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Qw-482 Suggested Format For Welding Procedure Specifications (WPS)
Qw-482 Suggested Format For Welding Procedure Specifications (WPS)
Nonmetallic Other
(At the option of the Mfgr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g., for notch toughness
procedures, for multiple process procedures, etc.)
OR
Specification type and grade SA-335 P11
to Specification type and grade SA-335 P11 Y/O SA-182 GrF11
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove Fillet
Other
(Amps and volts range should be recorded for each electrode size,
position, and thickness, etc. This information may be listed in a
tabular form similar to that shown below)
TECHNIQUE (QW-410)
String or Weave Bead STRING WEAVE
Orifice or Gas Cup Size 6 X 23 mm ø6mm
Initial and Interpass Cleaning (Brushing, Grinding, et BRUSHING Y WEAVE
Company Name
Procedure Qualification Record No. Date
WPS No.
Welding Process (es)
Types (Manual, Automatic, Semi-Auto.)
JOINTS (QW-402)
Comments:
Macro - Result
Other Tests
Type of Test
Deposit Analysis
Other
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in acordance with the
requirements of Section IX of the ASME Code
Manufacturer
Date By
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests requiered by the Code)
QW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)
Test Description
Identification of WPS followed Test coupon Production weld
Specification of base metal (s) Thickness
RESULTS
Visual Examination of Completed Weld (QW-302,4)
Bend test Transverse root and face (QW- Longitudinal root and face (QW-462 Side (QW-462,2);
Pipe bend specimen, corrosion-resistant overlay (QW-462.5 Plate bend specimen, corrosion-resistant overlay (QW-462,5 (d));
Macro test for fusion (QW-462,5 (b)); Macro test for fusion (QW-462,5 (e))
We certify tha the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of
Section IX of the ASME Boiler and Pressure Vessel Code
Organization
Date By
QW-484B SUGGESTED FORMAT B FOR WELDING OPERATOR PERFORMANCE QUALIFICATIONS (WOPQ)
Testing Conditions and Qualification Limits When Using Automatic Welding Equipment
Welding Variables (QW-361,1) Actual Values Range Qualified
Type of welding (Automatic)
Welding process
Filler metal (EBW or LBW)
Type of laser for LBW (CO2 to YAG, etc
Continuous drive or inertia welding (FW)
Vacuum or out of vacuum (EBW)
Testing Conditions and Qualification Limits When Using Machine Welding Equipment
Actual Values Range Qualified
Welding Variables (QW-361,2)
Type of welding (machine)
Welding process
Direct or remote visual control
Automatic arc voltage control (GTAW)
Automatic joint tracking
Position qualified (2G, 6G, 3F, e
Consumable inserts (GTAW, or PAW)
Backing (metal, weld metal, etc.)
Single or multiple passes per side
RESULTS
Visual Examination of Completed Weld (QW-302,4)
Bend test; Transverse root and face (QW-462,3 Longitudinal root and face (QW-462, Side (QW-462,2);
Pipe bend specimen, corrosion-resistant overlay (QW-462.5 (c)) ; Plate bend specimen, corrosion-resistant overlay (QW-462,5 (d));
Macro test for fusion (QW-462,5 (b)); Macro test for fusion (QW-462,5 (e))
We certify tha the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of
the ASME Boiler and Pressure Vessel Code
Organization
Date By
QW-485 SUGGESTED FORMAT FOR DEMONSTRATION OF STANDARD WELDING PROCEDURE SPECIFICATIONS (SWPS)
Bend Test Transverse Root and Face (QW-462,3 (a)) Side (QW-462,2)
We certify tha the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of
Section IX of the ASME Boiler and Pressure Vessel Code
Manufacturer or Contractor:
Company Name:
BPS Number Revision: Data Issued:
Supporting PQRs:
Brazing Process (es) Type (s):
Joints (QB-408)
Flux Application:
Final Cleaning:
Inspection:
Manufacturer:
By:
Title: Date:
QB-483 SUGGESTED FORMAT FOR BRAZING PROCEDURE QUALIFICATION RECORDS (PQR)
Company Name:
BPS Followed During Brazing of Test Coupon: PQR No.
Brazing Process (es) Used Date coupon Was Brazed:
Base Metal Specification:
to Base Metal Specification:
P-Number: to P-Number: Plate/Pipe Diameter:
Base Metal Thickness (in.) Joint Type:
Filler Metal Specification: AWS Classification: F-No.: Product Form:
Filler Metal Size: Method of Applying Filler:
Flux Type or Trade Name: Gas Backing:
Overlap Used (in.): Clearance Between Parts:
Position and Flow Direction:
Fuel Gas: Flame Type:
Postbraze Heat treatment (ºF): Postbraze heat treatment time (hr):
Cleaning Prior to Brazing:
Cleaning After Brazing:
Other:
Tensile Tests
Specimen Width/Dia. (in.) Thickness (in.) Area (sq in.) Ultimate load (lb) Ultimate Stress (psi) Failure Location
Bend Tests
Other Test:
Brazer's Name: ID No.: Company:
Brazing of Test Coupon Supervised by: Company:
Test Specimens Evaluated by: Company:
Laboratory Test Number:
We hereby certify that the statements in this record are correct and that the test welds were prepared, brazed, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Manufacturer:
By: Date:
QB-484 SUGGESTED FORMAT FOR BRAZER/BRAZING OPERATOR PERFORMANCE QUALIFICATIONS
(BPQ)
Filler Metal/F-Number:
We hereby certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance
with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Company Name:
By: Date: