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TheTheoryoftheSteamTurbine 10064062
TheTheoryoftheSteamTurbine 10064062
co mp l e te in i tse l f an d so l d separate ly
, .
THE DE S IG N
C O N S T R U CT I O N OF S HIPS
B Y J OH N H A RV ARD B I LE S L L D , . .
,
V O L I — CA L C U L AT I O N S AN D S T R E N G T H
.
P art I I —S h ip . C a l cul a ti o n s .
P art I I I .
—S trength of S h ip s .
Compl ete W i th I n d ex 2 58 ne t
, , . .
V OL . II .
— D e alin .
g W it h S T AB I L I T Y , W AV E S ,
O S C I L L AT I O N S , R E S I S T A N CE , an d PR O
P U L S I O N CO N S T R U CT I O N .
N O W I N TH E P RE SS .
OM E P R E SS O PI N I O N S ON V O L U M E I
S .
b w i th ut t h prese t v l me — Tim E gi i g S pp l m t
”
e o e n o u . es n n eer n u e en .
is i di s e sab l
n a d w e,h ave p l easure
n i r c
e m m e d i g i t — St am h :p n e o n n e s z
n
p . .
Th pr fessi
e o i s d eply i d bted t Pr fess r B il es
on e n O all t h subje c ts
e o o o . u e
e e o . e n or .
THE T HE OR Y OF THE STE AM TURBI NE
S T NT H E DI TION
I X EE T h r ghl y R vi d
o ou e se I n La rg e 8 vo Pp i xx i v+ 7 1 2 W i th 25 0 I l l u strati o ns
Pl at
-
. . . . .
an d 8 e s. 2 1 3 ne t . .
A M A N U A L O F M A R I N E E N G IN E E R I N G .
BY A . E . SE ATO N ,
TH E M OS T V A L UA B L E H db k an oo of Re fr ce en e on th e M ri a ne En gi n e N OW I N EX I ST ENCE .
I n La rg e 8 vo Ha d n so m e Co hlt Wi th Fr ti p i c on s e e, 6 Pl at e s, 65 o th r I ll trati
e us o n s, and
00 T ab l
. .
12 6d es . 8 . . ne t .
T H E S C R EW P R O P E LL E R
AN D OT HE R C O M P ET I N G I N S T R UM E N T S FO R M A R I N E P R O P U L S IO N .
BY A . E . SE A TO N ,
S te am ship .
I
S XT H E DIT O N I . I n La rg Cr e o wn 8 vo . Ve ry f
I ll u strate d ull y . 68 . ne t .
E N G IN E R O O M P RAC T I C E .
A H an dboo k for E n g n e i e rs
an d O ffi c e rs i n t h e Ro N v y an d an yal a M erc tile M ari e n ,
i cl udi
n n g t he n ge m n t o f t h e Ma a n an d A En g ne o n Bo M ai u xiliary i es ard Sh i ps .
B Y J OH G E R S DG E E n g
N . LIV
Co m m r , R N I , r . .
Th e o n te n ts CA NN OT FA IL TO B E A PP R E CI AT E D —S te amship
c ”
. .
B O I L E RS , M A R IN E A N D L A N D
T H E IR C O N S T R UC T I O N AN D S T REN GT H.
BY T . W . TR AI LL ,
M I nst C E
. . .
,
Th e mom V A L U A B L E B OO K ON BOI L E R S p bl i h d i
u s e n E n g an d l .
—S hipp i n g World .
Pl t 25In Q uar t o . Ha d n so m e C l th
o . W i th num e o us r a es . 3 .
T H E H E A T E F F I C I E N C Y O F S T E A M B O IL E R S
( LA N D , M A R I N E , AN D Lo c o mo n vs ) .
B R Y A N D O N KI N M I s t 0 E BY , . n . . .
A p r cti c l b k b y th r gh ly p racti c l m
a a oo —I d C l T da R i w o ou a an . ron an oa ra e s ev e .
F OURT H E I I N
D T O I ll tr t d w i th 1 8 P l t 59 F ld i g Di gr m
. us ae d 23 7 th r I ll tr t i a e s, o n a a s, an o e us a ons .
1 83 n e t
. .
S T E E L S H I PS
T H E I R C O N S T R UC T I O N A N D S T R E N G T H .
BY TH OS W A LT O N Na a l Arc h i t c t .
,
v e .
So th r gh d w l l writt i v ry ch p t r i t h b k th t i t i d i ffi l t t l ct y f
o ou an e en s e e a e n e oo a s cu o se e an o
th e m as b i g w rthy f xc p ti l p r i
e n o E xc ll
o t —E gi e e o na a se . e en . n n ee r .
A PO OKET-B O O K OF
M A RIN E E N G I N E E R I NG R UL E S A N D T A B LES .
an d Oth ers .
BY A . E . SE ATO N M I M ech E
, . . . AN D
H M ROUN TH WAI T E, M I M e c h E . . .
d i b ly f l fi l it
A m ra u s s p u p oser .
—M ari n e E ngin ee r .
LO N DON : C H A R L ES G R I FF I N CC .
, LTD .
, E XE I ' '
ER S TRE E T ,
ST R A N D .
THE THE OR Y OF
TH E S TE A M T UR BI N E
El t re at i s e 0 11
T HE P R I N C I PL E S OF CON ST R UCT I ON OF TH E
STE AM T UR B I N E , W I TH H I ST O R I C AL N OT E S
ON I TS D E V E LO P M E N T
AL E XAN DE R J UDE
S E CON D E DI TI ON .
Revised th ro
ughou t an d rewri tten .
L O N D O N
CH A R L E S G R I F FI N COM P A N Y ,
L I M I T E D,
E X E T E R S TR E E T, S T R A N D
. .
TH E general s cheme of the fi rst edition has been retain ed and although s ome
of the pr i nc i pal problem s have been e l aborated a li ttle more an endeavour ,
has been made to keep the general mathematical treatment within fairly
s imple lim i ts Some revi si on has been nece s sary i n place s owing to the rapid
.
are warranted M echani cal restr i ctions are u navoidable and formidable and
.
,
to ind i cate the nature of s ome of the re s trictions are given I t may further .
be note d that the fac t that two preci s ely s imilar s ection s of blading of
,
lead to the conclu s ion that extremely involved calculat i on s which end in an
,
.
,
The spe c ifi c heat of s uperheated s team having been sub j ected duri n g the
las t three or four yea rs to very elaborate investigat i on has it i s hoped nearly , , ,
res ults of the latest exper i men te rs I have not altered the value s of the ,
and curves The error i nvolved by the subst itution of current values of the
.
s e c ifi c heat is however not more than two or three per cent and in no way
p , ,
.
,
a ffects the general conclus i ons The temperature e n t rOpy diagram ( B) has
.
vii
E A E
PR F C .
are g i ven here not so much for any intr i ns i c value they may poss es s but in ,
the h0pe that others may be led to deve l op them and diverge a littl e from
,
attempt has been made to i llustrate the mechanica l deta il s o f the various
turb i nes of the day— o r rather of the mome n t—as cha n ge s take place so
,
rapid l y that I feel the proper s p heres for my readers to seek th is i n formation
is in the current press and in the s evera l ma n ual s devoted more particu l arl y
,
Ap ril 1 9 1 0
.
PREFACE TO THE FI RST E DI TI ON .
A LMOST every read er of the ne w s papers has heard of the S team Turbine and ,
is often led to talk glibly of the wonderful results achieved thereby in M arine
prop ulsion and E lectrical generation but it is doubtful whether many even
, ,
among engineers clearly gra s p the broad principle s underlying the desig n and
,
the factors which limit the possib l e performance of this type of prime mover .
the mass of research work on this s ubj ect has been performed in view of t he
ultimate applicat i on of the results to the reciprocating engine D uring the .
last few years however re s earch ha s been exte nd e d towards turbine phenomena
, , ,
va s tly from tho s e of the former c ase A nd although hydro dynamic theory
.
-
and practice have been careful l y worked out and app li ed to the water turbine ,
it cannot yet be s aid that a s imilar harmony exi s ts in the ca s e of the s team
turbine — indeed the mechanical ob s tacle s are extreme l y formidable
,
.
I n thi s volume an attempt i s made not on l y to pre s ent the well known -
numerous arithmetical example s are g i ven exhibiting the way in which the
,
The de s cri ptive mat ter which i s arranged as far as practicable as a com
,
mentary upon the theory has been curtailed to a mi nimum but it is given
, ,
s u fi c ie n t l
y fu l ly to a ff ord an idea of the present development and p robable
M ore or les s novel treatment of the s ubj ects of leakage governing etc are
, ,
.
presented and als o the results of some hitherto u npubl is hed re s earch e s o n the
,
ix
E A E
PR F C .
impact of an d flow of steam through buckets and the ero sion of me ta l lic ,
The b o ok w i ll at any rate serve a u s eful purpose if some who read it are
prevented from was t in g the i r time and ingenu i ty in devis i ng S team Turbine s
which are th eo ret i cally im p ossibl e or ( more probab l y ) mechan i cally imp rac
t icab le and if others are assisted to form a sound j udgment of the S team
,
ments are made in the text M y thank s are also due to my friend
.
pub lis hers for their he l p and for many s uggest i ons .
B I R M IN G H A M , J u ne 1 9 06 .
CON T E N T S .
CH A PT E R 1 .
FU N DA M E N T AL .
FAQ 8
I tr duc t ry D fi iti o f T urbi es T he rems Ber u illi s T h e rem ’
CH A P T E R II .
H l STOR l CA L N OT E S ON T UR B I N E S .
CH A PTE R III .
T u n V E L O CI T Y OF ST EAM .
n o n c o o n n
Impul se Turbi es n
CH A PT E R I V .
T YP E s OF S TEA M T URB I N E S .
G radua
G raduated Pr ssure a d V el oc i t Tu rbin es—C m p un d Reac ti Thi b in
e o n o n
on r es
xi
CON E T N TS .
CH A PT E R V .
PR A CT I CA L TU R B I N Es .
A
P G E
i
S mp le ul se T urbi nes —The De Laval Turbi ne —Th Pel t n W hee l Ra teau
I mp e o
S team Pel to W heel —R iedler St nm nf Turbi e—C mpou d Turbi es—T h
n -
n o n n e
R teau T urbi e —The Fullagar Tu b m e —T he Z oe lly a h i e—The S tu m p f
i n r n
T urbi ne —The Ham il t n H ol z w rth T urbin e—The Ke rr T urbi ne —The Terry
o o
u n e o
CHA PTE R V I .
V
T H E E FF I C I E N C Y
C O MP OUN D T U RB I N E S T YPE 1
or . .
o or o ec o
T h ickness f Va es— Pi tc h f Va es —M iscella us p i ts— Lead
o n o n neo o n
CHA PT E R VI I .
TH E T R AJ E CT OR Y OF THE S T E AM .
CH A PT E R V I II .
T U R B I N E S T YP E S 2 A N D 3
E FFI C I E N CY OF . .
E ffi c i
e nc
y f Tyope 2 —E xam p l es —R el a t i ve L e g th s f t h V a es — Arra g me t n o e n n e n
w i th C s ta t V a e Le gth — T h ick ess P tc h a d W id th f Va es —V a e
L sses —Err rs i tr duced —Lead —Ty p 3 —E fi t f L akage
on n n n n , i ,
n o n n
'
o o n o e ec o e
CH A P T E R 1 X .
E FFI CI E N CY OF T UR B I N E S . T YP E 4 .
n ,
n o n e e o ncs e
f L eakage
o
CH A PT E R x . l/
M I S C ELLA N E O US Po m rs f
.
Sel ec t i on o f a ti o
R —Sel ec ti o n of —Value of m—E x pansi o n L i ne
C O N T EN T S . xiii
CH A PT E R XI .
T U RB I N E VA N E S .
CH A PT E R X II .
D 1 so AN D VA N E F R I CT I ON I N T U R B I N ES .
CH A PT E R XI I I .
S P E CI F I C H E AT or S UP E R H EA I E D S T E AM
’ ‘
.
CH A PT E R XI V .
ST R E N G T H or RO T A T I N G D i s cs .
—
Preli mi nary Equati on s—T h i n Flat D isc s Gen eral Solu ti on o f Fc m o f Free
Surfac e —S tress w i th i E lli p s id s S l u ti assu mi g U i f rm St ress
T h i Flat Elli p s id —Perf rated D isc s —Stress
n o o on n n o
T h i Ri g P e rfo 1 at io n s
h roudings—Loca ti o n o f F rac ture
n o o i n 9. n n
in S
CH A PT E R XV .
G O VE R N I NG STEA M T URB I NE S .
G eneral C n sid erat i ons —Superh ea t b y T h rottli ng—Cnr e of T o tal Steam Con ~
o v
Variabl e Ad
m i ss i on to all S tages —G overn ing b y Peri o dic Ad m iss i o n —G overn ing Dev i ces
T h ro ttl i ng—Parso n s Peri odic Cut ff Gear—Govern ing M ix ed fi ow T urbines
o -
o o
CH A PT E R XVI .
STE AM CO N S UM P T I O N OF T UR B I N E S .
CH A PT E R X VI I .
E XH A U ST ST E A M TU R B I N ES x
AGE
.
a d T urbi e
n n
CH A P T E R XV I I I .
T he Wh i rli n g o f Ro tat i ng S h afti ng—Cri tical Vel oc i ty— M assl ess L oad ed S haft
O verhun g Shaft— S haft Suppo rted a t bo th E nd s Shafts F ix e d at bo th E nd s -
Bala ci n n
g
CH A PT E R XIX .
S PE E D T U RB I N ES
OF .
CH A PT E R XX .
L AB YR I N T H o n F R I CT I O N PA C K I N GS .
Co m pressor Ty pe f Packi ng o
CH A PT E R XX I .
DUMM Y AR RA N G E ME N TS .
CH A PT E R XXII .
Stan dard Apparatus f E filux— D i sc h arge thr ugh Rec tangular and Curved
or o
e ss n o
I N DE X
PRI NCI PAL SYMBOLS USED
e ffi c ie n cy ; a l so Po i sson s ratio
’
.
over vane t i ps .
absolute temperature .
angular velocity .
E, 3
4 energy u s ually ft lb s per lb of s team per s ec
, . . . .
J J oule s equivalent
’
.
Icc '
kl k = contr i butory coe ffi c ie n t s to K and m
. , .
L l atent h eat .
t temperature .
V, v = velocitie s on l y ;
” = nozz l e or absolu te inlet velocity in moving passage s
1
.
0
2
inlet re l at i ve veloc i ty in moving pass age s .
o
s
out l et
v
4
absol ute out l et veloc i ty from mov i ng passage s .
11 vane or
A few exception s will be found loca ll y but the immediate conte x t should ,
underlyi n g the theory of turb i nes ; but to beg in with it will be advisable to , ,
for ins tance — fl o w in g w i th a vel oc i ty s uch that its k i net i c energy i s o f app re c i
abl e magn i tude the p rob l em is to determ i ne ho w the change of momentum
,
1 72
given by the expres si o n 29 1 when M i s the ma ss pas s ing i n a unit of time
,
d
( the s econ d ) and v the ve l ocity per unit of t i me ( feet per s econd ) .
method su i tab l e in p ract i ce for commun i cat i ng the energy of the fl u id to the
rotor parts i s to occas i on a change i n the vel oc i ty of the fl uid I t i s to be .
p ressure i s a rotary eng i ne a mechan is m entirely dist i nct from the clas s n o w
,
to a minimum .
the mean s of s ugge s t i ng new i d eas and has in any cas e an important bearing , , ,
p lane m rf ace .
the j et in feet per s econd and v the vel oc i ty of the p l ane in feet per second
,
Then i f the p l ane be pract i call y s mooth so as not to cause spl ash i ng the
, ,
the p l ane move or be at rest I t is further necessary to sat i sfy the requ i re
.
,
W vl
time t is t and the i mpu l se given to the p l ane in the same t i me is Pi
, ,
9
where P i s the total norma l re s ultant pressure on the p l ane .
“P0 1
Therefore
9
F U NDAM E N T A L . 3
W
The work done per s econd i s —
29
0
2 2
7 ”
FI G . 1 .
in which cas e 1
,
Fo r a s t e am j e t t h e m ax im u m p rac t ic al o r p hys i c al e ffi c ie n c y
o f t he im p ac t c o rre s p o n d in g t o ( 1 ) ap p e ars t o b e ab o u t 82 p e r c e n t ,
4 T HE T H EO RY or T HE S E T AM T U RB I N E .
O
pp ortun i ty to emerge i n the same direction .
14
‘
Fm 2
3 g lam;
.
j et The c o e ffi c ie n t g i ve n above is an ap p rox i mate
.
g
max i mu m for thi s general case and occurs when the ,
e ffi c ie n cy .
9
T H E O RE M II —
J e t of fl u id
. i mp inging o bliq u ely on an i nfi ni te p lan e
( a) Plane at rest .
FIG . 3 .
momentum de s troyed by the plane i n the d i rection of the j et i s the same for
any inc li nation of the p l ane an d the pressure normal to the plane is therefore
,
sin 9
9
Let makes with the p l ane Then the pre ss ure normal
'
6 be the angle 12
2 .
“
Z
”
f mo tion i s s in s in <1:
'
o P ?
0
7
W1) 21)
The w o rk d one 18 s1 n
’
0 sm qt
9
i
V v
.
9
Se that wh en ( ti e . tangen t ial en try ) the w ork d one 0, as i s bvi us
o o .
FIG . 4 . F1 0 5 . .
A mach ine prope lled in the manner t yp ifi ed by the above two theorems
is n o t recogn i sed as a t u rb in e but is ca ll ed an impact mach i ne
. The , .
problem s .
is s
Th refer to any of the fi gu re s 4, 5 , 6 , 7 .
Then £2 1
( 1 0)
9
I n case s ( typ ifi e d by F igs
and 7 ) where the s urface is in the form of
. 6
a channel wide enough to receive the j et without s p ill in g or shock on the
s ide wal l s of the channel it i s necessary if the whol e of the s tream i s to be
, ,
6 T HE T H E O RY OF T H E S E T AM TU RB IN E .
Fo r sup pos e this i s not the case Then a ce rt al n port 1on of the Je t
0 0
. ,
,
L
5/
FIG . 6 . FIG . 7 .
Fo r a s t e am j e t t h e p rac t i c al e ffi c ie n cy
Em 8
o f t h e p ro c e s s re p re se n t ed b y F i g s 6 , 7 , .
an d b y ( I O) h as b e e n p ro v e d t o b e as h i g h
as 98 p e r c e nt , b u t b y Fig 5 o n l y ab o u t 88 p e r c e n t o n acc o u n t
. .
o f t h e g re at e r s u rfac e in v o l v e d .
( )
6 Let the s urface move wi t h a vel ocity 1) p arallel to the j et Th i s is .
The wo rk d on e is
M ”
M aximum e ffi c ie n c
y occurs when 0= 0 ( i . e . complete re fl e c t io n
) and when
,
$ in which ca s e
0 ,
1
1 .
a turbine combined .
W
() v
1
v .
()
c The reactive impul s e derived from the re fl e c t io n . Thi s i s
W
( 11 1 )
v co s 0 for all four fi gure s .
(7
The distinction drawn between the s e three operation s is merely a matter of
con ven i en c e
. The radical process i s pre
c ise ly the same and all three may have
,
( orig i nally app l ied to hydraulics ) i s si m ply an expre ss ion of the principle of
the conservat i on of energy .
‘
eas y lines s o that the fl u id has ample opportunity to completely fi ll the
’
,
The total energy of the fl u id plu s any external work that may be done 1 8
0
veloc i ty of the fl u id be 0 1 v2 ,
s e c ifi c vo l ume v v
p 1 2 ,
internal energy I 12 ,
Then hl
el
f II h2 + p 2v2
i
ia + I2
29 2g
F or wate r ,
I1 an d I2 are neg l igi ble .
8 TH E T H EO RY OF T HE S E T AM T U RB I N E .
F or steam ,
hl and h are negli gi bl e but ,
I1 an d [2 vary with the pressure ,
dryne ss etc, .
kinetic internal and pressure energi es — is constant whatever val ues and
, ,
‘ ’
.
expla i n ed that i n any Op e n bucket or channel where the whole mot i on of the
fl u id i s required to be parall el to one p l ane tangential entry is necessary if ,
sp i ll i ng i s to be avoide d .
stream to rise up the s i de wall s as i t app roaches the out l et end of the bucket ,
with the cons equent tendency for the s tream to become d i s i n tegrated or d i s
t u rb e d from a cond i tion of un i fo rm fl o w towards the latter end of it s progres s .
and 1 0A the above obj ect i on st ill ho l ds but i n a s omewhat d i sguised manner ,
.
Em 1 0 . . FIG . 1 0A .
e f at r i ght a n gles to the resp ective p a s sages Then it i s obvious that there .
change of area not being strictl y sp eak i n g sudden there is l i ttl e or no loss of
, , ,
energy ( total head) from this cause and B ernoui l li s theorem for s teady fl o w
,
’
wou ld apply .
On the other hand the oblique i mpact causes a tendency for the stream
,
stream at entry .
there w il l therefore be a ten d ency for the pres s ure head w i th i n the passage b -
of a pressure head h i gher than that of the atmosphere i n the l atter port i on of
-
particu l ar l y when it i s the on l y mean s of propu l sion and the head of pressure
is great I n this ca s e the mach i ne a s made i s call ed a re ac t io n W h e e l
.
, ,
.
’
We l
The expre ss ion P 1 8 true for a s tationary chamber but when the
g ,
chamber move s the s imilar relation s do not hold unle ss the velocity of
,
2 2)
and the e ffi c ie n c
y
e + d gH
I n the cas e where an e l as t i c fl u id i s used the centrifugal p ressure varies ,
2
accord i n g to a d ifi e re n t law and is not equal to K ( see Chapter III p
'
, .
,
.
2£
7
Let H be the original head corresponding to the i nitial pressure v the
veloc i ty of the nozz l e and H1 the hea d correspon di n g to the total p ressure at
the peri p hery .
'
( )
2
v v
The w o rk d one is 257
where H=
g9 thu s correspond i ng to of the prev i ous theorem s
l
1) 0
1 .
The e ffi c ie n c y
F U NDA M E N T AL . 11
ex p re ss ing the particular method s by which propul s ion 1 8 effected There are .
will here be convenient to s tate the s en s e in wh i ch these term s and expre s sion s
are u s ed i n the fol l owing page s .
‘
action will not be u s ed but the te rm re fl e ct io n wi l l be adop ted as
’
,
’
,
Thi s impulse has s omet i me s been cal l ed reaction but the use of the word ,
’
re fl e ct ion
‘
will prevent confu s ion with the reaction of V F or
’
.
al though these operations may rad i cally amount to the same thing
there i s an important characteri s tic d i fference between the reaction of
III ( c) and the reaction of V I n the latter the velocity i s created
. .
pre ss ure between one end of the o rifi c e or pas s age ( which may be
moving ) and the other B ut in the former III there i s no .
, .
reader after the general case which fol low s has been described .
each .
Let 0 be the outlet ends of the fi x e d pas sage s ( o r guide pas sages or ‘ ’
‘
nozz l e s as the cas e may be the s election of the proper term depends on
,
’
travers i ng the pas sage between the vanes rel ative to the mot i on of the vanes ,
.
en ter the mov i n g passages without res i stance it i s n e c essary that the entry
,
Then AF re prese n ts the vel ocity of the fl u id parall el to the vane motion ,
FIG . 14
.
Procee d
in a s i m il ar manner for the ve l o
cities at outl et from t he mov i n g p assages .
wh i rl at out l et .
as sumed to ap pl y to the mean relative p ath for the whole stream i n the
pas s age i n wh i ch case B C re p resent s the mean shape of the vanes BC may
,
.
,
curvatures de p ending on the general magni tude of the veloc i t i e s and the
roughne ss of the vane s u rface s .
The assum p tion a s to the mean path is le gi timate pro v idi ng that the
vane s are small compared w i th t he s i ze of the whee l a l so that the re l at i ve ,
ve l oc i t i e s of the fl u id are not too h i gh and the curvature of the absolu te path
of the fl u id not too s mall Al though the relative ve l oc i ty and the mov i n g
.
F U NDAM E N T A L . 13
vane shape are directly compa rable it i s ofte n be s t to view the whole con ,
s tru ct i on in terms of the ab s o l ute velocity s ince neither the gu i des nor vane ,
0
The kinetic energy of the fl u id per 1h at entry i s —1 and this correspond s .
,
9
to a certain head (i e . .
v
_ fi = h) The analogou s
hydraul ic head e quivalen t
.
‘
,
’
29
to a given drop of steam pressure and the resu l tant k inetic energy are , ,
inve s tigated in Chapter III F or the presen t head is a conven i ent and
.
,
‘ ’
s imple term to u se .
;
point it follow s that the energy A is greater than the energy 2
,
25 This i s
an impossi ble occurrence un e s s there i s s ome s ource of ener y to draw upon
l
2
g
.
The only po ss ible s ource is a us efu l pressure or head in the passage higher ,
at B than at C The only us eful way this exce ss pre ss ure can be obta i ned is
.
How much less i s quite arb i trary but it i s u s ual in practice and where H is , ,
—
to be di s po sed of in one s et of vanes to make v, about one half V a s this
2 2
, ,
The proportion of energy remaining in the s team afte r i s s uing from the
guide passage s i s call e d by Profe s sor Rateau the D egree of R eact i on and i s
’
,
v2 ”1 2
d eno te d b y e usua ll y about 5 and th i s represen ts the proportion '
,
2
V
of the total energy that i s ava il able for u s e in the reactionary manner con
sid e re d in theorem V .
The D egree of Re action as above does not posse ss the importance for
‘ ’
the react i on s team t u rbine which i s invariably com pounded a s it does for the
, ,
The reader will now s ee that the se — ca ll ed reac tion turbine s tarting with ,
and partly a react i on turb ine S i nce the days of the Barker m i ll the term
.
second -
a
2
where “
1,
a
2
AF, AG respect i vel y mea s ured
,
9
al gebrai call y .
Therefore
“
g
The space moved in a time i s t
( a1 , a
S,
2 )t Ft
and i s equal to
.
g a
2v ( a
W
a a
The d i ag ram e ffi c 1 e n c y i s
r be the mean radiu s of act i on in inches N the re volution s per m i nute and , ,
6 302 4 H P
Then the tw i sti n g moment m Pr inch l b s .
and P
N o w this is on l y true for the imp u l se turb i ne when the losses with i n the
vane passage s are zero i t i s not true for the reaction turbine in any case
, .
2
7,
I n the l atter case — the whol e of the energy thrown away as may
,
4 i
s n ot ,
29
appear at fi rst g l ance .
V1 ?
l st step At entrance the kinet i c energy put m i s
. I f the vanes cons i ste d 0
29
sim ply of fl at str i ps set at t h e inc li nat i on BE ( Fi g . and
rece i ved the s tream tangent i a ll y then ,
29
2n d step . S inceit doe s not matter in the lea s t except s o far a s in fl u e n c e d ,
2 ?
V v
The re s idual pre ss ure energy 1 may or may not be a l l
29
converted into kinetic energy within the pa s sage .
2
So t hat at thi s second s tep the energy availab l e is s impl y + the art ifi c ial
29
2g 29
2 a )
( )
?
1 8
The energy thrown away or avai l able for the next s tage in a compound
,
turbine i s ( V v1
,
2 2
although s o far a s the d i agram ,
, ,
29
re j ected energy being in the pres s ure form .
29 2g
N o w i t may be sup p osed that an ab s olute maximum diagram e ffi c ie n cy is
alway s to be a i med at in practice W ith the compound steam turbine i n .
that we have what for conven i ence in re ference in the p re l iminary stage s of
,
M O D I F I E D P R I N C I P L E O F W O R K I N G — This pr i nciple .
I f now 1) the vane velocity be kep t constant while and 11 3 be varied and if V
be large ,
11
2
2
0
3
2 v
4
?
may be increased to the l i mit when V ( impu l se
turb i ne ) or to the l im i t when 11 1 2 ( 11 3 2 21 22) V 2 ( react i on turbine type 4 seq )
,
‘ ’
, .
or when + 213
2
v
2
2=
V no matter how s mall 1) i s com p ared w i th V
2
,
.
v
contrary the s mal l er the rat i o
,
the sma l ler i s the maximum value the
V
val ue in fact var i es from zero to zero passing through unity , .
effects the same result but in general a h i gher absol ute e ffi c ie n cy may be
,
demanded the greater the amount of com p ounding for the greater that
amount the more nearl y may ap p roach 1) an d the greater are the ind i vidual
,
d i agram e ffi c ie n c ie s .
”
1
turbine de s ign and i ts pre per selection for var i ous type s and construct i ons
,
The ratios from exam p l es in actua l serv i ce vary very cons i derabl y ( from
about as l ow as 1 to and hard l y appear to have sett l e d as cons tants even
i n the s ame type of turb i ne The reason is that the ratio is often s e l ected
.
p atterns — and to s ome extent the best rat i o depends on the size of the
turb i ne I t may in fact be lower the larger the un i t
. .
The se l ect i on or d ev i ation of the ratio depends on the nett economy aimed
at ( not necessar il y a l ways a max i mum ) an d the p robab l e rat i o of the various
losses of energy ( l eakage etc etc ) to the avai l ab l e energy in fact on a
, .
, .
,
E xamp l es ill ustrat i ng the var i ous p o i nt s are g i ven in the ensu i ng chapters .
imping i ng on the dead stea m of the same density with i n the vane s partial ,
adm i ssion is ofte n forced o n the d es i gner by prac t i cal cons i derations .
or ai r.
types are about equal in present con s tructions but there s eem s to be an ,
turb i ne w ill neces sar il y be the v i ctor The steam turb i ne i s young yet and .
,
the reaction turbine p os ses s es sub s tant i al advantage s that can not be ga i nsa i d .
FI G . 15 .
—Reac ti T rbi e
on u n . FIG . 16 .
-
I m pul se T urbi en .
ooida l ) variety
’
I nward and outward radial fl o w s team turb i n e s have
.
the earli er per i ods of the h i story of the turbine but w i th the except i on of , ,
, ,
.
m e rc ial succes s ; and even the Parson s var i ety has been abandoned ow i ng to
the mechanical s uper i or i ty of the p ara ll el fl o w ty p e .
shortness of the turb i ne being the tempt i ng e l ement but it i s earl y yet to ,
easy at fi rst gl ance but wh i ch become s more d iffi c ul t in prop ort i on to the
,
H I ST O R I CA L N OT E S ON T U R BI N E S .
I M P U LS E T U R B I N E S —As s tated in
onn ection wi th theorem s
. c
I and II in the preced i ng chapte r the plain impact wheel is not a true
,
turbine al though i t often happen s that turbine s work partl y under impact
,
condit i on s a s when throttled or when the vane s are inaccurately incl i ned
, , .
history but the impact s te 1 m wheel of B ranca (c 1 630) i s freque n tly stated
,
. .
to be the progenitor of the modern impulse s team turbine The B ranca wheel .
FIG . 17 .
—I mpac t Wa te rw h eel . FI G . 18 .
