VOLKSWAGEN AG VW 13750 Group Standard Issue 2008-06 ee Clase. No: 50200, 02642 Descriptors: corosion, rust protection surface protection, met protection type, code, corrosion protection Surface Protection of Metal Parts Surface Protection Types, Codes Previous issues W 13750: 1953-06, 1954-07, 1956-10, 1958-04, 1959-03, 1959-08, 1963-03, 1963-05, 1966-06, 1966-10, 1967-05, 1967-11, 1969-10, 1970-11, 1971-12, 1972-02, 1974-08, 1975-06, 1976-07, 1980-09, 1983-10, 1986-10, 1989-12, 1991-11, 1994-10, 1999-04, 2005-02, 2008-01 Changes The following changes have been made as compared to Volkswagen standard VW 13750: 2008- ot — error in Table 2, surtace protection type b140 corrected Contents Page 1 Scope 2 2 Description... 2 241 Code composition. 2 2.2 Description example 2 3 Requirements... 2 3.1. General requirements... 2 3.2 Drawing specifications 3 33 Weldabiliy......... : oA 3.4. Agents impairing wetting ability. 4 3.5 Friction behavior se ad 3.6 Zinc and zinc alloy coatings.....esee : 4 3.7 Screws, bolts, nuts, threaded parts and shaped parts a8 3 : ? i tate 1150 rt, Page 1 of 16 Ths docvenleaty genre start eautent ne vo without gate Techrical Resporsbiiy GOLAM Or Stephan Eisondog eee ee EKTCI Jurgen Wiesner EKTC GOLLW2 Hans-Joachim Koappen rai 24959613.25803 | Tel 49'5961-9.20004 ___ Manired Torin ena ight ese Nop ofthis document may evans er reprouces wou he rr permission ot Sinderds paint wn he Volswagen ‘© VOLKSWAGEN AG ene 2007.07Page 2 \W 13750: Issue 2008-08 3.8 Commeroial protection types nnn 3.9 Parts without surface protection treatment 3.9.1. Joining elements with metric ISO thread 3.9.2 Other parts .. a : 3.10 Assignment of surface protection types and codes... 4 Referenced standards ... - i AA Comparison of “not for new design’/“for new design’ .... A2 Surface protection types without COde nen ci A3 Surface protection types according to VDA 235-104 and VW 13750 1 Scope This standard applies to the identification of general surface protection types of vehicle parts and units in drawings and technical documentation. Separate Technical Supply Specifications (TL stan- dards) apply to special surface protection types without identification by surface protection code (see Appendix A.2.) ai Description 241 Code composition The abbreviation for surface protection (‘Ofl-' from the German word for surface’) is followed by a 4-digit code taken from Table 2. fl-r645 “Lp Finish, appearance and post-treatment Resistance class Method of treatment |____ Surface protection symbol 2.2 Description example For surface protection: zinc alloy electroplated, heavy protection, transparent Cr(VI)-free pas- sivated, sealed and with lubricant treatment, according to TL 244. VW 13750 - OfF-r645 3 Requirements 3.1 General requirements The vehicle parts and units are categorized according to their corrosion load and assigned to a resistance class with grade (according to Table 1) by the responsible Engineering Department u- on agreement with the Volkswagen AG Laboratory (GQL-LM) and/or the AUDI AG Laboratory (UGQ-32). The restrictions stipulated in VW 60361 shall be observed for mechanical joining elements. The following standards apply to thread dimensions prior to surface treatment: VW11610, VW11614, VW11624, VW11625 and VW11627. For thread dimensions after surface treatment, VW11611 and VW11615 apply. Avoidance of hazardous substances according to VW 91101Page 3 \W 13750: Issue 2008-06 All-metal clamping nuts shall always be treated with additional or integrated lubricants. Nuts with non-metallic insert may be treated with lubricant in order to ensure the defined functional character- istics. The lubricant must not be hazardous to the user nor exhibit an unpleasant odor when un- tightening, and shall be suited for automatic tightening. The functional characteristics of nuts trea- ted with protective coating and/or lubricants must not deteriorate within a storage period of six months in weather-sheltered rooms. The storage temperature shall be between -5 T and +40. Joining elements made of stainless or high-temperature resistant materials may require additional lubricant treatment in order to comply with the requirements of VW01 129. Table 1 — Classification of vehicle parts Vehicle part types Corrosion load Resistance class, Parts which are not visible in as-installed con- | Low load level. Light protection dition, corrosion protection only serves as grade 1 transit coating and is not compulsory for pro- per functioning. Interior and exterior components ina pro- | Medium load level Medium protection tected installation position. grade 3 Not for joining elements (for exceptions see vw 0110-1). Parts directly exposed to exterior environ- | Heavy load level. Heavy protection ‘mental conditions (e.g. chassis, engine, grade 6 transmission). Parts which are visible in as-installed condi- tion (also from vehicle underside). Parts which require corrosion protection in ‘order to ensure proper functioning, Parts such as joining elements which are u- 0d in intorior as well as exterior areas due to diversity reduction constraints. 3.2 Drawing specifications If a certain surface protection is required for the entire part or for several parts in an ASSY, the co- de shall be entered in the "surface protection’ title block; e.g. Ofl-t650 (see also WW01058). If sev- eral surface protection types can be applied optionally, the codes of all permissible treatments shall be given, e.g. Ofl-1673/x630. If only partial protection is applied to a part, "see drawing" shall be entered in the “surface protec- tion’ title block; the respective area of the part shall be marked by a wide dash-dot line (see Figure 1) and the code shall be specified on a datum line. If there is only a small area on the part that is without surface protection, the unprotected area shall be marked (Figure 2). In this case "see drawing" shall be entered in the "surface protection title block £ without suface protection i ‘Ofl-r645 col I | Figure 1 Figure 2Page 4 \W 19750: Issue 2008-06 If different surface treatments are specified for a given part, "see drawing” shall be entered in the "surface protection’ field. The respective areas on the part shall be clearly identified, I parts from one ASSY are separately coated (one or more different surface treatments), "see dra- wing” shall be entered in the "surface protection" title block of the assembly drawing. The surface treatments shall be referred to separately in the part-related drawings. 3.3. Weldability If parts with surface protection are to be welded to each other or to other metal parts, the parts shall be tested for weldabilty. OfI-c340 shall be considered as the standard surface protection type in body assembly (e. g. for weld nuts). 3.4 Agents impairing wetting ability Lubricants and slushing oils shall be free of silicone oils and other agents that significantly impair wetting ability 3.5 Friction behavior The influence of the surface protection on the friction behavior, particularly for parts with metric ISO threads, shall be determined by testing and matched to the performance characteristics (see VDA 235-203). 3.6 Zinc and zinc alloy coatings Electrodeposited / galvanized coatings are not permissible for high-strength steel and/or standard parts with a tensile strength of R,,, > 1000 MPA and threaded parts with a property class of > 10.9. Zinc flake coatings according to code letter t shall preferably be usod. Exceptions are possible for parts which are only subject to pressure load, e. g. for bolts according to VW60277 and VW60358 and for nuts with a property class < 10 (nuts with washer assembly only up to property class 8). For these parts, heat treatment according to DIN EN ISO 4042 is ‘compulsory. Only in exceptional cases, when electrodeposited zinc coating or zinc alloy coating is absolutely necessary for functional reasons can these coatings be applied with integrated heat treatment ac- cording to DIN 50969 (zinc alloy coatings are preferred). For bolts with