You are on page 1of 10

WE ARE DEVOTED

TO INNOVATION ALL THE TIME

Henan Daswell Machinery Co., Ltd.


-------------------------------------------------------------------------------------------
Office: No.16 Nongye Road, Zhengzhou, Henan, China
Manufacturing Base: Construction Machinery Zone, Zhengshang Road, Zhengzhou, Henan, China
Chengyang District, Qingdao,Shandong, China
Tel: 0086 371 65669681 立轴行星搅拌机
0086 371 65861262
Fax: 0086 371 65669601 PLANETARY MIXER
Email: info@daswell.com
Web: www.dwconstructionmachine.com Henan Daswell Machinery Co., Ltd.
河南达威机械设备有限公司
HENAN DASWELL MACHINERY CO.,LTD.
DW DASWELL MACHINERY
COMPANY
PROFILE PRODUCT INTRODUCTION
公 司 简 介 DW 产品介绍

PLANETARY CONCRETE MIXER


立轴行星搅拌机

Daswell Machinery is a company specializing in the research, design and production of


construction machinery for nearly 30 years. We supply concrete mixers, concrete
batching plants, concrete pumps, asphalt equipment and so on.

With several researching and producing bases in China, we can provide the powerful
technical service and upper quality machinery for the clients all over the world. All of
our products are produced according to the International Quality Standards, such as CE
from Europe. The management of our company is strictly operated by the ISO 9001 结构紧凑,传动平稳,样式新颖,性能卓越,经济耐用,安装、维修方便,不存在漏浆问题。
quality management system. Zero-tolerance for inferior-quality product is our principle. --------------------------------------------------------------------------------------------------------------------------------------------
Compact construction. Steady driving. Original mode. Excellent performance. Long operating life. Low investment and
All of our Daswell people here will try our best to bring more value for our friends and operational costs. Easy to install and maintain. No leakage problem. Leading products.
partners from all of the world, by our top class machinery and service!
--------------------------------------------------------------------------------------------------------------------------------------------

达威机械专注于研发和生产建筑机械,至今已经有近30年历史。我们主要提供混凝土搅 Leading products


拌机,搅拌站,混凝土泵,沥青设备等。

我们在中国大陆拥有数个研发和生产基地,以确保我们可以向全球市场提供高品质的设
备和强大的技术支持。 我们所有的产品都符合国际质量标准,比如欧盟CE标准等。 公司
严格执行ISO9001质量管理体系,保证所有出厂设备都是高质量的合格产品。

我们达威人将努力奋斗,不断追求以更好的产品质量和服务,为全球伙伴和客户带来更
多价值!

主要产品 Main products:


立 轴 行 星 搅 拌 机 P L A N E TA RY C O N C R E T E M I X E R
MP50/MP150/MP250/MP330/MP500/MP750/MP1000
MP1250/MP1500/MP2000/MP2500/MP3000/MP4000

立 轴 快 速 搅 拌 机 P L A N E TA R Y M I X E R W I T H F LY - C U T T E R
MPS50/MPS150/MPS250/MPS330/MPS500/MPS750/MPS1000
MPS1250/MPS1500/MPS2000/MPS2500/MPS3000/MPS4000

www.dwconstructionmachine.com 01 /02
HENAN DASWELL MACHINERY CO.,LTD.
DW DASWELL MACHINERY
MIXER IN BRIEF 运动轨迹 Motion track
DW 主机介绍
--------------------------------------------------------------------------------------------------------------------------------------------
搅拌叶片的公转、自转是经过深入的研究以及不断测试而确定的,使搅拌机在搅拌各种粒径及比重的骨料不产生离析的情况下得

到最大的生产率。搅拌桶内的无聊运动轨迹圆滑、连续。本图显示,当公转体转动一周时,搅拌叶片的运动轨迹覆盖了整个搅拌
传 动 装置 Gearing system 桶,是物料在短时间内充分混合均匀,无任何死角位置。
--------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------- 5秒 10秒 15秒
传动装置采用本公司专门这几的硬齿面减速机进行传动。该减速箱由我公司吸收欧洲先进技术设计的,有独立知识产权,在设计
The revolution and rotation of the mixing blades, is determinate
研发过程中才有kisssoft、ANSYS、SMT、CAtia、SIMPACK等大型专业三维绘图软件及受力分析及工况模拟软件进行验证,工 after in-depth research and constantly test, making the mixer able