—l ilb w C m p u d
’
ro
'
s o o n
Impul se T urbi e n .
pres ence of the high gearing i nd i cates that the great veloc i ty of steam as
compared with that of water was a p preciated by the inventor the retent i on ,
usual s ubsequently t e—
,
inven t ed but the fi rs t i nte ll i gibl e impul s e steam
,
to have taken the trouble to learn s ometh i ng about the beha v iour of k i neti c
19
20 TH E T H E O RY T A M T U RB I N E
OF T H E S E .
H I S T OR I CA L N O T E S on T U RB I N E S . 21
s team and he deter m ined that to obtain the greates t e ffi c ie n cy hi s vanes would
,
have to move with a ve l ocity of about 1 2 50 fee t per s econd with s team of ,
o ur pre s ent light s not only introduced a revers ible motion but an intel l igible
, ,
Thi s sy s tem of compounding i s as will be s een radically diff erent from that , ,
adopted in the Par s on s turbine but it i s the same as embodied in the Cu rtis ,
-
rotatin g 111 the direction of the arrow Thi s wheel move s c omparatively .
s lowly s o that the s team is sue s from its van e passage s with it s kinetic energy
,
only partly absorb e d The steam i s then pass ed through the wheel B having
.
,
The next impulse turb i ne of note of which mention i s made in the patent
i s s hown in F ig 1 9 . .
prov is ion of proper increas e of area for the stream of steam as it dimi nis hes
its velocity I n Pilb ro w s t u rbine although the s tea m i s s upplied through a
.
’
,
n arrow nozzle and although there i s the whole circumferen c e of the w heel at
,
di s posal it i s ob viou s on ins pection that the s tream can only extend itself
, , ,
will be s een that the pr i nciple i s the same a s in those described above .
The de s ign however i s bad compared with W ils on s and quite apa rt from
, ,
’
,
the practica l impos sib il ity of deriv ing any fu rther us eful effect by the adoption
of more than half a dozen s tage s the inventors evi dently did not reali s e the ,
fact that kinet i c energy i s much more eas il y lo s t by friction conden sation , ,
involved .
I n 1 8 95 ( Pat N o 25 6 5) M r S Z ( 10
. . . .
e
’
p p 3
ha s al so been suggested for returning
. . .
urbi ne
T . T urbi ne .
Yo rk patented ( Pat N o 1 9 2 4 6 of 1 8 9 6 ) a . .
a s mere l y diagrammatic .
F I G 2 4 —T urnaire s Turbi ne
. . o relat i ng to the type ha s been d i rected more
’
.
had h itherto appeared to have been regarded as quite a s ub s idiary mat ter ,
or ignored altogether .
pas s age s A are in e ff ect nozzles that generate a velocity in the s team corre
, ,
—
s pe nd i ng to a certain drop of pressure l oss than the range ava il able jne t the
same in fact as the drop from h i gh pre ss ure to fi rst receiver pre s sure in the
, ,
F IG . 26
pair and s o on I n modern app l icat i ons of thi s princ i ple such as the Rateau
,
.
,
and Z o elly turbines for in s tance the number of s tages i s much greater than
,
To u rn aire propose d .
T urbi e n
has recent l yon
given the matter very
c l o s e attent i on with very promi si n g
.
result s F rom a theoretica l p oint of view the system i s bad but it may
.
,
expans i on g i ven by the cones there i l l ustrated is out of all proport i on to that
actua ll y requi red there i s neverthe l es s the germ of the idea subsequently
, ,
, Reac t i o T urbi e n n
de s igns that are practicall y on
.
, . . .
I t i s stated that the alternate rows of vanes may e i ther be fi x e d or o p pos itely
rotating Thi s i s also the e s sent i al feature of many subsequent i nvent i on s
. .
requ i rement of a fast run n i ng mot o r for drivin g the cream s eparator with
which the name of D e Laval is indel i b l y a ss oc i ated .
H I S T O R I CA L N O T E S ON TU BIN
R ES .
27
F ig 32
.
i ll ustrates the general arrangeme n t of this t urbine which employ s ,
friction gearin g for obtain i ng a lower s peed of rotation for purposes of more
FI G . 31 .
— W il son s ’
adial
R Flow Com p oun d eac ti o T urbi ne
R n .
general application The unba l anced axial pressure provides the nece ss ary
.
FI G 3 2 . .
—De L aval s Si mpl e Reac ti o n Tu rbi ne
’
.
T H E VE L O C IT Y O F S T E AM .
S —
CON T E NT : Th V el ci ty f S team —U resi s ted Fl w f Gases—T tal H ea t f S team
e o o n o o o o
x l es—Resisted Fl w E xam ples —S traight C verge t R u ded I let N zzle
E am p o
D i verge t N zzle—E xam ples —Ce tri fugal E ffec t f S team m i g i a Curved Path
-
, on n ,
or o n n o
—
-
n o n o ov n n
E xam pl es f ge eral T h e re m—Fu dame tal T h e ry f I m pul se T urbi es
o n o n n o o n .
T H E V E L O C I T Y O F S T E AM .
—The s ubj ect of thi s chapter i s the
con version of the potential energy of steam into k i netic energy or as i t , ,
may sometime s be conven i ent l y expre ss ed the transfer of pre ss ure into ,
‘ ’
‘
veloc i ty .
’
in former years The late R obert N ap i er was probab l y the one who contr i
.
buted most in demonstrat i ng the general harmony between exper i ment and
theory Latterly Profe ss or B ateau s experiments have e s tab li shed a perfect
.
,
’
W ith i n the las t few years the ex p eriment s of M r R ose nha i n Professor s ‘
Rateau D elap orte Stodo l a and others have contr i buted to a c l earer under
, , , ,
s tanding than was commonly avai l ab l e before and some of their re sul ts w il l ,
deter u s from using theor i es which from a general point of view have received , ,
shaped as nearly theoreticall y correct as po ssi b l e for g i ven cond i tions (an d
there i s reall y on l y one s et of cond i t i ons per nozzle not a num ber ) is st ill ,
U N R E S I S T E D F L O W O F GA S E S — When an expans i on or .
compre ss ion of a gas take s place in a very s hort interval of time or suddenly ,
the proce ss cannot very well be other than adiabatic or analogou s to it because , ,
28
T HE V ELO CI T Y os S E T AM . 29
the wall s of the contain ing vess el have no time to tran s m i t h eat either one
way or the other B ut s udden as the proce ss may b e there i s always a certain
.
, ,
fi rs t dealt with .
A gain if a gas expanding adiabatical ly doe s work upon its elf without
,
formation s of the energy of the s team take place This apparatus may be .
5
1
11
2
velocitie s ( feet per
, second
, )
I I 1 2 internal energie s ( foot lbs )
, ,
.
2 2
” ”
I —1
+ P 1 V1 = E I 2
é
2
whence (II +P1 1) V
( 2 2 2)
I + P V E 2
Th i s formula must be sim plifi e d and s uitable expre ss ion s s ub s tituted for ,
The expre s sion negl ects the sp e c ifi c volume of the water from wh i ch the
s team is generated but this is a legitim ate omis si on s ince thi s quantity is
, , ,
, ,
respectively
Let Cp be the mean sp e c ifi c heat of superheated s team between s atura
t i on and s uperheat tem p erature s ( see Chapter X I I I ) .
H h L
e t steam
( )
b Fo r w
H h xL
H = h + L + Cp ( —77
) 8
J ( H1 H 2) = E + ( 5)
I f the formu l a b e ap p li ed to a nozzl e or eq u i val ent pas sage where the
ge n erat i on of k i net i c energy i s i ts o n l y fu n ct i on E i s n il ,
.
2 2
2
0
—J H H 2)
29 ( 1
I n any cas e i t i s s een that the ve l oc i ty produced is d i rec t l y dep en d ent on
,
cal c ul ated by an app li cation of the ad i abat i c law which has not h i therto ,
for we t ste am
2
i vest igati
T he n f t h adiabatic e x pressi s i s
on o t gi ve here a d th read r i s
e on no n ,
n e e
ref rred t b k s
e o h at a d steam f th em Th ex pressi s required a th ref r
oo on
‘
e
’
n
‘ ’
or . e on re e o e
only st t d h re a e e .
.
THE VE LO CI TY OF S E T AM . 31
and if H1 H W
The velocity alon e may be obtained in a more direct manner by u s ing the
expression s for the work done during an adiabatic expan s ion instead of ,
W ork J ( H, H 2) ft . lb s .
7
J ( 7
1
7
2)
l 7
2
log 1 for initially d ry steam
or J ( “
r
1 7
)
2
1 —1—1 — 2 log 1 1
7 for we t steam
or J log 11 l og
-
i c, ( r, 7
1 ) 0, ( lo g 7 ,
7
1 ) 7
, ( 1 31
1
l
for ini tially sup erheated ste am expanding to fi n ally j u s t dry or wet s te am .
cas e when the temperature is high enough and the drop of press ure s mall ,
J { rl ‘
LI 7
1) 2 7 L2 Cm(r,2 '
and v = 2 23 8
\/
W as before .
If is constant Cp l
Op the value for which it has been cu s tomary to
,
:
i s then calculable from the foll owing re l ation that exi s ts between the
var i ou s quantitie s
L
log 7 1 Cp ( log log 7 1 )
1
log 7
2
C, (log log 7
2 )
Since 1
1,,
-
L I,
and 01
are either g iven
7 or fouL2n d from the steam ,
tables ,
is read il y
obta i ned .
can be ca l culated the expre ss ion of the law (ii it be si mple enough ) formi n g
,
‘
E xpe riments made up to the present date have not reveal e d any s imp l e
law that hol d s for both vari ation of pre ssure and of temperature Recours e .
E G in D Then D i s at .
re specti ve ranges 1 to an d
2
to 7 7
Let P1 1 8 0 l bs ab s olute .
°
7 81
5 00 F .
absolute 1 72 1 2 0 l bs .
The other quant i ties are obtai n ed from the s team tab l es .
heat li ne E G at 4 2 0 F that i s
°
.
, ,
By F ig 2 3 1 Cp = 5 6 9 and C 2 = 5 5 6
.
, 1
°
p
.
Then
W { 7 1 L 1 Cp ( 1 ) T
2
L 1 " sl 7
{ 83 4 8 5 1 8 02
1 7 2 0}
3 7 2 BT U .
foot lb s .
o 2 23 8 J 37 2
'
:
1 36 4 feet p e r s ec o n d .
25 800 foot l bs .
1 2 9 0 ft per s ec . . respective l y .
P2
-
5 and L 2 = 901 6
4 9 2
{
86 1 6 819 5 -
'
x
‘
9 01 6 -
81 9 5
-
7 64
071 3} 87 ( bare )
-
34 T HE T H EO RY O F T HE S E T AM T U RB I N E .
The total loss of energy duri n g the tran s format i on i s the area aa h l of ,
which the area b a h is present in the form of heat and the actual ,
, ,
. .
f ghab 0k
'
9 f ghab
that i s
H1 H2
where H 2 i s the actual fi n al tota l heat
'
.
FI G . 36 .
of exper i ment— but knowi n g how much the loss is to determine what is the
, ,
to know what x 2 i s instea d of $ 2 for the unre si sted fl o w and when the fi n al
’
the steam and the other quan t i t i es dep endent on that temperature
, .
F or the four particu l ar cas e s these determ i nat i ons may be generali sed
,
as foll ows :
Let m be the e x p e i im e n t ally d e t e 1 m in e d e n ergy e ffi c ie n cy of the nozz l e ,
(
2
that i s
'
L ) =
1 m 7
l —l + log
L2
( TI l l
7
2 ) m 2 1
L2
F or i n iti ally d ry ste am
put
THE V E LO CI T Y OF S E T AM . 35
7
7
1
LI r
, 7
1 ) log -
1
C, I log 3 ( 7)
1
7
2 ) ( 1 m){ 1 '
1
LI cp l ( 7 s
'
7
)
2
log 7
1
I
CD1 log log 7 2 £ 2
Op 2 log
TI 7
2
FIG . 37 . FIG . 38 .
diagram B .
heat that i s the total heat of the s team at any temperature condit i on a l ong
,
Therefore if we know the easily calcu lated value H2 and the nozzle
e ffi c ie n cy m w e can fi n d the line H
'
, Q
.
is known ,
.
,
36 T HE T H E O RY OF T H E S E T A M TU RBI N E .
The velocity and drop of energy may also be found ve ry approximate l y for
s uperh eated conditions by di agram A the proce ss for wh i ch i s de s cribed ,
ther e on .
I n practice with nozzle s or o rifi c es properly des i gned and well made a
, ,
velocity e ffi c ie n cy per cen t may be obta i ned with fair rel iability
. .
E xamp le f
o re sisted flow wi th sup e rheated steam
Let p, 1 80 l bs ab s olute .
°
7 31 5 00 F .
1 22 1 2 0 l bsab s o lute .
( ) — 8 8 b ex e rim e n t
!
2
v
m 7 y p o
2
0
9 40
F rom exampl e on page ,
3 2, v = 1 36 4
T herefore f
i 1 28 1
H H
'
2 23 8 J , 2
diagram B
By H1
Therefore E 2 1 234 8
The superheat li ne for a pressure 1 20 lbs inters ect s . H
'
2
= 1 234 8 '
at a
temperature of 43 0 or °
diagram A w i ll soon reveal the fact that the steam fl o wing through an
o rifi ce pre s ent s some pecu li arities wh i ch are almo s t a s confu s ing at fi rst
final pres s ure be l owered below th is critical pre ss ure the q u antity ,
.
,
I t is a l so dependent on
( a) the fall from the i nitial pressure to the l ower critica l pre ss ure
( about 5 8101 ) when the fi n al p re ss ure i s less than be i ng
therefore i n d ep en d ent of the lo we r p res u re and s
( b) the fall from the initial pressure P 1 to the lower pre ss ure p 2
when 192 is greater than 581 91 be i ng therefore d ep en d en t on “
3 .The pre ss ure in the throat or most contracted area of a s team j et for a
total dro p o f pres s ure to below 5 8 p 1 cannot be less than about 5 8 1 7 1
' ‘
The earli er exp erimenters ob s erved precise l y the same facts when the
conc l usions of a vast amount of experimental work were com p ared a great ,
deal of thi s work being devoted to con fi rm in g the apparent l y cur i ou s resu l ts
Observe that the l in e BC is a tangen t to the x Q ( quan t i ty ) curve at the cri ti cal pressure
( D iagram A) .
THE V E LO CI TY OF S E M T A . 37
of predece ssors and endeavou ring to s ee if there were not somethin g w rong
,
with them There is th u s ample experimen tal con fi rmat ion of the gene ral
.
Observan ce s .
have been derived from s omewhat abs trus e formul ae and the general explana ,
proportional to v av being con s tant s o that for an increas ing velocity the
, , ,
B ut for a gas p varie s with the pressure and it will be found that p x 1)
, ,
steam tables and arithmetic) ; s o that the pass age will at fi rst be convergent
and then divergent .
The s ection at the mo s t contracted part of the pa ssage i s called the neck
or throat
‘
.
’
as well as Q mus t always be the same at the neck for any given in i tial pres
s ure provided of co urs e that the drop equals or exceed s P 1 to 5 8191
, , , .
value of p , and for steam the value i s 011 an average about 5 813 1
,
.
ma x imum d is c harge .
The values given above for s team are approxi mate They al s o vary a .
little wi th the pres sure 5 8 may however be safe l y used for ordi n ary
.
, ,
The equation for the ve l ocity at maximum discharge with the c ritical fall
of pressure is gi ven by
S i nce 217
72 21 i s constant , 11 i s proportional to /
p 1 1 1 wh i ch is very nearl y
s x
,
a constant
S e that it fol lows that whatever be the initial pre ss ure — 5 lbs 5 0 lb s or
.
,
.
,
.
,
pressure to 5 819 1 is a l ways about the s ame Thi s can be read il y checked from .
d i agram A and 1) will be found to on l y vary from about 1 2 5 0 feet per s econd
,
4 00 1bs p ressure
. I t w il l be observed that a condition of s teady fl o w has
.
‘ ’
there are v i olent osc ill ation s of p ressure within the nozz l e s uch as are noted ,
on page 40 the quantity discharged i s not great l y differe n t from that for
,
s teady fl o w .
The reader mu s t not confuse the forego i n g phenomenon with those that
take p l ace when there i s a g iv e n l o w e r p re ss u re and a varying upper
pressure I n these cases there is no l i mit to the discharge per un i t area
. .
I ndeed this i s obviou s without further argument than point i ng out that the
,
density of the steam at the throat i ncrease s w i th the pres s ure F rom .
veloc ity probab l y vary i ng i nver s e l y as the l ower pres s ure and which when
, , ,
s ec i s p ract i cal l y the s ame as that observed by Profe ss or B oys for the velocity
.
,
of a rifl e bu ll et .
mental evidence on this p oint but i t does not seem unreas onab l e to suppose ,
nozzles properly shaped and di s charg i ng into lower (or higher) pre s sure s than
atmospher i c .
This i s further con fi rme d by the good effi c i ency that is given by l ow ,
I t has been stated that with a nozzle of the form best suited to the ,
s o n d in g to a 1 0
p % loss of energy .
they do not ind i cate tangible arithmetical val ues for such losse s Profes s or .
s o that the b aclg press ure could be varied at wi ll Through the centre of .
perforation s so that by moving the tube a l on g the nozzle the pre ss ure co u ld
be gauged at var i ous p o i n t s .
I n s ome cases pressure gauge s ounding pipe s were als o let in at various
place s on the nozzle walls so t hat the pre ss ure could be meas ured both on the
,
R eadi n gs were taken both with the holes in the manometer tube s quare
to the axis and inclined either w ay as s hown in F ig 40 a b and c
, , .
, ,
.
doubtful under the circum s tance s of the very high velocitie s present E x
, .
FIO . 39 .
—Apparatus f or measur ng i Variati son of Pressure i N zzl es
n o .
reads high about 5 inch of mercury for pres s ures i n the v i c i nity of an ord inary
vacuum ; t he error rise s to 4} inches for pre ss ure s of 2 or 3 atmo s phere s and ,
then decreas e s The perpendicular hole s 0 appear to give readings not very
.
F u rt her the d i fference s of pre s sure between the outer and the inner
,
portion s of the s tream are practical ly nil with any nozzle of approximately
correct progres s ion of area s This latter ob s ervation i s very important as it
.
,
FI G . 40
.
any rate ) and that there is littl e or no zonal format i on that i s an outer
, ,
zone moving at a d i fferent ve l ocity to the inner zone if the nozzle doe s not ,
happen to be quite the right s hape for the given expansion or drop of pressure ,
such as F ig 2 9 for in s tance I n s uch cases the s tream doe s detach its elf from
. .
nozzle the pre ss ure fall s — with a fe w exceptions — in the vic i n i ty of the throat
, ,
or it s equivalent to a pressure con s iderab l y below the outlet pre ss ure there
, ,
of nozzl es .
a e r t t h e sam e
no r t f t i g that ccurs w he a s t am e gi e indica to r fl tuat by
so o n o n e -
n n uc es
w rki g a t a h igh s peed W i th th i dicat r they a m s tly i f t e tirely s pri g
o n . e n o re o ,
no n ,
n
oscil lati s b t wi th t h
on ,
u zzles th ey a true variati s f pressure as measur d by t h
e no re on o ,
e e
c o nv e rg e nt or a s t rai g ht ro u n d e d in l e t
,
2
in as .
FIG . 41 . FI G . 42 .
pre ss ures when the l ower pressure approache s a perfect vacuum but the
depression and osc i llat i on s are at a max i mum in the m i dd l e ranges .
after those created at the neck have d i ed ou t I f the lower pre ss ure i s be l ow .
that for p rop er expansion within the nozz l e osci ll at i ons are s et up in the ,
exhau s t space .
42 T HE T H E O RY O F T HE S E T AM T U RB I N E .
react i on F or meas uring the di s charge a co l lecting ves sel was p l aced around
.
the nozzle ( Fi g and the wate r meas ured after conden sation in a s urface
.
con denser .
The s e method s involved s ep arate experimen t s for each set of meas urements ,
but great care being taken i n each case by tak i ng the reaction re adings ,
with a graduall y risin g boiler pres s ure over a p er i od of many hou rs for each
test the s our ce of error and d is crep ancy must have been extreme l y smal l
,
.
T A B LE I .
Die . O ut l e t
M ark . Desc ri pti on . Sec t i on . N eck . Orifi c e . Ta per .
Ins . I ns .
I H ol e i n th i n plate
11 Con vergen t —diverge n t no zzl e 2 87 1 in 2 0
HA Th e c verge t part A B
on n 1 86 6
1 82 2 3 68 1 in 1 2
i le t a d large taper
n n
D sh r t e d
o. o en
D o . d sh rte ed
o. o n
D sh r t ed
o. o en
Do d
. sh r t e e d
o . o n
I VC D o. d d sh rte ed
o. o. o n
I VD D o. d d o d . sh rte ed
o. o. o n
A s appl i ed to the turbine the ve l ocity results are of the greatest interest
, ,
for the velocity repre s ents the kinet i c energy p ossessed by the j et and it is ,
a matter of secon d ary cons i derat i on how large the nozz l e shal l be ( with i n
l imits ) to pass a g i ven quan t i ty of steam as the variat i on in si ze requ i re d i s ,
F ig 47 shows
. the velocitie s obtained with the various nozzles working
under progre ss ive head s of pre ss ure the s team e s caping in each eas e into the ,
atmo sp here .
T HE V E LO CI T Y 0 11 S E T AM . 43
a a give s t he the o ret i cal ve l ocity ob tainable with a perfect nozzle a s given by ,
diagram A or by ca l culation .
cd
_
9 2 9 and the energy e ffi c ie n c y is 8 6 2 1 3 8 per cent being there , .
cd
fore lo s t .
Considering the great variation in the form of the nozzle s and the great
variati o n of stea m pressure ( o r in other words the great range of de parture of , ,
the pressure s from the proper pres s ure of the nozz l e whatever it happe n s to ,
be in each part icular case ) the s mal l variation existing between s ome of the
,
F1 G . 4 5 —R 0
.
sc n hai n
’
s eac t i on
R FIG . 46 .
—Rose n hain s D i sc h arge
’
design B ut even this app l ie s only within reasonable limit s for none of M r
.
,
p l ate.
’
Th i s does not however imply that it is the be s t nozz l e for a turb i ne
, ,
under s im i lar condit i on s of pre s sure W ith this kind of o rifi c e the spreadin g .
i s too great and the internal eddies and whirls too violent for u s e fu l
,
vanes the j et is by no mean s in its best form for do i ng u seful work The
,
.
‘
o rifi c e in a thin plate would therefore appear to be more app l icable to
’
A large roun ded inlet ( 1 1 ) ap p ears to choke up the nozzle a li ttle it give s
maximum di s charge but at the expen s e of kinetic energy that i s of the kin etic
, , ,
44 T HE T H EO RY OF T HE S E T AM U BINE
T R .
3 2 00
8 000
2 8 00
2 6 00
2 0 00
16 00
[4 0 0
I2 00
10 0 0
60 80 1 00 12 0 [4 0 16 0 [8 0 200
L b s p er sq
. . i c h b il r pressure
n o e .
FIG . 47 .
-
R ose n h ain s N zzl e E x peri me ts
’
o n .
THE VE LO CI T Y OF S E T AM . 45
energy effective in an axia l direction This result i s intere s ting when compared .
according to Rateau .
e x p an s1 on .
Too long a taper for the higher pre ss ure nozzle s i s detr i mental as i s also ,
The D e Laval nozz l e s however have a s omewhat le ss taper than thi s — about
, ,
1 in 20 .
The inlet end of the nozzle s hould not have a large rad i u s of curvature
(as in II ) but reviewing the condition s in the l ight of Profe ss or S tod o la s
’
,
cent fl o w .
e ffi c ie n c
y ( velocity ) of 9 5 % may be relied o n Thi s applie s .
the way it is made its continu i ty and the condition of the F Ra teau 8
'
I G 4 8 .
s u rface s .
,
N zz l e Apparatus
,
o .
I n one s erie s in s tead of mea s ur i ng the reaction of the nozzle the energy
, ,
of the j et after emergence was mea s ured by mean s of a double U vane mounted -
on a balance F ig 48 , . .
2
.
Rateau ass u mes the loss in the vane s to be very s m all and he gets a ,
before mentioned .
that Rateau used an e j ector condenser and mea s ured the rate etc of the , , .
discharge of the total water and the temperature s of the i nlet and outlet ,
steam and water H e was thu s enab l ed to take a large number of readings
.
very rap i d l y and he co n s i ders that th i s feature pre s ents an advantage over
,
e li mi n ated .
bet ween the actua l an d theoret i cal d i scharge ( for steady unre si sted fl o w ) d oes
n o t amount to more than about 2 per cen t a s a max i mum The mean . .
con nect i on with Ros e n hain s exp er i me n ts the shape of the c o n vergent p art
’
,
does not matter very much except that a l arge roun d ed in l e t a s 1 1 tends
, , ,
a pp e ndage or not the area of the throat being the princ i pa l d eterm i n i ng
,
factor.
27 1 l bs per sq inch . . .
Then I = P1 9 6 l og P1 ) units ) ( )
2 1
or D =
p1
'
the lower pressure w hich does not appear in the formul ae is e i ther equa l to
or below the crit i cal pressure
E x amp le Let P 1 1 65 lb s per. sq . inch ab s olute .
T hen D = 1 65 ‘
001 3 6 x
1 65 x ‘
01 4 03
lbs per s econd per . sq . i nch of thre at
or 8 3 3 0 lb s per hour .
I = 1 5 2 6 P1 9 696 '
or D 0 1 6 5 419 1 9 69 6 ( E ngli sh )
THE V ELO CI TY OF S E T AM . 47
96 9 6 ‘
log 1 65
22 1 8 5 3 6 969 6 x 2 2 1 7 4 8 4
'
3 6 8 6 08
‘
, y accurate
su ffi c ie n t l
many purpo s e s i s ,
D
70
E x amp le Let p , 1 65 lb s per sq inch absolute
. . .
the area fg ab for unres i sted expan s ion or by m (fgab) for re s isted ex ,
where L and ,
7m are the mean l atent heat and ab s ol ute temperature
re s pective l y .
Therefore ( 1 72
2
2n r
( )
26
5
2
2gm ( t 1 —t2)L 2 ( 7)
2
L , being t aken in s tead of L I or L partly to compen s ate for the p robab l e ",
exceeding the critical s ince the l i ne gf i s on l y sl ight l y curved but for large ,
pz 1 45
Then by ( 2 3 ) and with
, m= 1
2
11 : 6 44 x 7 7 8 x ( 3 6 6 3 5 6 ) x
hence v :
7 2 3 feet per s econd
Q = a 1)
p2 3 1 x 723
23 20 lb s per sq feet per s econd
. .
The velocity generated from s uperheated s team with a given pres s ure
head i s greater than that generated from dry s aturated s team the fi nal con
48 T HE T H E O RY OF T HE S E T AM T U RB I N E .
°
7 8
1
5 00 F .
p, 1 2 0 l bs . absolute .
Therefore Q 1 36 4 (p .
41 1 5
D ry S atu ra ted S team .
—
pl = 1 80 lb s absol ute .
x v
2 2
°
974 X
1 290
358 l b s per . sq . fe e t per second .
3 6
.
E n g li sh un i ts respect i ve l y .
l o g PI l og P2
l og p l log 19 2
(ord i nary l ogar i thms ) .
E x amp le Let P 1 1 6 5 lb s ab s o l ut e .
l og 1 6 5
Then C = 1 85 +
l og 1 6 5 —l og 3
1 7 4 03
-
1 85-
75 6
lbs per H P per hou r. . . .
The formu l a for obtaining the vel ocity of s team for a g i ven d rop is as
fo ll ows 1
Let V be the velocity in metre s per second
’
Then V
’
1 00
or V 3 28
Then V 32
36 7 0 feet p er s econd .
50 T HE T H EO R Y O F T HE S E T A M T U RB I N E .
Parenty deduce s that the curve should be part of an el l ipse with the focus ,
in the thre at .
W hich wou l d s erve l i ttl e useful pur p os e e sp ecially a s it i s not by any m eans ,
The d iffi cu lty is not les s ened if a s qu are or rectangular cro ss s ect i on i s -
adopted N e i ther i s it an easy matter to make the throat area outlet area
.
, ,
and proper concavity perfect l y rel ated and with cont i nuous and equal l ongi ,
important .
exp re ss ion for many purpose s I n the case of water the head in feet that
.
,
obviou sl y not so .
2
I n the equation
64
C E N T R I F U G A L E F F E C T O F S T E AM M O V I N G I N A
C U R V E D P AT H — I i the s team is perfect l y dry when travers i ng a curved
.
i f any water i s pre s ent it is pract i call y i mpossi bl e to obtain data for making
,
a cal c ul ation of any value or that w ill give re sul t s in accordance with
,
observat i on
The water has a habit— ii we may u se the term — o i collecting in s trings
.
and may or m ay not s pread over the who l e w i dth of the curved s urface of the
vane or bucket .
steady pre ss ure they take up fi rst one position and then another
,
.
The greate s t tendency i s neverthe l ess to s pread out over the whol e of the
, ,
s hown in F ig 8 . .
When water i s p re s ent the pres s ure on the concave or dr i ving s urface
of the vane i s invar i ably greater than when there i s no wa t er— as may be
expected .
F
( sig . 41 , 4 2 , These waves are s ometimes damped a littl e by the s tream
being forced into a ne w path but they neverthe l es s rema i n of a p preciab l e
,
k = p
p
Then at any point A mea s uring from the pl ane XY
dp = p x d
and by integration
p Cc
where C i s a constant .
F urther ,
whence by integration
52 T HE T H E O RY OF T HE S E T A M T U RB I N E .
E x amp le Let r
,
inch 0 27 7 feet
r2 1 i nch = 0208 3 feet °
k _
_
p
_
1 00 x l 4 4
x 1 0,
W 7r 7
(
'
1
2 x hp
x °
0003335 x 0 833 x 2 2 77
1 9 85 x
find 0 from ( 2)
W x 32 2 x 6 3 26 x 1
10 4
x x 33 335 x 10 "
0 17
e 644 x 6 326 x-
1 04
°
0833
8
6 3 2 6 x 1 04
1 39
°
x 10
1 0 ( 1 1 49x
‘
3 °
x
1 4 78 x 1 0 9 “
—5
1 9 85 X 1 °
Then 0 1 3 4 30 -
1 4 78 x
find p at any desired zone from
29 71:
= 1 3430
p
x 1 1 49 -
1 5 43 0 lb s p e r sq ft . . .
2
7 Therefore
.
= C = 1 3 4 3 0 lbs per s
p q ft . . .
or 93 4 l bs per sq i nch . . .
Thu s the rotary motion cau s e s the pre ss ure to ri s e lbs at the oute
.
driving force .
The state ment that pressure action play s no part in the Operation
‘ ’
g e n t iall
y) The
. tota l e fi e c t ive p res s ure
'
in the
direction of motion i s then equal to the e fi e e t ive centrifugal pre ss ure x mean
'
width of bucket A B F ig 5 0 , .