metric ISO thread, the use of such coatings is limited to tensile strength values of up to 1200 MPa (see VW60250). Zinc electroplated or zinc alloy electroplated parts may be post-treated in passivation solutions in order to improve corrosion resistance. Yellowish passivation treatment corresponding to the finish of yellow chromating treatment with Cr(VI) is not permissible. Electroplated zinc systems without additional coatings (e. g. paint coatings or sealants) are only permissible for interior areas. The appearance of zincinickel alloy coatings shall be matched to their immediate environment. Only transparent passivation treatment is permissible for electrically conducting connections,Page 5 WW 13750: Issue 2008-06 3.7 Screws, bolts, nuts, threaded parts and shaped parts The test specifications according to Table 2 apply to the thread-free areas of screws, bolts, nuts and similar threaded or shaped parts; the next resistance class down is applied to the thread and shank. ‘The application of the protective layers must not result in the h-position being exceeded in the case of extemal threads or the H-position being fallen below in the case of internal threads. 3.8 Commercial protection types Commercial surface protection types can be used for less important applications (e.g. steel! wire), However, they are not tested for corrosion resistance. If such protection is sufficient for a given Part, only the code of the respective procedure and the figures 010 shall be indicated. The designa- tion for commercial paint coating for example appears as follows: Ofl-x010. It is also possible to distinguish between procedure and finish; e.g. for commercial hot-dip tin coatings: Otl-g020. The commercial surface protection types, e.g. Ofl-0010 "commercial zinc coating" and Ofl-1010 “commercial electrodeposited zinc alloy coatings" must not contain any Cr(VI) compounds. Avoidance of hazardous substances according to VW 91101 also applies to commercial surface protection types. 3.9 Parts without surface protection treatment 3.9.1 Joining elements with metric ISO thread Parts with the designation "plain*, surface protection type “without’, "-" or without any designation at all shall, as indicated in DIN ISO 8992, be supplied in lightly oiled condition. If, in exceptional cases, unoiled parts must be supplied, this must be indicated in the drawing. To this end, the fol- lowing surface protection types shall be used: Of-a100: corresponds to "not oiled”. Ofra101: corresponds to “plain', “without’, "" or without any description in the sense of “lightly oiled” according to DIN ISO 8992, 3.9.2 Other parts For parts without surface protection and with surface protection specification “without” or “pial ciled, QP A001 applies. If, in exceptional cases, unoiled parts must be supplied, this must be in. cated in the drawing by means of the entry “not The use of surface protection types intro- duced for joining elements is permissible.Page 6 \W 13750: Issue 2008-06 3.10 Assignment of surface protection types and codes ‘The specifications of Table 2 shall apply. Surface protection types with codes represented in bold italics shall preferably be used for joining elements; surface protection types with framed codes are standard surface protection types for components without threads. Surface protection types in brackets contain Cr(V/) and are not available for new designs. Table A.1 specifies which protection types are not permissible for new designs and which protec tion types shall be used instead, Table A.3 presents the surface protection types according to VW 13750 that correspond to the protection types of VDA 235-104. VW13750, Supplement 1 lists all invalid protection types that were included in earlier issues of VW13750. Table 2 - Surface protection type codes Codes for Surtece protection type resistance classes pars ish/system; | Post-treatment and ap- 7 3 6 {2 |coating process | requirements ' | pearance light | medium | heavy None rot oiled aioo_—|- i a | untreated [see footnote 1__| lightly oiled ator | ot oiled bioo” | passivated biot fae oiled, greased, waxed p10” | : footnote 4 silver gray Hit Bi b_ | phosphated (for internal applications) ‘manganese phosphated se |. and oiled pie thinlayerzine | oiled o140 | phosphated; 5 TL 240 not oiled pia” [- Fer fooinates 800 page 77Page 7 WW 18750: Issue 2008-06 Table 2 (continued) Codes for Surface protection type resistance classes | ade: Finish/system;, |] Post-treatment and ap- 1 3 6 foter [Coating process {requirements | pearance light _| medium | heavy hhot-dip zine coated | TL 217 without posttreatment |= 330/630, without post-treatment” |- 310 0610 passivated : [e340 6407 | passivated and sealed” |- 341 0641 I aes f thick-layer passivated” |- 0342 0642 optional, for ck | Migtretrenginh | "ldklayer passivated and | eae ett ea ate sealed HOWeve fee thick layer passivated, 7 » o stricted with lubricant treatment sash OT 206.10 Section yeow chromated - (c350)” | (c650)"_| p fellow chromated and = * TL217 yellow (c351" | (e651) yellow chromated, i ee | ce |zine with lubricant treaiment (385) electroplated "” olive chromated "7 =. (c360)” (C660) acid bright olive chromated "? : : (c683)” zine-coated; olive chromated ", on 9). 9) ete with lubricant treatment '* ( ) (ce88) pale yellow chromated, | i =) Lol (0686) pale yellow chromated, ae weakly acidic, | Sealed my | r oeee) Hor contact with {wth lubricant treatment Mg; TL 194 gegsivated and sealed Ei 696 passivated and sealed, > with lubricant treatment 8), | - FI 697" ‘a Semigioss without posttreatment | @ 1» fe {nickel | nickel-plated ea0) 610 elect r ar rs 9 lectroplated bright nickel | without postireaiment | azo” loa” plated imirror-bright chromium bright _ chrome- ‘ ad = 1620 f with microcracks lectropl ‘electroplated plated; TL 203 mmirror-bright. = 7350 7650 Min without post-treatment [9100 9300 ‘9600 15) [bright tin-coated 7 ‘ - slectroptated without post-treatment ™, |_ " > a Peewee ‘with lubricant treatment 9605 Uptabp ti coated without posttreatment —|g20 | gazo | gea20 «| eechroplated without posttreatment — /k110" |ka10°"” | - Forfoonotes seepage 1Page 8 \W 13750: Issue 2008-06 zine-alloy oloc- troplated’” cyanide-free; TL 153, Table 2(continued) for Surface protection type Foie access ie Finistvbath type; | Post-treatment and ap- i 3 6 Se [Coating process |requirements | pearance tight _| medium | heavy silvery matio E ee ‘aluminum alloy | Al coating, without post-treatment a electroplated | TL 243, silvery matie C 605” with lubricant treatment alloy and/or 7 ‘ electrolyte type black chromated ie P (r600) optional; TL 153 i Fe-alloyed; silver passivated z ao | L153 lack passivatos, sealed |= 02 a alloy and/or black chromated, 5h 9) atetslevee, | tn iancat Westnet ~ feos Towralloy with = : Fe and Co; black chromated - : (10 T1153 lowalloy with Fo, ates black chromated "” - : (e620) ow-alloy with Co, alkaline or acidic; | black chromated '” * 71153 ‘transparent passivated, sealed” : Nialloy, transparent passivated” _|- alkaline; transparent passivated, TL 2es sealed transparent pasivaled, S00, Jed, with lubricant treatment 7 Nialoy, transparent passivated, | : =n weakly acidic; only for castings TL 244 yellow chromated : : (1650) in yellow chromated = : (7660) alloy, iow chromated, sca alalne: ith uoteant teaiment : (89) black chromated : - (670) black passivated = * 1672 Diack passivated, sealed | - ors Nalloy: black chromated, 2,8) eben with lubricant treatment 7 ever black passivated, rm sealed, * i 677 with lubricant treatment For footnotes see page 11Table 2(continued) Page 9 WW 13750: Issue 2008-06 : Codes for Surtees protection iype resistance classes Finish/bath type; | Post-treatment and ap- 1 3 6 Coating process |requirements | pearance light | medium | heavy passivated acc. to TL 217 plus cathodic electrocoat- |- - 8611 ing, black passivated “| duplex costing foe toTL244 pus | ; a a Zn/Ni; cathodic electrocoating, s | ineinickel plus | 2 ae cathodic electro- ea