR_PRESS_LOW
X %MW1 HYDRAULIC_PT_VIJEO Data to Vijeo
X %MW2 AIR_PRESSUE_VIJEO Data to Vijeo
X %MW3 AIR_DIFFERENTIAL_VIJEO Data to Vijeo
X %MW5 TIMER_TM0_INPUT Timer input from Vijeo for tilt SW 1
X %MW6 TIMER_TM1_INPUT Timer input from Vijeo for tilt SW 2
X %MW7 AERATION_1A_TM2_INPUT Timer input fromVijeo for Aeration

1A
X %MW8 AERATION_1B_TM3_INPUT Timer input fromVijeo for Aeration
1B
X %MW9 AERATION_2A_TM8_INPUT Timer input fromVijeo for Aeration
2A
X %MW10 AERATION_2B_TM9_INPUT Timer input fromVijeo for Aeration
2B
X %MW11 AIR_PRESSURE
X %MW12 AERATION_A_PULSE_GEN_O Aeration A Pulse Generation off from

FF Vijeo timer input
X %MW13 AERATION_B_PULSE_GEN_O Aeration B Pulse Generation on from
N Vijeo timer input
X %MW14 AERATION_B_PULSE_GEN_O Aeration B Pulse Generation off from
FF Vijeo timer input
X %MW15 AERATION_A_SET_POINT_P Air pressure A set pint to run
RESSURE aerators
X %MW16 AERATION_B_SET_POINT_P Air pressure B set pint to run
RESSURE aerators

54/71
X %MW19 SPOUT1_UP_TMR_SP Delay before spout 1 moves up 3 - 5
s from HMI
X %MW20 SPOUT2_UP_TMR_SP Delay before spout 2 moves up 3 - 5
s from HMI
X %MW22 AIR_DIFFERENTIAL Pulse Jet Filter Differential
X %MW24 CLEAN_TIME Cleaning Mode Duration Time set by

HMI
X %Q0.0 E02MT Rotary Seal Run
X %Q0.1 P01MT Hydraulic Pump
X %Q0.2 H01MT_H02MT Vibrators chute 1
X %Q0.3 H03MT_H04MT Vibrators chute 2
X %Q0.4 H05MT_U Spout 1 up
X %Q0.5 H05MT_D Spout 1 Down
X %Q0.6 H01SV Knife gate 1 Close
X %Q0.7 H02SV Knife gate 1 open
X %Q0.8 H06MT_U Spout 2 up
X %Q0.9 H06MT_D Spout 2 Down
X %Q0.10 H03SV Knife gate 2 open
X %Q0.11 H04SV Knife gate 2 close
X %Q0.12 A01SV Aeration chute 1
X %Q0.14 E01PJ Pulse Jet Enable
X %Q0.15 A01MT Compressor Run
X %Q1.0 E01MT Dust System Extraction Fan
X %Q1.1 T01TL Green Traffic Light
X %Q1.2 T02TL Red Traffic Light
X %Q1.3 H01PL Pilot Light CL - Gate 1 Closed
X %Q1.4 H02PL Pilot Light CR - Gate 2 Closed
X %Q1.5 H03PL Pilot Light CL - Slack Wire Bin 1
X %Q1.6 H04PL Pilot Light CR - Slack Wire Bin 2
X %Q1.7 A01APL Pilot Light CL - Spout 1 Aeration A
X %Q1.8 A01BPL Pilot Light CR - Spout 1 Aeration B
X %Q1.9 A02APL Pilot Light CL - Spout 2 Aeration A
X %Q1.10 A02BPL Pilot Light CR - Spout 2 Aeration B
X %Q1.11 PL1 Pilot Light CL - Spout 1 Home
X %Q1.12 PL7 Pilot Light CR -Spout 2 Home