,
or F = ( Pr, Pr2)AB x h
where h = length of bucket or vane .
by ( 2 )
i ce th e relati ve vel ci ty
S n o : 1 000, 011 az z 2 000
x °
x
08 3 3 4 00
3 23 2 ft lbs pe r see
. . . 3 2 3 2 ft l b s p e r sec
. . .
tr i a n gle s of veloc i ty and i n vie w of the vari ous phe n omena to which
,
, ,
T YP E S O F S T E A M T U R BI N E S .
preparation for detailed desc ri ption and more particul ar inve s tigation s .
The d i agram s which follow will largely be s elf explanatory s o that de scrip -
S I M P LE T U R B I N E S — I M P U L S E T YP E The velocity of .
cas e ) and give up the who l e or as much as po ssi ble of their energy to the one
,
wheel .
W wheel vane s .
F ig 5 1 A i s a space — p re s s u re d i agram
F ig 5 1 13 i s a space —ab s olute veloc i ty diagram
. .
. .
F ig 5 1 0 is a diagram of velocit i e s
. .
As the pressure fal ls the velocity rise s and as the s team pass e s through ,
the wheel vane pa ss ages the veloc i ty fal l s to the ab s olute veloc ity at ex it
( A D) the mean pre ss ure remai ning practicall y con s tant therein
, .
about 3 6 60 feet per s econd and by the diagram of veloc i tie s— taking no
,
accoun t of los s e s — the exit or waste velocity is 1 080 feet per second
P U R E R E A C T I O N T Y P E —As previou sl y described the velocity
.
. ,
rotor and the rotation i s e ffected by a reaction proces s in the man ner of
,
theorem V .
approx i mate numerical example suppose the i nitia l and fi n al pre ss ure s to b e
,
be abo ut one hal f the head velocity that is 1 830 feet per s econd This s peed
-
, ,
.
55
TH E T H E O RY T AM T U RB I N E
OF T HE S E .
FI G 5 2A
FIG . 51A .
’ ‘
FI G . 5 2 13 .
FIG . 51 0
.
FI G . 5 413 .
F IG . 5 40
Em 5 413
. .
appreciation of the various limitations aris ing from simple and apparently
convenient mechanical assumpt i ons Thu s with fairly great ranges of .
,
The approximate general arrangement of thi s and of the other type s will
be better unders tood by numerical examples R ound fi gu re s will s u ffi ce for .
suitable for purpo s e s for which the s imple turbine without gearing i s
uns uitable .
S uppo s e in all cas e s the initial pre ss ure i s 1 6 0 lb s ab s olute and the .
exhau s t pre s sure 3 1b s absolute Theorem III s how s that with the perfect
. . .
impul se vane arrangement the veloc i ty of the vane s ho u ld be one half the -
one half the velocity of impingement s hould give be s t effect I n the pre s ent
-
ca s e suppo s e if 401
,
.
obta i n a velocity of 2 x 5 00 = 1 000 ft per sec the drop of pre s sur e requ ires . .
,
I f not re dried between the s tage s the line s drawn from each con s ecutive
-
wetne ss i s cumulative .
Thi s las t proce ss may be s hortened s ince the s cale of energy is of even ,
pitch To find therefore the terminal pre ss ure at each s tage it is only
.
, , ,
neces sary to intercept the di s tance representing 1 000 feet per s econd once , ,
scale the energy for each s tage being the same Thus the pressure s at the
,
.
I f at the end of e ach s tage the s team has a con s iderable residual velocity ,
expan s ion .
F orm the broad outline of the method for as certai ning the cons titution
TH E T H E O RY OF TH E S E T AM T UR B I N E .
of the turb i ne ind i cated above the reader shou l d have l i ttle d iffi c u lty
,
T YP E 2 G RA D U AT E D .
V E L O C I T Y T U R B I N E — I n this .
s i m p l e impu l se turbine .
previou s case .
very low .
.
,
.
w s of mov i ng vane s .
T Y P E 3 COM BI NE D .
G RA D U A T E D P RE S S U RE
F I G 550 A N D VE L O C I T Y T U R B I N E .
. .
p .
T Y PE S T A M TU RB I N ES
OF S E . 61
F1 0 5 6 A
. .
Em 5 6 3 . .
10 .
FI G . 56 0 .
F1 1 1
. 5 6 11
-
.
Figs .
to 5 611: are a diagram mati c represe n tation of this type of turbine
56
in the three cy li nder or tr i p l e ex p an si on form
- -
.
developed in each cyl i n der is the same the fi rst s tep i s to fi n d the receiver ,
pre ssures .
that it corresponds to
the 5 2 1h pressure line .
( g
fi .
I n a s imilar manner
the corre s pondence of
the length ft .
l bs wil l be found to .
occur at the 1 4} lb .
M M “
t iv e ly without takin g ,
Fb /b p I b t am s ar s
mto account var i ou s
e
. . . .
FI G 5 7 losse s or re d ry i ng ap
paratu s I n any cas e .
therefore si x *
.
any practical importance The number of s tages for the same pres s ure con
.
T Y P E 4 M I X E D I M P U L S E A N D R E AC T I O N T U R B I N E
—Th is i s the now well kno wn Parsons typ e of turb i ne and is common l y call ed
. .
a reaction turb i ne
‘
I n a turb i ne of thi s type the expan s ion should take
.
’
place from end to end of the turbine in a regu lar and cont i nuou s manner .
may be s uppo s ed to be the s ame and the vane s may be s uppo s ed to have a
,
FI G . 58 .
FIG . 5 80 .
5 00 r!p e r se e .
FIG . 58 13
.
Le ngt hs
in t h e fi x e d pa ss age s wi ll be 5 00 ft
per s ec each and the velocity generated
. .
,
rotating members the total number of pair s of stage s — a s compared with the
,
number s which are number s of pairs found for the other types — i s therefore
, ,
than twice s i nce the d i ameter of the drum s at the h i gh p ressure end i s as a
,
-
rule much l ess than the diameter of the high pressure whee l s of type 1 and -
not comp ulsory with e i ther of the other type s a l though i t i s somet i me s con ,
turb i nes hav i ng such a h i gh rat i o that max i mum s tage e fii c ie n cy is obtained -
.
The general p rincip l e underl y i ng the adoption of a low ratio was given on
page 1 6 As shown th e re the nett energy extracted from the steam for a
.
,
g i ven vane vel oc i ty increases with the ve l ocity of the steam be i ng rough l y ,
and keep i ng v the same the work done i n any one stage i s greater than ,
1 0002
rej ected = 1 5 52 0 wh i ch by suppos i ti on
29 ,
2 0002 1 0002
I f tran s mitte d then , 6
2
4 6 590
S im il ar l y, 6
3
and (3
4
46 5 9 0
an d 4 6 5 90
to a 5 t h stage w i thout any further drop of pres s ure and thus becomes ,
ent i re l y usefu l 1 5 5 20
( Stage s 4 and 5 form a pa i r of type 2 stage s ) .
2 1 7 4 00
Al ternat i vel y the re j ected energy 1 88 90 may be app rox i mate l y used up by
,
on the ma gn i tu d e of that e n ergy as compared with the poss i ble vane ve l ocity .
Thu s for a fu rt he 1 fi x e d s ta ge ( N o 1 7 ) .
put 0
1
:
J 1 8 8 9 0 x 29 :
1 1 02,
1 02 2
The rej ected energy T or 0 7 per cent of the energy suppli ed which .
,
9
i s qu i te negli gib l e .
The total number of movi n g rows is now 9 as again s t the original 28 and ,
the above examp l es as prev i ous l y p o i nted out are of gros s form and are
, , ,
li ke l y to have becau s e the probl em of intr oduc i ng s team into the rota t ing
,
member is a very d iffi cu lt one although j udging from t he Patent Offi c e record s
, , ,
in p ractice the p er i pheral vel oc i ty wou l d be about the s ame as the emergent
steam ve l o c i ty the advantage i s certa i n l y on the s i de of the i m p u l se turb i ne
, .
val ues in the ve l oc i ty d i agrams and there are in general a few more stage s , , ,
required i n each case The prev i ou s examp l e s are however a l l on the same
.
, ,
Si nce in the fi rst set of examp l es type 2 has on l y 4 s tages whereas the
, , ,
how is it that very low ratio s should not p revai l ? The reason s are s i m i lar ,
The com p ound turbine of typ e 2 suffers far more from ero s ion than the
s imp l e impu l se turb i ne work i ng with the s ame head I n the fi rst vane .
p assa ges the re l at i ve ve l ocity or the ve l oc i ty of the s team over the vane ,
many to s up po s e that erosion did n o t occur in other turb i ne s and convers ely , ,
.
p hoto graph s of a fe w example s of the erosion of
meta ls by wet s team ( abo u t 9 dryne ss fraction when i n contact ) moving at
'
about 26 00 feet per second over the s urface They are ty p ical exam p l es of .
an exten s ive serie s of te s t s made by the author The resu l t s obtained from .
certain amount of moi s ture act i ng a s a lubr i cant rather than as an ero s ive
agent The gene ra l condition for this occurrence is st i ll doubtfu l b u t probably
.
,
I n ord i nary cas es a rough notion of the re l ative ero s ive effect of s team
w i th different degrees of wetne ss can be conveyed a s follow s — G i ven the same
velocity of s te am —from 2 000 to 25 00 feet per s econd s ay — with in one cas e , , ,
e ffect i s abo ut a s 4 to 1 .
I t i s po ssi ble that the apparently arb i trary s egregation of water referred
to on page 5 0 considerably ati e c t s the re s u l t i ng action but to what extent ,
i s at pre s ent undete rm ined F igs 6 4 6 5 and 6 6 are three example s of the
. .
, ,
Fig 6 4
. . Fig 65 . . Fig 6 6 . .
Co pp er Va e M ild S t el e
(abou t
n
25
. “
T h ick ess f ed ge
n o
Weight b f re tes t e o
n 1 :
Lo ss o f me tal pe r h our
Ra ti o o f
68 T HE T H E O RY o r THE S E T AM T U RBIN E .
appear to have a l onger life than about three years i n the Parsons type
of turbine A fter working for s ome t i me the edge s of the vane s begin to
.
crumble away .
N ick e l s teel was cons i dered to give some p romise of a lasting character ,
vanes of a ll oys that are normall y s u pposed to have pract i ca lly non rusting -
prop erties have been found corro d ed al most out of reco gn i t i on i n a short time .
F or very high steam ve l ocities steel vanes of s ome k i nd are de s irable but
, ,
a vase lubr i cator s hou l d be fi t t e d to the turb i ne so that the vanes may be
o il ed before shutti n g down for l ong per i o d s p art i cu l arl y i f vapour i s li ke l y ,
sary ( 800 to 1 000 F accor d ing to circumstances) for the steam to be dry at
° 0
the end of its com p l ete expans i on it foll ows that i n any ty p e of turbine ,
w i th o ut spec i a l reheaters and i nevi tab l y so i n typ e 2 wet steam is pre s ent
, ,
I n ty p es 1 and 4 the wetness is the m i ni mum pos s ibl e at any p oint since ,
at the outset and therefore the steam at i ts fu ll wetness has to be dra gged
,
I n type 3 neverthe l ess co n s i derabl e d iffi c u lty has been ex p erienced owing
, ,
to the erosion of the fi rst series of vanes and it appears that it can on l y be ,
sta ge s the e ffi c ie n cy is much l ower than that of the other types as w ill be ,
I t ap pears that i f the passages are open so that spur i ous ex p ans i ons an d ,
’
contract i ons other than tho s e d ue to centr i fugal action and to the waves create d
,
by the nozzl es do n o t occur con s id erab l e l oss is occasioned toward s the end of
, ,
espec i all y if the vanes are too short as ap p ears to be the case in many des i gn s
,
.
I f there be an y chok i ng the full head is not avail ab l e at the nozz l es an d the
, ,
Under these circumstances the act i on i s far too com p li cated to adm i t of
,
P RACT I CA L T U R B I N E S .
Stea Pel t
m on —R
W heel iedler tu f Turbi e
S mp n — Com p o n
u d T urbi es Th Ratea
-
n -
e u
Turbi en —T he Fulla ar T urbi e
g n —Th e Turbi e
Z oe l ly ntum p f T urbi e —Th
— The S n e
a il t
H m o n H olywo rth Turbi e
-
n — Th err T urbi e
Ke n —T he
Terry Turbi e—Stumpf n
Tu n —
rbi e Oth r T urbi es D uble t i T urbi es ybrid Turbi es
e n o m o on n -
H -
n .
energy corresp ond i ng to the comp l ete d rop of pressure As the D e Laval is .
o f the same diameter would be neces sary for the sma ll est as for the l arge s t
units the cost of p l ain wheel turb i nes for sma l l units would be proh i b i t i ve
, .
W ith small wheels an d gear i ng however the contrary is the case w i th the , ,
D e Lava l turbine I t is for th is reason t hat great attention has been given
.
to t he gear i ng with the resu l t that the latter is the prom i nent feature of thi s
,
turbine As a s mall unit i t has earned a wel l mer i ted s uccess ow i ng to careful
.
-
design and workmansh i p but it ha s yet to be proved that this s ucce ss can be
,
The fol l ow i ng tab l e gives the approx i mate s peed s of turbine shaft and main
driving shaft for variou s sizes .
TAB L E 1 1 .
M ea D ia meter
R evolut i ns o
Turb e f Drivi g
n
S1 Z 6 of Pe n p heral
f W h eel
in . o n
o .
Sp eed ee
,
f t S haft .
p e se c on d
r .
PRA C T I CA L T U RB I N ES .
FIG . 67 .
—2 0 H P . . De Laval Turbine .
A S team to p valv
s e N E xh a t utl t us o e
S te am c h t c r r f xha t c hamb r
. . . .
B es o ve 0 C o ve or e us e
S team i v P B all b ari g
. . .
.
C s e e e
G r r al
n
thr ttl l R E xh a t c h amb r
. . . .
D o ve n o v ve o r o e va ve us e
S t am ch t S Ti gh t i g b ari g
. . . .
E e es en n e n
Turb i wh l T G ar c a
.
. . .
F ne ee e se
S haft f b l t p ul l y U Si gh t f d l bri c at r
. . . .
G or e e ee u o s
Pi i
-
V D ai c c k f t am ch t
. . . .
H n on o
G ari g wh l
r n or s e es
X C t i f gal g
. .
r r
. .
J e n ee en r u o ve n o
Fl xi b l haft Y Z S f ty b ari g
. . .
L e e s
'
a e e n s
B l t p ll y l ati g p l at
. . .
A I
.
,
ll . e u e . . so n e .
72 TH E T HEO RY OF T HE STEA M TURB nna
.
F1 G . 68 .
— 300 H . P De
. Laval Turbi ne .
( Re fer li s t o n Fig .
the p eriphery of t he wheel and usuall y con trolled by se p arate s hut o ff valve s
, ,
FIG . 69 .
—Arran gemen t of N o zz l e an d Shu t o fi Valve -
'
I t wi ll be observed that a l though the w hee l vane pa s sage s are app rox i
mately rectan gu l ar the end s of the no z z l es reta i n their c i rcu l ar form an d are
, ,
converting the round in to a square or rectan gular sect i on s i nce with the ,
fashion .
F1 0 8 7 0A
. and —De Laval
7 08 .
Turbi ne W h eels .
FI G 7 1. .
with the circu l ar is olate d nozzles which in the D e Laval t u rbine embrace a
, , ,
comparatively large port i on of the per i p hery are not great and an y lack of , ,
little moment s ince there i s not r e quired to be any accu rate co ll ect i on of the
,
ve l ocitie s in a somewhat d i fferent manner than is the cus tom with ordinary
s l ow—movi n g wheels I t is pract i call y im p o ssi bl e to make a turb i ne whee l
.
centrifugal forces wil l be set u p at the enormous speeds these whee ls have
to attain T wo remedie s are fortunate l y open : e i ther to make the shaft
.
, ,
I t has been discovered that u p to a certa i n cr i t i cal speed the v i brat i ons
, ,
of a fl e x ibl e sys tem i n crease beyond which s p eed they practically cease
, .
and emerges at the other in the usual way thu s F ig 7 2 I n the double ,
. .
The l atter arrangement ha s the great advan tage that sid e sp illi n g ow i ng ,
and i s one of the most e ffi cie n t form s of i mpulse turbine The steam .
e ffi c ie n c y the res p ect i ve maximu m va l ues being about 6 5 and 80 per cent
,
.
T H E R AT E A U S T E AM P E LT O N WH E E L which is to be ,
dist ingu i shed from the moder n Rateau turbine wa s i nvented by Professor ,
Rateau who was one of the fi rst to des i gn a steam Pe l ton wheel that went
,
turbine wheel con s iste d of a s teel di s c having vane s cut from the s olid rim
.
amount of spread natural l y depends on the velocity of the steam and the
rad i u s of curvature of it s path The above fi gu re s are ba s ed on the usual .
prop o rtions .
ap proximately the same width as the e n ter i n g j et— as i n the Rateau wheel
the immed i ate was te of energy is re p rese n ted by A B C and D E F .
R IEDL ER ST U M PF T UR
B I N 13 — An op en bucket turbin e that i s
.
doub l e thro w .
the bucket .
The maker s of thi s turbine have not followed D e Lava l in adop ting a
speed reducing gear
-
speed being the same a s in the D e Lava l a lower and more manageable ,
The d i scs requ i re mo s t careful workmansh i p from the stee l maker onwards ,
-
.
ce n t of the u l timate ten s i l e stre n gth Th i s fac t somewhat sim plifi e s the
. .
prob l em .
one of the mo s t d iffi c u l t of metall urg i c a l p rob l ems whether the work be done
,
by hand or press Large forgi ngs are in th i s res p ect often li ttl e better than
.
S i m p le one —
di sc S tumpf turb i nes have been ma d e as l arge a s a 2 000
I 5 OB UC k CI S
Em 7 8 . .
s teel .The speed of revo l ution is 3 800 per m i nute an d the periphera l ,
FI G . 79 .
there are thus only two bearings for the turb i ne and generator— a much
,
better arrangeme n t .
The n o zzles are of n i ckel steel in order the better to w i thstan d rust i ng
, .
The nozzles prop er are of c i rcular s ection being bored out but have the i r , ,
end s drawn out square so that the s team i ssues i n more or l ess re ctangular
,
P RA CT I CA L TU RBIN ES .
79
j ets . I nserted in the nozz l e ring they form a continuou s nozzle o rifi c e around
,
the whee l .
The radial c l earance between the wheel and nozzle o rifi ce s i s 1 2 inch or ‘
tangenti ally t h e brid ging space for the s team j et s is 3 9 inch I t i s s tated ‘
.
that thi s c l earance may b e nearly doubled without affecting the economy .
M vi g va es a d di sc s
o n n n . Fric t i n gear w h eel
o .
H i gh an d l w pressure en d s
o . I n le t c av i t i es to fi xe d van e passages .
Oil p i pes .
units They therefore begin at the point at which the D e Laval may be
.
said to leave o ff
C O M PO U N D T U R B I N E S T Y P E I — O ne o f the es s ential
.
. .
features that must be embod i ed in any de s ign of thi s type i s that the chances
of l eakage between each ce l l or it s equ i val ent s ha l l be reduced to a
minimum and that the form of the pas sages between the vanes shall be
,
80 THE T H EO R Y T AM TU RBIN E
o r T HE S E .
drop of pre s sure between the one end and the other of the moving
passage s i n any o n e ce ll the c l earance between the mov i ng vane s and the
,
reduc e d to a min i mum to prevent l eakage aris i ng from the di fference of pres
,
T H E R AT E A U T U R
B I N E Professor Rateau has
.
-
. .
arrangeme n t of parts is a l so i n di
cat e d in Fi g 8 2 wh i ch i ll ustrates a 3 7 5 k il o watt turb i n e (o n e of three )
.
,
bu s hed with ant i fr i ct i on metal but have an easy c l eara n ce aroun d the ,
troub l e w i th the s ide c l earances and secur i ty of the vanes — the result be i ng
that s tr i pping or s hedd i ng of the vane s is unfortunate l y no t a l together
unknown .
FI G 83 Rat au Tu b m e e
A sma ll enr
d thrust must in any case occur i f there i s
( Frazer Chal m rs )
much l oss
e
of re
.
l at i ve ve l oc i ty through the vane pa ss age s ,
The bear i ngs do not great l y differ from the ordinary con s truction of high
speed bear i ngs I n the earl y turb i nes both hearings were embod i ed in the
.
into the vacuum Sp ace and condenser became a s er i ous matter The bearings .
are now made ex t erna l to the cas i ng and the wel l known method of r i ng ,
-
being man uf actured but it i s c hie fl y intere s ting on account of its rad i ca l
,
page 207 s how s detai l s of the vanes E ach rotating and each fi x e d e l ement con
, .
s i s t s of a fl at p l ate l i ghtened out yet thick a s compared with the R ateau disc s
,
.
PR A CT I CA L TU RBIN ES . 83
The clearance between the fi x ed and moving plate s i s lar ge but at a con ,
.
d
A u
o e
c w
fl9 a?
n 5
d
s vE
d
m 5m d m8 s
a u a fi
t 8 w
a a o
n 2 fi
P a c
x 8 a o 8 o
m> m m0
o
E d o
P
i m a
2 .
5 x
.
. a
4
8
a
n
o
n
6
E S
m m 3
a $
w3
o
z d 2 5 e o
a u 2 m
fi
m 2 m
a
m m; 5 a m
v
y
m a o
a
fl 1 c
E
o 2 6
fi a
p
2
u
3 5 o
S
0 r 0 .
5 z m 5
é é é
m i n i mum clearance between their t i ps and the cont i guou s plate wh i ch move s
84 T HE T H E O RY o r T HE S E T AM T U RBIN E .
the pas sage of steam and fur t her i t is c l a i med that in the event of any , ,
E xper i ence shows ho w ever that at h i gh speed s such str i p b atfl e rs are
, ,
—
,
ten d ed to differ from those j ust o utli ned The essent i al feature of the turb i ne .
to the proper vane shape at the p er i phery where the steam i mpinges By ,
.
S e c t io ns
FIG . 65 . FIG . 86 .
the speed of rotat i on may safe l y be greater than for a turb i ne constructed for ,
examp l e on the R ateau p lan and the nu mber of stages may i n consequence
, ,
be l ess .
true theory of rotati n g d i scs the stresses set u p in these d i scs are meces
,
rig i dly in it s prope r p l ace by the distance p iece s 1s which at the high pre ss ure -
,
-
end of the turbine extend over a considerable arc and gradual l y decrease to a ,
turbines The d i aphragm s are in ha l ves the j oints being fl ush w ith the
.
,
cas ing j oin ts The top halve s are bolted to the ca si ng t0 p half and are
.
,
removable therewith .
All j oints are s craped t r ue s o that thick j ointing material i s unnece ssary
,
.
bearings are external to the ca si ng and are ela s tic or r i g i d according as the
,
F1 0 8 9
. . Fl o 9 0 . .
val ve
l e gulati n g . Re ta i i g fl an g
n n n van es es o .
rings 6 are of special alloy and are a fl o at in g fi t in the carr i er r ings c The .
, ,
The divi s ion of a turbine of this typ e into two portion s a s s hown in F igs ,
.
bu ilt turb ine it depend s largely upon the number of s tages s pe ed and , ,
diamete rs and in general the length of the turb ine or an inte gral port i on of
, ,
it is determined by the que s tion s of fi abb in e ss and cri tical spe ed ( see
,
88 THE T H E O RY OF T H E S E T AM T U RBI NE .
s p e ed .
mechanical conditions of the mu l ti—s tage turb i ne are obv i ous l y qu i te di fferent
from those obta i ning in the
D e Laval turbine .
THE ST U MPF
T U R B I N E — ( Typ e
The S tumpf turbine p revi ,
o u sly referred to as a si mp l e
h e ral ve l oc i t i e s s t ill be i ng
p
reta i ned .
Fi g 9 2 i ll ustrates an ar
.
Leakage of steam b e
tween the s tage s wh i ch
have a much greater di ffer
ence of pressure than in t he
R ateau and other mu l t i
staged var i eties of ty p e 1
— i s re d uced to a min i mum
by fl oat in g s l eeves wh i ch fi t ,
stage s ( not a l way s easy in the d i sc bui l t ty p e part i cu l arly in s mall s izes ) and
-
, ,
T he l atter two factors to gether with the e lim 1 n at 1 o n of the greater part of
0
Up to the present a com p l ete drum built turbine of type 1 doe s not -
ap p ear to have been made but the feature ha s been embodied in some
,
which the h i gh —pressure stages are of the d rum bui l t im p ulse type and -
S angu i ne inventor s s ti ll ,
degree of co mm e rc 1 al u t1 l1 ty ,
Oi the s e s mal l turbine s that of the T e rry Co Hart ford U S may be noted .
, ,
. .
, .
one wheel the ste am being returned as many time s a s it can to the same row
,
of buckets The latter are of the 0pen type and the novelty main l y l i e s
.
‘ ’
,
The buckets b are made of s teel stampings packed together to the proper ,
angle and he l d in p l ace by the si de p l ate s The s ides of the buckets are .
G A Orrok , 1 9 09
. . .
PRA CT I CA L TU RBIN ES . 91
s l i ghtl y curved s o t hat the p a ss age for the steam is of con s tant width in
,
7 0 bucket s 2 4 inche s wide 1 inch pitch 3 0 hors e power with 1 45 lbs s team
, ,
-
.
,
non conden s ing 2 600 revo l ution s periphera l speed 2 6 0 feet per s econd con
-
, , ,
peripheral s peed 3 3 0 feet per second steam consump t i on not publ is hed , .
F or in s tance ( see
F ig. for an in i tia l
s team velocity of 3000
and a bucket of peri
p he ral veloc i ty of 3 00
( giving theoretically fi ve
tance equal to 1 7 4 of
its diameter during the
progres s of the steam
through the fi rst stage .
be avoided N either for the s ame reason s hou l d the nozzle width be greater
.
, ,
I t may be u rged that it doe s not matter much if the two s tream s do mix .
I nform ation is certa i nly wanting on this point but it doe s not appear con ,
velocity three time s in eac h s tage ( inc l uding the nozzle s tream ) Single s tage .
-
1 000 and the ex i t stream ha s prec i se l y the same direction in either case
,
.
u = 3 000
l ( s ay ) 3000 f
inlet
s peed to 0 .
F ix ed
whee l 0 and guide B may be a d ded thus we
may have 5 00 and 3 00 0 v to b 2 000
V a es n
11
1
01
.
; ,
Bucke ts 11 1 to c 1 000 and ex i t ve l oc i ty 0
. .
is n otoriously bad .
The idea is ingeniou s and forms the basi s of several pat e nts by Stumpf
, ,
but unfortunate l y the practica l reali sation of the idea is h i ndered by s everal
, ,
d iffi c u l t ie s .
I n the place open buckets of the Stumpf form are even more d isap
fi rs t ,
po i nting for compound i ng for veloc i ty tha n c l osed vane passages on account of ,
the breaking up of th e s tream so that s p illi ng becomes exce s s i ve after the fi rst
,
S econd l y entry and exit are not tan gential a s i n the idea l case and there
, , ,
fore nozz l es and gu i de buckets set t o de li ver and rece i ve the stream for one
s et of conditions are not s u i tab l e for another .
detail on page 1 33 .
s team j et s on the s ame wheel Fi g s 9 8 and 9SA ill us trate the arrange . .
buckets .
94 T HE T H E O RY T AM T U R B I N E
OF T HE S E .
CB that of the wheel buckets and D A that of the exi t stream from t h e wheel
,
bucket and the inc li nat i on of the gu id e p assage entrance N e gl ect i ng l osses
set—
.
,
'
The resu l t therefore is that a rather awk ward twist is required in the
,
guide p assage s o that its incl i nat i on D A at one end may be changed to an
,
i nc l inat i on a B at the other The necessary twist become s s till more awkward
. .
for a s econd re fl e c t io n .
been drawn on page 9 1 for the ca s e of non twis ted buckets and guides
,
-
.
given from i solated nozz l e s of a very smal l per i phera l range ( a s compared
with the D e Lava l even ) in s tead of from a ser i es of nozzle s that a s it
, , ,
P
TY E 3 —. T H E C U RT I S T U R B I N E i s at present the chief
representat i ve of th i s type the bas i s p ate nt being N o 1 9 2 4 7 of 1 8 9 6 The
, . .
have been recent l y patented and the patent matter general l y i s more volum i nous
,
than that of an y other turbine extant — certa i nly too much so for adequate
de s cript i on here The rea d er is referred to the l ist of p atent s pec i fi cations
.
The Curtis turb i ne i s — for l aud purposes — a l mo s t excl us ively of the vertical
type and the G eneral E lectric Co a p pear to be the pioneers in practica ll y
,
.
N o doubt habit ha s had m uch to do with the association and deve l opmen t
of the many inventions in the hori zontal form and the advantage s of the ,
and 3 the fe w add i tional advantages obtainable by its mean s have i nduced
the maker s of the Curti s turbine to adopt it in preference to the ho rizontal
arrangement The following advan tage s may be enumerated
.
of foundation s .
.2 The great tota l height involved with the generator direct l y coupled
.3 A greater danger zone in case of rac i ng
.4 Po s sib ili ty of damage to the dynamo i n case of the top s t u fiin g— box
blowing
.5 Po s s i b ili ty of o il fi n d in g its way in to the dynamo from the t 0 p
h earing .
conven i ent .
the turbine To make a reliab l e footstep hearing has always been a d iffi c u lt
.
problem but the d iffi c u lty is much increa s ed by the h i gh speed of rotation
,
demanded for the s team turbine The surface foots te p bearing under the .
,
lu b ric at io n I n the Curtis turbine the pres s ure of the lubricant ( water
.
per square inch for a 5 000 kilowatt turbine The maker s also state that the .
p sse s t hro u gh the bearing i mm e diate l y above and e s capes by the channel at
tfie s i d 6
.
The midd l e and top bearing s above are fed at a lower pres s ure which in ,
A mixture of oil and wate r has been tried b u t troub l e ari s es from the ,
96 T HE T H EO RY o r T HE S E T AM T U RB I N E .
fo rmation of a pas ty emu l sion A heavy lubr i cating oil ha s proved the be s t
.
to o il alone.
have s imp l y s cored and ground away but in the fe w minute s that have, ,
F IG . 1 01 .
-
F oo ts tep Beari ng— Curti s Turbine .
u s ually elapsed before e i ther the turb i ne ha s been brou ght to rest or t h e
supp l y renewed the damage ha s not been such as to cause long i tud i nal
,
gets to work again w i thout troub l e Al though s uch circum s tance s natur
.
ally cause anx i ety this footstep h ear i ng ha s certa i n l y proved its e l f a
,
re li ab l e j ob
.
“
To p revent the turbine being run either by s team or throu gh the
generator acting a s a moto r before o il beg i n s to flow in the step hear i ng or ,
-
.
98 T HE T H E O RY OF T HE S E T A M T U RB I N E .
su ffi c ie n t p ,
become poss i b l e .
and vane s in the fi rst two s tages The identity of this arrangement with
.
.
2 —
F ig 1 07 is a s ection through a s mal l s tage non conden s ing turbine of
-
about 1 6 0 H P
. .
Fl o 1 04
.
— 2 000 Kwt . urt i s Turbine and Au xiliaries
C .
and the steam thus always operates w i th approx i mately the s ame head . Thi s
St e am C he s t .
