PHILADELPHIA GEAR CORPORATION

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REVISION

PGC
ORDER
NO.
460876

181 SOUTHGULPHHOADr KINGOF PRU$S|A,PA 19406r (610)265-3000r FAX:(610)337-5637

www,.philagear.com
 MANUAL
I ECHNICAL
INSTRUCTIONS
G AND MAINTENANCE
OPERATIN

cO M P O U N DE P I C Y C L I D
CRIVE

cP 20

PreparedFor:

PRATT& WHITNEYCANADA
, U E B E GC, A N A D AJ 4 G 1 A 1
L O N GU E U I L Q

PRATTAND WHITNEYCANADAPO NO.4500080774

Preparedby:

PGCJOB NO.0460876
REVISIONA
 ANDMAINTENANCE
OPERATION INSTRUCTIONS
COMPOUND DRIVECP 20
EPICYCLIC
PRATTANDWHITNEYCANADA
PAGE
REVISION

Rev. Letter Description Date

0 Original 612100
A to
Updatedallsheetsof drawing,03055-0195 9120100
RevisionB

t
3
 AND MAINTENANCE
OPERATION INSTRUCTIONS
COMPOUND DRIVECP 20
EPICYCLIG
PRATTAND WHITNEYCANADA

Tableof Gontents(Cont'd)
9. LUBRICATION
9 . 1 R e c o m m e n dLeudb r i c a n. .t. . . ......43
9 . 2 O i lC h a n g e s ........43
10. OPERATION
10.1 Start-Uplnstructions 47
1 0 . 2 N o r m aO l p e r a t i o.n. . . . r . . . . . . ..48
1 0 . 3 D a t 4L o ga n d T r e n dE v a l u a t i o.n. . . . . . . . .4 8

11. MAINTENANCE
1 1 . 1 P r e v e n t a t i vMea i n t e n a n c e . . . . . . . .5. 1

12. TROUBLESHOOTING
12.1 Troubleshooting 55
Table12-1 Overheating. 55
Table12-2 ShaftFailure 55
Tabte12-3 BearingFailure 56
Table12-4 Oil Leakage 57
Table12-5 GearWear 58
Noiseor Vibration
Table12-6 Unusualor Increasing 60
1 3 . DISASSEMBLY ANDASSEMBLY
13.1 DisassemblyProcedures 65
13.1.1 Tipsfor Disassembly 65
13.1.2 Disassembly Instructions 67
13.2 AssemblyProcedures 68
13.2.1 SpecialAssemblyPrecautions 68
13.2.2 Assemblylnstructions 70
of Sealantto SplitSurfaces
13.3 Application 72
13.4 TorquingFasteners .... 72

5
1.1 WARRANTY

The Philadelphia
GearCorporation Warrantyappliesinsofaras the unitis
installedand rnaintainedproperlyand operatedwithinthe ratingand
sold.
for whichit wasspecifically
serviceconditions

The Purchasermust prevent exposure to any destructiveexternal

conditionswhich might typicallyinclude:vibratoryloads due to critical
speeds;severdshockloading;mechanical or thermaloverloads;andior
whichmayadver:sely
otherconditiong effectthe operation.

ln the eventof malfunctionwithinthe warrantyperiod,Philadelphia Gear

Corporationmustbe notifiedprornptly,or in any event,within(30)daysof
if it is intendedthatthe warrantyis to coverthe
suchallegednialfunction
incident.

Unauthorized Work performedon any Philadelphia Gear Corporation

equipmentduringthe warranty period(repairs,modifications,
etc.)done
without the approvalof PGC and/or without a PhiladelphiaGear
presentrnayvoidthewarranty.
representative

1.2 UPONDELIVERY

All equipmentfurnishedmust be carefullyinventoried againstshipping

papersto determinewhetheranyshortages existin the delivered
material.
Any such shortagesmust be reportedimmediately to both Philadelphia
GearCorporationandthe Carrierif a timelyclaimis to be made.

Any apparent or suspected damagesustained by equipmentmanufactured

or furnishedby Philadelphia Gear Corporationand occurringduring
to
transportfrom the factoryto the user shouldbe reportedimmediately
bothPhiladelphia GearCorporation andthe Carrier.