55/71
X %Q1.13 E01PJ_CLEAN Clean Mode ECO control
X %Q1.14 A01MT_RUN_PL Pilot Light MCC - Compressor Running
X %TM0 TILT_1_SW_TIMER Control time up for Chute 1
X %TM1 TILT_2_SW_TIMER Control time up for Chute 2
X %TM2 AERATION_1A_TIMER Timer for aeration 1A
X %TM3 AERATION_1B_TIMER Timer for aeration 1B
X %TM4 VIBRATOR_CHUTE1_TIMER Vibrator chute 1 timer
X %TM5 VIBRATOR_CHUTE_1_LOCKO Vibrator Lock out chute 1

UT
X %TM6 VIBRATOR_CHUTE2_TIME Vibrator chute 2 timer
X %TM7 VIBRATOR_CHUTE_2_LOCKO Vibrator Lock out chute 2

UT
X %TM8 AERATION_2A_TIMER Timer for aeration 2A
X %TM9 AERATION_2B_TIMER Timer for aeration 2B
X %TM10 PULS_GENERATOR_AERATIO Puls generator for Aeration A

N_A_ON
X %TM11 PULS_GENERATOR_AERATIO Puls generator for Aeration A
N_A_OFF
X %TM12 PULS_GENERATOR_AERATIO Puls generator for Aeration B
N_B_ON
X %TM13 PULS_GENERATOR_AERATIO Puls generator for Aeration B
N_B_OFF
X %TM14 ROTORY_SEAL_PAUSE_TIME Pauses rotory seal for 20 then
R restart
X %TM16 DELAY_TILT1 Delay timer for tilt switch chute 1
X %TM17 DELAY_TILT2 delay timer for tilt switch chute 2
X %TM18 DELAY_SPOUT1_UP Delay movement of spout 1 SP=3-5s

from HMI
X %TM19 DELAY_SPOUT2_UP Delay movement of spout 2 SP=3-5s
from HMI
X %TM20 CLEAN_TIMER Cleaning mode active timer
X %TM21 AERATION_LAMP_FLASHER_ Flash Aeration lamps when active

1
X %TM22 AERATION_LAMP_FLASHER_ Flash Aeration lamps when active
2
X %TM23 TRAFFIC_LIGHT_FLASHER_ Flash red traffic light when active
1
X %TM24 TRAFFIC_LIGHT_FLASHER_ Flash red traffic light when active
2
X %TM25 PULSE_JET_HYSTERESIS allow pulse jet to continue for 15
X %TM26 CLEAN_TIMER_STOP_PULSE gives clean stop cmd for half a sec

56/71
CROSS-REFERENCE TABLE
Address Object Rung Code

%C1........ 1 - New POU Rung48 %C1
%C1.V...... 1 - New POU Rung48 --[<]-- %C1.V = 2
%I0.0...... 1 - New POU Rung0 --| |--
%I0.1...... 1 - New POU Rung20 --| |--
%I0.2...... 1 - New POU Rung20 --| |--
%I0.3...... 1 - New POU Rung20 --| |--
Rung21 --|/|--
--| |--
--| |--
--| |--
--| |--
Rung22 --|/|--
--| |--
--| |--
--| |--
--| |--
Rung54 --|/|--
%I0.4...... 1 - New POU Rung50 --| |--
%I0.5...... 1 - New POU Rung52 --| |--
%I0.6...... 1 - New POU Rung9 --| |--
--|/|--
%I0.7...... 1 - New POU Rung9 --| |--
--|/|--
%I0.8...... 1 - New POU Rung9 --|/|--
Rung16 --| |--
%I0.9...... 1 - New POU Rung6 --|/|--
%I0.10..... 1 - New POU Rung9 --| |--
Rung10 --|/|--
Rung23 --|/|--
Rung24 --|/|--
Rung59 --|/|--