coating) passivated ao. to TL 244 plus cathodic electrocoating, | - : 627” black, les with lubricant treatment Hl TL 245 - 3007" _[(t600)" silver gray; use in in exposed installation posi- tions (engine); ‘601 TL 245 silver gray; use in exposed installation positions (engine, chassis), however not for threaded | 7 jae paris with metric ISO thread; TL 245 silver gray; for components that are used in the | body; in-white before painting or for which a Special aahesive compatbily ora locking be- | ato” |r610? ‘of the coating is required (microencapsulation); TL 245 1 | zinc flake coating | silver gray; for components that must not be exposed to high temperatures (e.g. spring ele- | f nate ments), not for threaded parts with metric ISO thread; TL245 silver gray, standard surface protection for nuts ‘0 ‘with non-metallic locking element; : - 615 with lubricant treatment;TL 245, TL 245 : 1320)” | 620)" with top coat containing lubricant ‘ : t preferably black “”, TL 233 Seed eee aos 7 oa nea silver gray, standard surface protection for : Meer threaded parts with metric ISO thread; TL 245 ‘with top coat containing lubricant 7 preferably black “”; TL 233, rere ee cr black finish DIN 50938 oiled uito | i i silver gray passivated; TL 184 : = 610 Zn-ThD layer —_[ iver gray passivated, with lubricant treatments 7 rr) TL 184 a y_ [hremated i witoy™|- = passivated vin | Ferfootnctes see page TiPage 10 WW 13750: Issue 2008-06 Table 2(continued) Surface protection type Codes for resistance classes Finish/electrolyte | Post-treatment and 1 3 é type; appearance light | medium | heavy requirements transparent, matte 5 : w6r0 ‘transparent, bright : : transparent, decorative matt gosse; TL 182 : take application; apna dyed, matte - W630 w_ {anodized dyed, bright 5 = W640 transparent, maite zi : W660” | dyed, bright zi : W670 Iransparent anodized; TL 212 wieo | W680 hrard anodized; TL 212 : = W690 hhard anodized and impregnated; TL 212 W695 pretreatment not specified“, single-layer liquid paint or cathodic electro. |x100 | xa00 | x00 coating; TL 260 tmul-layer structure; E zinc phosphated [TL 218 ee. and paint-coated [piano lacquer structure; 7 agit TL 218 ie ‘multi-layer structure; 7 Meta TL 218 fapoeiioss Piano lacquer structure; and paint-coated | iano l % Cb x613 Zn, Fe or Nin phosphated, single-layer liquid jiteuated paint or cathodic electrocoating™"; TL.24__|%190 pera Pe Zino phosphated, single-layer liquid paint or | B 9 x cathodic electrocoating’”’ TL 260 ead zine phosphated; dual layer paint"; TL 260 _|- : x63 zine phosphated zine electroplated (individual parts) and paint- | - - x632 coated“; TL 227 zine phosphatod (passivated in ‘exceptional cases); hot dip zinc coated : as (semi-finished product) and painted“; TL. 227 ine phosphated, thick layer cathodic electro- Coating or cathodic electrocoating + dip paint; | - - TL 260 powder paint- | layer-forming TL 256 : : x650 oonted layer-forming and primed; TL 256 : x65 Bacal base layer, efor lat springs: 7 : ae Y |with zine dust | heat-resistant zine dust; TL 214 > 2 ya50 ‘electropiated 7 |. 2 _|tin/zine coating _|Passivated ee For footnotes see page 11Page 11 W 13750: Issue 2008-06 Table (continued) Codes for Surtese protection type resistance classes Finishlelectrolyte |Post-treatment and 1 3 6 lesa type; ‘appearance light | medium | heavy tater [Coating process [requirements » 2) 3 4 9 ° ” 9 10) 1» 1) 13) 14) 13) 16) 17) 18) 19) 20) 2) 22) 23) 24) 25) 26) 2 No vase metal cortesion ater 4 cycles in CH toststmesphere according to DIN EN ISO 6270-2 Stabe fo" ong elements used inthe bodyin-wtte and for joining eloments wih acesive coatings ac. to DIN 257-27, locking coatings acc, to OIN 267-28 and sealing coatings ace to TL 195. For threaded parts only of or cl emulsion permssibo. Aitr phosphating, steel parts wih tone strength values above 1200 MPa shall be subjected to appropriate heat treatment up to a ‘max, temperature of 200 i raquird in oder to eva brite raclurencuced by hyarogen (ON EN ero) In action 1 