况选择均比实际恶劣。齿轮加工采用德国NILES、LIEBHERR高精密磨齿机进行加工,保证齿轮的各项参数得到很好的保证,箱 to stir all kinds of size and proportion aggregate without


segregation and get the maximum productivity. The materials are
体采用加工中心进行加工,采用德国LEITZ公司的三坐标测试仪进行检测,箱体的各部分加工公差及形位公差都得到很好的保证
forced to a smooth and continuous motion track in the mixing
。新研发的减速箱,具有噪音低、扭矩大、耐用性强的特点。即使在苛刻的生产条件下,也能将功率平衡有效的分配到各搅拌装
trough. This picture shows, when the revolution motion finished in
置,从而保证搅拌机正常运转工作,并达到高稳定性、低维护成本的目的,运行可靠性更高。电机与减速机之间安装弹性联轴器 a cycle, mixing blades' motion track has covered the whole mixing

或液力偶合器(选配,即使在满载状态也可保证其正常启动)。减速机产生的动力使搅拌臂既做自转运动又做公转运动,使刮板 trough, making the material mixed in a short time and no left
place.
臂及底刮板臂做公转运动。从而使搅拌运动既有公转又有自转,搅拌运动轨迹复杂,搅拌运动强烈,效率高,搅拌质量均匀。

-------------------------------------------------------------------------------------------------------------------------------------------- 20秒 25秒 30秒


Driving device with special hard-face gear box designed by our company. The gear box was designed basing on advanced
European technology. In the design and development process, we use professional 3d drawing software like kisssoft,
ANSYS, SMT, CAtia and SIMPACK, combined with force analysis and condition simulation to test and verify. The simulated 搅拌装置 Mixing device
conditions are harder than actual. The gear cutting is accomplished by high precision gear grinding machine from NILES, --------------------------------------------------------------------------------------------------------------------------------------------
LIEBHERR, making sure of precision. The mixing trough is manufactured by Computerized Numerical Control (CNC) and 靠安装在搅拌筒内带叶片的行星轴旋转时将物料挤压、翻转等复合动作进行强制性搅拌。搅拌叶片设计为菱形结构, 客户可根据

detected by three-dimensional tester (CMM) to insure precise dimensions. The latest designed gear box has integrated 实际是使用磨损状况旋转180°进行重复使用,有效的提供叶片的利用率和寿命,并且针对卸料速度设计了专门的卸料刮板,提高
abilities as low-noise, big torsion, more durable, which guarantee the power pass down to the mixing device evenly and
生产率。
effectively. Thus a smooth running is accomplished with high stability and low maintenance cost. Between the motor and
--------------------------------------------------------------------------------------------------------------------------------------------
gear box, we use flexible coupling or hydraulic coupling (option, can run with fully loaded). The gear box passes the power Mixing relies composite material squeeze, flip action powered by the planetary axis of rotation installed in the barrel with
down to the mixing arms and forcing the scrapers to a motion of revolution. So a complicated motion trail is accomplished by blade mandatory. Mixing blade designed for the diamond structure (patent pending), customers accord to actual use of the
the mixing devices to reach an intensive, efficient and homogeneous mixing. state of wear of rotating 180°for reuse, effectively improve the utilization and life of the blade, and a special discharge
scraper designed for the discharge rate, increase productivity.

www.dwconstructionmachine.com 03 /04
HENAN DASWELL MACHINERY CO.,LTD.
DW DASWELL MACHINERY
MIXER IN BRIEF 检修门,检修门安全装置
DW 主机介绍 Maintaining door, The security device of the maintaining door
--------------------------------------------------------------------------------------------------------------------------------------------
本公司根据市场的要求,检修门上全部使用可靠性高,灵敏度高的安全开关,检修时安全、方便
卸 料 装置 Discharging device --------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------------------------------------
According to the requirements of the market, maintaining door all use of high reliability, high sensitivity safety switches to
本公司根据客户的不同要求,可采用气动、液动等方式开关卸料门,并且针对行业工况对卸料门支承结构及强度都进行了有效的
insure safety, convenient maintaining.
加强。卸料门数量最多可以开三个,并且在卸料门上设计有专门的密封装置,以确保其密封牢固,控制可靠。
--------------------------------------------------------------------------------------------------------------------------------------------
According to the different requirements of customers, pneumatic or hydraulic discharging can be used to switch the
discharge gate, discharge gate support structure, and strength and industry conditions are effective to strengthen. The
number of discharge gate can be opened up to three, and discharge gate on the design of specialized seals, to ensure that
the sealing solid, reliable control.