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%I0.11..... 1 - New POU Rung21 --| |--
--|/|--
%I0.12..... 1 - New POU Rung21 --| |--
--|/|--
%I0.13..... 1 - New POU Rung18 --|/|--
Rung21 --|/|--
--| |--
--| |--
--| |--
Rung23 --|/|--
Rung24 --|/|--
Rung39 --| |--
Rung44 --| |--
--| |--
%I0.14..... 1 - New POU Rung14 --| |--
--|/|--
%I0.15..... 1 - New POU Rung14 --| |--
--|/|--
%I2.0...... 1 - New POU Rung14 --|/|--
Rung17 --| |--
%I2.1...... 1 - New POU Rung11 --|/|--
%I2.2...... 1 - New POU Rung14 --| |--
Rung15 --|/|--
Rung23 --|/|--
Rung24 --|/|--
Rung59 --|/|--
%I2.3...... 1 - New POU Rung22 --| |--
--|/|--
%I2.4...... 1 - New POU Rung22 --| |--
--|/|--
%I2.5...... 1 - New POU Rung18 --|/|--
Rung22 --|/|--
--| |--
--| |--

58/71
--| |--
Rung23 --|/|--
Rung24 --|/|--
Rung39 --| |--
Rung44 --| |--
--| |--
%I2.6...... 1 - New POU Rung25 --| |--
%I2.7...... 1 - New POU Rung25 --| |--
%I2.8...... 1 - New POU Rung25 --|/|--
Rung39 --|/|--
Rung54 --| |--
%I2.9...... 1 - New POU Rung34 --| |--
%I2.10..... 1 - New POU Rung35 --| |--
%I2.11..... 1 - New POU Rung36 --| |--
%I2.12..... 1 - New POU Rung37 --| |--
%I2.13..... 1 - New POU Rung46 --|/|--
Rung58 --| |--
%I2.14..... 1 - New POU Rung46 --| |--
Rung58 --| |--
%I2.15..... 1 - New POU Rung49 --| |--
Rung54 --|/|--
Rung58 --| |--
%I2.16..... 1 - New POU Rung49 --| |--
Rung55 --| |--
Rung57 --| |--
%I2.17..... 1 - New POU Rung23 --|/|--
Rung24 --| |--
%I2.18..... 1 - New POU Rung23 --| |--
%I2.19..... 1 - New POU Rung23 --|/|--
Rung24 --|/|--
%I2.20..... 1 - New POU Rung50 --| |--
Rung51 --| |--
Rung54 --|/|--
%I2.21..... 1 - New POU Rung52 --| |--

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Rung53 --| |--
Rung54 --|/|--
%I2.22..... 1 - New POU Rung48 --| |--
%I2.23..... 1 - New POU Rung45 --| |--
Rung49 --| |--
Rung54 --|/|--
Rung58 --| |--
%I2.24..... 1 - New POU Rung48 --| |--
%I2.25..... 1 - New POU Rung26 --| |--
%IW3.0..... 1 - New POU Rung1 - Rung_0 --[...]-- %MW1 := %IW3.0
Rung18 --[<]-- %IW3.0 < 175
--[<]-- %IW3.0 < 180
Rung19 --[<]-- %IW3.0 < 145
--[<]-- %IW3.0 < 155
%IW3.1..... 1 - New POU Rung2 --[...]-- %MW11 := %IW3.1
%IW3.2..... 1 - New POU Rung3 --[...]-- %MW22 := %IW3.2
%M0........ 1 - New POU Rung0 --( )--
Rung6 --| |--
Rung7 --| |--
Rung8 --| |--
Rung9 --| |--
Rung11 --| |--
Rung12 --| |--
Rung13 --| |--
Rung14 --| |--
Rung20 --| |--
Rung21 --| |--
--| |--
--| |--
--| |--
Rung22 --| |--
--| |--
--| |--
--| |--