he specication made in Tebe 2, the flowing periods of tme shall De taken Into account fr the given resistance class when performing ta salt spray last NSS aocerding to DIN EN 150 9227, OlKb100, Of-DIO1, OFD130” Zhours ‘thou base metal corasion, omit hours without base metal corasion, omits a8 hours without base metal coresion, NOTE: OILb111 = O1Lb100 + (2 to 4) ym zine flake coating, Not for now designs. For charactarizaton ofthe layor see TL. 235. No longer perited for new joining element designe, replaced by Of+-b140 For pats tobe painted in-house, ine electroplated pars wth Cx(V}-4ree passivation must nol appear yellonish in order lo distinguish the pas from the yolow cheo- mating containing Gri) ten used nthe pas Metic ISO teaded pars shal bo treated with ubricant according to TL 52132, Immediately ate surface treatment, steel parts wah tensio strength values above 1000 MPa that are subject tensile stoss shall bo subjeotod to appropiate heal teatment 10 avid brie fracture induced by hydrogen. Veiiction by bracing tet according te Day 50069, Mainly for vehicles ofthe German Federal Armed Forces. Preferably for stool pats assembled with magnesium inorder to avoid bimetalic cortosion. Layer thicknoss > 10 um. Layer thickness > 20 jm, Requirements in resistance class 1 = DIN 50965-Fel/Sn4, coating thickness > 4 ym: resistance class 3 = DIN 50965-Fel/Sn12, coating thickness > 12 um, ln resistance class 6 = DIN 50965-FeilSn20, coating thickness > 20 pm, For etet parts assembed wih magnesium in order o avoid bimetalic corrosion, but only when electical conductivty s required IKK layor thickness (9 +3) um, O1KS1O layer thickness (12 +4} pm Pretorred protection type for sheet metal screws and PT screws Metric 150 threaded parts stall be iroated with ubicent according to TL 62165. Contains PTFE, not sutabl for adhesive bonds ‘Troated wih ble lubricant, oly for joining elements of LT2. Nochange o suave after 240 of sll spray test NSS according o DIN EN ISO 9227 (e.g. no zine corrosion of zine he-catings). No change of sulace alter 120h of sal spray test NSS according to DIN EN IS0 9227 (e.g, no zine corrosion of zinc die-casting). Color specification according to drawing, otherwise Hack. Requirements also apply to dip primed body pars, Instoad of single-layer laud paint, cathosic electrocoating can be demandid:# this isthe case, the addendum “KTL" (German abbr: aon for cathode eleciocoating) must be added othe code So. (702 12) va, remainder: Zn, Layer thickness 2 5 ym. Without base metal corrosion after 360 hours of sal spray test NSS ace. to DINEN 80 9227,Page 12 WW 13750: Issue 2008-06 4 Referenced standards The following documents cited in this standard are necessary for application. In this Section, termi- nological inconsistencies may occur as the original titles are used. QP A001 TL153 TL 182 TL 184 TL194 TL 195 TL 196 TL 203 TL2t2 TLata TL2i7 TL218 TL207 L233 TL 235 TL240 TL 243, TL244 TL 245, TL 256 TL 260 TL 52132 TL 52165 vw 01129 vw 01058 vw 01110-4 Prelubes, Slushing Oils (General), Blank Washing Oils, Drawing Oils and Drawing Agents; Quality Requirements Zinc-Iron Coatings; Requirements for Surface Protection Anorganische Schutzschicht auf Aluminiumteilen; Obertiichenschutzanfor- derungen (Non-Organic Coatings on Aluminum Parts; Surface Protection Requirements - only available in German) Zinc Thermal Diffusion Layers (Zn-ThD Layers); Requirements for Surface Protection Coating for Joining Elements in Contact with Magnesium; Requirements Mechanical Joining Elements; Metric Steel Screws/Bolts with Sealing Coat- ing; Material Requirements Duplex Coating Systems for Small Parts and Bulk Parts; Requirements for Surface Protection Electroplated Nickel/Chromium Coatings; Requirements for Surface Protec- tion’ Anodized Coatings on Aluminum Parts; Requirements for Surface Protection Zine-Dust Paint Coating; Requirements for Surface Protection Zinc Coatings; Requirements for Surface Protection Multicoat Painting in Body Color on Metallic