No z z fe
M vi g B l ad
o n es
S t ti y B l d
a o nar a es
M i g Bl d
ov n a es
z z le i
D ap h ragm
ld
M o v mg B a es
S i ry
tat o n a
Bl d a es
M i g Bl d
ov n a es
FIG . 1 05 .
system of governing gives with thi s type of turbine a better economy at light
l oa d s than can be effecte d by s imp l e throttli ng .
FI G . 1 06 .
—N ozz l e s of C urti s T urbi ne .
that the whol e s ystem i s in gen i o usly designed and that it fu lfils it s dutie s w i th ,
with taper ht s .
The v an é s for the s mall er s i zes are mi l led out from the s ol id for the
1 02 THE T H E O RY o r 1 11 1: T AM
S E RBIN E
TU .
lu b ri c at e d by means of a s cre w
pump and the o i l was rai s ed up to th is
,
agent .
s ection .
C E G F ig 1 1 1
, , ,
The p ass ages F
. .
FI G . 1 10 .
S teamabove atmo s pheric p ress ure or water from the hotwell was supp l ied
, ,
to the annular chamber i s o that a water seal was i ntroduced between the
,
FIG . 111 .
atmosphere and the vacuum s p ace and any l eakage in e i ther direction through
,
FIG . 112 .
Thi s device in an im p roved form surv i ves to the pre s ent day but the ,
steam that is used for the p urpose is that wh i ch e s cap es from the governor
re l ay cyl i nder and which would otherwi s e be wasted
,
.
1 06 T HE T H EO RY 0 11 T HE S E T AM T U RBIN E .
are the r o tating discs carry i ng vanes arran ged a l ternate l y to vanes on the fi x e d
,
disc s C etc T he S paces f are for reheating the partiall y expanded s team by
, .
wh i ch are inter s paced between si m i lar collars on the i n terior of the bal ance
cy l inder » The faces b are serrated i n order to choke the p assage of steam .
M any other p atents relat i ng to the Parson s turbine have s ince been granted ,
Cha p ter X I .
T H E M O D E RN P A R SO N S T U R B I N E i s natural l y an e volu
tion from a l l the best p oint s of the variou s preced i n g typ es .
account of the unman ageab l e length i nvolved and the inferior economy of
s mal l turbi n e s ( the comp lete turb i ne being composed of two turb i ne s of one
hal f the fu l l capac i ty ) been d i sp l aced by the s i ngl e turbine t he unbalanced
, ,
pre ss ure bein g taken by balance drum s These drums however are troub l e .
, ,
s o me in e i ther l eaking excess i ve l y or else foul i ng and we arin g away the collar s
, ,
and a l though accurate workmansh i p m i tigates the trouble cons i derab l y there ,
i s undoubted ly room for a more sat is factory sol ut i on of the balanci n g problem .
The foll owing point s re l at i ng to the pre s ent manufacture of the Parson s
turbine may be noted
The general method of making the vane s and of holding them in place i s
as i l lustrated in Fi g 1 9 1 page 2 04
.
, .
F or the longer vanes toward s the exhaust end of the turbine the wired ,
condit i on that doe s not requ i re s pecia l con siderat i on s i nce the clearance mu s t ,
be a minimum
The vanes at the h i gh pre s sure end p articu l arly whe n s uperheated steam
-
i s used are of hard roll ed cop p er and are not usuall y shrouded ; the re
, ,
m ain d e r of the vanes are of bra ss the u s ual comp osit i on being 6 3 per cent
,
.
turbine The axia l clearance s are of comparat i vely s ma l l import ance and are
.
,
u s uall y about inch but are as much a s 1 55 inch for vanes on l y g i nch w i de
,
in marine turb i nes where the long i tud i n al adj ustment i s li able to d i sturbance .
I n cases where the ant i cipated economy i s not reali sed at fi rst adj ust ,
A fter the ~
. .
vanes are in p l ace the com p l ete drum is p l aced in the lathe and
,
P RA CT I CA L T U RB I N ES .
1 07
THE T H EO RY O F T HE S E T AM T URB l N E .
the tips o f the vanes dre ss ed up true A ny s li ght distort i on given during .
th i s o p eration is aga i n corrected by the use of the wrench ment i oned above .
I n the l atest construct i ons with unshrouded vanes the tips are thinned down ,
strip p i n g .
The col lar s on the balance pi s ton are cut from the solid but i n the ,
FI G 1 1 6
. .
— Parso n s Balan ce FI G 1 1 7. .
—Parson s E last ic Sleeve Beari ng .
P i st on Packi n
g .
cy l inders are of s heet bra ss m ade in segments and brazed into turned grooves .
The who l e is then turned up true Fi g 1 1 6 s how s a deta il of bal ance drums
. .
in common use .
G reat care i s exerc i sed in boring the casing and inter n al strains which ,
tend to create di s tort i on are eli m i nated as far as poss i ble by the we ll—known p ro
ce s s of preli m i nary break i ng d own distort i on under h e at is further reduced
-
by heat i ng the cas ing with s team between the machining operation s .
The j oints of the casing are scraped true and the j o i nt i ng material ,
s eated .
bra s s s tr i ps let into grooves The coll ars are generall y of a littl e heavier
.
M any other arrangements of l abyri nth packing for the gl ands have been
made F ig 1 1 9 ill u s trates one in which the fi x e d coll ars are rep l aced by
. .
Ram sbottom rings thus render i ng the packing indep en d ent of a more or less
,
un k nown re l at i ve long i tud i nal expansion of the roto r and casing The ma i n .
obj ection to thi s dev i ce is that i t i s onl y s uitable for a small difference of
pressure between ring and ring whereas it i s on l y when the total drop of ,
pre ss ure i s le ss than the critica l drop that there i s a gradual diminution of
110 1 11 11 T H E O RY T AM TU RBIN E
OF T HE S E .
6 5
£
3m 3 5
5
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.
P RAC TICA L TU RB I N ES . 111
auxil iary balan ce is sho wn ) and when the l ongitudina l motio n is u nce rtai n .
over the fi n coll ars i s trapped 0 11 at a suitable pressur e leaving the Rams ,
-
botto m rings which can be practically steam or air tight with only a s mall
, ,
s urging in the dire c tion op p osite to the preva il ing d i rection of t hrust and its ,
The bottom half of the sleeve takes the prevailing res idu al thrust ( the
halves are therefore not exactly i n register ) an d is carefully ad justed so that ,
the coll ars o n the dummy piston s an d cylinders are from 7 576 to fi rgG i n ch 1
l -
clear The top half i s generally ad j usted by means of an exte rnal screw
.
Fi g 1 2 2 i ll us trates o n e arrangeme n t in
.
roto r or the dyn amo armature c an be rea d ily li fted without longitudinal
movement .
hot not o n ly from friction but from the heat con duc te d al ong the shaft
, .
into standard segm ents s uitable for ready inse rtion and replac eme n t en bloc .
The fi n e clea rances abut the edges of c han n el shroud ing an d pos s i bl y mi ni m is e ,
d
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.
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.
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4
1
1 14 T HE T H EORY o r THE S TE AM TU RBIN E .
Although , in this turbi n e the leakage spaces are neatly transferred from ,
d iffi c u lty with the fo r mer arran geme n t is elimi n ated A s a matter of fact .
,
4 is an exceedi n gly d iffi c u l t problem to cope with owi n g to expan sion for ,
although there may not be any tan gible reason why the casing should not .
amou n t more than the ca s ing even with the heaviest of l agging On the , .
s ma ll long i tud i nal c leara n c e is rather the easier of the two to manipulate .
devoted their atte n tion to produ c i n g a turbi n e that with the same degree of ,
c ompounding and e c onomy shall have a lower speed of revolution than the ,
have previ ous l y been the fi x e d van es to rotate with an equal velo c ity in the ,
opp osite dire c tio n to the i n ter n al drums or wheels By coup l ing the separate .
gearing a c omm on shaft is obtai n ed that rotates at o n e half the speed of the
,
-
An other s c heme probably the better of the two is to al low each shaft to
, ,
drive a se p arate electric ge n erator and c ouple the two systems together , .
Y e t an other method that has been p r opos e d is to bri n g the two shafts out
at the same e n d of the turbi n e casing one shaft being sleeved over the other , ,
d ire c tion .
The great ob j e c tio n to the former and to the latter methods is the
d iffi c u lt y of prov idi ng suitable gearing An y su c h me c han ism at the high
‘
.
,
perfect workman ship su ch for insta n c e a s is adop ted in the De Laval turbine
, , , .
I n the other case vi z of o n e shaft Worki n g withi n the other the d iffi cu lty
, .
,
Parson s has pate n ted several varieties of the secon d and third methods
ate n t N o 6 1 4 2 of
( P .
De Laval an d the nozzles d are mou n ted i n the rotati n g eleme n t 0 steam
, ,
the des i gn is stated to be suitable for mari n e prop ul sion the i n n er shaft
dr i ving right han ded propellers and the e n c irc li n g shaft d riv i ng lef t—
,
-
han ded
propellers or vice versa R eversi n g is e ffe c ted by the statio n ary nozzles
.
and their several m echanical interpretations for given c onditions le ads to the
P RAC TICA L T U RBIN ES . 115
FI G 1 2 6
. .
-
S e ge r s Doubl e
’
M ti o
o n Tur bi ne .
FI G . 1 27 .
— P a rs o n s Do ub l e M ti o on Tu rb i ne .
e, s S haft f n zzl wh ee l
or o e . k . Laby i th pa k ing
r n c .
r S or ne ee . 1. e n
t m inl t h l L gi tu di al j t m t
.
f S
. ea e o es. 171 . on n us en ,
h S
. t am bra h
e nc .
116 T HE T H E ORY OF T H E STE AM T U RB I NE .
For instan c e the d iffi c ulty with typ e 4 in providi n g a small en ough area
,
in the high pressure stages W ithout havi n g excessive leakage invites the
-
adoption of either type 1 ( dis c bui lt) or typ e 2 for the high pressure stages
- -
.
The adoption of typ e 2 for the fi rst stage shorten s the turbi n e c o n sider
ably an d helps to elimin ate the c r iti c al speed d iffi cu lty The van e e ffi c ie n cy .
in small sizes at any rate the resulta n t economy is not greatly different .
The r e is also the advantage that the high temperature of the steam an d its
atten dan t d iffi cu lt ie s are di sp osed of in a more robust apparatus than is the
c ase with type 4 .
The Westi n ghouse Co appear to have bee n the fi rst to produ c e a hybrid
.
FI G . 1 28 .
—W t i gh es n o u se Dou bl F l
e- ow Tu rb i ne .
n N zzl es
o . a Typ e 2 S t ag e. b Typ e 4 S tage s .
ty pe 2 and type 4 as i n di c ated above and the design mostly adopted in this ,
and is owing to the exc essive leakage in the i n termediate stages the drum ,
dummy drum an d to redu c e the len gth of the van es in the last few rows ,
where ste am is very atte n uated For further remarks on the double—fl o w .
an d type 4 ) made b y S ulzer B ros This turbi n e has the additional feature of
.
but of the si n gle fl ow variety The high pressure wheel is about t w i c e the
-
.
-
diameter of the rea c tio n drum the latter bei n g of on e diameter throughout
, .
The c on stru c tion is adop ted more particularly for s mall s ize s up to about
7 00 horse—p ower
'
.
118 THE T H E ORY or T H E STE AM T U RB I N E .
1 an d 4 c onse c utively whi c h might have some adva n tages over other t ypes
, ,
FI G . 1 30.
—M elm s -
Pfen n iger Tu rb i ne .
a: I m p l B ladi
u se n g, Type 1 . b = Re ac tio n B ladi ng , Typ e 4 .
0: D m m y B l ad i
u ng . i
d M a n S e am t I lt
n e .
ar Bye pass I l tf
n e or ov rle o ad .
propo sed duri n g the last few years but there is al so mu c h repetition of idea
,
.
T HE E FFI C I E N CY O F C O M P O U N D
T U R B I N E S T YP E 1 . .
e a f E ffi i esy I m o
p l T rb i w i th
c enc O p B k t — N mb r f
u se u nes en uc e s u e o
S tag —A r a f F ix ed N zzl e Passages E xamp l —E fl t f L akag —T h i kn
'
f
Va —Pi tc h f Va —M i ll a
es e o or o e ec o e e c e ss o
n es o
p i t
n es sce n e ou s o n s.
referred to in Chapter I .
which the van e losses — shock s pi l ling an d fri c tion — are n il I n the sequel
, ,
.
,
e n c ie s is resorte d to
—
.
T P Y E I E
. E
N RGY T A S R N F O R M AT I O N S Fig 1 3 1 is a . .
typ ical veloc ity diagram for both the simple an d compou n d varieties of
impul s e tu rbi n es The follo w in g notation applies ge n erally throughou t
.
C B is 122 the veloc ity of the steam at entra n ce relative to the van e
, ,
A D is v the absolute velocity of the steam at outlet from the vane passages
4,
A F is d l the inlet velo c ity of whi rl
,
’
Co nsidering now the general ope ration in compo undi n g to type 1 let us ,
1 19
1 20 THE T H E ORY o r T HE STE AM T U RB I N E .
suppose in the fi rst instan c e that there is n o frictional or other los s within
, ,
The i n itial head of pressure P w ill at the outlet from the fi rst fi x e d passages
or nozzles be c o n verted to
2 2
17 11
1 1
pa pa
2 ; 951
2 ,
I t has bee n explai n ed in C hapter I that the w ork don e in the movi n g .
(113 bei n g
( p
A ) or e throughout ex c ept
for the 1 st stage .
The practi c al problem is therefore to arrange the velo c ities s o that given ,
2
1
The consideration of 3i requires special atten tion I f the turbi n e has a .
29
2
value and , in
order that the economy shall be good i t i s necessary that — shall be tran smi tted
'
v
4
2g
e ffe c tively to the follo w i n g stage an d thereby m in im ise ( ) The loss e .
m ay perhaps be afforded for the last stage but to re j ect v4? throughout ,
han d the turbi n e has a high ratio 11 42 may be s o small that to n egle c t it in
, ,
surfa c es of the van es an d the c o n dition s are thus favourable to w ards the
,
mation s o c cur .
g9 ( )
or 2 t is 2% p e r cent on l y of 2 ( e) or E S i n c e most of the other los s e s
gen erally far ex c eed 2 2 per c e n t we are ju st ifi e d in c onsideri n g that the
. .
,
.
2
?
residual energies i are negligible in high ratio turbines I n a low ratio .
29
turbine where for example 1 1 is about 3 times 11 4 will about 411 1 or 1142
, , ,
1
‘
To tran smit 11 the van es fi x e d and movi n g must be about the same
4, , ,
c loser atte n tion to the n ume r ous i n terdepende n t poi n ts is required for the low
but experien ce appears to i n dicate that greater e c onomy i s effected the more
nearl y the ideal c o n formity i s approac hed rather than by systems of heavy ,
laggi ng reheati n g e t c
, , .
I n high rati o tu rbi n e s the c o n tribution of 4 to the velo c ity head bei n g s o 12
velo c ity— it ha s been show n ( p 4 6 an d C hap ter XXI I ) that the n ozzle e ffi c ie n cy . .
is pra c ti c all y unity but for velo c ities above the c riti c al velo c ity where the ,
shap e requires to be con v e rgo d iv e rge n t the e n ergy e ffi cie n cy fall s to about ,
°
9 ( p 4 4) or l es s
,
c, . .
B ut whe n the n ozzles are adj a c e n t the effi c ie n c y of the con ve rgen t n ozzles ,
values a p pl yi n g to the usual pitc hes of the blades formi n g the n ozzle wal ls
The methods of extractio n of these l osses are given in C hapters III an d .
For more p recise values of m exp erimen t must be resorted to with the ,
I n l ow rati o tu rbi n s p art ic u l arly when the absolute velo c ities are high
e , ,
( it may here be noted that a low ratio does not necessarily a c compan y high
T HE E FF ICI E NCY 0 11 COM POUND TUBB IN ES . 1 23
velocities ) the velo c ity v4 from the previous stage has been see n to b e an im
,
portant ite m and spe c ial mea n s have to be provi ded for its proper trans miss ion
,
.
M o reover the passage s only req uire to be slightly c onvergent and acute
, ,
result is that the n ozzle pas sages require to be of a shape very si milar to t hat
,
value for this coe ffi c ie n t for it varies much wit h variations in the velocities
,
the transmitted velo c ity 4 is considerable becomes simi lar to that for
11
alone or as the predomi n an t los s does vary as the square of the velocity o r , ,
in other word s that the fri c tional velocity los s is proportional to the velocity
,
of the ste am over the su rfaces or through the pas sages as the case may b e ,
.
fri c tio n al and i n ternal losses are at an average minimum The average value .
3 2 ,
thus redu c e the relative exit velo c ity to as low as about 6 0 or 7 0 per cent .
of the inlet veloc ity Rateau considers that 123 7 511 2 is a fair average value
.
‘
These three values are n evertheless rather low and hardl y leave roo m for ,
the various other l oss e s of the turbine in the face of many good steam con
sumption performances recorded .
7
value 3 is to ru n it w ith the c over o ff and with the steam dis c harging i n to ,
”
2
the atmosphere As fe w n o z z le s as possible should of course be u sed S team
.
, ,
.
shoul d be turn ed o n to a d e fi n ite press ure as qui c kly as possible and the ,
speed at which the dire c tio n of th e di scharge from the van es c ha n ges from
backwards to forwards note d by means of a tachometer Feeling with a .
1 24 THE T H E ORY OF T H E S TE AM T U RBIN E .
vapour about to see disti n c tly The velocity diagra m is then c o n structed
.
from the data obtai n ed The author has thu s been able to co n fi rm B ate au s
.
’
value 7 5 but has also with special vanes registered more tha n 8
,
°
, , ,
.
The value would c ertai n ly be greater with the turbi n e c losed si n ce the v4 ,
This way of looki n g at the matter may answer very w ell for simple
turbi n es or for c ompound turbi n es of typ e l —to whi c h the Rateau belongs
but it wi l l not do for turbines c omp ounded for velo c ity that is for types , ,
H o w ever for type 1 the case is fairly well represe n ted by c onstructi n g
,
of all ki n ds ex c ept ( 6) and (7c) have been elimi n ated to as c ertain the true ,
value or with more perfect con ditio n s for ( b) an d ( k) that is with vanes of t h e , ,
best c urvature for the i n tri n sic c on dition s of the passi n g steam 113 m ay be as ,
high as 96v2 Both these val u es the latter espe c ially are at present ideal
°
.
, ,
.
FIG . 1 32 .
fu n ction of the van e velocity v and the maximum value can be fou n d ,
mathemati c ally .
E x amp les The fo ll owing typ ical examples are given for the p urpose o f
.
-
Let the n ozzle velo c ity 121 be con stant and let the vane velocity v vary , .
S u pp ose that the lo ss withi n the movi n g passages is su c h that 123 92 v2 '
FIG . 1 33 .
FIG . 1 34
.
the backs of the va n es The relative static p o sitio n of the nozzl e and vane
.
TAB LE IV .
11 :
‘
4 or Ratio :
‘
4 .
a an d B
v :
‘
5 or Rati o :
'
5 .
v :
‘
6 or Rati o :
‘
6 .
v :
’
7 or Ra ti o :
“
7 .
I f the c ha n ge of dire c tion is effected without l o ss of ene rgy the retard ing
1 28 T HE T H E ORY OF T H E S TE AM TU RBIN E .
that the losses arisi n g from the oblique impa c t i n c rease with the a n gle o f
error or obliquity <1 ( C hapter ;
TA B L E V .
=
B 20
°
v = 52
‘
0
“ 2
3 2 30
°
(1 : 2 40
v = 52
'
'
The losses that arise from oblique impac t may take a variety of forms
accordi n g to c ircumstan c es The p r imary effe c t is a s purious c ompression
.
,
W ith ope n passages and more or less equivale n t c o n struction s the l oss
‘ ’
,
The above exam p les should en able the reader to c on stru c t diagrams for
the man y other varieties that may oc c ur to him as for i n stan c e when a is , , ,
n o t equal to .
B
St a n d a rd C as e s W i t h n o L o ss e s — For the p urp ose of c ompari n g the
.
e ffi c ie n c
y of any particular arra n gement of an gles and velo c it ies an d losses
1 30 T HE T H E ORY OF T HE S TE AM T U RBIN E .
, . .
To fi n d the stage e ffi cie n cy the relative head supplied and work done
must be fou n d in more direct terms .
Thus by ( 1 ) page 1 2 0
2
H ead supplied per stage
an d work don e 1
d i agram ) x 7
9
2 772 1; a a
The stage
,
e ffi c 1 e n c 1 s n ow
y f
v
l
2
mm,
For example take c ase ,
f
v =2 Table II I
,
.
m 8 8 as before .
1 5 72
22;
5
H ead supp lied 3
4 45 )
-
0 08 98
stage e ffi ol e n cy .
01 2 6 0
This e ffi c ie n cy is less than that of the high ratio example be c ause
the vane passages is much greater .
,
a
3
1
—3 ‘
8 ( see page 1 23 ‘
88 5 .
1 8 85 x 3 3 22
6 44 8 85 x
3 2 11 13 x
322
Henc e ; 1
‘
699 .
Thus with an other 7 to 1 0% dedu c ted for heari n g friction oil pump , ,
govern or gear leakage loss by misdirec tion at the partial ad mission edges
, , ,
approa ched .
1
I n sele ti g values of
c n m an d 1 3
the designer will of course have his ,
”
2
amou n t of repetition .
The appearan ce of the diagram of velo c ities differs somew hat from that of the
”
9 24
'
9 ‘'
b
Kauai ow a
bu c ket and the ordinary ki n d is that in the former there is no c hoi c e in the
,
I t is obvious that with the other type we may make the exit an gle any
t hing we p lease indepe n de n tly of the inl et an gle but in this c ase the exit ,
an gle is n e c essarily the same as the i n let an gle at an y rate so far as is prac -
Fig I 3SA is a plan of the bu cket in the plane of whi c h the en tran c e and
.
,
exit paths of the stream are parallel as show n N is the n ozzle dire c ti n g ,
.
FI G . 1 38 .
FI G . I S 8A . FIG . 1 3 8 13 .
I f prop erly c on stru c ted the in c li n ation lc l of the bucket will be the same
,
as the i n c li n ation of B C .
N o w the c han ge of dire c tio n of the stream withi n the bucket takes place
,
wholly in plan es parallel to k l ( neglectin g the slight displac eme n t due to the
circ ular movemen t of the bu cket a similar assumption has really bee n made
with the other type of bucket) at right an gles to the plan e of the paper ,
The relative velo c ity v2 remain s constant through t h e bucket except when ,
changed by the resistan ces S uppose 11 2 constan t Then at the outlet the
. .
, ,
an d is a similar an gle t o the nozzle angle of the ordi n ary types The .
1 34 T HE T H EORY o r THE STE AM TU RBIN E .
v
,
the nozzle or guide p assage outlet velo c ity bei n g k n o w n the fall in ,
For the fi rst stage it will probably be preferable in the maj o rity of
,
c ases to calc ulate the drop P to p as the measuremen t is rather too small a, ,
as a rule for conven ien t man ipulation on the diagram A better method
, .
still is to set out a curve of pressure and stages derived from the e n ergy
disposal per stage as u n avoidable i n equalities in the calculated results
,
transmitted to the n ext stage w ithout other loss than that embodied in the
usual n ozzle loss then the add i tion al velocity to be created in the se c ond
,
of in each of the sec ond and following stages and m is the nozzle e ffi c ie n cy ,
( e n ergy, ) y
s a 88 per ce nt .
Th us ( Ap ) or e is k n own
, .
c ompli c ated Draw the velocity diagrams for three or four stages betwee n
.
the fi rs t an d the last and thus having found out how 6 varies proceed to
, , ,
apportion E accordingly .
A similar process would be appli e d where the diameters of the wheel vary
progressively
u r bi n e —
.
( )
6 H igh ra t i o t S uppose the loss in eac h set of moving passages
.
tion is such that 114 is probably not recovered from stage to stage
A R EA O F F I X E D O R N O Z Z L E PA S S A G E S .
— I t has been
explain ed that for this type ( and for all impulse turbines ) the admission may
be partial that is to say the nozzle passages may be isolated or
‘
,
’
,
in grou p s ,
TH E E FF ICI ENCY or COM PO U N D TU R BIN ES . 1 35
an d need not extend all the way round — although it by n o means follows that
this is the best arrangeme n t to make if it c an possibly be avoided .
The area required is naturally depende n t on the proper quan tity of steam
required to pass through for the given maximum power .
steam .
These pressures are readily obtai n ed by the use of Diagra m A but for ,
Thus in Fig 1 41 draw a line 3 s at a distan c e w from the c u rved axis y y either
, .
, ,
bl b etc cutting 8 8 in ,
.
,
a, b 71 .
th ese parall el Al l
polars should be parallel to
the origi n al polar through
P because the dryness ,
I t is perhaps u nn e ce s
sary to re mark that great
care shoul d be exercised
with the drawi n g if accu
racy is required but in
an y case if the app roxi ma ,
tion s withi n bo u n d s whe n an opport unity does more readily present its elf .
The use of the diagram for the above purpose wi ll be fou n d quite
accurate enough and far more rapid than ploddi n g through masses of calcula
,
The amount of the pressure drop p m to p m + for any stage will determ ine
-
1
whether the passages are to be wholly c onvergent parallel or divergent , ,
.
The area of fi x e d passage at an y par t of the turbine where the veloc ity of
the steam is the sa m e is found by the simple form ul a
AP
x
,
where v is the velocity o f the s team in feet per seco n d an d Q is the quan tity
'
I n the above an d similar exp ressions the relative volume of the e n trained
water ( represented by 1 x ) is c o n sidered to be n egligible .
N o w the width of the passage at right an gles to the fl o w varies as the sin e
of the a n gle of i n c lin ation to the directio n of motion of the wheels .
So that for a p assage starting axially ( taki n g the more ge n eral parallel
,
1
fl o w type ) the ratio of widths of i n let to outlet is
,
s 1n a
At a b Fig 1 4 2 the steam conditions are respectively
, , .
,
r in co n ti n uous n otation
Pm ”1 23m
“
the sec tion at a to the section at b if proper expa n sion or con trac tio n is to be
p rovided for .
E x amp les .
—To take an example
Let v
1
1 000 feet p e r se c o n d ,
= 1 6 0 lbs per square i n c h ,
p' .
x 1 .
p” 3 5 2, p lbs ( about)
.
,
p 2 81 , £0
2
: 9 3 5,
and v = 1 7 5 feet
per second supposed to be tran smitted
4 ,
Let h be the length of the van es and w the width of the passage , .
Then as above , ,
generally .
1 38 T HE T H E ORY o r THE S TE AM TU RBIN E .
w orki n g face of t he van e the very worst plac e it could be in for exerti n g a
,
drag o n the stream and this is one of the fac tors militati n g against the
,
the fi rst stage follows from the sele c tion of a suitable len gth of vanes This
, .
L E A KA G E A ll o w an c e fo r an d
E ffe c t O f L e ak ag e — There is i n evitably a .
Q
”
1
where is the sp e c ifi c vol ume of the steam with allowan ce for superheat or
v ,
an d th e are 0 f ad m 1 ss1 on
0 0 F
length of fi x e d vanes x K
where K is t he to tal c oeffi c ie n t of obst r u c tio n (see page
T HE E FF ICI E NCY o r COM PO UN D T U RB IN ES . 1 39
S i n c e the drops of press ure are us uall y smal l it is always best to se t out ,
superheat 26 F
°
fi n al press u re 5 0 lbs .
dryness 9 82 ‘
. thirds at , lbs .
44 1 4 t
The initial 59 2 .
4 7 ( l st approx ) ,
.
P
and the fi nal x 8 41 8 8 2 6
v = 98 2
'
Th u s curve C D m ay be dra wn .
sq i n ches = 0052 1
°
1 40 T HE T H E ORY o r T H E STE AM T U R B IN E .
P r e ss .
'
006 6 6 x v
’
005 2 1
03 2 08
’
The j ect of leakage may be very approximately determ ined by the use of
e
mea n pressures .
The mean pressure for ea ch group that is the pressure at which o n e half
, ,
-
1 9 6 sq i n c h
. .
S in c e the loss by leakage at an y one stage is propo r tion al to the qua n tity
of steam fl o w in g thro u gh the c learan c e the effect may be expressed in terms
,
Q “p Di '
Thus we have
Wo r k lost by leakage proportional to
1
(
915
x '
29 x 372
1 44
1 96
(m x l 48 x 47
'
"
'
1 96
m x '
02 6 2 x 6 38
38 78
1 46 25 8 -
IP 1 7 (2 3 -
0 965 37 45 -
LP 21 (2 3 0 21 7 47 8
-
1 1 1 05
-
3 8 78
Loss by leakage
Co m pare ~
t his with the values for the other types .
1 42 T HE T H EORY OF T HE S TE AM T U RB IN E .
co n text ) that the pressure rises to n o rmal at outlet but that the ki n eti c ,
energy of the stream — the velo c ity in fac t— remains low er for a considerable
dista n c e eve n when the van es have lon g tails .
relative motion of the van es the moving va n es are swept b y the nozzle stream
, ,
an d the v4 stream s w eeps the n ext ro w of n ozzles The veloc ity of the stream .
differen t velocity an d an gle from the other side ( see p these di fferen ces .
will be pra c ti c ally levelled u p at e n try to the next row be c ause the passages
are not in perman e n t register —freque n tly for con struction al reason s the
, , ,
an d so o u .
FI G 1 45 . ,
c an o n ly be created by some local ex c ess of
The time for traversing c d ( Fig 1 44) will then be the same as for .
traversing e f and n o t a b .
I t must not be forgotten that the eleme n t of the stream on ly has the
form f d c e when relative motion is con sidered an d that it is a wrong ,
the ad j oi n i n g fi x ed passages .
of the stream .
The method of fi n din g this is show n in the next c hapter Th u s the true .
relation to the absolute velo c ities whi c h in the movi n g passages b e gradually
, ,
dimi n ish from i n let to outlet The hu m ped van e is c ertai n ly n ot the best
.
when the dimi n ution of velo c ity is g r eat that is where 114 is c om p aratively , ,
velo c ity con ditio n s as imposed b y the geometry of the c ase an d by the
c e n t r ifugal c o n ditio n .
affecting the qu e stion of humping the vanes The i n tens ity of the centri fugal .
the radi us of curvature of the vanes V ery small van es may give quite as .
intense a ce n trifugal con dition— that is rise and fall of pressure from the
m ean —with low velocity strea ms as large vanes with high velocity strea ms
,
at re s t
f ix e d
FI G . 1 46 ,
—Exampl e wi th h i gh r ati o .
The more intense the ce n trif ugal con ditio n the greater m ay be the hu m p ,
si n ce with the great reductio n of velocity o n the convex side of the vane
, ,
FI G . 1 47 .
—E xam pl e w i th low ratio .
of the van e has to be considered an d as a r ule some thi c keni n g in the middle
,
The makers of the R ateau turbi n e for instance are con tent to use thick
, ,
sheet metal van es sharpe n ed at the i n let and outlet edges other makers use
a dra w n strip with a moderate humpi n g while others make an elaborate ,
S tati c experimen ts prove that the r e is very little i n deed betwee n the
various forms of van es an d the records of turbi n es in practice certai n ly
,
depen ds largely upon the ratio of the width of the passage and the curvature
-
in other words the p it c h of the vanes
, .