观察口 Observing port


--------------------------------------------------------------------------------------------------------------------------------------------
检修门上设有观察口,可以在搅拌机不断电的状态下观察其正常工作时搅拌物料的情况

液 压 泵站 The hydraulic power unit Observing port is set on the maintaining door to observe the mixing status in the mixer power state.
--------------------------------------------------------------------------------------------------------------------------------------------

专门设计的液压泵站,可满足搅拌机配置多个卸料门要求

,并有手动卸料功能,紧急情况下可手动打开卸料门
----------------------------------------------------------------
Hydraulic power unit, specially designed to meet the
requirement for more discharge gates, and manual
unloading device in case of emergency is installed, you
can manually open the discharge gate.

www.dwconstructionmachine.com 05 /06
HENAN DASWELL MACHINERY CO.,LTD.
DW DASWELL MACHINERY
TECHNICAL DATA
喷 头 Water spray pipe DW 技术参数
--------------------------------------------------------------------------------------------------------------------------------------------

根据多年的行业经验积累,水路系统采用螺旋状喷雾喷头,喷洒覆盖面积大,有效防止物料堵塞喷头,使物料搅拌更均匀。
立轴行星搅拌机技术参数表
The special designed sprayer is installed on the water pipe.The spraying water cloud can cover more area and also make the Technology parameter form
mixing more homogeneous.
型号 Type

基本参数 Item
MP50 MP150 MP250 MP330 MP500 MP750 MP1000 MP1250 MP1500 MP2000 MP2500 MP3000 MP4000

出料容量(L)
Output capacity 50 150 250 330 500 750 1000 1250 1500 2000 2500 3000 4000

进料容量(L)
Input capacity 75 225 375 500 750 1125 1500 1875 2250 3000 3750 4500 6000

出料质量(kg)
Output mass 120 360 600 800 1200 1800 2400 3000 3600 4800 6000 7200 9600

搅拌额定功率(kw)
3 7.5 11 15 18.5 30 37 45 55 75 90 110 160
Mixing power

液压卸料功率(kw) 气动卸料(可选配液压卸料)
Discharging power Pneumatic discharging (hydraulic discharging is optional) 3 3 3 4 4 4 4

行星/搅拌叶片 nr
Scraper 1/2 1/2 1/2 1/2 1/2 1/3 2/4 2/4 2/4 3/6 3/6 3/9 3/9

安 全 标识 Security identifier
--------------------------------------------------------------------------------------------------------------------------------------------
侧刮板 nr 1 1 1 1 1 1 1 1 1 1 1 1 1
Paddle
根据多年累计的经验,主机上贴有各种安全标识,人性化的设计理念,使客户使用更安全,更放心。
卸料刮板
Discharging paddle 1 1 1 1 1 1 1 1 1 2 2 2 2
Based on years of accumulated experience, a variety of security identification are attached to the mixer, user-friendly design
concept, enabling customers to use more secure, more at ease.
搅拌机重量(kg)
700 1000 1200 1700 2400 3900 6300 6700 7700 9500 11000 12000 16000
Weight

外形尺寸(长×宽×高)(mm) 950×786 1664×1435 1570×1480 1862×1850 2220×2071 2581×2336 2981×2602 2891×2602 3223×2902 3625×3230 2893×3550 3893×3550 4100×3750
Dimension (L×W×H) ×1200 ×1536 ×1750 ×1855 ×1880 ×2195 ×2217 ×2217 ×2425 ×2630 ×2695 ×2975 ×3330

提升料斗功率(kw)
Lifting power - - 3 4 4 7.5 11 15 15 22 - - -

提升斗理论容积(L)
Skipper capability - - 440 580 870 1300 1740 2175 2610 3480 - - -

提升斗理论容量(kg)
- - 660 870 1305 1950 2610 3265 3915 5220 - - -
Skipper mass

提升斗速(m/s)
- - 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 - - -
Skipper speed

www.dwconstructionmachine.com 07 /08
HENAN DASWELL MACHINERY CO.,LTD.
DW DASWELL MACHINERY
5秒 10秒 15秒
PLANETARY MIXER The revolution and rotation of the mixing blades, is determinate
WITH FLY - CUTTER after in-depth research and constantly test, making the mixer
able to stir all kinds of size and proportion aggregate without
立轴快速搅拌机
segregation and get the maximum productivity. The materials are
forced to a smooth and continuous motion track in the mixing
trough. This picture shows, when the revolution motion finished
in a cycle, mixing blades' motion track has covered the whole
mixing trough, making the material mixed in a short time and no
left place.