I
ii!r:!i,.di{ii. :-i-' ;
2.1 INTRODUCTION

This manualcontainsgeneralinstallation,
operatingand maintenance
instructions
for the

GompoundEpicyclicDriveCP 20

Thisgeardriveis a ruggedhighqualityunit,designedin accordancewith

Standardsof tl-ire
AmenicanGear Manufacturers (AGMA)to
Associiation
providelonghoursof troublefree service.However,optimumperformance
canbe expected onlyif the procedures
in thismanualarefollowed.

2.2 HOWTO USETHISMANUAL

This manualcpntainsgeneralinstallation, operating,and maintenance

instructions applicable to this compoundepicyclicgear unit, but in all
instances the information containedon the attacheddrawingssupersedes
thatin the printedtext.

NOTE

Muchof tlneinformationcontainedin thismanualis proprietary

withPhiladelphiaGearCorporation andhasnot beendisclosed
to the public.Reproductionof any or all partsof this manual
without the expresswritten consentof Philadelphia Gear
Corporationis prohibited.

CAUTION

The Useris responsible forfurnishing andinstallinganyguards

or other safety equipment needed to protect operating
personnelas requiredby Occupational Safety and Health
Administrdtion
standards (OSHA) in the UnitedStatesor other
applicablesafetyregulations promulgated for the jurisdiction
in
which the unit is located.Normally,this equipmrent is not
furnishedby Philadelphia Gear Corporationexcept when
specifiedas part of the order.In all cases,however,the User
has the responsibilityof complyingwith all safetyregulations
wheninstalling
theequipment.

13
 DATA
2.4 ORDERREFERENGE

C o m p o u nEdp i c y c l D
i cr i v e .....,;. . P2 0
. . . . .C

OrderNo;
GehrCor:p.
Philadelphia .." 0460876

PrattandWhitneyCanadaPO Noi . .....4500080774

DATA
2.5 TECHNICAL

UnitSizeandType ' CP 20

OutputTorque in'-lbs
" 146,512
rc.af3,f53 V,,.-
InputRPM """ 18942

outputRPM 1?00)..-,
=> Q6o<c ltu{

Ratio ...'. 12.628:1

S e r v i c eF a c t o r, r . r r . r ... 1.30

S e r i a lN u m b e r , r . r . r . . 153257
153258

....
Height(Diameter) "" 41'70in'
( 1 0 5 9 .m
1 m)

Length(OverSfraftEnds) """ 41'55

( 1 0 5 5 .m
4 m)

width ' 37'oo

(939.8mm)

. e i g h to f U n i t( D r V ). . . r . . . r
A p p r o xW 3786lbs
t+&'t?
15
3.1 UNITDESCRIPTION

The epicyclicdrive unit is a singlestage,doublereduction, compound

geared,planetaryarrangement. lnput is througha doublehelicalinput
pinion,whichmesheswith the planetary gearsin what,is, effectively,
the
Each planetarygear revolvesaroundits own alloy steel
first reduction.
spindleshaft that is mountedin a "built-up" carrierarrangement. The
secondreduction is througha spurgear meshbetweenthe planetarygears
and an internalannulusthatis bolteddirectlyto the outputshaft.The spur
gearplanetsanddoublehelicalplanetssharea commonspindleshaftthat
is supporledby babbitted sleevebearings.

The planetgearsand high-

on ball bearings.
The annulusis supported
speedpinionaresupported
by steelbackedbabbited
beariings.

The gearboxlhousingis a bolted steel assemblythat incorporates

provisions and liftingthe unit.Matinghousingsurfacesare
for rlrounting
machined smooth,sealedandboltedtogether to preventoil leakage.
There
are provisions customer
for connecting lubesystemto gearboxlubrication.

Lubrication of dll the gear and bearingelementsis by pressurized oil

suppliedthroughinternalpassageways and nozzles,exceptfor the low
speedshaftaft bearingwhichis supplied oil throughan externalstainless
steellube line.No oil levelis maintainedin the unit.Threrecommended
are listedbelow:
lubricants

AEROShellTurbineOil500
MobilJetOilII
Castrol50000
ExxonTurboOil2380
Castrol4000
AEROShellTurbineOil560
MobilJetOil254

For additionalinformations e e s e c t i o n s1 4 . a n d 1 5 . D r a w i n g sa n d V e n d o r
Data.