I f the pitch is very small the p assages are very lo n g for the thi c kness of
the stream C entrifugal c han ges of pressure will ge n erall y be small an d
.
resultan t eddies small also on the other ha n d surface fri c tion and loss by
impact on the edges will be ex c essive .
van e .
E xperiment and ge n eral experience indicate that for best eco n omy
Pit c h 3 to 4 width of va n es
: .
from the same centre the other with va n es of un iform thick n ess
, .
rather better e ffi c ie n cy for the u n iform van e it seems that eddies are here ,
I ndeed the man y incide n tal results derived from various experime n ts
relati n g to the fl o w through van e passages all point overwhelmi n gly to the
impo r tant e ff e c t of surface fri c tio n For e xample it is frequen tly a mu c h
.
,
mea n s for effe c tively directi n g the str e am to those small angles .
The variation of vane length as deman ded b y the velo c ity and an gle
arran gements also affects the determi n ation of the p itch an d humpi n g .
I f the outlet a n gle of the movi n g van es is mu c h smaller than the i n let ,
the van es requi r e to be lo n ger at the outlet edge than at the i n let or else the ,
turbine is partly co n verted into one of type 4 M oreover the tru e or app ro i .
,
x
matel y true shap e len gth w ays would be of the typ e show n in Fig 1 4 2 an d .
,
straight a c ross or nearly so in whi c h c ase p arti c ularly for lon g van es a
, , ,
co n siderable humping in the middle would be desirable both to compen sate for ,
the gross spuriou s expa n sion in the middle and to direct the flow in an
effic ie n t dire c tion at outlet .
goi n g an d from similar exam p les that the residual vel o c ities (v4) that requi r e
to be tra n smitte d from stage t o stage must in the n ature of thi n gs be of , ,
1 46 T HE T H E ORY o r T HE STE AM T U RBIN E .
The usual pra c ti cal arran gement is a combi n ation of the two methods of
incre asi n g the area that is the le n gth of the van es is increased as well as ,
are made pre c isel y as i n di c a t ed fo r a varyi n g len gth of van e solely the length ,
then bei n g reduced prop ortionately to the increase in total width of the
passages The error in the regular fl o w will be p r oportion al to the amoun t
.
3 , .
that vitiates all attempts to fashion the van es for a given progression of
velocities an d dens ities is the almost un avoidable existen ce of waves created
by the n ozzles whi c h are aggravate d b y the n ecessarily re c tangular section s
,
The shroudi n gs over the moving vane ends are sometimes omitted ( as for ,
an c e must be small in spite of the fact that this type of turbi n e is spe c ially
,
directed agains t peri p heral leakage an d mi n ute clearances other w ise the ,
natural Spreading of the stream over the surfac es ( see Fig which b y the .
This sp illi n g will eve n whe n slight oc c asion eddies with a c o n seque n t loss
, , ,
van e e n ds Fig 1 48 This bevelli n g although not c onve n ient with some
, . .
,
flow .
to the relative velocity through the passages and is found ac cording to the
,
instruc tion s given in C hapter VI I I n the particular arran geme n t depi c ted
.
in Figs 5 412 the lead will be cons tant for each stage beca u se the relative
.
, ,
matte r much if the spaces c are large enough to allow for the side spreadi n g -
which occurs before entry into the n ext fi x e d pas sages M oreover with this .
,
and the combined arrangeme n t the increase of area required fro m stage to
stage is itself gen erally greater than the lead and con dition s are sat isfi e d by
,
m aking the passages exte n d o n both sides of the mea n lead li n e but incli n i n g ,
to o n e side or other ac c ordi n g as the prearran ged exit velo c ities v, are
disposed .
CH APTE R V I I
T H E T R AJ E C T O R Y O F T H E S T E A M .
C ON T E N TS -
Ca se s 1 an d 2 I m pu l se Turb i ne w i th ou t L o ss —C ase 3 I mpul se Turb in e w i th
L o ss —C ase 4 t h e E ffe c t of the Va ne B ack —C ase 5 Reac t ion Turb i ne .
T H E T RU E P A T H O R T R AJ E C T O R Y O F T H E S T E A M .
The path ac tually pursued by the stream in the movi n g passages is not
to be c on fused with the shape of the vane bec au se the vane has moved an ,
ap pre c iable dista n ce in the time elapsin g between the entry and exit of
the steam .
The n the relative velo c ity at i n let that is the velo c ity of the steam over , ,
the van e surfa c e ( or mean path if A B C represe n t the mean static path ,
v
2
The d istance moved by the van e in the direction A X duri n g the time t is
D= _
I t follows that si n ce d is only dep e n den t on the size of the van e an d the
r atio of v to 1 2— an d not on the absolute values of v 11 2 v1 e tc — the t raje c
1
, , , .
The c urves in the accompanying diagram Fig 1 4 9 are therefore sta n dard , .
,
traj ec tories for semi c ircular vanes of any size when there is not internal
friction al loss .
A ll i t a i f t a d nd un s re n ee n seco s.
1 48
1 50 THE T H E ORY o r T H E S TE AM TU RB I N E .
S e t—
o fi CF m
' '
the n d
Se t -
o ff BG —
2
AE
g ar then
S e t—
o fi HK
2 m:
'
( 2) Let 11 the n 11
2
=v
1
v
D m
? 3t ——
1
Se t off C L
, , , .
e
The time occupied is — where 0 is the an gle subtendin g the are .
v
2
Therefore
I t follows therefore that the c urves are portio n s of the previ ous c u rves
, , ,
I t will be observed that from the nature of the c urves the tange n t to the
, ,
traj ectory at any point is parallel to the absolute velocity of the fl u id at that '
Thus Figs 1 5 1 an d 1 5 1 A illustrate the progression of the veloc ity c han ges
.
traj ectory may however espe c ially with semi c irc ular van es have a very
, , ,
sharp turn at the outlet end and as the c urvature de c reases generally towards
,
that e n d there is more reason to supp ose that the rate of loss i n c reases as
,
the stream pro c eeds That this is so app ears to re ceive c o n fi rmat ion from
.
I n ordi n ary cases however where the va n e are is much less than a semi
, ,
c ircle , the sharp turn is c u t o ff the traj e c to ry and it will be su ffi cien tly ,
To fi n d the traj ectory fi rst draw the velo c ity diagram as in Fig 1 5 2 in
, .
,
FI G . 1 52 . FI G . 1 53 .
DC + BC
and so ou .
2
S ele c t suitable division s su c h as 1 2 3 an d c omplete the tria n gles for each
, , , ,
poi n t .
v
As before d are x _ _
1
11
2
but in this case v21 is the average relati ve ve locity u p to the poi n t taken .
I n Fig 1 5 3 two traj e c tories are p lotted out in the above man n er
. .
For the complete semi c i r c ular van e where the fi n al sharp turn in the ,
traj e c tory probably occurs the form of the dotted locus of B m ay be va r ied
,
at disc retion to allow for an increasi n g rate of loss An y other locu s will .
necessarily lie bet w een the curve of u n iform rate as in Fig 1 5 2 an d the ,
.
,
circ ular are described when 112 is con stant The lo c us may be determi n ed .
traj ectories of the stream are illustrated for vanes s o thicke n ed as to give an
app roximately an n ul ar passage .
I t will be see n tha t with the parti c ular velocity con ditions assumed the
fl at ta n ge n tial portion of the vane back at exit leads to a negative curvature
-
of some of the stream li n es an d that the traj ecto ries of the i nn er an d outer
,
stream li n es are very di fferent from one another although the disp lace ments ,
take n to avoid sudden c han ges in the area of the stream which shoul d adapt ,
The effe c t of os c illations of pressure c reated in the n ozzles can hardly e n ter
the problem so that we are forced t o c on clude in man y c ases that the determin a
,
re ac t io n t u rb i n e in which
11
2
i n creases to 12
3
v
3
bei ng ,
FI
G 1 55
pit c h of the va n es as will ,
be seen in Figs 3 6 4A to D
. °
,
.
which illustrate the case for va n es of the ordi n ary Parson s typ e The lo c us .
over in the us ual cons tru c tion s ado p ted in the Parson s systems is differe n t
, ,
for every stage throughout the turbi n e This is however of n o g r eat impo r t
.
, ,
total or all the way round an d the question of lead does n ot e n ter
, , .
instan c e in equal i n cremen ts of velo c ity in terms of the an gular turn of the
,
This amou n ts to assuming the form of the locu s of B as indi cated for c ase
3. I t is more importan t to take the mean li n e E F Fig 1 55 than in the ,
.
,
previous cases for reason s that n eed no further explan ation The co nstru c tion
, .
E F F I C I E N CY OF TU RB I N ES . T YPE S 2 an d 3
.
o s n ce e e ec o e e .
T YP E 2 — I st arrang e —
m e nt Let the
from all nozzles
. ex it ang le s ,
(l B
“
' ‘
20
FI G . 1 56 .
greate r tha n in the p revious type be cause the velo c ities dealt with are very
,
m uch greater parti c ularly in the fi rs t stage and appear to be less manageable
, , .
S uppose there are three stages then the loss by i n ter n al resista n c e ( items
d e k page 1 2 1 ) in the fi rst stage will be grea t er than in typ e 1 be c ause in
, , , ,
This cau se of loss will be less for the next two stages but tra n smi t ted ,
ed dies and cons eq uen t spilling will res ult in their not be ing fed with the full
qua n tity of steam Ac cordin gly the propo rtion of velocity head lost will
.
I n the arrangeme n t now u n der consideration when the loss in the pas sages ,
1 55
1 56 T HE T H E ORY o r T HE S TE AM T U RB I N E .
reaso n s V IZ
, .
( )
a The loss of relative velo c ity head withi n the van e passages .
75v an d a = =
B
Figis draw n for three arran gemen ts in which the v an e
1 56. v e lo e it y v = 1 ,
'
'
the fi rst stage trian gles o n ly bei n g dra w n for the othe r values I t will be .
observed that with eac h of these values of v the veloc ity head is usefully ,
E ffi ci e n c y
°
05
°
1 x 4 5 32 :
°
453
'
1 x 39 14 :
°
3 91
1 299
.
X
.
1 0 43
1 5 36
'
82 1
'
3 x2 573 :
'
7 72
3 7 07
° ‘
’
5 99
‘
4 x '
81 9
'
4 x l 44 9 = 5 8
' '
‘
4 x '
599 24 “
TA BLE V III .
( For Fig .
99 5 58 2 09
‘ ' ‘
H H
E FF ICI E NCY or T U RB I N E S . 1 59
more upon whether the exit veloc ity from a certai n stage is su ffi c ie n t for
p ro fi table t ransmission to a further stage I t will be observed that the
.
per c entage of energy abstracted in the various stages rapidly decreases from
the fi rst stage and that eve n if the residual velocity from say stage 3 of , ,
Table V II be passed on to a fourth stage the extra work obtained only amounts
.
,
last stage is the most expensive stage too — that yields so little return .
FIG . 1 59 .
TH E R E L AT I V E L E N GT H S O F T H E V A N E S at the
various poi n ts are found as follows :
R eferri n g to Figs 1 5 9 and 1 5 6 but taking v3 = 9 2v2 etc
.
,
°
, .
outlet hxE x
sin 71 9
92 sin B
2nd fi xedvane inlet h1
o u t l e t = h1 x 1 1 x
1 9 s in 81
h2
92 sin a .
2n d movi n g van e in le t = h2
outlet h2 x 2 x 1 7 2
19 8 “
71 3
8 1 11
B
2
sin a sin
.
B
an d if
3
h and s o ou .
s1 n a
The n if a = 20
°
sin a
h2 = 1 2 2 5
°
h3 = 1 '
772 x
FI G . 1 60.
inlet an d outlet an gles of the vanes must now progressively i n crease in order
to p rovide the n ecessary i n c rease in area for the fl o w .
AB is v1 the nozzle outlet veloc ity The outlet velo c ity AD from the
.
moving passages be c omes more n early at right an gles to the van e velo c ity
AO as the stages progress u n til further resolution is p rac ti c ally impossible
, ,
.
The separate and combined e ffi cie n c ie s for Table IX are set out in .
Fig . 1 61 .
comparison of Fig 1 6 1 with Fig 1 5 7 will show that the practical limit
A . .
of the number of stages is rea ched more rapidly for the same values of v '
in the case of the c o n stant length arra n geme n t and that the maximum
-
,
I t is obvious that the intermediate arran gements between the two j ust
may b e of in fi n it e variety For instance the len gth of the vanes
e x e mp l ifi e d .
,
may be made to increase in a man n er s ui table for certain prac tical methods of
manufacture an d the angles will vary a c cordi n gly
,
Or for certain other
.
,
methods of con struction it may be determined experimen tally that the losses in
,
the vanes progress in some manner accordi n g to the ge n eral intri n sic condi
tion s the diagrams will requ ire m od ifi cat io n accordi n gly .
The general trend of the results however will be very much the same
, , ,
an d to all i n tents and purposes somewhere between the two extremes above
described which do not thems elves give e ffi cie n cies th at differ greatly
,
.
E FF ICI E NCY or T U RB I N E S . 1 63
same basis for both — is u n doubtedly largely the reason why the type has not
been a comparative success hither to .
I ndeed if future improvements take pla c e to the same exte n t in both types
, ,
per c ent (as compared with the 8 1 7 per cent of type 1 ) can n ot very well be
. .
hoped for .
good practice with either type 1 or 4 it follows that u nless the vanes of type
,
2 can be made to do something very much better than anythi n g that has yet
been accomplished type 2 m ust ever be a failure from the point of view of
,
economy .
I n ventors may p rofi tab ly accept the assurance that it is absolutely useless
to even attempt a greate r number of velocity stages tha n 3 and those in ve n
tions embodyi n g a dozen or more su c h stages and for which patents are taken ,
.
, ,
observations on page 1 41 apply equally to this type of turbine those refer
ring to the low ratio turbi n e of type 1 apply to the early stages ( rows) and ,
those referring to the high ratio turbine apply to the later stages .
I n the fi rst rows at least the nozzle and relative velocities are nevertheless
very much higher than those of the lowest ratio likely to be adopted in type
1 and the centrifugal pressures are correspon dingly higher
, The vanes may .
then be humped S ince this type of turbin e will almost invariably require
.
only a very small arc of nozzles on account of the high velocity of the steam ,
the question will arise as to whether it is better to m ake the are long an d
narrow or short and wide The latter is in general the more e ffi c ie n t
, .
disturban c es in the stream with this type of turbine are very violent and it ,
is obvi ous that if they produce spilli n g the spilling losses will b e a smal l er ,
fra c tion of the total fl ow when wide nozzles and long vanes are u sed .
Also with narrow nozzles and short vanes it is more d iffi c u l t in practice t o
,
get that perfect register of the various rows that is ab solute ly necessary for
e ffi cie n cy .
Ou the other hand with a and Bcon stant or nearly so Fig 1 5 9 will make
, , ,
.
it evident that the width of the vane must be roughly proportio n al to the
len gth if a straight fl o w is to be approximate d Wide van es i n volve great .
pitch should be narrow for the fi rst row may gradually increase to the ,
by the fa c t that progression of angles len gths and pitches have all been the , ,
nozzle waves so that it is rapidly rendere d useless for tran smissio n to further
,
stages I n these c irc umstances it leaks an d spills u n less the clearances (ax ial
.
,
-
has therefore to be ignore d u n less the i n let edges of the vanes are lo n g
,
enough to catch the parts of the stream that woul d otherwise stray There .
the van e len gths are in con ti n uous progression fi n e clearan ces have been ,
of closed passages the greater the width of the vanes an d the more numerous
,
the chan ges of direction of the fl o w the greate r will be the pressure head ,
required to m erely overc ome the general effects of friction and b afi lin g .
Fm 1 62 . . FI G . 1 63 .
there is no reason why the pressure drop shoul d be c ompleted in the nozzle ,
an d also no reason why there shoul d not be a progressive drop very sim ilar to
that in type 4 .
I n other words unless the fi rst c learan ce is very large the full drop of
, ,
pressure wi ll n ot take place in the nozzle bec ause there is n o inducement for
it to do so .
B ut if the clearan c e is large the outer port ion s of the nozzle stream will
,
the exhau st i n stead of through the n u mero u s turn s of the various rows of
,
vanes an d guides ( u n less the guides extend all the way rou n d the wheel or
are e fficie n tly blan ked off ; features which approximate the perfectly closed
arran gement above ) .
When the clearan ces are large spillin g is i n evitable p artic ularly when the
, ,
as distin gui shed from spilli n g —through the c learan ces B ut as p iration reall y .
defeats the above idea 5 for the lo c al total mome n tum of the steam i n volved
,
the total e ffi cie n cy r e duced also because the la t er stages are rendered more
,
has it will be see n been made to redu c e the vari ation of den sity b y as it
, , ,
were draggi n g the steam away from the worki n g fac e of the va n e by means
,
From actual performa n ces of the C urtis turbi n e it appears that the ,
"
i
equivale n t value of is from 8 1 to 85 say 8 3
a - '
,
'
”
2
The normal n ozzle velo c ity is about 2 1 00 feet per second ( ii all gen erated
in the nozzles ) and the ratio
1
”
is about 2 ‘
p e r second maximum an d in ,
F o 1 66 r .
gram e ffi c ie n cy required wou ld
Prof C arl Thomas experi m ents ( S team Tu rbine pp 1 3 2—3) i n dicate that
.
’
, .
the limiti n g case where 3 0 ( that is w ith the turbine held at rest) the ,
”
1
whole o i the useful e n ergy is dissipated in p assi n g through about 9 rows of
'
smooth vane passages or what amou n ts to the same thi n g 9 rows in fron t ,
of the nozzle o ff er such an obstru c tion to the fl o w that either the nozzle
velo c ity is too small to be useful or that all the stream s p urts out at the
,
since a si n gle c irc ular nozzle was app aren tly used in con j u n ctio n with passages
of about the same obliq u e pitch as the diameter of the nozzle
itself so that s pilli n g i nto the neighbou r i n g passages wo uld be a large
propo r tio n of the mai n fl o w N e ve rt he le ss sin ce this typ e of turbi n e would
.
, ,
ex c ept for very large powers o n ly require a com p aratively small n ozzle area
, ,
the general results are probably a fair i n di c ation of the truth in practice .
11 11 1 1 01 2 11 01! o r T U RB I N E S . 1 67
For higher values of v the n u mber will of course be less Figs 1 5 7 and '
. .
turbine of any co m mercial value it seems that very low vane speeds are in ,
)
general ou t of the questio n and that a ratio 1 l is quite a m inim u m ,
‘
1)
l
( g
a . 400 0 x 1 400 feet per second a c on sid e rab l e sp e e d)
‘
, .
E R R O R S I N T R O D U C E D B Y P RA C T I C A L C O N S I D E R A
T I O N S are precisely of the same n ature as in type 1 with the exception ,
that for closed passages at least the to tal width of the stream cannot be
‘
, ,
i n creased .
, ,
arra n gements .
I t is not however necessary that the width of the gu ides shall be the same
, ,
is desirable that they should exte n d two or three pitches of vanes both ways .
cannot possibly e n ter the wi n g passages if the lead be correct but these ,
passages provide to a certain extent for the aspiration and a c tion of the
spurious side fi o w -
.
For i n stance consider a moving vane passage as it approa c hes the nozzle
,
passage The whole of the dead steam withi n the passage should not be set
.
in motion u n til the passage is nearly or quite un der the nozzle an d then o n ly ,
without shock .
B u t ins te ad of thi s bei n g so the nozzle stea m will beg in to set th e dead ,
1 68 THE T H EORY OF THE S TE AM T U RB I N E .
steam in motion before the passage is half way u n der the nozzle and a certain ,
this is done at the expense of the e n ergy of the main fl o w with the result that ,
the relative velocity within the passages as they come u n der the nozzle will be
lower than when in mid stream S imilar co n dition s oc cur as the van es leave
-
.
the nozzles .
has been proved that some of the work that would other w ise be lost can be
re c overed by adding a few extra guide van es The foregoing remarks apply .
shows them to be iden tical with those of typ e 2 and similar general conclusion s ,
also.
Type 3 has the practi c al advan tage over type 2 which is further ac c e n tu ,
ated in type 1 in that the losses by spilling an d leakage are c olle c ted at the
,
e n d of the main stages ( that is in the re c eivers or their equivalent , ) and the ,
S in c e the number of rows of vanes in each m ain stage or cyli n der is for ,
the same peripheral velo c ity less than in type 2 the s p illi n g losses are less
, , ,
, ,
I n desig n i n g a turbi n e on this pri n ciple care must be taken to see that ,
stage must also be allowed for as in typ e 1 The example given on page 1 3 9 .
will i n dicate the general pro c edure the only di ff eren c e arising from the fact ,
clearan c es between the shaft (or wheel hub as in the C urtis turbine) are not ,
Take for example the data from Table X V p 2 5 8 which is for the
, , .
,
.
,
c learan c e to be
3 the same as before that is 1 96 sq in We have then
1
7 , , ,
. .
?1
S tage 1 x 1 5 23 x 1 89 2 '
392
x ‘
05 7 2 x 1 892 : 1 47
x '
01 98 x 1 89 2 = 05 1 °
x '
005 7 8 x 1 89 2 0 1 49
'
604 9
CH AP TE R I X .
E FF I C I E N C Y O F T U R B I N E S —T Y P E 4 .
ec ve e s c o nes
'
e o
L ak ag
e e.
gen eration of velo c ity within the movi n g passages as well as within the nozzle
or guide passages .
The varieties of triangles of velo c ity that may be devi sed are even m ore
numerous than in the case of turbi n es of type 1 .
Furt her as there is no great reaso n to suppose that the loss of e n ergy in
,
the fi x e d passages is greater or less than in the moving passages ( the same
size and se c tion of vane bei n g usually adop ted for both ) virtually the same ,
When the fi x e d an d moving van es are quite similar and at the same
distan c e apart it is obvious that it is immaterial which sets be regarded as
moving an d fi x e d or mice versa
, .
E FF ICI ENCY or T URB I N E S . 1 71
The remaining g e neral features of the velocity d iagram may be cons idered
as follows
R everting to the gen eral c ase ( page when there are no losses the ,
where h z
f
v
1
2 _
21
2
2
+ 11
3
2
29
~P
40 9 7 71 n +1 ) ( MAP)
S uppose h is constant ; also suppose a B c onstant .
p er 33 .
I n the case of isolated stages as in the si mple water turbine the maximum , ,
this maximum occurs when the ratio 3 is approximately u n ity l n the case , , .
2)
of the simple water t u rbine the best all—round e ffi c ie n c
y is obtained when
”
1
is very little less than u n ity .
I t does not follo w however that in the compound steam turbine such a
, ,
high ratio is the best A high ratio involves very large dime n sio n s for the
.
output and the larger the turbi n e is the more serious do the radiation an d
, ,
conduc tion losses become (in fac t in some i n stan ces a turbine of type 4 , ,
the end .
V A R I AT I O N O F D I A M E T E R S O F D R U M S — The followi n g .
re m arks apply more particularly to the usual parallel fi o w arran gemen t but -
for a radial fi o w turbi n e the only difference that exists is in the tran sposition
-
of so me of the quantities .
S ince w ith this type of turbine where there is expansion in the moving ,
passages and since with the constru c tions that at present alone appear to be
, ,
feasible it is necessary to supply steam initially all the way round the drum
, ,
velocity conditions would exist betwee n the tips an d the roots an d an absurd ,
fore deman d that as many of the vanes shall be of the same size as possible .
The to tal number often runs into many thousands or even millions ,
.
contai n ing several rows of van es of the same or approximately the same size , ,
and le n gth .
the steam is c o n siderably greater at the last stage than at the fi rst of the
series the velo c ity of the steam at similar poi n ts must i n crease towards the
,
latter e n d .
A = are a at an y poi n t in sq ft . .
To take an example : Su p pose the total ran ge of pressure for the whole
turbi n e be divided i n to 7 p arts so that the e n erg y for disposal is equal in ,
each part Thus for the ran ge 1 7 0 lbs pressure to 3 1b s pressure (absolute)
.
,
. .
of vanes will therefore have to dis p ose of ft lbs per lb For the . . .
fi rst gro up ( which m ay be c alled the high pressu r e drum ) this represents a -
Let the m ean van e velo c ity be 2 00 feet per se c o nd and let the van e ,
angles b e -
an d in the fi rs t stage let 212 and be at right angles
to AO or 1) ( Fig .
200 200
Then in the fi rst stage °
21 3 f
v
a .
c os 20 9 4
vn = ab ou t c u b ft per 1b . . .
Therefore if the exit area from the fi rst stage is the same as that from
,
v 2 4
n
U
’
l
27
S imilarl y v = 15 5
3
11
1 3 , ”
f
.
increasing t he velo c ities ( the areas after the fi rst group t seq bei n g such ,
e .
,
1 74 THE T H E ORY o r THE STE AM T U RB I N E .
splitting the stream up i n to n umerous divisio n s did not play such an importan t
part the e ffi c ie n cy would be very much the sam e as that of an ordinary
,
7
passages must allow of the creation of a theoreti c al 1 1 where ) i s the nozzle , 1
7
7
e ffi c ie n c y 9 5 per cent or less ( velocity)
,
. .
I f the 112 is tra smitted through the moving passages so that 213 1 2
n n 2 — 2 1
the individual n ozzle— like passages an d may therefore attain a higher value ,
T O T A L N U M B E R O F S TA G E S E T C C A S E I — Let the , .
, .
Suppose that the energy o f is n o t lost and that the total van e losses are ,
2 by a given per c entage
equivalent to reducing 53 a 2
n d 5 1 ,
2
so that =m
2 2
e =
29 271 .
for the full drop o f pressure with or without superheat as the c ase may b e
, .
E
The n the number of single stages
e
or the number of rows of moving vanes equals the number of rows of fi x e d vanes
A direct application of these exp ression s at once shows that a uniform size
of drum from e n d to e n d is impracticable unless the ran ge of pressure he very
limited The i n crease of area would have to be obtai n ed by le n gthe n in g the
.
vanes so that not o n ly would impossibl y lo n g van es be required at the tail end
,
to detail them .
various pract ical fun ction s ( area c oe ffi c ie n t s eddies etc e t c ) will be in c l uded
, , ,
.
, .
.
112 11101 1111 0? or T U RB IN E S . 1 75
C AS E 2 ,
—P R O P E R T I E S , N U M B E R O F S T A G E S , E tc .
an g le .
F1 13 . 1 69 . FI G . 1 70 .
U ’
involved .
error <1; a high ratio system ( Fig 1 69 ) admits of a much smaller ratio of .
m in .
1m
2
”
group letting the ratio ake its chance involvi ng very likely an
1
“
, t ,
1) max
S mee Q and A are c on sta n t 3 i s the a
pp rox 1 m ate rat 1 o of expan s i on
.
0
,
mm ,
.
( the true ratio m ust include the expa n sion in the l st stage ) .
E = p log
max y
.
m in .
mn"
roughly 6 1 6 00 10 g i
U 111 1 11
( ft
’
.
l
.
Let c
l
be the energy of the steam supplied to the fi rs t fi x ed row or stage ,
e
'
1
1 76 THE T H EORY or THE S TE AM T U RB I N E .
that supplied to the fi rst moving row e that to the last fi xe d row and e that '
‘
, n ,
assumed value of e at the stage before the fi rst) an d e i n c lusive so that '
n ,
E
e
'
“
FI G . 1 71 .
F1 G . 1 72 .
regard to the fact that the val ue of m is o n ly with great d iffi cu lty estimated
c orre c tly withi n 1 or 2 per ce n t an d that the number of stages is as a rule
.
,
large an d fu rthe r that some more or less arbitrary assumptions are inevitable
, , ,
v 1
2
1
2
771 2
1 2
2
( 2)
that is for geometrical reasons which will become apparent the
, , m agn itude
1 78 T HE T H E ORY o r T HE STE AM TU RB I N E .
n
from
l fro m k n ow n c o e ffi c ie n t s of ob st ru c
tion an d c learance leakage (pp 3 94 .
,
Then havi n g
,
1) A, '
v, Q
we know
V
an d from
”
V 8 6
1 , p 1
V
I
the ratio of expan sio n for the group
less the l st stage .
n 1 stages .
V , 21 , 0
“ ” 3 “ 4
from the A .
and the n ce eh .
U ’
E x amp le s
L ow rati o twrbin e f
.
'
v 1 00, 1
71
1
4 00, ”
71
3
8 00, m '
( Fig
'
e
1
1 2 86 . e n
3 2 80
p
'
n
= 15 abs .
,
x
’
n
= 8 8,
°
he n ce '
v n
= 2 28 4 .
Then v
,
1 1 4 2, an d hen c e 20 1
E FFI CI E NC Y or TU RB I N E S . 1 79
9
will be fo un d to o c cur at p “ 22 2
“
v
s
800 x
Altern atively by
n
’
or by ( 4a) ,
4 3 1 80 43 1 8 0
n
1 1 80 206 0 2 06 0 3 2 80
1 3 35 8 1 21 4 5 .
From the above it will be seen that the true line C D Fig 1 7 3 is very , .
,
nearly straight .
. . .
v = 1 00,
1
11
1
1 50, ”
v
s
: 3 00, m = 9 ‘
c = 32l 5 °
875
l
'
a
o
abo u t 31 5
E 4 2 6 50 31 5 4 29 6 5
4 2 96 5
6 98 r = 9 01
'
6 1 6 00
J 1 49 x 3 00 = 2 1 1
535
42 96 5
8 03 °r 80 .
5 35
I f we put ' '
a e
o ,
em
2
n = 71 2 ,
a similar di ffere n c e to that in the fi rs t example .
1 80 T H E TH E ORY o r T HE S T E AM T U RB I N E .
e “
c o nsidered ne c essary a corre c tion may be made in a variety of ways either
,
2 000
3 00 4 00
V, Fa r v /00
FI G . 1 74 .
0
or d e c e asm g e the re q u 1 s1 t e amount i n
1 n c re as1 n g r case wh 1 c h
” 8 r m am
e s
“
v
o 3
,
it simpl y mean s that the ratio of the turbi n e is left to ad j ust itself
0 3
i n side the t u rbine itself instead of on p aper The ad j ustme n t is so very .
20772
6may therefore be obtained from an y trian gle .
B or D *
.
This locus is a circ le with its cen tre at P distan t — from A remo t e
1 m
from 0 Thus whe n m = 1 B1 D is a straight line at right an gles to
.
, ”
v .
Then
to be found from the heat diagrams .
or 6 1 600 log r
'
+ e . r
'
= rat io of expa n sion from “
1
to B ”
.
The n n E (fi x e d movi n g) .
W i th xi
t he a s o f X i n t h e d i re c t i o n o f 'v an d th at of Y at right a gl n es , an d w t ihA as
o ri gi n, l e t B1 he t he p o n x , y i t .