Exterior Body Components; Re- quirements Paint Coating of Zinc-Coated Metal Surfaces; Requirements for Surface Pro- tection Non-Electrolytically Applied Zinc Flake Coatings with Surface Layer; Surface Protection Requirements Manganese Phosphated Surfaces; Requirements Thin-Layer Zinc Phosphating; Requirements for Surface Protection Electrolytically Deposited Al Coatings and AVMg Alloy Coatings; Require- ments for Surface Protection ZinciNickel Alloy Coatings; Requirements for Surface Protection Non-Electrolytically Applied Zinc Flake Coatings; Surface Protection Re- quirements Powder Paint Coating on Metal Surfaces; Requirements for Surface Protec- tion Paint Coating of Metal Surfaces; Requirements for Surface Protection Lubricant for Electrolytically Zino-Plated Threaded Parts Lubricant (Greenish) for Threaded Fasteners; Material Requirements Limit Values for Coefficients of Friction; Mechanical Joining Elements with Metric ISO Thread Technical Drawings; Lettering Threaded Joints; Design, Assembly and Process AssuranceWw 11610 vw 11611 vw 11614 vw 11615 vw 11624 vw 11625 ww 11627 Page 13 VW 13750: Issue 2008-06 Metric ISO Threads; Limit Dimensions for Medium Tolerance Clas: Thread 6g, Internal Thread 6H Metric ISO Threads; Limit Dimensions with Surface Protection Layer for Me- dium Tolerance Class 6g/6H Metric ISO Thread; Limit Dimensions for Coarse Tolerance Class; External 8g, Internal 7H Metric ISO Thread; Limit Dimensions with Protective Coating for Coarse Tol- erance Class (8g/7H) Metric ISO Thres male 6G Metric ISO Threads; Limit Dimensions for Tolerance Class 8/7G; External Thread 8f, Internal Thread 7G Thread Limit Dimensions for External Threads of Tolerance Class 6e; Metric ISO Threads imit Dimensions for 6G/6f Tolerance Zone, Male 6f, Fe- WV 13750 Supplement 1 Surface Protection of Metal Parts; Invalid Of! Designations ww 60250 vw 60277 vw 60358 vw 60361 vw 91104 VDA 235-104 VDA 285-203 DIN 267-27 DIN 267-28 DIN 50938 DIN 50965 DIN 50969 DIN ISO e992 DIN EN 12476 DIN EN ISO 4042 DIN EN ISO 6270-2 DIN EN ISO 9227 High-Strength Screws and Similar Threaded Parts; Technical Supply Specifi- cations Hexagon head screw and washer assemblies for thermoplasts Screws for Thermoplasts; Dimensions, Requirements, Testing Mechanical Joining Elements; Parts Reduction; General Guidelines Environmental Standard for Vehicles; Vehicle Parts, Materials, Operating Fluids; Avoidance of Hazardous Substances Cr(VI)-Free Surface Protection Types for Joining Elements with Metric Thread Verschraubungsverhalten; Reibungszahlen; Praxis- und montageorientierte Prifung (Threading Behavior; Coefficients of Friction; Practice- and Mount- ing-Oriented Testing - only available in German) Fasteners - Part 27: Steel Screws, Bolts and Studs with Adhesive Coating; Technical Specifications Fasteners - Part 28: Steel Screws, Bolts and Studs with Locking Coating; Technical Specifications Black Oxide Coatings on Iron or Steel; Requirements and Test Methods Electroplated Coatings; Tin-Coatings on Iron Steel and on Copper and Cop- per Alloys Testing of High-Strength Stee! Building Elements for Resistance to Hydro- gen-Induced Brittle Fracture and Advice on the Prevention of Such Fracture Fasteners — General Requirements for Bolts, Screws, Studs and Nuts Phosphate Conversion Coatings of Metals - Method of Specifying Require- ments Fasteners ~ Electroplated Coatings Paints and Vamishes ~ Determination of Resistance to Humidity — Part 2: Procedure for Exposing Test Specimens in Condensation-Water Atmos- heres Corrosion Tests in Artificial Atmospheres - Salt Spray TestsPage 14 WW 13750: Issue 2008-06 Appendix A (informative) 1 Comparison of “not for new design"/"for new design" See Table A.1 Protection types containing Cr(V1) are parenthesized. Table A1 [Surface protection type not|Replacement surface protection type for new designs permitted for new designs [o-b430 [onib140 (01-6350) |Ofl-c342 (For joining elements intended for welding Oll-c340) [(Of-c650) [Ofi-c642 (for