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Rung23 --| |--
Rung24 --|/|--
Rung25 --| |--
Rung26 --| |--
Rung34 --| |--
Rung35 --| |--
Rung36 --| |--
Rung37 --| |--
Rung42 --|/|--
Rung45 --| |--
Rung46 --| |--
Rung48 --| |--
Rung49 --| |--
Rung50 --| |--
Rung51 --| |--
Rung52 --| |--
Rung53 --| |--
Rung54 --|/|--
Rung58 --| |--
Rung62 --| |--
PID 0 AT / AT Trigger
%M1........ 1 - New POU Rung13 --( )--
Rung14 --| |--
PID 0 Output / Action
%M2........ 1 - New POU Rung8 --( )--
Rung9 --| |--
PID 0 Output / Manual mode Bit
%M3........ 1 - New POU Rung18 --( )--
Rung19 --| |--
PID 0 Output / Output PWM Output
%M4........ 1 - New POU Rung50 --|/|--
Rung51 --( )--
%M5........ 1 - New POU Rung52 --|/|--
Rung53 --( )--

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PID 0 Input / Authorize Low Output
%M6........ 1 - New POU Rung18 --| |--
Rung19 --| |--
--( )--
Rung21 --|/|--
Rung22 --|/|--
PID 0 Input / Authorize High Output
%M7........ 1 - New POU Rung54 --( )--
%M8........ 1 - New POU Rung54 --( )--
%M9........ 1 - New POU Rung54 --( )--
%M10....... 1 - New POU Rung54 --( )--
%M11....... 1 - New POU Rung54 --( )--
%M12....... 1 - New POU Rung54 --( )--
%M13....... 1 - New POU Rung54 --( )--
%M14....... 1 - New POU Rung30 --| |--
Rung34 --( )--
Rung35 --|/|--
Rung39 --| |--
Rung40 --| |--
Rung44 --| |--
%M15....... 1 - New POU Rung32 --| |--
Rung34 --|/|--
Rung35 --( )--
Rung39 --| |--
--|/|--
Rung40 --| |--
Rung44 --| |--
%M16....... 1 - New POU Rung30 --| |--
Rung36 --( )--
Rung37 --|/|--
Rung39 --| |--
Rung40 --| |--
Rung44 --| |--
%M17....... 1 - New POU Rung32 --| |--

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Rung36 --|/|--
Rung37 --( )--
Rung39 --| |--
--|/|--
Rung40 --| |--
Rung44 --| |--
%M18....... 1 - New POU Rung30 --( )--
Rung31 --| |--
Rung39 --|/|--
--|/|--
%M19....... 1 - New POU Rung30 --|/|--
Rung31 --( )--
%M20....... 1 - New POU Rung32 --( )--
Rung33 --| |--
Rung39 --|/|--
--|/|--
%M21....... 1 - New POU Rung32 --|/|--
Rung33 --( )--
%M22....... 1 - New POU Rung47 --( )--
Rung49 --| |--
--|/|--
%M23....... 1 - New POU Rung45 --( )--
Rung46 --| |--
%M24....... 1 - New POU Rung21 --| |--
--|/|--
Rung22 --| |--
Rung46 --| |--
--( )--
Rung48 --| |--
Rung58 --|/|--
%M25....... 1 - New POU Rung45 --| |--
Rung48 --( )--
%M26....... 1 - New POU Rung6 --( )--
Rung7 --| |--

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%M27....... 1 - New POU Rung11 --( )--
Rung12 --| |--
%M28....... 1 - New POU Rung23 --|/|--
Rung24 --| |--
--( )--
%M29....... 1 - New POU Rung7 --( )--
Rung8 --|/|--
%M30....... 1 - New POU Rung12 --( )--
Rung13 --|/|--
%M31....... 1 - New POU Rung59 --| |--
Rung64 --| |--
--(R)--
%M32....... 1 - New POU Rung25 --|/|--
Rung59 --|/|--
Rung64 --| |--
--(R)--
%M33....... 1 - New POU Rung25 --| |--
Rung49 --| |--
Rung55 --| |--
Rung57 --| |--
Rung58 --|/|--
Rung59 --( )--
--| |--
Rung62 --| |--
Rung63 --|/|--
%M34....... 1 - New POU Rung56 --( )--
Rung57 --| |--
%MW0....... PID 0 General / PID States
%MW1....... 1 - New POU Rung1 - Rung_0 --[...]-- %MW1 := %IW3.0
PID 0 Input / Measure
%MW2....... PID 0 PID / Setpoint
%MW3....... PID 0 PID / Kp (x0.01)
%MW4....... PID 0 PID / Ti (x0.1s)
%MW5....... 1 - New POU Rung4 --[...]-- %TM0.P := %MW5