20秒 25秒 30秒

TECHNICAL DATA
DW 技术参数

立轴快速搅拌机技术参数表
搅 拌 装置 Mixing device
-------------------------------------------------------------------------------------------------------------------------------------------- Technology parameter form
靠安装在搅拌筒内带叶片的行星轴旋转时将物料挤压、翻转等复合动作进行强制性搅拌。靠行星高速辅助飞刀装置对不同比重,

不同颜色和不同黏度的物料进行均匀混合. 搅拌叶片设计为菱形结构, 客户可根据实际是使用磨损状况旋转180°进行重复使用, 型号 Type

辅助飞刀叶片进行专门的耐磨处理, 有效的提供叶片的利用率和寿命,并且针对卸料速度设计了专门的卸料刮板,提高生产率。 基本参数 Item


MPS50 MPS150 MPS250 MPS330 MPS500 MPS750 MPS1000 MPS1250 MPS1500 MPS2000 MPS2500 MPS3000 MPS4000
Compulsory mixing is realized by composite moves of extruding and overturning driven by rotating main planets and
blades.And the high speed fly cutter mixing device can assist mixing material of ratio,color,viscosity.Main planet mixing 出料容量(L)
Output capacity 50 150 250 330 500 750 1000 1250 1500 2000 2500 3000 4000
blades are designed in parallelogram structure (patent), which can be turned 180 for reuse to increase service life. The fly
cutter blades have been strengthened with special wear resistant treatment. Specialized discharge scraper has been
出料质量(kg)
Output mass 60 180 300 395 600 900 1200 1500 1800 2400 3000 3600 4800
designed according to discharge speed in order to increase productivity.

搅拌额定功率(kw)
Mixing power 4 11 15 18.5 22 37 45 55 75 90 110 132 200

液压卸料功率(kw) 气动卸料(可选配液压卸料)
Pneumatic discharging (hydraulic discharging is optional) 3 3 3 4 4 4 4
Discharging power

行星/主搅拌数 nr
Planet/main planet 2/1 2/1 2/1 2/1 2/1 2/1 2/1 2/1 2/1 3/2 3/2 3/2 3/2

高速辅助搅拌数nr
Fly-cutter planet 1 1 1 1 1 1 1 1 1 1 1 1 1

侧刮板 nr 1 1 1 1 1 1 1 1 1 1 1 1 1
Paddle

运 动 轨迹 Motion track
--------------------------------------------------------------------------------------------------------------------------------------------
卸料刮板
Discharging paddle 1 1 1 1 1 1 1 1 1 2 2 2 2

搅拌叶片的公转、自转是经过深入的研究以及不断测试而确定的,使搅拌机在搅拌各种粒径及比重的骨料不产生离析的情况下得
搅拌机重量(kg)
750 1600 1800 2000 2500 3800 6200 7000 8000 9000 11500 12000 17500
到最大的生产率。搅拌桶内的无聊运动轨迹圆滑、连续。本图显示,当公转体转动一周时,搅拌叶片的运动轨迹覆盖了整个搅拌 Weight

桶,是物料在短时间内充分混合均匀,无任何死角位置。

www.dwconstructionmachine.com 09 /10
HENAN DASWELL MACHINERY CO.,LTD.
DW DASWELL MACHINERY
OPTIONAL EQUIPMENTS 提升料斗安全装置 The security device of skip hopper
DW 选配项 --------------------------------------------------------------------------------------------------------------------------------------------

提升料斗在上升过程中,靠提升料斗安全装置对料斗冲顶进行保护。

The security device of skip hopper safeguards against head-clashing when the hopper is climbing up.

提升料斗
The skip hopper

计 量 装置The weighing system


--------------------------------------------------------------------------------------------------------------------------------------------
选配骨料提升料斗,料斗卸料时自动打开搅拌机上的进料门。当料斗下落时,进料门自动关闭,防止搅拌时产生的灰尘外溢,达
高压泵,高压喷头(高压清洗) High pressure washing
--------------------------------------------------------------------------------------------------------------------------------------------
到环保的效果。根据要求配粉料计量,骨料计量及水计量。 自动高压清洗系统,采用旋转高压

The skip hopper can be chosen according to the requirements of customers. The feeding door automatically opens when 喷头几分钟内将搅拌筒壁、搅拌工
feeding, and closes when the hopper begins to descend.The device effectively prevents the dust overflow the trough during 具、搅拌筒盖彻底清洗。大大提高
the mixing to protect the environment(this technique has obtained the patent).According to different requirements we can
清洗效果,减少清洗时间、降低劳
add aggregate weigher, cement weigher and water weigher.
动强度并改善工作环境。

环 保 型防卡滞型 进料装置 -------------------------------------

Environment-friendly anti-block feeding device


-------------------------------------------------------------------------------------------------------------------------------------------- Automatic high-pressure cleaning system,
the use of rotating high-pressure nozzle
专门设计的环保型进料装置(专利技术),独特的外滑道式导 within a few minutes, stirring drum wall,
轨设计,使关门时无卡滞现象,密封更严密。 mixing tools, the mixing tube to cover
thoroughly cleaned. Greatly improve the

Specially designed environment-friendly anti-block feeding cleaning effect, reducing cleaning time,

device (patented). The design of outer slide rail prevents the reduce labor intensity and improve the

inlet gate from blocking and leads to better sealing. working environment.

www.dwconstructionmachine.com 11 /12
HENAN DASWELL MACHINERY CO.,LTD.
DW DASWELL MACHINERY
控 制 系统Control system
-------------------------------------------------------------------------------------------------------------------------------------------- 温度湿度测试仪 Temperature and moisture sensor
我公司的搅拌生产控制系统有两种模式,第一种模式主要由计算机系统、电子配料秤、控制柜和强电柜组成;第二种模式主要由 --------------------------------------------------------------------------------------------------------------------------------------------
高精确的动态物料温度、湿度测量,提供最精确的物料搅拌过程中
PLC、触摸屏、电子配料秤和控制柜组成;系统采用人机界面,菜单选择的工作方式,全自动控制物料配比,搅拌及卸料。采用
含湿量及温度测量,使物料特性可以有更高的要求。
多屏显示不同的工作机组界面,方便实时监控和生产管理。美观、大方的设计,方便、人性化的控制理念,使操作更简单、易懂

,并且电器件均采用国外知名品牌以确保其稳定性。 High precision and dynamical measuring supplies accurate value


生产控制系统适用范围广,各配料称重信号由独立称重仪表采集,通过串行通讯送至工控机,工控机内的专用控制板卡采集外部 of temperature and moisture, which can achieve better
performance of the mixture.
数字量信号实现生产自动化,配料精度高,抗干扰能力强。我们还可以为您量身定做保证达到您的控制要求。

We provide two modes of control system. The first mode consists of industrial computer, weighers, control cabinet and high
voltage cabinet. The second mode is made up of PLC, touch screen, weighers, and control cabinet. Both modes adopts man-
machine interface, menu options, full automatic control of material ratio. Multiply display of different working process makes
it easy to monitor and manage production. Easy operation owes to the beautiful outline design and humanized control
method. All electrical components are from famous foreign brands to ensure the stability of the system.
The control system has a wide application. Each weigher signal collected by independent weighing instrument, transferred
by serial communications to specialize computer control board collecting external digital signals and realizes automatic
production. High precision, strong anti-jamming capability. Besides, customized services are provided.

安全连锁装置Security interlocking device


--------------------------------------------------------------------------------------------
根据多年积累的经验,以及客户对安全要求的不断提高,公司主机设备及成套设备都

可选配安装国外知名品牌的安全连锁装置,根据客户的不同要求提供不同的安全解决

方案,使设备操作人员可安全的运行和维护而不出现任何意外。
--------------------------------------------------------------------------------------------
With year of accumulated experience and the increasing safety requirement, we
supply an option of world famous brand security interlocking device equipped to
the mixer or plant to ensure a safe operating and maintaining. 空压机
AIR COMPRESSOR

启动 停止
RUN STOP

www.dwconstructionmachine.com 13 /14
HENAN DASWELL MACHINERY CO.,LTD.
DW DASWELL MACHINERY
PROJECT CASES
DW 工程案例
--------------------------------------------------------------------------------------------------------------------------------------------

www.dwconstructionmachine.com 15 /16
HENAN DASWELL MACHINERY CO.,LTD.
DW DASWELL MACHINERY
PROJECT CASES PRODUCTS DELIVERY
DW 工程案例 DW 发货现场
-------------------------------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------------------------------

www.dwconstructionmachine.com 17 /18

You might also like