2 —
11 1 v
"
’ --
y i
— m y
g
:Jc
2
m( 2:
from ( 1 )
1 m
mv
or th e l ocus of x , y is ac i rc l e w i th ce ntre fr om t he o r igin on t he a xi s o f x , an d rad iu s
me2 2gme
R
1 m
I t i s, h ow e vr e , u n n ecessa ry t l l t
o ca cu a e R, b e cause po i n t B1 or Dn is g iv en .
E F F ICI ENCY 0 11 T U RB IN ES . 1 83
A
AA u
q ui e y
small and generall y well below the amount required to produce the c ritical
,
veloc ity ( about 1 3 5 0 feet per seco n d ) c al c ulatio n s for determining the proper
,
tion of en ergy — would require more exact values ( to several places of de c imals )
of the various physical c on stants of steam than we at present
possess or indeed are likely to possess
, .
the van es is very rarely the same as the actu al an gle of dis
c harge u n less the va n es are extremel y thi n and have long
tails — rather lo n ger than show n in Fig 1 7 7 for example .
,
.
x
l
9 4 ( dry n ess fractio n
)
‘
'
v 37 5
”
1
1 70
at one of the d 1 sto rted pos 1 t i ons
2
°
a 20
m '
88
from which 7
2
737 approximately .
11
'
P2
and x
2
'
933 about .
is now required .
1111 2 1 01 2 12 01! o r T U RB I N E S . 1 87
As before ,
At 6, Q 4 4 211 ,
-
whe n ce if h = 1 h = 1 4 3
, a , b .
A similar calculation for an y other stage will give similar results For .
instance if p 1 = 1 0 lbs vl = 5 25 v4 2 40
,
8 5 we have e = 4 8 2
.
, ,
:
,
'
,
°
and h = l 4 6h ( Fig
b
'
a
.
area ( Fig .
oblique .
I t does n o t however follo w that it is best to thus con vert the shape
, ,
appre c iable len gth of t ail o n the vanes introduc es a marked frictional loss .
FI G . 1 79 .
A new va n e sha p e requi res some rather elaborate c alibratio n before intro
d u c ing in a design of tu rbi n e The best calibration is neverthele ss in a .
in fac t rather diffi c ult to arrive at the e ff ective area except from the actual
t u rbi n e itsel f So far as can be as c ertai n ed the lower the ratio of the turbine
.
,
1 88 T HE T H E ORY o r T HE S TE AM T U RB I N E .
the le ss is the obstruction caused by the thi ck n ess of the va n e The higher .
the ratio the more nearly does the obstru c tio n approxi m ate that obtain ed b y
,
K= ,
Jm x thi ck n ess c o e ffi c ie n t ( see F igs . 34 6 ,
or practically
clashi n g c oe ffi c ie n t x fri c tion c o e ffi c ie n t x thickness c oe ffi c ie n t ,
A = Ka sin a ( p age 1 7 5 )
°
'
653 a sin 2 45
27 a .
P IT C H OF T H E VA N E S
should obviousl y be as la r ge
as possible c o n sistent with effe c tivel y di r e c t
,
T HE E F F E CT OF L E A KA G E
may approximatel y be as c ertai n ed in t he
same way as indi c ated for typ e 1 There .
to observe .
sim ply emerges from an d imp i n ges on the fi x e d van es ; an d the work don e
by s tream 6 is at fi rst n egative while bei n g d e fl e c t e d b y the bac ks of the
"
van es an d the n positive as it issues with i n creased velo c ity from the p assages
,
course the wh o le series of operation s are c on vertible in the sense that the
fi e d and movi n g eleme n ts may be regarded as i n ter c han ged but in either
x ,
view it will be seen that so far as useful work is con ce rned the two leakage
, ,
streams have not the same effe c t When the clearan c es are small the leakage
.
,
Let Q be the total quantity of steam passi n g and c the mean c irc umfere n c e ,
of the row of vanes which is large compared with the len gth of the van es
,
.
1 90 THE T H EORY OF T HE S TE AM T U RB I N E .
raised above the level of the d rum or casi n g as shown in Figs 1 9 5 2 00 206 , .
, , ,
e tc .the remedy is worse than the evil u n less those co n stru c tio n s allow of
, ,
the worki n g c learance bei n g less than one—half the clearan c e in the c ommon
con stru c tion .
supposed and varies from about 1 3 to 07 per ce n t per n lm, inch average
,
' '
The en ergy loss is also n o t quite pro p ortio n al to the clearance for the ,
reason that the diagram e fli cie n cy of the leakage stream is less than that of
the mai n fl o w exc e p t at below the c riti c al clearan c e where A sin a B ut .
appa r e n tly the criti c al cleara n c e is rather too small for safe practi c e .
The relative diagram e fi c ie n cy agai n depe nds o n the ratio of the turbi n e ,
which in turn varies from o n e end of a group of van es to the other The .
FI G . 1 81 .
e ffi c ie n c y
.
To sum u p we have
all e n ergy lost—proportion al to Ah (e
,
fi x ed emom
)
g
.
Through 6 "
3
K l sin a
E FFI CI E N CY or
'
T U RB I N E S . 1 91
if to
For example
Let lm inches
3
bm = 0 2 4 i n ches hot ,
past balan c e or dummy pisto n s may be a serious item if the c leara n c es are
not kept very small i n deed or if the number of rings or slits in the labyri n th
,
is small.
The relative motion of the p arts may i n directly help to retard the fl o w .
formula for n ozzles to give the weight of steam fl owin g per secon d thus
A a;n l
Q _
70
where a= area of slit in sq inches .
n n umber of slits
2 ratio of expansion 13 !
,
19 2
( r a in ( 4) has
maximum value of 6 2 — see Fig °
.
passi n g through an y one dummy but depen d s upon the available e n ergy
,
.
Take an exam p le
S uppose the c leara n c e is inch and that the diamete rs of the dummy
,
2 ) 01 x 1 9 x 596
‘ '
3) x 8 32 .
1 92 THE T H E ORY OF T HE S TE AM T U RB I N E .
The maximum discharges per square inch per hour are in round
7 600 lbs .
5 000
1 81 0
and the quan tities leaking along A B an d C ( Fig , , . 1 8 2) are
7 6 00 x 392 x 2 2 3 6 6 5 lbs per h r
'
. .
5 000 x 5 9 6 x 3 2 95 4
' '
1 8 1 0 x 8 32 x 5 2 7 7 90
' '
1 04
104
37
37
1 85 ; but an ythi n g above 62 may be ig n ored .
FIG . 1 82 .
2
”
2
31 6
+ o442 x 2 82 _
32
62
5 27 .
2 45'
N ow a quantity
,
of the turbi n e .
'
M I S CE L L A N E O U S P O I N T S .
should make it clear that if the total losses were the same in turbi n es of an y
ratio it would not matter in the least ho w many stages were provided in
,
I f any ratio of expan sion be assi gned to a group ( n o t necessaril y the same
for every group ) it is evident that the number of stages provided with a
,
given va n e speed is simpl y a measure of the turbine ratio The ratio will in .
fact au tomati c ally ad j ust itself to the ratio of exp an sio n provided whi ch ex ,
Practicall y of course there are com p aratively narrow limits for beyond
, ,
prohibitively .
the turbine is not highly effi c ie n t at speeds lower than the n ormal to the
same degree that the recipro c ating e n gi n e is At the same time the turbi n e
.
,
topped than those for diagram e ffi c ien c y in Fig 1 33 for example . .
The to tal steam co n sumption can be kept steady for a su ffi c ie n tly long period
— say half an hour — the governor valve bei n g thro w n ou t of ac tion an d the ,
turbine controlled b y the st0 p valve o n ly The load havi n g bee n ad j usted
.
on the resista n ce tanks the s p eed is varied by simply alteri n g the fi eld of the
,
On e setti n g of the load resistan ce will cover a large range of speed and
load and a series of readings can be taken in a very short time C urves of the
, .
1 94
MI SC E LL AN EO U S P O I N T S . 1 95
very carefully obtained The tests should be run with the alte rnator fully
.
warmed u p .
The res u lts of experi m ent show that in actual practice the over—all
e ffi c ie n cy of the turbine is not very sensitive in the region of its proper
is allowable .
The practical problem therefore lies in arranging m atters so that the total
losses shall be withi n certain limits .
6 0 per ce n t is
actual co n sumpt i o n
.
can n ot with the most liberal estimates give more than 5 0 per cen t B ut such
, , .
a risk has been taken u nder competitive conditions with more or less success ,
e fii c ie n c
y as the case may b e
, .
e n ergy supplied 11
1
2
mi) 2
= 1 00
°
'
v a = 20 . a
l
l
S uppose m 10 .
Then of c ourse
, ,
N ow suppose m= 8 '
then
2
11
energy supplied 1
That is in the one case of a very high ratio turbi n e the e n ergy req u ired
, ,
is about 3 0 per cent more tha n the work done ; but in the other case
.
of a very low ratio turbine the energy required is more than double the
,
work done .
77 an d 4 9
1 96 T HE T H E ORY o r THE STE AM TU RB I N E .
no use making the turbi n e of a lower ratio than will give 60 + 3 per
cent The se c o n d example above would therefore be very wide of the mark
. .
The lowest possible ratio is at the same time to be adopted in order to keep ,
dimensions small .
—
to fi n d the value of that will give
Z
L l ‘
when m = 1 e,
e when m = 8 8 ,
e 4)
L I 44 or
e
I f m = 9, °
1
57 or
ratio would be roughly about t wo thirds the size of o n e built to the former -
,
the van e velocities bei n g the same C onversely for a given value of m there .
,
Thus i t i s of the u tmost imp or tan ce tha t m shal l be a max imum I mprove .
fn e n t in eco n omy and reduction in cost hangs m u ch m ore on this factor than
on improved devices for reducing leakage .
ratio the leakage loss is i n creased because the le n gth of vane decreases ,
clearance
length of vane x s1 n 0.
an d r
l
f
,
turbine ratios
l l 12 ,
length of va n e
,
d 1
1 98 THE T H E ORY or THE STE AM T U R B I N E .
( )
5 Find the approximate length of vane at the centre of turbine where
the total energy is half consumed assuming a probable diameter , .
and thus the leakage loss curve c an be set out For preliminary .
curve C .
( )
d J o u rn al and other mechanical losses vary from 5 to 2 per cent fro m
. .
, . .
curve D is draw n .
series of curves .
S E L E C T I O N O F qt .
an angle of error 4 of 2 0 ;
°
and abo ut 7 per cent for . Up to about 40 the loss of ki n eti c energy
°
this loss should if possible be covered in the value of m which con veniently
, , , , ,
is r equired to be a co n stan t .
For low ratio turbines of the C ase 2 type this will pe rmit a very large
21
value of 3 in fact much larger than is required for other reasons but for
”
—may
a high ratio turbine the value of
Z on ly be about 1 2 The prelimi n ary
L s
’
.
1 1
fi gu re s of a design will quickly determine the range of the turbine ratio the
,
MI SC E LL ANE O U S P O I NT S . 1 99
m ean value having been selected fro m considerations discussed in the previous
article .
The percentage losses given above are in term s of the relative or actu al
striki n g velocities ; the nett loss will thus vary with the ratio for a given
value of 41 .
prises several energy losses and is therefore rather smaller tha n in the c ase
,
page 46i)solated
With the complex m otion of the stream throu gh passages of the type
un der c on sideration the experime n ts detailed on pages 3 8 9 to 39 8 elicit
,
co e ffi c ie n t s which cover
( )
b I nterfere nc e arising from the tenden c y of t h e several stream s
to spread .
( c) E ffect of curvatu re .
( d) S urface friction .
Oi these ,
(d ) is prac tically nil for pure straight axis and wholly convergent
nozzles ( Bateau s experiments page 4 6 and author s experimen t s
’
, ,
’
,
page
FIG . 1 85 .
W ith curved guide blades or vanes of the m ore or less bent lozenge
-
effe c tive thi c k n ess fro m its geometri c al properties The effe c tive thi c k ~ .
shape itself the pitch the set and to some extent on the velocity of
, , ,
the steam .
predomi n ate .
I f the tails are both t hi c k and long there will most likely be a large loss , ,
for although it does not red uce the velo c ity e ffi c ie n cy of the pas sages
as nozzles the impact involves a red u c tion of v, or
,
at e n try to the
passages to some value 11 0 2 the ki n etic e n ergy bei n g co n ver t ed into
1 1
4 , ,
heat The average practical ratio of area of vane edge to total area
.
is about 6 per c ent By page 3 the direct impac t gives a pressure loss
.
2 00 THE T H E ORY o r THE STE AM TU RB I N E .
be about
1 8x 6 per c en t of the relative velocity at e n try—say 1 per cent
. .
Therefore 71 41 an d 11 21 9 95 2 '
.
'
.
about 2 5 per ce n t
'
spurious expan sion due to the vanes probably bei n g too lo n g on the
entran ce edge .
The latter phenomenon has not been the subj ect of special experiments
so far as the author is aware but from the fact that in a perfe c tl y closed
system the former spurious expansion d oes not appear to be a serious item ,
. <
an d about the same amount for a low ratio turbi n e where is about
these values of gt bei n g fair maximum practical values .
The only other phenomen on which may possibly reduce the value of m is
‘
sweepi n g arisi n g from the relative motion of the vanes I f the shape of
,
’
.
the van es is such that all parts of the stream emerge with the same velocity ,
the effect of sweeping is nil ; but ii for i n stance at outlet the streams , ,
ad j acent to the con c ave side of the vanes have a higher velo c ity or gre ater
de n sity than those ad j a c en t to the con vex side there may result an additio n ,
to the violen c e of the eddies created b y the other phenome n a There seems .
would be prac tically impossible to extract its value from the host of other
loses .
I t is however j ust possible that it does not make bad worse be c ause the
, , ,
help to level u p the pressure an d velocity con dition s at e n try and in view
of this and the fac t that the known performan ces of good turbines do n ot
,
the f ull value of the cl ashing loss be taken there is no additional loss by ,
sweepi n g .
I n any c ase however redu c tion of clashi n g mean s a more homoge n eous
, ,
energy discharge from the p assages so that as has been said before i mprove , , ,
x 1 x 99 7 5 x 9 9 5 x l " '
'
87 6 .
2 02 THE T H E ORY o r T HE STE AM T U RB I N E .
the u n avoidable adoption of a rather low ratio the result being that the m
,
losses and the residual velo c ity losses or a b h greatly outweigh rad iation
, ,
an d conduction .
in general the better the turbi n e the more nearly will the normal adiabatic
,
li n e be app roximated For small low ratio turbi n es where the i n ternal losses
.
-
T U R B I N E VA N E S .
—M th d
CO N TE NT S z e o s of M aki ng an d F itting Turb i ne V an es—F rom 1 89 1 t o 1 9 08 .
M E T H O DS O F M A K I N G A N D F I TT I N G T U R B I N E VA N E S .
-
N um erou s methods have been devised with the obj ect of red u cing the
cost of manufacture of the many thou sands of vanes requ ired for the steam
tu rbin e .
The followi n g devices are collected and abstracted from the pate n t records .
All inve n tions relating to this sub j ect are therefore of quite recent date ,
[E D
Em 1 87
. .
—Parsons , 1 09 40, 1 89 1 . FI G . 1 88 .
—De Laval , 1 377 0, 1 892 .
P ars o n s, Fig 1 8 7
1 0940 o f 1 89 1 , . .
groove cut in the rotor and easing A slotted retai n i n g ring b is then .
slipped over the van es in the groove and the whole fullered u p .
The van es are s t am ped or machined gripped between the wheel d i scs ,
S e e r 46 1 1 o f 1 894 Fig 1 8 9
nie lugs on the wines made of sheet metal are inserted in the slots in
. .
, ,
S e g e r, 2 2 842 Fig 1 90
o f 1 897 , . .
Em 1 89
. .
—S e ge r ,
4 6 1 1 , 1 8 94 . Em 1 90 —S e
. . g e r, 22 842 , 1 8 9 7 .
P ars o n s , 86 98 Fig 1 9 1
o f 1 89 6 , . .
The pa cki n g pieces I) are also c u t from strip metal a The vanes and .
, ,
FI G 1 91
. .
-
Pa s o s
r n ,
86 98 , 1 89 6 .
a wire threaded thr ough the vanes to hold them together more
rigidly .
shroudi n g .
2 06 T HE T H E ORY OF THE STE AM T U RB I N E .
being typical The principle of these pecu liar shroudings has been
.
FI G 1 9 4
. .
—P arson s , 706 5, 1 9 01 . FI G . 1 95
.
— F ull agar 7 1 8 4,
, 1 9 01 .
FI G . 1 96 .
— Fu ll aga r
, 893 4 , 1 9 01 .
previous pate n t and the segmen tal blocks a ( partial admission ) are
,
FI G 1 9 7
. .
—F ull agar ,
1 4 59 4, 1 9 01 . FI G . 1 98 .
-
Rate au ,
1 1 7 01 , 1 9 01 .
F u ll ag ar 1 4594 o f 1 90 1 F ig 1 9 7
, ,
. .
R at e au 1 1 701 o f 1 90 1 F ig 1 9 8
, ,
. .
P ars o n s , 1 2 347 o f 1 90 1 .
2 F ig 2 00
. A developmen t of 1 6 2 8 4 of 1 8 8 9 The
. . .
r
clearances are given lon gitudinally ( parallel fi ow o 1 23 47 -
s ns
’
5 . F ig . 201 . S imilar
meth ods of holdi n g van es are des c ribe d in 7 1 84
of 1 901 excep t that the segme n tal blo c ks f are of dovetailed fo rm
,
.
The slots 9 in the altern ative method are made diagon ally in both
blocks .
FI G . 2 01 .
—
F ai s on s ,
1 2 3 4 7, 1 9 01 .
FI G . 2 00 —
. Pa s o
r ns, 1 2 3 47 , 1 901 . FIG . 2 02 -
F ul l aga r
, 1 4 59 3 , 1 9 01 .
as at c .
21 0 T HE T H EORY OF T HE S T E AM T U RB I N E .
F u l lag ar , No . F i g 2 06
2 1 9 32 o f 1 903 , . .
FI G 2 06
. ,
—Fu ll aga r, 2 1 9 32 , 1 903 .
bei n g clos e d up after inserting the van es The blocks are secured to .
Em 2 07
. .
—J u d e, 2 039 4, 1 9 05 .
sembled van es and in the even t of the shrouding fouling the casi n g
,
p lan ,
the va n es are assembled in semicircular segm ents before
an d
i n sertio n in the ri n g grooves of the drums and c asing .
J u d e an d B e ll is s M o rc o m L t d 2 0394 o f 1 905 F ig 2 07 .
, ,
. .
V anes are cut fro m strip the fang being bent over B i furcated
, .
FI G . 2 08 .
—J ud e, 2 03 9 4 , 1 9 05 .
plate and the outer shrou d is clipped The arran geme n t permits .
FI G . 2 09 —P a rs on s ,
22 1 2 7 , 1 905
. F IG . 21 0
.
—
J ud e ,
2 3 400, 1 9 05 ; M orc o m , 1 1 5 80, 1 9 07 ,
P ars o n s 2 2 1 2 7 o f 1 905 F i g 2 09
, ,
. .
J u d e ( B e ll iss 8c M o rc o m 2 3400 o f 1 90 5 F i g 2 1 0 ,
. .
V anes are cut fro m strip an d the fang is bifu rc ated so as to spre ad
,
212 THE T H E ORY OF T HE S TE AM T U RB I N E .
between the vanes are fi lle d with similarly bif u r c ated distan ce
piec es an d in method 6 the vanes are spac ed by mean s of a per
fo rate d shroudi n g n o dista n ce pieces bei n g fi t te d
0, .
FI G . 21 1 .
—
Chil t o n ,
2 3 9 22 , 1 9 05 . F IG . 21 2 .
—
Doug l a s ,
3 1 1 2 , 1 9 06 .
C hilt o n ,
Fig 2 1 1
2 3 92 2 o f 1 905, . .
Do u g l as 3 1 1 2 o f 1 906 F i g 2 1 2
, ,
. .
FI G 2 1 3
.
—W a rwick M ach . Cc .
,
1 9 009 , 1 906 .
being notc hed as sho w n in order to space the vanes The i n n er strip .
van es .
I m le , Fig 21 8
1 66 57 o f 1 907 , . .
The stalks of the van es are welded to a suitable autoge n ous weldi n g
m aterial inserted in the transverse groove
FI G . 21 5, A an d B .
—M orcom an d J ud e , 22 6 36 , 1 9 06 .
G re e n 2 1 649 o f 1 907 F i g 2 1 9
, ,
. .
Em 2 1 6
. .
— De L aval C
c. , 1 906 . F1 0 2 1 7
. .
—Wa rwi ck Ma h
c . Co .
,
1 5 6 04, 1 907
.
m ade of m ild steel or iron and the sheath of brass or other non
,
corrodible metal .
W e st in g ho u se 1 8660 o f 1 908 F i g 22 0
, ,
. .
FI G 2 1 8
. .
—I ml e, 1 665 7 , 1 9 07 . FI G . 21 9 .
—G ree n ,
21 6 49 , 1 907
.
FIG . 2 20.
—We sti n gh ouse , 1 866 0, 1 9 08 .
FI G 2 2 1
. .
-
Rate au , 6 07 , 1 9 09 .
against the c ollars c by the wave springs b The small drilled holes .
R at e au 607 o f 1 909 F ig 2 2 1
, ,
. .
DI S C A N D V A N E F R I CT I O N I N T U R B I N E S .
resistan c e b y fri c tion with the su r roun ding steam is n o t always a n egligible
fac tor i n deed it is this alo n e which im p oses a limit to the e co n omi c al s pe ed
,
1F 0 2 22
. .
Sp ecial ex p erime n ts o n the sub j e c t are n o t very
n umerous but those of O dell with pap er dis c s in air
, ,
proportion al to the a n gular velo c ity or to the mean surfac e vel o c ity This
,
.
app ears from expe r ime n ts to be true up to a certain c ritical limit at whi c h ,
pumped will be roughly p roportion al to the area of the dis c and to the
velo c ity with whi c h the steam is thro w n off at the outer edge that is ,
Q is proportio n al to 07 2
The work don e is prop ortio n al to the ki n etic energy given to the steam ,
that is to 0 o r 7
,
2 9 2
01 .
21 8 THE T H E ORY AM T U RB I N E
'
0 1? TH E S TE .
The above data relate to the po wer expe n ded in air of the same de n sity
throughout .
This law has bee n con fi rm e d in the c ase of rotating turbi n e discs by
S todola and Le w i c ki the former with air an d the latter with satwra ted st am
, , e .
Laval wheel the relative values of c an d 01 being obtai n ed from the sequel
,
Total H P ( di sc va ) . . n es
Lb p r sur . f t am ab l
e ss e o s e ,
s o u te
3 85
‘
x 10
-
3 —3 —3
H P +p
. .
HP
The coi n c ide n c e of in the three experimen ts con fi rms the law that the
. .
p
resista n ce varies with the density p bei n g the density , .
p .
I n the two above tables 0 has been c alculated from this formula the density ,
. .
without van es The remai n der had van es of various len gths
.
*
.
—
Dis c re s is t an c e in H o rs e p o w e r 3 3 5 x 1 0 p w r
= 3 5
(1) -
7
that the vane resistance (or ve n tilati n g effec t would be dire c tly proportional
to the len gths of the vanes an d to the cube of the velo c ity Vanes w hich for
the mome n t are d o ing no live work —for instan c e in a marine astern—goi n g
.
turbo—compressor the velo c ity diagrams for which are nearly the c on verse of
,
those for the turbi n e This appears to be the case for very u n symmetri c al vanes
.
E xperime n tal research has therefore bee n mostly with this class of vane .
apply — it does not appear that the resistance is either proportion al to the
Stod l a S t am T bi o ,
e ur ne .
D I SC AN E F RIC TION IN T U RB I N E S 219
'
A ND V .
vane length or to the c ube of the velo c ity I t will be show n that the various .
have from ( 1 )
i h
nc es 2 1 1}
'
1 78 1 0 44
and from the experimental results this leaves for va n e resista n c e as follows
h r pwr
I
3 57
I I
Va 1 0 36 1 2 59 1 8 34
°
ne o se -
o e .
Unfortunately this does not lead to a satisfa c tory agreement with the
other experi me n ters results and it is therefore desirable to c onsider them
’
,
con j ointly S uch cons ideration involves a mass of t rial an d error with the
.
,
L e w icki s principal experi m e n ts were not o n ly made with air and satu
’
rated steam b u t with steam highly superheated as well The followi n g table
,
.
followi n g table they are split into the separate items of disc an d vane
resistance .
TA BLE XII .
L e w icki s E sp
’
i
e r n wn ts w i th D e L a val Whe el ro ta ting i n Ai r an d S team .
Atm ri Pr r 53 lb s Ab l t Pr
so u e e ssu er
o sp h e
t 20 I
.
c e ssu e
( ab o u n ch e s V ac uu m)
.
;wr
‘
I o t al
P O W GI '
1 o e
T e mp .
to d ve ri V an e D sc i t d ri
o ve V an e
i
D sc an d Re Re D i sc Di a dsc n Re
V an e s s s it s s it Co e ffi c i e n t Vane s s s it
( no t an c e an c e ( no t an c e
Be ari ngs ,
H P . . H P . . Be ar i ngs, H P .
e tc .
) e tc .
)
HP . . H P . .
45 3 3 45 1 08 2 42 x 1 0 7
‘
- -
32 8 78 3 82 x 10 7 4 72 x 1 0 7
-
1 1 25 3 55
-
‘ - -
2 53 4 2 81 2 1 35 x 10 7 9 36 3 16 x 10 7
-
67 6 35 712
-
2 24
- ' ' ° “
22 15 1 6 84 5 31 7
3 2
-
-
48 5 8 32 x 1 0 7
‘
' ‘
'
444 3 37 x 10 7
-
-
'
1 42 2 7 2 4-
—
10 7
These results are plotted in Fig . 22 3 , to gether with those give n on page 21 8 .
T HE T H E ORY OF T HE S TE AM T U RBI N E .
the c o e ffi c ie n t s are p racti c all y c o n stant an d ide n ti c al for both pressures the ,
resistan c e simply decreasing because the density de c reases with the in c rease
of superheat .
wheel diameters from 1 0 inches to 5 0 inches The author has take n about .
nearest c on veni e n t formula whi c h will express them and at the same time ,
give reaso n able a cc ordan ce with the previous results is of the form stated ,
above On this basis we then have the followi n g colle c tion of average values
.
S t e am .
O d ll
e . L wi ki
e c . L wi ki
e c . H ol z w o rth .
x —
10 7
Ta bl e XI I .
x x x —
10 3
}Tabl
3 13111
m .
.
bl
Ta e XI I .
38 4 e, p 21 8
. .
at m
}
36 8
Sup .
v ac .
.
Fa bl e XI I .
I n air
O dell and S todola agree fairly closely an d both used fi at discs Their , .
but his van e c oe ffi cie n t c 1 agrees exactly with St od ola s cl a result that might ’
,
N o w in steam
Le w ic k i s disc 0 for superheated steam is again 7 6 times Hol z worth s c
’ ° ’
for fl at discs The respe c tive ratios 7 2 and 7 6 for air an d steam are in as
.
'
the fri c tion in wet steam c an be made I f the effe c t of water is so noti c eable
.
wet n ess in wet steam will have a like effect the resistance increasi n g to that ,
in water itself This will also explain the divergen c e of L e wicki s two sets of
.
’
through pipes is d iffi c ult an d generally the results are Open to much
,
b e easier as it is con ceivable from what occurs with a n omi n al superheat that
, , ,
the water cli n ging to the wheel surface is a poten t but i n accessible factor .
FI G . 22 4 .
—Coe ffi c ie n t s fo r D i sc ( fl at ) an d V ane R esi stan c e in S t e am .
the prolongatio n of the Lewi cki curves beyond the dry saturated poi n t the ,
maki n g the c asi n g to closely embra c e the van es so as to preve n t free ac c ess
of the surrou n di n g medium For large w heels 01 is appare n tly redu ced to
.
,
x 107 -
and c
l
= x 1 04 3 .
Then
11 1 = 4 2 5
)
. x 10 p -5
4 25
°
x 10 7 x 3
17 1 2 780 x 2 8 25
°
°
x x
- °
HP . .
-
7 x °
17 x x
8
1 0 + sam e as before
22 9
I f the vane velocity be one half the above that is 2 7 3 the powers -
, , ,
Thus although 1 n the maj ority of cases the power lost by simply driving
the wheels around at their proper speed may perhaps be comparatively small ,
hors e power provided there were only three or four wheels as the data tacitly
-
, ,
imply .
su m ab l
y always a certain amount of true va ne resista n ce due to the ,
necessarily longer movi n g vanes than guides this is really i n c luded in the ,
S PE C I FI C H E AT O F S U P E R H E AT E D S T EAM .
or H 1 08 2 3 05 t '
occasion s for the use of formul ae i n volvi n g the properties of superheated steam
we r e few an d far between .
Duri n g the last few years the superheater with improved c on stru c tion , ,
helped b y imp roved engi n e c onst r u c tion has come to the fro n t again an d the , ,
great advan tages in stea m econ omy derived by its use apply in n early the
same degree to the steam turbi n e as to the recip ro cati n g e n gi n e .
O ther exp erime n ters have shown from time to time that the R eg n ault
value 4805 did not satisfy all c on dition s but as u n til quite re c e n tly n on e
,
°
, , , ,
of them were able to s ubstitute more reliable fi gu re s for i t this value has ,
ture S ince the n G re issm ann has made fu rt h u r determi n ation s with a more
.
perfect app aratus exten di n g over a comp aratively small ran ge of temperature
,
.
ho w ever does n ot seem to be quite borne out by Lorenz s still more rec e n t
,
’
These c urves are based as stri c tly as possible on the experimental results ,
Professor S mith poi n ts out that as the saturated c o n dition is approac hed
, ,
the spe c ifi c heat should merge i n to the sp e cifi c heat of boili n g water at the
same tem p erat u re an d pressu r e an d that as the sp e c ifi c heat rises with the
,
Thus the contour should rise to at least un ity on the saturated steam li n e ,
and it therefore appears reason able to suppose that the con tour li n es must
app roach this li n e in shape for
their fl at portion s rather than ,
experimen ts .
about 55 °
.
FIG 2 26 — S p ifi H at f S p rh ated S te am
ec c e o u e
taken as c on fi rm ato ry Of the p oint
e
.
—
. .
( Lo r
enz R H Sm i th )
. . F u rt he r E mmett s fi gu re s g1 ve a
. ,
’
1 0 atmospheres pressure and this is not very far from the 7 co n tour
,
°
I n his fi rst edition the author took the liberty of goi n g a step further an d
'
The diagram is admittedly te n tati ve for the reasons given above also hear
, ,
we so far possess an y error involved by its use for pressures such as in p rac tice
, , ,
be very mu c h n earer the mark than the u n iversal ap pli c ati on of R eg n ault s 4 8 ’ °
The e ffi c ien cie s of turbines and e n gi n es based o n the steam heat calculated
SPE CI F IC H E A T or S U PER H E A TE D S TE AM 227
fro m the Lorenz data are certainly more con siste n t with one an other than
when 4 8 is used
°
parti c ularly at high pressures an d temperatures the c onsta n t total heat lines ,
-
FI G . 227 .