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Rung5 --[...]-- %MW5 := 10
PID 0 PID / Td (x0.1s)
Rung5 --[...]-- %MW6 := 10
PID 0 Output / Analog Output
Rung28 --[...]-- %MW7 := 30
PID 0 Output / Manual mode Output
Rung28 --[...]-- %MW8 := 30
PID 0 Input / Authorize Low
Rung28 --[...]-- %MW9 := 30
PID 0 Input / Authorize High
%MW10...... 1 - New POU Rung27 --[...]-- %TM9.P := %MW10
Rung28 --[...]-- %MW10 := 30
PID 0 General / Word Address
%MW11...... 1 - New POU Rung2 --[...]-- %MW11 := %IW3.1
Rung39 --[<]-- %MW11 >= %MW15
--[<]-- %MW11 >= %MW16
Rung55 --[<]-- %MW11 > 414
Rung56 --[<]-- %MW11 <= 450
%MW12...... 1 - New POU Rung28 --[...]-- %MW12 := 10
Rung29 --[...]-- %TM11.P := %MW12
%MW13...... 1 - New POU Rung28 --[...]-- %MW13 := 10
Rung29 --[...]-- %TM13.P := %MW13
%MW14...... 1 - New POU Rung28 --[...]-- %MW14 := 10
Rung29 --[...]-- %TM12.P := %MW14
%MW15...... 1 - New POU Rung38 --[...]-- %MW15 := 586
Rung39 --[<]-- %MW11 >= %MW15
%MW16...... 1 - New POU Rung38 --[...]-- %MW16 := 586
Rung39 --[<]-- %MW11 >= %MW16
%MW18...... 1 - New POU Rung28 --[...]-- %MW18 := 10
Rung29 --[...]-- %TM10.P := %MW18

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Rung5 --[...]-- %MW19 := 10
Rung5 --[...]-- %MW20 := 10
%MW22...... 1 - New POU Rung3 --[...]-- %MW22 := %IW3.2
Rung61 --[<]-- %MW24 < 30
--[<]-- %MW24 > 180
--[<]-- %MW24 = 0
--[...]-- %MW24 := 30
%MW25...... 1 - New POU Rung60 --[...]-- %MW25 := %TM20.P - %

TM20.V
%Q0.0...... 1 - New POU Rung49 --( )--
%Q0.1...... 1 - New POU Rung20 --| |--
--( )--
%Q0.2...... 1 - New POU Rung50 --( )--
Rung51 --| |--
%Q0.3...... 1 - New POU Rung52 --( )--
Rung53 --| |--
%Q0.4...... 1 - New POU Rung9 --( )--
%Q0.5...... 1 - New POU Rung9 --( )--
%Q0.6...... 1 - New POU Rung21 --( )--
%Q0.7...... 1 - New POU Rung21 --( )--
%Q0.8...... 1 - New POU Rung14 --( )--
%Q0.9...... 1 - New POU Rung14 --( )--
%Q0.10..... 1 - New POU Rung22 --( )--
%Q0.11..... 1 - New POU Rung22 --( )--
%Q0.12..... 1 - New POU Rung39 --| |--
--( )--
%Q0.13..... 1 - New POU Rung39 --| |--
--( )--
%Q0.14..... 1 - New POU Rung55 --( )--
%Q0.15..... 1 - New POU Rung25 --| |--
--( )--

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Rung26 --| |--
%Q1.0...... 1 - New POU Rung49 --|/|--
Rung58 --| |--
--( )--
%Q1.1...... 1 - New POU Rung23 --| |--
--|/|--
--( )--
%Q1.2...... 1 - New POU Rung23 --( )--
%Q1.3...... 1 - New POU Rung21 --( )--
%Q1.4...... 1 - New POU Rung22 --( )--
%Q1.5...... 1 - New POU Rung16 --( )--
%Q1.6...... 1 - New POU Rung17 --( )--
%Q1.7...... 1 - New POU Rung44 --( )--
%Q1.8...... 1 - New POU Rung44 --( )--
%Q1.9...... 1 - New POU Rung44 --( )--
%Q1.10..... 1 - New POU Rung44 --( )--
%Q1.11..... 1 - New POU Rung10 --( )--
%Q1.12..... 1 - New POU Rung15 --( )--
%Q1.13..... 1 - New POU Rung59 --( )--
%Q1.14..... 1 - New POU Rung26 --| |--
--( )--
%TM0....... 1 - New POU Rung7 %TM0
%TM0.P..... 1 - New POU Rung4 --[...]-- %TM0.P := %MW5
Rung5 --[<]-- %TM0.P = 0
Rung5 --[<]-- %TM1.P = 0
Rung28 --[<]-- %TM2.P = 0
Rung28 --[<]-- %TM3.P = 0

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Rung28 --[<]-- %TM8.P = 0
Rung28 --[<]-- %TM9.P = 0
%TM10...... 1 - New POU Rung30 %TM10
%TM10.P.... 1 - New POU Rung28 --[<]-- %TM10.P = 0
Rung29 --[...]-- %TM10.P := %MW18
%TM11...... 1 - New POU Rung31 %TM11
Rung29 --[...]-- %TM11.P := %MW12
%TM12...... 1 - New POU Rung33 %TM12
Rung29 --[...]-- %TM12.P := %MW14
%TM13...... 1 - New POU Rung32 %TM13
Rung29 --[...]-- %TM13.P := %MW13
%TM14...... 1 - New POU Rung45 %TM14
%TM14.P.... 1 - New POU Rung47 --[<]-- %TM14.V < %TM14.P
%TM14.V.... 1 - New POU Rung47 --[<]-- %TM14.V < %TM14.P
--[<]-- %TM14.V >= 1
%TM16...... 1 - New POU Rung6 %TM16
%TM17...... 1 - New POU Rung11 %TM17
%TM18...... 1 - New POU Rung8 %TM18
%TM18.P.... 1 - New POU Rung4 --[...]-- %TM18.P := %MW19
Rung5 --[<]-- %TM18.P = 0
%TM19...... 1 - New POU Rung13 %TM19
Rung5 --[<]-- %TM19.P = 0
%TM20...... 1 - New POU Rung62 %TM20

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--[...]-- %MW25 := %TM20.P - %

TM20.V
Rung61 --[...]-- %TM20.P := 30
--[...]-- %TM20.P := 180
%TM20.Q.... 1 - New POU Rung59 --|/|--
%TM20.V.... 1 - New POU Rung60 --[...]-- %MW25 := %TM20.P - %

TM20.V
%TM21...... 1 - New POU Rung40 %TM21
%TM21.Q.... 1 - New POU Rung41 --| |--
Rung44 --| |--
--| |--
--| |--
--| |--
%TM22...... 1 - New POU Rung41 %TM22
%TM22.Q.... 1 - New POU Rung40 --|/|--
%TM23...... 1 - New POU Rung42 %TM23
%TM23.Q.... 1 - New POU Rung23 --|/|--
Rung24 --|/|--
Rung43 --| |--
%TM24...... 1 - New POU Rung43 %TM24
%TM24.Q.... 1 - New POU Rung42 --|/|--
%TM25...... 1 - New POU Rung57 %TM25
%TM25.Q.... 1 - New POU Rung55 --| |--
%TM26...... 1 - New POU Rung63 %TM26
%TM26.Q.... 1 - New POU Rung25 --|/|--