19
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 4.1 SAFETYINFORMATION

WARNIHG

. ln the installation,operationand maintenanceof this

SAFETYcomesfirst.All equipmentshouldbe
equiprflent,
installed,operated,adjusted,and servicedby qualified
personnelfamiliarwiththe construction of this
and operation
equipmenttype. Also, they should be familiarwith any
potentialhazards and the appropriateoperatingand
maintenanceinstruction.Personalinjury or equipment
damagemayresultif thiswarningis notobserved.

r The syntheticoils recornmended for this unit are caustic.

Properprecautions for handlinghazardous materials should
be ob$ervedwhen using any of the recommended oils.
ConsultMSDS sheetsand local safetyproceduresbefore
usingtfreseoils.

The User must give adequateinstallation,maintenance, and safety

for the operationof the
to personneldirectlyresponsible
instructions
equipment..

The User must installguards,alarms,heatersand othersafetydevices

the procedures
In addition,
by the manufacturer.
furnished setforthin this
servicemanualmustbe carefullyfollowed.

for furnishing
The Useris alsoresponsible any guardsor
and installing
other safetyequipmentneededto protectthe operatingpersonneleven
thoughsuchsdfetyequipment may not havebeenfurnished by the seller
withthe purchasedequipment.

Unauthorizedpersonnel shouldbe requiredto remaina safedistanceaway

shaft,couplings,
fromthe rotating clutches,etc.

23

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 5.1 FORSHIPPING
PREPARATION

WARNIHG
Wear properclothing(clotheswhichdo not have loosefitting
portionstlnatcouldbecomecaughtin rotatingparts,or portions
of theunitduringhandling);
otherwiseseriousinjuryrnayresult.

CAUTION

Use specialcare to get equal lift on each chain or slingwhen

liftingto avoidpossibility
of distortinghousing.

When handlingor transporting the gear unit, care must bretakento avoid
supportingor liftingin a mannerthat placesexcessivestresson partsthat
are not designedto supportthe unit'sweight.When a gear unit is resting
on the floorit shouldalwaysbe in a normalup-rightpositionwiththe weight
restingon roller pads. A unit should be lifted using onrlythe eye bolts
providedfor this purpose.Slings should be used to distributethe load
evenlybetweenthe liftingeyes. Neverattemptto lift a gear unit by lighter
eyeboltsfixed into covers,or lighterhousingsections.Use only the lifting
meansprovided.

The followingadditionalprecautionsshould be observedin handlingthe

g e a ru n i t s .

a. N e v e rs l i d ea u n i t ,a l w a y sl i f t i t i n t o p l a c e .S l i d i n gw i l l m a r t h e
maOhined mountingsurfacesand may over strr:ssthe housing.

b. When attachingslingsto a unit,attentionshouldbe givento the

behaviorof the sling under load. Do not attach a sling in a
manner that will cause it to crush or rip loose any exterior
protrusions
(pipes,gauges,etc.)when it is placedunderload.lf
necessary,use woodenblocksto keep slingsaway from gear
unit.

.dt

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6.1 INITIALSTORAGE

The gear unit iS factorycleaned,preserved, and packagedfor short-term

storage.lt is recommended thatstoragebe indoorsand preferably
in a dry
area having relativelyconstanttemperature. When outdoorstorageis
unavoidable, the gear unit shouldbe raisedoff the groundon skidsand
shouldbe coveredwitha tarpaulin, protective
or an equivalent covering. lt
is alsorecommended thatan overhead coverbe placedoverequipment to
preventdirectsUnlight or rainfromreaching equipment.

INSTRUCTIONS
6.2 STORAGEINSPECTION

must be adheredtcl duringstorage

instructiOns
The followinginspection
periods:

a. covers,for signsof
Checkunitmonthlythroughthe inspection
rustor corrosion.

b. Checkgearunitto determine the equipment is notleakingand

thatoil vaporis not leaking,andthatthe oil is stillat its proper
level,lf it is not.moreshouldbe added.

c. Duringeachinspection, checkallvaporproofcovers.lf material

is peelingor torn,it mustbe replaced.

31