joining elements intended for welding Otl-c340) (Of-c351) (of-c343, (01-651) [or-c643 ((0f-c355) (Ofl-c347 (for weld nuts and weld screws Ofl-c340) [(Ofl-<360) and (Of-6660) —_[Ofi-1630, olive-green (o-c683) [Ofi-c686 (for components in contact with Mg) (Of1-c385) [OfI-c697 (for joining elements in contact with Mg) (Of-c685) (OfI-c687 (or joining elements in contact with Mg) [on-k310 [onek110 [(Of-r600) loni672 |(Of-r605) loni-r677, (1-610) [On-307, (or Of--302, if the part must be black in appearance), for joining elements Ofl673 ((Ort-r620) lof-ra01, (or Oft-r302, if the part must be black in appearance), {for joining elements Ofl-1673 (01-1630) [Of.r301, \(or Oft-r302, if the part must be black in appearance), for joining elements Ofl-1672 (of-640 |O1-r643 (Ot-r642 for parts with adhesive or locking coating) (Of-1650) onr642 |(On-1660) [on-r642 [(o1r1665) lon-r645 ((on-1670) |O1-r673 (Oflr672 for pars with adhesive or locking coating) (on-1675) lone77 (on-«300) lon-t610, {or threaded parts with metric ISO thread 1-647") lon-eto [Of-1610 (reduced temperature range), or threaded paris with metric ISO thread Ofl1647) [(on-t320) [Of-t611 (reduced temperature range), Hor threaded parts with motrc ISO thread Of4647") (onr345) (of-t647) |on-1600) (of 1602, {or threaded parts with metric thread Of1-1643, for threaded parts with metric ISO thread Of-1647 1) [ForToomnotes see Page 16Page 15, \W 18750: Issue 2008-06 Table A.1 (continued) [Surface protection type not|Replacement surface protection type for new designs permitted for new designs (on4620) [Of-1617 (reduced temperature range), lor threaded parts with metric ISO thread Of11647 "reduced temperature range) (oni4645) lon.t6472 (onv110) lonvttt [onn660 [on.wat0 [ontne70 [ortwe40 hor Of-1610 o* OMG, i threaded pats are used in the body-n-white before painting or for treaded pars wih microencapsula: tion or with lacking coating, la) or Of4615 for nut with non-metal lacking element A.2 Surface protection types without code Apart from the surface protection types specified in VW 13750, further surface protection types exist which are not assigned a code. The technical supply specifications listed in Table A.2 shall apply to these. Table A.2 ~ Surface protection types without code Title Powder Coating for Cylinder Block and Crankease; Requirements for Surface Protection Temary Composite Layer for High-Strength Joining Elements Ball Pins, Nitrocarburated Flake Metal Coatings For Brake Disks Electroplated Chromium and Nickel/Chromium Coatings for Piston Rods Corrosion Protection for Drive Shafts Electroplated Chromium and NickeVChromium Coatings for Brake Pistons Corrosion Protection Coatings For Brake Lines Manganese Phosphated Surfaces Nickel/Phosphorus Coatings Surface Protection, Stee! Disk Wheels Surface Protection of Alloy Wheels 241 | Heavy-Coat Phosphating 242 [Organic Coatings Containing Fluorine 243 | Electrolytically Deposited Al-coatings 247 | Paint Coating of Cylinder Head Covers 261 ___ | Painting on Coil Springs 262 | Cavity-Forming Chassis Parts; Corrosion Protection 265 [Duplex Coating For Pipes 52483 [Al and Zn-Al Hot-Dip Coatings for Power Steering TubesPage 16 VW 13750: Issue 2008-06 3 Surface protection types according to VDA 235-104 and VW 13750 Table A.3 compares the Cr(VI) thread described in VDA 235-1 Table A.3 free surface protection types for joining elements with metric ISO }04 with counterpart protection types from VW 13750. Type of surface protection layer Description according to VDA 235-104 according to VW 13750 top coat, black Thin-layor phosphating VDA 235-104.10 (Of 140 Electroplated zinc coating, : transparent passivated NDA Ze=/10420 Oireete Electroplated zine alloy coating, VDA 235-104.25 fh1645 transparent passivated Electroplated i : zinc alloy coating, VDA 235-104.30 pti ee ne deck black passivated ‘gt Zink flake coating, VDA 235-104.40 ofl1610 silver Zinc flake coating with a i our VDA 235-104.42 o1ntea7 Zine flake coating with VDA 235-104.50 Ofl-t630