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ANIMATION TABLE
Test
Used Trace Address Symbol Comment
HYDRAULIC_PT_V
X X %MW1 Data to Vijeo
IJEO
X X %MW11 AIR_PRESSURE
AIR_DIFFERENTI
X X %MW22 Pulse Jet Filter Differential
AL
%I0.17
X %IW3.1 A01PT Air Pressure
X %IW3.0 P01PT Hydraulic Transducer
X %IW3.2 E01PT Filter Differential
X %M0 INTERLOCK Control system interlock

TILT_1_SW_TIME
X %TM0.V Control time up for Chute 1
R.V
TILT_1_SW_TIME
X %TM0.P Control time up for Chute 1
R.P
TILT_1_SW_TIME
X %TM0.Q Control time up for Chute 1
R.Q
CHUTE_1_UP_TIM
X %M2 Chute 1 up timer
ER
Clean Mode test

X %Q0.0 E02MT Rotary Seal Run
X %Q0.15 A01MT Compressor Run
X %Q1.13 E01PJ_CLEAN Clean Mode ECO control
X %M33 CLEAN_ACTIVE Cleaning mode active indicaiton
X %Q1.0 E01MT Dust System Extraction Fan
X %Q0.14 E01PJ Pulse Jet Enable
X %M31 CLEAN_START Cleaning mode start button from HMI
X %M32 CLEAN_STOP Cleaning mode stop button from HMI

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Aeration

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Echo Hoper MT221 Program 2 14-11-19

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Copyright:

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Echo Hoper MT221 Program 2 14-11-19

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Project Name: Loading Hopper

Electriserv Project Name: Loading Hopper

Electriserv Project Name: Loading Hopper

Electriserv Project Name: Loading Hopper

Description TM221ME32TK (HE10)

Consumption on the IO bus 5V: 27 mA / 24V: 31 mA

Consumption on the IO bus 5V: 46 mA / 24V: 0 mA

Description TM3AI4 (screw), TM3AI4G (spring)

Consumption on the IO bus 5V: 40 mA / 24V: 0 mA

Electriserv Project Name: Loading Hopper

X %I0.0 3 ms Not Used

X %I0.1 3 ms Not Used

X %I0.2 3 ms Not Used

X %I0.3 3 ms Not Used

X %I0.4 3 ms Not Used

X %I0.5 3 ms Not Used

X %I0.6 3 ms Not Used

X %I0.7 3 ms Not Used

X %I0.8 3 ms Not Used

X %I0.9 3 ms Not Used

X %I0.10 3 ms Not Used

X %I0.11 3 ms Not Used

X %I0.12 3 ms Not Used

X %I0.13 3 ms Not Used

X %I0.14 3 ms Not Used

X %I0.15 3 ms Not Used

Electriserv Project Name: Loading Hopper

X %Q0.0 0 User logic

X %Q0.1 0 User logic

X %Q0.2 0 User logic

X %Q0.3 0 User logic

X %Q0.4 0 User logic

X %Q0.5 0 User logic

X %Q0.6 0 User logic

X %Q0.7 0 User logic

X %Q0.8 0 User logic

X %Q0.9 0 User logic

X %Q0.10 0 User logic

X %Q0.11 0 User logic

X %Q0.12 0 User logic

X %Q0.13 0 User logic

X %Q0.14 0 User logic

X %Q0.15 0 User logic

%IW0.0 0 - 10 V Normal 0-1000 0

%IW0.1 0 - 10 V Normal 0-1000 0

%FC0 %I0.2 NotUsed 0

%FC1 %I0.3 NotUsed 0

%FC2 %I0.4 NotUsed 0

%FC3 %I0.5 NotUsed 0

High Speed Counters

%HSC0 Not Configured

%HSC1 Not Configured

%HSC2 Not Configured

%HSC3 Not Configured

Electriserv Project Name: Loading Hopper

%PLS0/%PWM0/%PTO0/%FREQGEN0 Not Configured

%PLS1/%PWM1/%PTO1/%FREQGEN1 Not Configured

Subnet mask: 255.255.255.0

Gateway address: 0.0.0.0

Transfer Rate: Auto

Security Parameters: Programming protocol enabled

Auto discovery protocol enabled

Modbus server enabled