—Spe ci fic H eat o f Su pe rh eate d S team .
probably have brou ght the k n owledge of the spe c ifi c heat of superheated
steam withi n measurable di sta n ce of the truth The experime n ts at S ibley .
College are particul arly valuable for the reason that the y were sub j ect to an
,
ext e n sive evolutio n The fi nal method adopted at S ibley and by K noblau ch was
.
that of directly heating the steam by ele c trical res istan c es immersed therein *
.
A mp r h i a nt f th m r i m p rta t Si b l y x p ri m ts i gi
co e e n s ve ccou o e o e o i a pape r
n e e e en s ve n n
b y P o f C arl Th ma
r . o s l a d th by K bl a h a d J a ob are p b
vo . n ose no uc n c u .
2 28 T HE T H E ORY o r T HE STE AM TU RB I N E .
The local diverge n ce of the results does not however greatly affect the , ,
derived fun c tions the temperature e n tropy char t bei n g practically coincident
, ,
FI G . 228 .
—Ave rage Sp ec ifi c H e at of Supe rh eated S te am ( O p in vari ou s f rm l a )
o u e .
a fact attributable to the rap id fall of the sp e c ifi c heats of Fig . 22 9 from the
satu ration li n e for a very small rise of temperature .
l i sh ed i n Z . v ol il A b tr t
. s ac s are gi v e n i n E ngin eeri ng,
.
p il 1 2 , 1 9 07 , an d A r
M rh a c Po
2 7 , 1 9 08 , an d a d i sc ussi o n b y r f R H Sm i . E n gi ne er ,
. . th
ugu s 2 3 , 1 9 07 ,
, A t
h
s ou l d al so b e c o n sul e d t Po
.r f H T E dd y,
. . i n neso a ( pape on the su je c ,
. M t r b t
rr v r r
a i es at a si m il a d i ag am t o Fig 2 3 1 , b u t .a e r th r r brt
m o e e l a o a e d b y t he i n se i o n o f rt
‘
t t h t v
o al ea ,
’
o lu m e an d o th r r
e c u ve s ; h e al so g e s t he c o rr
e s o n d i n g d i ag am
piv ased o n r b
b r t
t h e S i l ey esu l s .
230 THE TH E ORY OF THE S TE AM TURB I N E .
straight lines instead of the elegant curves derived from K n oblau c h and
J acob .
stated as follows
TA B LE XI V .
400 F O
°
.
, and this value may be used in the expression
p
FI G . 230 .
—Sp ecifi c H eat o f Supe rh eated S te am ( Kn obl auc h an d J acob )
.
Cp ( 7 , -
r
, ) and
other similar expressions The corresponding val u e by Fig . .
, , ,
.
The velo c ity etc derived from superheated steam with u n resisted fl ow
, .
for very small drops of pressure (giving velo c ities of o n ly a fe w h u ndred fee t) ,
to N 63
8
a a 5
i n terp olated .
for small drops of pressure for determini n g the various fu n c tions of the steam
at the lower pressure The sp e c ifi c heats adop te d in the c onstruction of
.
T H E S P E C I F I C V O L U M E O F S U P E R H E AT E D S T EAM .
4 4” +t
v = 5 93 in E n glish units
P
2 63 H
v = 0 04 6 8 in C G S . . . units
P
where v volume in cub ft per lh
sp e c ifi c o r in c u b metres per k g
. . .
, , . .
= in E n glish units
T
v
in CG S. . . u n its
p
where is the absolute temperature
1
°
.
very diffi cult to elimi n ate lo c al i n tern al stresses and these may be greater ,
the dis c is fi n ish turn ed taki n g care to avoid the formation of scale and a
-
,
.
Oi course such con ditio n s as the above apply equally to other engi n eer
,
The determi n ation of this ratio has been the sub j ect of an imme n se
amoun t of c on troversy and it is still doubtful whether the values which
,
For the high—ten sion steels such as are ge n erally used for high sp eed ,
-
dis c s this lower value is probably the more correct 2 68 6 will therefore be
,
.
°
G E N E RA L P R E L I M I N A R Y E Q U AT I O N S The general .
-
asp ect of the problem will p erhaps be better realised b y a comparative con ~
sideration of some of the the o ries that have been e volved an d the reader will ,
a r bitrary forms of disc or for given arran gements of stresses — as for example , ,
where the rim stresses are greater than the c en tral stresses .
There are in gen eral four kin ds of stress i n duced in a rotating dis c
F or Tan gential stress or H oop ten sion
P or Radial stress
Z or Axial stress and
S or R adial shear .
dis c at a radius
Let 2 be the thi ck n ess of the disc at radius r .
P oisson s ratio
’
Q ua n tities in fee t ,
secon d s, and p ound s .
da
the radial strain
dz
the shear ( rz )
Ax i s
F1 01 2 3 2
. .
o r, w h r th er
e e e is no ax i al tr
s ess,
P 1; F E
01 ,
w h re th r
e e e is no a x ial tr
s e ss,
F -
nP =E E
’
7
z
236 T HE T H E ORY o r THE S TE AM T U RB I N E .
8
§
2
w
p rX7
°
d s
( d r)d 0d z d z md 0d r Prd ed rd z ( Fd 0)d 7 dz
°
7 f °
32 9
Simpl ifi e d , this is
d ( Pr) 618 W
2 2
7
F T +
dr 7
6 2 g
l ti ng sh ear
o r, n e g e c ,
2 ‘2
d ( Pr) p¢10 7
F =0 .
dr -
g
Also, resolving axially we have ,
From a similar poi n t of view con sider as a whole the elemen tary ring a b , , .
W X ” dad?
m
”
Prd ( Ed a .
that is 0 (8)
,
g
This equation ( a s u rfac e e q u at io n) has b e e n given by several writers
as the fu n damen tal equation for the more or less arbitrary and c omplicated
forms of dis c— the De Laval type for instan c e —and equation ( 6 ) or ( 6a) has ,
not onl y been ignored altogether but the possible presen ce of not in sign ifi can t
,
The latter may be ju st ifi ab le in many cases but c ertai n ly not the negle c t ,
of the former whi c h must hold true for every thread of the dis c Dedu c tion s
, .
made from (8 ) alon e in the case of dis c s thickened in the middle are fou n d
to be at varian c e with those made from
E quatio n ( 8) is only applicable to a v e ry t h in fi at d isc and may be
' '
r .
2 dr
1 7
7
238 T HE T HE ORY 0 11 T HE STE AM T U RB I N E .
The i n accuracy arises from neglecting the shears and axial stress and from ,
the rim c an not be obtai n ed fo r we require that ( for a free u n loaded dis c ) the
, ,
radial stress shall be zero all alon g the cyli n dri c al outer surfa c e The .
expression fo r does n ot ho w ever give this the reason bei n g that the stresses
74 , , ,
G E N E RA L S O L U T I O N O F A F O R M O F F R E E S U R FA C E
T O S AT I S F Y T H E F U N DA M E N T A L E Q U AT I O N S .
satisfy the fu n damen tal equations to even an ap proximate de gree but that ,
H oop stress F B0 B I 7 B ,
?
Axial stress Z C ,
02 2 2 0
Radial shear S 2e ,
.
A0 = B0
A2 = B2
2L —C2
2
“ 2 77 — 29 P ‘D 7
7
4
g (1
_
A A
9 (1
97
A2
“
7
A consideration of the con dition s that must obtain at the surfa c e of the
disc will e n able C0 to be fou n d .
Th e au th r i i
o s n de bt ed
t o P o e sso rf r Fi tzg ral d fe or muc h o f th e f ll wi
o o ng mat te r r l ati
e ng
At the su rfa c e all the three transverse stresses must van ish or el se they ,
N = ( P sin 5) sin
< co s qt) cos s in ( 5) co s qS
+ (S cos ct
) sin
T= (S sin qt ) sin 1) ( S cos ( -
008 sin gb) cos 4)
—( Z cos sin
that is ,
Therefore either ( PZ Z ) or { ( P Z ) 2 2
4 8 2 } must
Firstly
I f PZ S 0 the n from ( 25 ) and ( 2 6 )
2 =
,
S
t an,
4)
P
S econdly
B ut if P Z , then by ( 2 5 ) P = 0 .
Thus P=Z = S= O
Therefore at the free surface either the s tresses must be in equili b rium
accordi n g to ( 28 ) or they must va n ish .
dz
B ut _
dr '
S Z dz
Therefore
F S dr
An d from ( )
1 8 we have
dz 2e C0 01 7 2
(1 7 AO A1 7 2
A22 2 2e
sign The form of a body that sat isfi e s all the required condition s an d has
.
the assumed form for the s t resses is the r efore an ellip soi d of revolution .
By ( 1 5 ) we have
P AO A1 7 2 A22 2
put 7. then 0, 7
2
R2 772 0 , an d
2
P 0 at R .
Therefo re 0 AO mA 0
mA C
FI G . 2 33 .
FIG . 2 34 .
01
Agai n put = the 2 — an d w e have
,
in ( 32) r O n 2 771
2
AA 0
A1 O2 +
A1 + C2 2
whe n c e -
A, o, -
0
2
when /
2 7 t he maj or axis bei n g the axis of revol ution .
24 2 T HE T H E ORY OF T HE STE AM T U RB I N E .
the stresses .
Ah exam p le ( see page 244 ) will best illustrate these cal c ulati on s .
S O L UT I O N A S S U M I N G U N I F O R M S T RE S S — The follow .
ing a n alysis has been given by several writers but it is ope n to g rav e ,
s u s p ic io n
. Shears an d axial stress are n eglected but worse still the body , , ,
FI G 2 3 5 . . FI G 2 3 6
. .
We have the f
su r ace equation
)
2 2
d( Pz r p w 7 2:
’
Fz
dr 9
Z =Z 8
O
To apply this formula fi rs t determi n e the rim thi ck n ess 2 suitable for
, ,
example on page 2 47 .
ST E R N GT H or RO TA TIN G D I S C S . 24 3
series of examples in which certain conve n ient dime n sions are selecte d in
,
The m ain fu nction of the dis c is to carry the vanes The rim thickness .
is therefore fi rst to be determined from that local con dition that is from , ,
the weight of the vanes per u nit length of periphery an d the angular velocity .
and F l p = F1 - -
Em 23 7
. thick ( this thi ckness was origin ally taken fro m one of the
subsequent examples ) .
to n s per sq i n ch ) .
1 000 per se c on d
01
2686
°
7;
R 1 foot
7
°
= R, then P= 0 .
89
5 00 x 1 06
and AO ( 3 + 2 686 )
.
8 x 322
6 3 45 x 1 06 lbs per . sq . ft .
Therefore ( 6 3 45
7 5 45 x 1 06 lbs per . sq .
—
;
p Q
AO
8
(l
5 00 x 1 06
Therefore Fl mm , 7 5 45 x 10 6
8 x 32 2
40 39 x 1 06 lbs .
p e r sq ft . .
( 2) N ow take a little thi c ker dis c , 0 528 feet thick having an external ,
respec tively .
fl
e t e >
b = 0264, b2=
0006 9 7, = 01 1 7 5
° ° °
y
H e n ce 2
a = 1 2 46
°
an d a
9 (1
2 544A1
° °
9 25A2 x 1 06
by subtrac tion , Cl 02
8 9 401 5 41 4 A1
°
1 O7 7 A2
°
x 10 6
Also 2
2A1 C2 202 A2 01 0
+ 1 60205 001 A, = O
2 46 TH E T H E ORY o r THE S TE AM TU R B I N E .
At
P AO A1 7 2 small qua n tity varying with 7:
x 10 6 x 106
x 1 06 lbs per sq i t
. . .
At '
7 5
P= x 1 06 lbs per sq
. . ft .
At the ce n tre
P AO small quan tity varying with z
x 1 06 .
At
F B0 B1 7
° 2
small quantity varyi n g w ith 2
x 1 06 x 1 246
°
x 1 06
2 7 4 x 1 06
°
At 7
°
=1 °
F= 3 4 °
x 1 06
At
F = 5 46 °
x 1 06
At centre
F = P = 6 07 °
x 10 6
At
Z 00 022 2
3 393 5 44 0 x 1 06 x 0 1 1 7 52
2 7 1 7 lbs . per sq ft . .
1 88 lbs . per sq i n c h .
3393
3 3 9 3 lbs . per f
q t
s . . compression
x 10 x 6 °
01 1 7 5
3 97 lbs per . sq . in c h
Fig 2 4 1
. .
H ere 0 48 x 1 06 .
,
°
052 8 feet as in the thinner ellipsoid We have .
O2 35 05 28
° °
log 5 00 x 1 06
644 F
F P = 9 58 °
x 10 6
lbs per . sq . ft .
x 10 ‘ Lb s p e r s q. .
( 6 ) P ut as before and O2 3 5
°
2
0
as in the thicker elli p soid
2 595 .
r= 5
°
25 x 500 x 1 06
°
z = 2 595 e
"
2 59 5 e
feet ‘
1 46
the rim radi al stress in the th in ellipsoid that is in the ellipsoid havi n g the , ,
zo = 02 3 5
.
0 235
fee t— ah ab surd thi c kness .
T HE T H EORY OF THE STE AM T U RB I N E .
more absurd .
2 09 5
'
3 4 5 6
K 10 3 L b s p e r s q . . f oo t
Fi e . 2 42 .
wit h the ex c e p tion of a very small p art near the rim the form ( 6 ) lies ,
wholly outside the small ellipsoid ) still less can we entirely reverse the order
,
By the adop tion of this co n cav o con vex for m it has bee n frequently asserted
-
4 5
1 10 3 l bs p e r . e ga Fo o t:
FI G . 2 43 .
Whatever be the p arti c ular form of a c o n c avo c o n vex dis c it must after
-
, ,
all c oi n c ide ve r y n earl y if n ot exa c tly with the fo rm require d for some
, , ,
parti c ular value of a u n iform stress ac c ordi n g to formula ( 3 6)— at any rate ,
F u rther c on sider the c ases of the two fl at discs the th in ellipsoid and
the thi n con cayo—
, ,
c o n vex disc .
S uppose the hole is very small —a mere pi n hole then we may put
r =0
,
.
5
(1
H en c e F0 6 ))
7 R 2
1
1
We thus see that a small flaw in the c e n tre of a solid disc may seriously
affe c t the magn it u de of the stresses .
26 8 6
R 1 foot
2 foot
3 10 11 12 13
‘
1 1 06 Lb s p e r sq . ft .
F IG . 2 44 .
At r = 7 , F =
At 7 = 6 , F=
° '
At r = 5 , F =
At r = 3 , F =
At r = 2 , F = 1 3 07
°
P
At °
7 = 7 , P = 2 98 1 06 lbs per sq ft
~
. . .
At 7 = 5 P = 4 00
°
At r = 3 , P = 3 23
°
At 7 = 2 , P= 0
°
For arbitrary se c tion s of dis c s i n cludin g thi n ellipsoids with a hole in the
, ,
in ferred that for all practic al purp oses we may refer for the app roximate ,
For thi ck perforated dis c s of the De Laval shape t he exac t solution appears ,
ST ER N G TH OF ROT A TIN G D I S C S . 2 51
the maxim u m stresses is not greatly differe n t from those of the fl at and
ell ipsoidal discs .
Theo ries for thi c k sectio ns ( both solid and perforated ) have been advan c ed
that are based on me an stresses The res ults from such however m u st be
.
, ,
I n an y cas e the salie n t feat u re is that the hoo p stress es around the hole
,
of the uncertain factors pres e n t to make the dis c solid and to secure the shaft
, ,
The bosses of perforated discs should never have stud holes e t c in them , .
number of holes in the boss for forci n g o fi p u rposes Any removal of metal -
”
dr de 9
the ring is thi n P = 0 With a thi c k ri n g
S ince ,
. S and Z are ve ry small ,
2 2
”
Therefore F P
g 9
This formula is suitable for overhan gi n g rims an d shroudi n gs and for ,
I t must not be u sed ( because of its simpli c ity) for a disc as it conveys ,
I n gen eral the shear is small and only amounts to about 2 00 to 400 lbs
, , .
per square in c h .
able con dition that whatever he the form of the disc— the fo rm bein g regular
,
— the cen tre stresses are higher than the peri p heral stresses the ques tio n ,
aris es whether there is an y way of ensuri n g that the wheel shall break near
the rim i n stead of at the boss in case of u n due rac ing For the co n seque n c es .
are l iable to b e very serious w hen the whole wheel fl ie s to pie c es but n o t so ,
Th is des irable feature has apparently been obtai n ed with the De Laval
wheel by groovi n g down the disc j ust u n der the rim which carries the vanes .
Se e Fig 70
. .
252 T HE T H E ORY OF T HE STE AM TU RB I N E .
I n some designs a series of holes have bee n drilled all the way rou n d .
wheel is soon brought to rest b y rubbi n g agai n st the casi n g owi n g to the ,
The part played by the metal between the grooves has bee n shown to be
almost e n tirely t o c arry the trac tion load from the vanes an d in determining ,
a radius as p ossible of a thi ck n ess necessary to take the c entrifugal load from
,
twice the normal speed but the yield p oi n t will o n ly be at about 1 4 times the
,
normal speed .
structure an d the risk of havi n g dan gerous segmen tal plan es of weak n ess is
,
importan t that the ingots from whi c h the dis c s are to be f orged shall not
have the least t race of bei n g piped For dis c s runni n g at peripheral
.
velocities n o t exceeding about 5 00 feet per min ute the use of rolled plate is ,
permissible .
2 54 THE T H E ORY o r THE STE AM T U RB I N E .
supply to impulse turbi n es has a material advan tage u n der c ertain conditions ,
the process of throttling and if the total c o n ten ts of the steam be u n altered
,
i n itially wet steam ) the i n itial total heat head H remains u naltered B ut the
, .
available head is in fact very little differen t from that available from ordin ary
steam at the thro ttled dow n pressure -
For example supp ose the steam to be throttled down from 1 6 0 lbs dry
,
.
Then we have
Available head from 1 6 0 to 2 lbs BTU . . . .
e ffi c ie n c y is undoubtedly greate r
C U R VE O F T OT A L
S T E A M CO N S U M P
T I O N — The curve given by
. Fro 246 . .
There is so metimes a ten dency for the curve to be c ome less steep as it
approaches t h e n o load c on dition s but as a rule the line is practi cally
-
, , ,
,
load to full load -
.
I f the total con sumption be divided by the load the consumption per ,
G OVERNIN G STE AM T U RB I N E S . 2 55
indi c ated horse power brake horse power electrical horse power or per kilowatt
-
,
-
,
-
, ,
The Willan s line being straight it follows that the c ons umption at an y
,
similar character over the whole range of loading depe n ds upon the relative
values of the full and no load con sumptions
-
.
We will now as c e rtai n the approximate no load con sumptions for the -
I f the various resistan c es an d e ffi cie n c ie s were con stant from full load to -
11 0 lo ad
-
,
the total consumption per brake horse power would be given by -
differen ce AB = O E be ing
constant over the range .
tion line is as B F .
0
) the diagram e ffi cie n cy at full load ( 7) -
7
( d ) the same at n o lo ad -
Also
( )
7 the q ua n tity of steam
( Q ) that can pass unit area with the full head
of pressure
( g) t he same at the conditions for no—load ( Q ) '
indicated horse power t hat c an be obtained with the given full load con dition is
- -
Q nR x con stant ( e)
W Z Z1
At no —
load Q
'
v
'
lR
'
c Z
'
Z1
of pressure and from whi c h the required spot may be loc ated Q .
’
,
.
,
from Z I t would be the same here if the back pressure remai n ed constan t
. .
from 1 to 1 4 i n ches between full an d n o— load and Z an d Z will acc ordin gly ,
'
speed correspon di n g to maximum diagram e fli cie n cy when the vane losses are ,
Let P, be 1 60 15 4 . absolute ,
pb 77
2 at full load -
,
'
p b l at an d about n o load -
.
Then 92 an d e
l
= 3560 at 94 per c e n t nozzle . e ffi c ie n cy . H en ce
v 1 81 5 .
Then ( by C hapter XII ) t he disc an d van e frictio n horse power at full load
.
- -
30 8 Z .
At no load
-
Z = 17 3
'
'
Zl 03 W 9 .
Therefore
+9
26 3
’
Z + Z, 26 3 -
W + Z + Z, 33 1
Q nR 7 8 00 x 8 5 6 x 7 5 2 50
0 794 x 7 5 2 50 5 9 75 .
2 58 TH E T H EORY OF T HE ST E AM T U RB I N E .
T A B LE XV .
Rat i o of po w e s r
Ma e n e ri p he ral v l oc i ty
A t aP
e .
c u n o z z le e v l i ty 9 4 x oc
Pr r
e ssu es
D i ty
en s ll 1 11 c e
L gth f va
en o ne s ( ave r age )
Di ta t
sc c on s n .
Va ta t
n e c on s n .
ma
Pa rti al admi i ss o n
Di sc va fri t i ne c on H P (Z )
. . .
Di ag am r e ffi c i e n cy
we have
Pr essu e r
Di sc va fr i t i
ne c on H P (Z )
. .
’
The drop of pressure in each stage is greater than the c ritical drop .
The quan tity of steam that c an pass is therefore depe n den t on the
areas and i n itial p ressures .
Therefore Qc 7 8 00 x
,
x 2 6 9 3 000
W Z Z1 .
As before put Z 1 03 x W 1 5
,
°
Then 2 6 93000 5 00 2 1 5 15
,
536 5 .
—— — X 2 6 9 3 006 9 4 806
53 6 5
.
( o
1 ) for the l st stage ( assumi ng p = c on stan t
) 1 900 fo r the v ,
t he sa me as 1 8 9 2 .
G O V E RN I N G S TE AM T U RB I N E S . 2 59
I t m ust ac tually be somewhat less than this beca u se the steam has to be ,
H ence = 7 80 x 1 5 3 x 5 6 5 6 8 1 7 5
' '
Qq,
R c 0
= about 7 6 5 7 6 5 7 1 4 2 2 44
' ° °
7
7
and 1 3 00 x 2 2 4 4 x 7 0 2 04 000
C o n stru c ting a curve from these values we fi n d that the pressure at which ,
'
Qn
'
R
'
1 04 7 0 is about 1 6 4 lbs .
At 1 6 4 lbs 8 30 . .
22 2
’
Th u s Q 1 063 -
Q 7 800
T yp e I —Sin c e type 1 usually contains a large number of stages the
. ,
the problem .
The number of stages in Operation for a low press u re p may be foun d as '
follows :
Plot a curve of progre ssion of area through the fi x e d gui des or n ozzles as ,
in Fig 2 48 . .
, .
v’
Then the ratio of sp e c ifi c volumes is f . -
.
nu m b er of stages in use .
260 T HE T H E ORY or THE STE AM T U RB I N E .
°
Then , x f$= 17 p the sp e c ifi c volume of the full—load steam after it has
v
V
Vb
expan ded times S up pose this o cc urs some w here in the last ( say third)
.
The effe c tive number of stages i n use with the lower pressure p i s '
therefore
e ( 6 1 e2 ) x 77
3
3
3
where 773 is the n umber of stages in group 3 I f the head is less than will .
mi n ute Then at full load we have the follow ing tabulated data
.
-
TABLE XV I .
Rati o of r
p ow e s
Ma e n p e ri h ral v l oc i ty
e
ti aqn
e
Th eore l 5c oz z e 1
A t al zzl
c u no e 77,
N m b r f tag
u e o s es
Eq u ival t m b r f tag
en nu e o s es, all
d iam t r I e e . .
E rgy pe tag ft l b
ne rs e, . s .
Pr re ssu es
S p ifi v l u m
ec c o es
R l ativ d iam t r f wh l
e e e e o ee s
A tual
c
L gt h f va
en o n es
Av rag p r r i gr up
e e e ssu e n o s
d i ty en s
d i fri t i ta t
‘
sc c on c o n s n
va ne
l adm
3
(0
Av rag parti a i i h
.
e e ss o
Di va fri ti H P ( Z )
sc ne c on . .
the vici n ity of no load the dis c an d vane fri c tion will be practically
In -
n
'
( equivale nt
) 1 2 3 8 2 45 9 5 2 stages .
2 84 x ( 9 5 2 x 8 5 7 ) x 6 4 20 °
1 4 90000
At 15 lb s p re s s u re ,
.
21 4 x (902 x °
85 7 ) x 5 6 50
93 200a
FI G . 2 49 .
' '
Fro m these two values it is fou n d that a pre ssure of about 1 48 lbs gives .
'
Q nR 9 1 2 00 .
With 1 48 lbs . x 7 60 2 09
Q
I t will be observed that a very great deal depe n ds up on the wheel friction .
Z is zero .
G O V E RN I N G B Y V A R I A B L E A D M I SS I O N .
throttli n g the nozzles as they are s u ccessively ope n ed or c losed but the mean ,
c hanges of load which in the case of electric lighti n g often man ifest them
,
At fu ll load we have
-
( 3c 3 00 22 7 9
and at n o load Q nR c 1 7 3 9
' ' '
but 7 ) an d R R 1
'
1
'
Therefore Q
Q W
as agai n st °
1 49 when throttling .
decreases with the load Bu t as the disc friction is over w helmingly grea t er
.
than the vane friction as a ge n eral rule the corre c tion may be omitted
, .
Q 0 497
Q
which agrees very well with F ig . 2 86 .
loads superior to that of an y other compou n d type and of the reciproc ating ,
reali sed .
tion of pressure on which the estim ation of the diagra m e ffi cie n cy depe n ds
, ,
( a) The expan sion of the steam in the l st stage depends on the relation
between the general area of the 2 n d stage n ozzles and the l st stage n ozzles .
o .
2» 3,
" V V V
11 4
"
The n the ge n eral expan sio n for the l st an d 2nd stage is 1
whi c h is ,
n early though
, not quite the same as
,
K 13?
1
an d
V
4
V V
1 2
I f only aQ is passi n g , v
,
c hanges to 51
a
,
and so on .
( b) W e have Q ApV .
2 64 T HE T H E ORY T HE S TE AM T U RB I N E
°
01 .
N ow with a , given
back pressure the maximum velo c ity that aQ can ,
Q
generate in the last ( say 4th) stage is
Zp where A4 is the outlet area of the
4 ,
’
—
1 s a s
9
'
a
18 '
and so o n .
Aps3
This leaves for the 1 st stage a difference of press u re P0 where P0 is
the c on stan t initial pressure .
same as at full load Or we may assume that the whole velocity head
-
.
, ,
( hoose betwee n either assum ption the result being about the same , .
We have now the required data for fi n d ing the no load consumption -
.
( page
Then
53 6 5-
15
1 88 4 .
Take method ( 5)
R is constan t in the expressions
At full load -
,
for stag e 4
for stage 3
an d for stage 2
26 6 T HE T H E ORY 0 8 THE STE AM T U RB I N E .
Q 7 8 00
” x
E 20
43 9 .
By method (a) the results obtained are practi c ally the same .
1
For i n stan c e put ,
10
V, 10 x
whi c h gives p 2 about 5 5 lbs i n stead of 64 lbs a difference that does not
'
. .
,
At f ull load -
Qc 536 5 and
at no load -
Qc
'
35 .
Thus 9 fl 0 65 3
,
Q 5365
i n stead of 0 607 when the 1 st stage o n l y is c ontrolled .
man y stages as must b e the ge n eral rule a variable admission to the l st stage
, ,
c an give very little better results than throttli n g After the l st stage is .
passed the process is the same as if throttli n g had taken pla c e thereat I t is .
cut—
.
.
, .
This of course only applies w hen the stages are numerou s as in the
, , ,
with that of type 3 ; but on the other han d u n less the turbi n e is i n tended , ,
useless for ful l load economy alone — although they are proposed over and
-
ove r again .
automatic will necessitate the use of a powerful relay an d may with a con
, , ,
st an tly varying load waste m ore stea m than it saves by improving the
,
G O V E R N I N G BY P E R I O D I C A D M I S S I O N This method .
-
of governi n g was i n vented by Pars ons an d has bee n applied to most if n o t all , , ,
typ es of turbine that bear his name I n its ideal form it c on sists of altern ate .
periods of worki n g under the full head of pressure an d with n o steam passi n g
at all The no—
. steam intervals are zero at maximum load an d in c rease up ,
to a certai n fraction of the total period at no load the periodicity remain ing -
co n stant .
This ideal action is however very greatly mod ifi e d by pra c tical con , ,
siderations
There must of n ecessity be an appre c iable volume between the shut—
.
, ,
ofi
valve an d the fi rst row of van es and the greater this volume in proportion
to the area through the vanes the greater will be the time the pressure takes ,
of the blasts must not be too low and moreover the shut—
.
o if valve c a n not , , ,
operate suddenly The c onsequen c e is that the process is aki n to that give n
by a variable cut—
.
so c an be shown as follows
Let the steam at full pressure be shut o ff comparatively suddenly from
the turbi n e We require to k n ow how lon g the quan tity of steam that is
.
area through the turbi n e o r spe c ifi cally the fi rst ro w of vanes because the , , , ,
velo c ity generated in a stage is ap p roximately the same for any head .
Let Q l be the lbs of steam fl o win g per secon d at full load that is at the
.
-
, ,
Let Sl be the quan tity of steam e n trapped at full press ure and let S be ,
Then Q px c on stant
Q1 P1 x G
Then in a time dt
Therefore
an d d t
S l vl i
G
l ?
di
H ence t1 t2
d r opped to 1 2 0 lbs is .
3 1 60
3 38 x 28 7 7 se c on ds
4 x 2 22
°
1 20
Setti n g these values out on a curve of pressure and time we have Fig .
T HE T H E ORY OF T HE STE AM T U RB I N E .
The sele c tion of dime n sion s an d speeds that o ffer the best c ompromise are
purely a matter of t r ial an d error in the cal c ulati on s fo r the various details .
FI G .
—
D L aval G v r r
e o e no .
G OV E RN I N G D E V I C E S ; T H R O T T L I N G — There is p ract i .
FI G . 2 55 — Z o el ly
. Gove rn o r an d Val ve .
Fig 2 5 5 shows a relay arrangemen t whi c h is u sed for the Z oe lly turbine
. .
G O V ERN I N G S TEAM T U RB I N E S . 27 1
The motive fl u id for the relay pisto n 7 is a liquid ( o il or water) sup plied
°
,
and retu rned by the pipes a and b respectively The liquid is supplied
, .
from a reservoir u n der pressure created by a rotary pump driven from the
,
v is the relay valve an d is controlled by the w ell know n dog lever arrange
,
- -
ment show n in the fi gure Thus when the govern or speed rises the relay
.
, ,
valve lifts an d allows the relay p iston to be forc ed dow n an d the thro ttle valve
FI G .
2 56 .
FI G . 2 56 4 . Em 2 56 8
. .
, .
For the C urtis turbine to which the cu t off method is parti c ularly useful
, ,
many elaborate devices have bee n patented i n cludi n g steam hydraulic and , , ,
cally c ontrolled relay system This parti c ular system must be disti n guished
.
from that system where the govern i n g i s e ffected by a variatio n of the current
of the generator driven by the tu rbine I n the present case the electrical .
27 2 T HE T H E ORY O F THE STE AM TU RBIN E .
FI G 2 5 7A
. .
FIG . 2 57 B .
FI G . 25 7 .
E ach ozzle valve has a separate shield plate and each plate is set a litt l e
n ,
in advan c e of its n eighbour on the shaft so that the valves are Opened or ,
the shield p late so does either the top or the bottom p awl push its valve
,
ope n or closed For a steady p osition of the governor rod o ver several
.
recipro c ation s of the lever the steam pressure on the valve will keep it in
,
A h ydraulic relay system is also in c ommo n use for the C urtis turbi n e .
The prin c iple of the hydraulic cylinder and gear is much the same as
the c am .
The most elementary method and one that naturally suggests itself of , ,
kept con tinually movi n g so as to avoid stati c friction E ven then the force
, .
tion of the same idea has been ap p lied to a large number of stages —
R ateau has pate n ted the arrangeme n t shown in Fig 25 9 and an elabora .
,
all the
fi rst group — o i an ex p erimental type 1 turbi n e built by S chultz I n the .
au tomati c ally .
Fig 2 6 0
. .
resting in con tact with the cam C which is arran ged to give the lever two
,
usually fi ll e d with paraffi n oil an d a spri n g G S for adj usti n g the speed of
,
the turbi n e .
levers are as sh o w n steam leaki n g i n to the r elay c yli n der is taken away ( this
,
steam is used in the shaft glan ds to preve n t air getting i n to the turbi n e)
through the exha ust pipe P an d does n ot drive the pisto n The double—beat,
.
valve D B V is therefore held shut by the forc e of the spri n g above the
_
relay pisto n .
Whe n the relay valve is dow n the bottom port is shut an d the leakage ,
steam drives the piston up agai n st the force of the sp r ing an d open s the
double beat valve This valve is thus ope n ed and n early if n ot quite shut
-
.
, ,
the position of the are through whi c h G L oscillates The relay valve there .
fore allows the bottom port to the relay cylin der to be op e n a longer or
shorter period .
The further the governor balls fl y out the longer the D B V remains ,
closed .
The relay piston sprin g is ad j ustable so as to ensure that the valve will ,
The are of os c illation necessary to w ork the relay valve depe n ds upon the
size an d arran gemen t of the me c han ism I n the fi gu re the disp lacemen t of .
G O VE R N I N G M I XE D F LOW T U R B I N E S — The
‘ ’
.
FIG . 26 1 .
—Spe e d G ove rn or arr angeme n t for M i xe d fi ow -
Tu rb i n e.
L is the low— p r essure gove r nor valve with a n ormal openi n g 3 02 duri n g ,
whi c h movemen t the h igh pressure governor valve H remains shut For th e
-
.
27 8 THE TH E OR Y OF TH E S TE A M R IN E
TU B
Agai n ,
suppose the supply of low pressure steam fails the piston is -
positi o n s of the pisto n result in an approp r iate mixture of the two supplies
of steam .
in the pipes to c ompe n sate for conde n sation and other losses The arran ge .
st0 p valve .
details embodyi n g the pri n c i p les may assume a variety of forms the valves ,
sections deal with the various methods by which the steam supply may be
ad j usted to suit the load .
The me c han ical requirements of the govern or itself are identical with
those for the re c i p rocati n g e n gine and do not c all for special discussio n , .
The simp le spring loaded fl y ball govern or is quite satisfactory although the -
mome n tary variation due to the full load bei n g either thrown out or in
should n ot exceed 1 0 per c ent from the n ormal I n the c ase of ge n erators . .
missible and 2 per c ent and about 5 per c ent respe c tively are frequently
, . .
demanded The permanent variation depe nds u pon the governor movement
.
and the lever systems whi c h must be proportion ed ac cordi n gl y The momen
, .
governi n g is effected for slight fl u ct uat ion s of load by making the fi ywhe e l ‘
'
,
’
to run in parallel an d with the Pa r sons periodic cu t off gear and m ulti
'
, ,
valve arran geme n ts where the throttli n g between the openi n g an d shutti n g
of eac h valve is not perfectly graduated the con ditions are not the best to ,
As a general rule this is wro n g espe c ially so with c o m p aratively low speed ,
-
G OV ERN IN G S T E AM T U RBI N ES . 27 9
, ,
the reciprocating engine but it requires quite a heavy co n struc t ion of turbine
,
met for direct current and for alternating curre n t generators respectively
- -
.
FI G 2 6 3
. .
keep the v loci ty variati on withi n prescribed limits for alte rnating curre n t
’
e ,
the effect has to be su ffi c ie n t to keep the d isp lacem en t of the roto r from its
proper position at any m oment within certain limits ,
.
. .
load ( as in Fig .
The d is p lac e me n t of the rotor fro m its m ean position will then be
represented by curve C .
2 80 THE T H E ORY OF THE S TE AM TU RBI N E .
For simpli c i ty we may con sider the form of the curves to be harmoni c since ,
”
0
mea n velo c ity of rotor degrees per se c o n d , .
11
1
max 1 m u m
2
22 minimum
D to tal disp laceme n t of rotor that is twi c e the dis p la c eme n t on each , ,
Then with a two pole alte r n ator the n umber of electri c al degrees per
-
revolution is 3 60 .
With 2p poles the n umber of ele c tri c al degrees per revol u tion is 3 6 0p .
, ou c .
71
71
'
L
For 2p p oles
x p ele c tri c al degrees .
H ence
1 w DL 60
x
k 3 60N
7r DL
3 6 0N p
( )
2 must be used for direct—c urren t ma chi n es in which case the velo c ity ,
l
A value for of fro m .l to L gives satisfa c tory results in practice
.
.
It 25 0 3 50
m ust be used for altern ators as may have a very di ffere n t value ,
%
than for dire c t c urre n t machines I n the c ase of alte r nators the dis placem ent
-
.
must be sp e c ifi e d (bei n g a fun c tion of the out o i—p hase allo wable ) The greater -
.
the n umbe r of poles the less must be the a c tual displac ement
, .
exc eed 6 .
1 1
Thus for a 1 2 pole turbo alternator the value ot may be less than -
'
7c 1 000
,
half pulsation ,
282 THE T H E ORY OF THE S T E AM TU RBIN E .
The app lication of the above inves tigation will be best followed by an
example .
B mmp le .
an d the n o —
.
bye pass steam ) Then the mean initial pressure for this load is equal to
-
.
60
The t ime of one pulsation 3 seconds and from the typical indicator
W)
'
diagram F ig 2 5 3 it is seen that whatever the load may b e about one half th is
, .
, ,
time is spen t in the pressure falling an d the other half in the pressure rising .
assumed in the previous e xample I f however we allow for the c orn ers of .
, ,
the indicator diagram to be rou n ded o ff the pressure oscillation for a mean of ,
N (M M , ) 2 000 x 2 5 5 m
E 2 55 inch lbs
200
m .
w DL 3 14
-
x6x 2 00
per sec .
2 000 3 6°
3 per sec
°
1 2 000 .
6
1 20 1
k v
0
12 000 3 50
He m "
wv 2
Ek 25 5 m 35o
01 66 M f0°t to“3
29 2 2x 12 x 2 24 0
HP
Si n c e M : 63 02 4 ——
N
M 3 1 5 HP for a speed of 2000 revs .
WV 2
Therefore 01 66 x 31 5
29
foot to n s p e r HPm 5 23 .
For a c onstant load with the give n con dition s the foregoin g example gives ,
the mi n imum fl ywh e e l e fi e c t necessary to e n sure ste ady run ning in parallel
-
variatio n s often s mall that easily throw altern ators o ut of step E specially
, , .
The problem is practi c ally the same whether the turbine be fi t t ed with
ordinary throttle valve or w ith the periodi c gear .
S uppo se one—
. .
The drop of initial press ure should simultaneously fall from 1 60 to about
9 0 lbs .
re all
y d rop from 1 60 to 90 lbs simulta n eous ly with the change of load but .
,
lags behind .
We therefore have practically speaki n g the convers e of the previ ous case
, ,
of variable pressure and co n st ant load and we can c onsequently employ the ,
The time required for a drop of pressu re from 1 6 0 to 90 lbs when the .
i
7
x 60 = 1 50 per m in .
H ence x 5 11 m 68 6 m ,
in c h lbs .
31 4 x6x 1 50
1 1 75
1 20 x 2
1 23 5 1
la 1 2 000 510
W ” E"
0 63 2 11 rm
217
foot tons per
-
H R H“ ,
rotor system is not a matter to be ignored and there is little doubt that ,
in man y cases where ref usal to keep in parallel has given a lot of trouble
, ,
the masses have been sti n ted Although a part of the req uired fl ywhe e l~
.
heavy co n stru c tion of turbi n e rotor to provide more than about 7 5 foot tons “
-
The proper place for the heavy rotatin g masses sho uld neve rtheless in , ,
the ideal case n ot be split up into two sections but should either be all in ,
the ge n erator or all in the turbine I n pra c ti c e therefore the mass whi ch .
, ,
te nds to predomi n ate should if possible be m ade to pred omi n ate still more .
2 84 T HE T H E ORY OF T HE S T E AM T U RBIN E .
that it is more satisfa c tory for the gen era tor to contribu t e the greater
portion of the flywhe e l effect -
.
T O R S I O N A L O S C I LL AT I O N S O F S H A F T I N G — S uppose a .
The os c illations j ust des c ribed are the natural or free o scillation s of the
system an d they may be i n duced in a variety of ways On e parti c ular way
, .
re c ipro cating e n gi n e or the periodically govern ed turb ine 5 also the rapid
alternations in the load o cc asion ed by the produ c tion of an alternatin g
curren t in screw prop eller shafts the os c illation s may be readily induc e d by
the peri odi c action of the propeller blades .
I f the periodicity of the applied force differs from that of the n atural
oscillation s the system will os c illate with the forc ed periodi c ity but no harm
, ,
c an usually result ex c ept in the vi c inity of sy n c hro n ism N orm ally there .
,
I f on the other ha n d the two periodi c ities syn c hronise the am p litude of
, , ,
the os c illation will i n c r e ase u n til the shaft breaks or until equal to the ,
The dan ger still exists although in a decreasi n g degree if the art ifi cial
, ,
pe r iodicity is any aliquot p art of the n atural periodi c ity of the rotor .
The problem is therefore so to arran ge the masses and the dime n sions of
the shaft that u n der the required c on dition s of worki n g there shall be no
,
.
Let I be the momen t of i n ertia of the shaft se c tion about its axis .
Il W1 .
1, W.
G be the torsion al modulus of elasticity x 1 44 lbs per .
sq . ft .
)
radius of shaft
r =
l le n gth of shaft bet w een the masses
0 an gle of twist after an y time t in c ircular measure
:
f torsional stress
=
M twisti n g mome n t
all q uan tities in feet lbs se c on ds , .
,
.
28 6 T HE T H E O RY OF T HE S T E AM TU RBIN E .
Ka 2
0
Whe n a c c ?
K0 ? .
2
)
H en ce
t JK (3
1
H e n ce 2 71
Although the above expression is simple it is often very d iffi c ult to gauge
,
properly the data from which to solve any particular problem The best .
way as a rule is to take two extreme con ditions that ap pear possible from
, ,
the given dimen sions of the system and it is also best when possible to fi n d
, , ,
the strain pass through a zero value the c oupling w ill probably c hatte r in ,
which c ase the clearan c es in the coupli n g claw or its equivalent must be a
minimum con siste n t with the fl e x ib il ity deman ded by other me c hanical
considerations .
oil fi lm— most of the forced oscillation s occurri n g in either half oi the rotor
'
system are ge n erally successfully damped out and not transmit t ed to the other
half A cushion ed fl e xib le coup li n g is apparently a satisfactory safeguard
.
agai n st fracture of the shaft by syn c hron ism although in an y case it is very
, , ,
desirable to avoid risk of this occurrence The total length of the shaft .
acco rdi n g to w hether the departure from the critical co n dition is greater
or less .
G OVE RNIN G S T E AM TU RBIN E S . 28 7
Provided that the shaft is amply stron g for its ordi n ary functions the ris k ,
of synchro n ism can often be qui te as easily an d safely avoided by re duci n g its
size as by increasi n g it .
I t may be observed that the existence of intern al fri c tion lowers the period
ic ity without frictio n also t hat the natural desire to i n crease the size of a
,
be quite feasible certainly will increase the total of t h e internal friction and
,
I 2 6 00
r= 3
°
feet
I fro m 7 0
' ”
to 5
'
the e fTe c t iv e length bei n g u n cer tain .
GI 11 x 1 44 x 0 1 27 1
2 875 x 1 06
T( N 7 00 x 6 00
) 2
seconds 0 7 66
If n the number of natural period s per second
1
—B 05
W
C ritical forced periods may also be
2 3 4
( )
b put 1 : 5
’
S uppose on the other hand the turbi n e is fi tt e d with the Parsons periodic
, ,
governor havin g 3 pe riods per se c ond There is agai n li ttle risk of synchronism .
occ urri n g on this accou n t the nearest b ein g 8% per cent removed
, . .
1
F tr atm t f prop l l r h afti g
or e en o E ngim i g l 7 5 f H mann t
e e m
s n ,
se e r n ,
vo .
, or er
’
s
i v tigati
n es on s .
2 88 T HE T H E ORY OF T HE S T E AM T U R B IN E .
Sup p o rt the ends of the shaft o n suitable rails so that it lies ho r izo n tally ,
Fig 2 6 6 The n attach to the rotor a k n own w eight at a given distan ce from
. .
the ce n tre of the shaft the bra cket bei n g as li ght as possible so that its
, ,
weight is n egligible .
O sc illate the c ombi n ation through a small arc an d n ote the time of
oscillation .
an d ( W1 Wzk22
W2k2
WI W2
2
‘l
Thus kl is fou n d and then c e
,
l
the required momen t of i n ertia .
9
Variation s of the experime n t to suit other conditions will readily oc c u r to
the reader .
2 90 THE T H E ORY o r T HE S T E AM T U RB I N E .
FI G . 2 67 .
—Rate of Ben e fi t p er in ch of Va
cu um (30
pipe be unduly s mall a c irc umstan ce as a rule much more easily avoid ed
, , ,
FI G . 2 68 .
—To tal E fle ct of Vacuum ( 30
'
b ar.
)
In the sequel when referen c e is made to the vac uum or back pressure of
,
the reci p ro c ati n g e n gine it is to be u n derstood that the vacuu m in the e xhaus t
,
pressure .
Figs 2 6 7 and 2 68 have been prepared from a c t ual tests of the turbi n e and
.
beca us e the theoreti c al consumption per horse— power increases as the initial
pressure decreases Fig 269 gives . .
an example .
long run .
syste m of duplication is ad v is t
ere n o s,
There is therefore no fi x e d rule an d each c ase must stand on its own merits , .
The importance of mi n ute air leaks i n to the condenser and pipi n g ca n not -
be overestimat ed .
Fortu n ately the turbine has on ly two glands — sometimes onl y one — to be
,
I n the Parsons turbine it has al ready been observed that air leakage is
,
largely pre vente d by feed i n g a little steam into the glands which takes the ,
place of air that wo uld other w ise leak in This steam is co n de n sed either in .
the gland or with the exhaust steam so that little harm resul ts , .
The air that is present— m ost of it c omes over with the steam — is most
effectively pumped from the c onde n ser by a dry air pump a separate pump ,
The air pump is placed about 3 feet below the c ondenser which is p re ,
suck nearly all the air an d residual vapour from the main conden ser and
dis c harge it to the au xiliary conde n ser C C may be quite small — about .
of the surface of the main con denser— as it only has to deal with a small
quantity of steam From the auxiliary co n denser the air an d water passes to
.
the air pump The main con densed water pipe D is bent so as to form a
.
water seal to preven t the air return ing to the con denser The difference in .
level of the pump and conde n ser allows of a difference of about 1 1 to 2 i n c hes
between the vacuum at the air pump and in the co n de n ser to the great ,
FI O . 2 70
.
—Parson s Vac u um A ugmen tor .
a bad condu c tor of heat materially retards the condensation of steam with
,
which it is mixed .
With the above device the attainment of a 2 8 inch vacu u m has been -
greatly facilitated without the great i n crease in cooli n g surface and size of
,
air pumps demanded by the ordi n ary arrangement The quan tity of live .
steam required to work the ej ector is very materially less than that required
to drive a larger air p u mp however indirectly it may be applied to that
,
purpose .
Fig 2 7 1 shows the average and possible minimum quan tities of water
.
W ith special devi c es su c h as the vacuum augme n tor the quan tity
, ,
2 94 T HE T H EORY OF T H E S T E AM TU RBIN E .
requi red may approa c h the m i n imu m but u n der ordin ary c irc umstances the ,
30 100 NO i 20 ’3 0 14 0 50
' ( 60 170 18 0 {9 0 2 00
Pe r c e n t . of C t f A pparat f
os o us or 26 Va c uu m .
FI G . 2 72 .
—
R elati ve Co t f H igh Va um C
s o cu o nd en s n i g Pl an t ( Bibb i ns ) .
vario u s auxiliaries .
[5 00 L o ad K W T . 2 000 2 5 00
F1 01 2 73. .
—Pow e r C on sum pti on A iliari
of ux es . 2 000 Kwt Tu . rbin e.
La p urc -
ha se e xp i ti ( B i bb i
os on ns )
.
The reason for this is that a habit of thought has been es tablished by the
standard use of vacuum gauges readi n g from an assumed atmospheri c p ressure
o f 30 i n c hes This habit produ c es mu ch c onfusion in i n terpreti n g results of
.
°
Pap r S t am Tu rb i P w r Pl a t
e b y J R B i bb i
on e ne o e n s, . ns .
S T E AM CON S U M PT ION or T U RBIN ES . 295
trials as in so many cases the height of the baromete r which nat urally is n ot
, ,
4 00
L o ad E M P.
—R l ati
.
F1 G 2 7 4 . . e o n of Pow e rC
o nsum
p i on t of A x iliari
u es t t
to S a i on O tpu t
u .
J ohn st ow u Pa ( . Bi bb i ns )
.
way and half an inch in the vicinity of 2 8 inches ( 30 bar ) makes a lot of
, .
Bar m t r . o e e .
merc ury by openi n g and sh u tti n g c o cks suddenly as in this case the column ,
is liable to break an d to allow a bubble of air or water vapour to get into the
vacuum side when it becomes n e c essary to boil it clean again
,
.
heated steam in i n c reasi n g the econ omy of the turbi n e is the same as in the
case of the re c ipro c ati n g engine There appears n evertheless as has been .
, ,
follow that with other types that exist or may be arran ged the effect will be
pre c isely the same .
E n trained moisture in the steam has been proved to give rise to co n sider
able friction and therefore the longer the steam takes to arrive at the dry
,
, ,
The two theoretical c urves have been based on the sp e cifi c h eat data of
C hapter XIII A little variation from the sp e c ifi c heats thus obtained will not
.
alter the in cli n ation of the curves very much but if 48 be take n a compara ,
°
( I n Fig
. 2 7 6 the a c tual steam co n sum ptio n s are re c orded without a n
y
c orrectio n s b
( y the author) for the various vacua I n the compan ion fi gs .
,
they are however too com p li c ated for e ffi c ie n t and regul ar service an d the
, , ,
S upe rh e at d e gre e s F
FI G 2 71
.
—Effec t o f Su pe rh eat . 2 8 in c h Va
es c uu m . S t
e am C o n su mp ti on c o rrect d
e
ac co r i
d ng to C rv 0
u e ,
Fig 2 6 7
. .
Un lesssu perheaters an d reheaters are of the simplest possible c hara c ter they ,
G e n erally the most econo mical arra n gement is for the superheaters to be
,
do this depe n ds prin c ip ally upo n the size of the pl ant an d the ki n d of coal
available For small install ations the re is little question that separately fi red
.
°
superheaters do not pay exce pt u nder very skilful manageme n t of labo ur and
,
plan t .
3 00 T HE T H E ORY OF THE S TE AM TU R B IN E
M essrs B abcock dz Wilcox state that the evapo r ative e ffi cie n cie s of their
boilers are approximately as follows
Boiler with inte gral superheater 75
B oiler together with separately fi re d superhe a ter 5 0 to 60
Boiler without superheate r 73
, ,
The e ffi c ie n cie s given above are p ri ma facie agai n st the adoption of the , ,
com mand and as slack an d refuse c oal c an apparently be more readily u sed
,
for the superheater than for the boilers the coal costs for separating fi rin g ,
may be made to app roac h those when the inte gral superhea ter is used and ,
The followi n g example will give a rough idea of how the c oal costs may be
varied .
For a 3 000 Kwt unit m ai n tained at or about fu ll load for fairly long .
,
T AB LE XVI ] .
Supe rh at d Steam
e e .
Sa t rated
u
S t am
e ,
2OO F
0 0
4 00 F
w i th tou 2 00 F
°
,
r at l y
Sep arat ely Se p a
.
e
Su p e rheate r In t g a1
.
Sup e
e
e
r
F i r d F i r d
rh at r Su erh ate r Su e rh ater
e s
.
e e
e s
p p e s. .
A pp r x t am o mp ti
. s e
p c on su on er
h r ( lb p kwt
ou s . er .
T tal team p h u r ( 1b )
o s er o s.
E ffi ic e nc
y f p r ate r p o su e e s e1
c en t .
o f al co
d p r
.
Lb s f t am
. o p rh ate s e su e e e
lb f al . o co
C al p h r b il r
o er ou ,
o e s
p rh ate r su e e
C t f al b il r
os o co o e s . £3 5 5 5 £3 3 7 2
p rh at r h ) su e e e s rs .
or t om
Cos c lo t h
e t er
T h rm
e om e e t r F i tti n
gs .
FI G 2 7 9
. .
—A Righ t Way . FI G . 2 80 —Th e Wr on g Way .
Fig 2 80
. r pr t a v ry mm n m th d f appl yi g a th rm m t r t
e e se n s e co o e o o n e o e e t
o a s e am
pi pe or v l I t m y easil y giv a rr r f 5 0 d gr
esse . a e m r l w r
n e o o e ee s o r o e o i
e ad n .
g
S T E A M CON SU MPTI ON 01 TU RB I NE S . 3 03
There are two other ki n ds o f thermome ter tha t are ap p licable to the every
day measureme n t of superheat — the merc u ry thermometer in whi ch the bul b ,
have been greatly improv e d during the last few years and they can n ow be ,
They are as a rule m u ch more conveni ent than the glass mercury ther
, ,
-
m o m e t e r as the dial or recorder can be placed a long way from the source of
,
heat.
The Steinle steel mercury thermometer for i n stance c an operate its dial
-
, ,
poi n ter a c curately at d istan c es up to 5 0 yards and the ele c tric resistan ce ,
to the steam pipes etc apply with equal force to these more elaborate in st ru
, .
ments I t is qui te an easy matter to m ake the m register anything but the
.
app e ars very desirable that wherever possible s t eam cons umption trials , ,
shoul d be made with superheated steam and not with dry saturated steam or
with dry steam
‘
.
’
is reason able to take dry steam tests with some dryer ( not separator in u se ,
but to prevent the abuse of this conve n tion a thermometer fi t tin g standard ised
on the above li n es is a desideratum As no such stan dard is in general use .
,
Four or fi ve degrees are not en ough to allow for oscillations of appare n tly
steady load vacuum pressure an d superheat The saturation te mperature
, , ,
.
series of trials .
The dry steam consumptio n can be estimated far more ac curately from
t w o or three careful su p erheat trials by simply prolongi n g the c o n sumption
curve set out on a superheat bas is ( as Fig 2 7 6) than it can be by direct .
measuremen t
[TAB L ES .
TH E T H E ORY OF T HE S T E AM T U RBIN E .
THE T H E ORY OF THE S T E AM T U RBIN E .
S T E AM CON SU M PT ION OF T U RBIN ES . 3 07
.
D U H
3 08 TH E T H E ORY 01
°
T HE S T E AM T U RB I N E .
G E N E R A L S T EA M C O N S U M P T I O N S —I n Figs 2 8 1 to 28 7 . .
FI G 2 81
. .
—
S te am C on sump t i o n s
. Pa r
rb i wi th 2 7 in h Vac um 0 p rh at
so n s Tu n es -
c u .
°
su e e .
Laa d
FI G 2 83
. .
—Steam C o n sump ti on s . Par s on s T ui bin es w i th 28 -
i nch Vacuum
an d
°
7 0 to 9 0
°
su
pe rh at
e .
, , ,
e e d the w a
3
the water is m easured e ffi cie n c of e n e rator and a fe w other
2 ,
F1 0 . 2 85 C.
—S te am
mp t i Rat a a d Z lly T rb i
o n su on s. e u n oe u n e s.
minor items it is probable that the results would sho w a c loser harmony A
,
.
similar chaoti c condition obtains for reciprocati n g en gine trials M at t ers are .
,
314 THE TH E ORY 01 1 11 1: S T E AM T U R B I N E .
m e rc ial competition .
kind have been made b y the author I n some c ases where a nomi n al over .
,
20 25 30
Brake Hors e Po we r
FI G 2 8 7
. .
—Steam C on su m p t i on of 50 H P De . . Laval Turb i ne .
( M or l ey E ngi n ee ri ng
, , De c 29 ,.
The t ot a l t am l i
s e n es h av b e e e n ad d e d b y t he au th r i rd r t i d i at th appr ximate
o n o e o n c e e o
r l ati f t h
e on o e c o n su mp ti on s at n o ~
l oad an d f ll l ad a i th th r d i agram
u -
o s n e o e s .
load has been performed without the use of any bye pass arran gemen ts this -
has bee n plotted as the f ull or maximum load the lighter loads bei n g pro ,
T H E R M O DY N A M I C E F F I C I E N C Y -
A N D E FF I C I E N C Y R AT I O — The term -
thermo—
.
FI G 2 88
. . d yn ami c e ffi c ie n cy m ay be used for several
e ffi c ie n c ie s depe n di n g u o n what is co n sidered to be
p
the datum I n the c ase of the steam e n gine t he absolute datum generally
.
adopted is the total heat of the steam mi n us the heat of the water of
‘ ’
R eferri n g to the tem p erature e n trop y diagram Fig 2 8 8 the heat supplied
-
, .
,
Work do n e
S T E AM CON S U M PTIO N 01
°
T U RB I N ES . 31 5
datu m is then
The e ffi c ie n c
y of the act ual engine referred to the ideal engine is
Work do n e
referred to the total available heat prescribed for it The quantity of heat .
available by adiabatic expansion from the pres c ribed upper and lower limits
of te m perature and pressure is with rare exceptions the only practical datum , ,
C hapter II I or by Diagram A
.
, .
can only be very indirectly esti mated from a knowledge of the general
internal resistan c es .
may b e
The electrical horse power is less than the brake horse—
.
power by the
-
i t d f fli i y rati
ns e a o e b t i d f r
c enc -
o u n e e e n ce to t h e sourc e o f t he l a e e m an d t he tt r t r
ac f t
th at d uri g t h la t f w ar i r m ta hv
a e l ed t o a m o e r fr
eq ue n use o f t he q an i y, t u tt
i tan r vi d Th
n e s e e s c cu s n c es
t h te x t h a b e sec o nd w o d r r t b
h as e e n om i e d i n pl ac es tt
‘ ’
e s ee n su e se . a io
w h e r t he c
e tex t ad mi t no mi s d rsta
on s un e n din g .
316 1 11 11 T H E ORY 01 1 11 11 S T E AM T U RB I N E .
that are j ust as c onspicuousl y low we should be guided rather by the average ,
thus dis c oun ti n g very abnormal cases whe n determi n ing the relative positions
of the turbi n e an d re c iprocati n g e n gine .
N ow these e ffi c ie n cie s ( Fig 289 ) are for the most part attai n ed in the
.
be about 1 5 to 20 per cent higher than of the co n den sing engi n e and this is
.
,
attributed mainly to the relatively more comple te expansion effe c ted in the
former case .
where serial readi n gs have been taken on ac c ount of the progression of areas ,
FI G . 29 0 —Effi c ie n c
y o f Tu rb i n e s an d E ngin e s
.
S T EA M CON S U M PTION 01 T U RB I N E S . 31 9
with the same i n itial pressure the duration of the puffs becomes less as the
ba c k pressure decreases thus allowing temperature os c illations and c onsequ en t
,
pressure .
I t will be seen that the reciprocating engine zone lies e n tirely above the
turbi n e zon e in the non condensing vicinity and the average curves only j ust
-
S ince then the e ffi c ie n cy of the turbi n e remains very nearly the same
, ,
( refer also to low pressure turbines N o 8 9 etc ) whate ver be the pressure
-
,
.
, .
range and that with full expansion the reciprocating engi n e is superior to
,
economy etc , .
a t u r bine with an y other tha n the lowest back pressure and that the turbine ,
e ffi c ie n c
y should be higher with the lower ranges of pressure enables the ,
that of either unit worki n g with the complete pressure range The combina .
and both prime movers are within limits necessary to one a n other to produce, ,
The probability of the e ffi cie n c y of a turbi n e attai n i n g that in the high
pressure cyli n der of an e n gi n e particularly u n der a moderate superheat ( say , ,
I P
. .
L P .
With engines suitably desig n ed for assigned ratio of expansion the best an ,
turbine desig n ed with adequate areas in its latter stages should increase ,
pri n cipal losses ( ex c epti n g the fri c tion of e n trai n ed water ) decrease with
the pressure There are comparatively very few pre c ise tests of low
.
from practice .
but the best pressure will as a rule lie between 1 5 an d 3 0 lbs absolute , , . .
of c ourse .
quate area in the last two or three stages when the back pressure is
lower than about 1 1 1b absolute the resul t bei n g that the e fiic ien cy—ratio
.
,
of the low p ressure turbine falls as the back pressure decreases below
-
this value .
The over all e ffi cie n c ie s of the c ombination data tabulated on page 3 30 are
'
T H E E C O N O M I C S O F C O N D E N S I N G — On e of the most .
fa c to r .
’
K = to t al output in 71 hours ,
The load factor must not be confused with a partial load condition of
worki n g at an y momen t su c h as load which is known as the W o rk i ng
, ,
‘
each unit may for the tim e it is runn ing work nearly fully loaded and at
, ,
B3 0 k I no h es
Co n d e n sm g Pl an t Rate O f I n c r ease
P V
2
0
C tlC t Di tt o at
30 811 ?
1
api a os
pe r 2 1b ( or 1
(
. '
25
26
27
2 7 1.
28
2 81
Let the expected steam co n sum p tion of the tur bi n e at worki n g load be
2 1 2 lbs p e r k w t at 1 1b ba c k p r essure
. The consumption at other ba ck
. . .
pressures are fou n d from the mean curve C Fig 2 6 7 and are give n in c olum n .
, .
,
The steam co n sum p tion of the condenser auxil iaries will be about 1 stimes
greater per H P than for the turbin e Let the estimated steam con sumptions
. . .
A. B . 0 .
S t e am Ce n su m p t ion S t
e am C o n su m
p ti on tiv S t am
E ff e c e e
o f Tu rb
i ne, of Au X I Iiaries, C mp ti
o n su f on o
lb s p e r k wt
. . of A . T rb i u ne .
of boilers .
8 7 6 0 hours
The con stan t 2 2 40 x 20 1 9 55 °
.
per lh coal. .
1 400 x ~
l3 x 24 3
-
x 9 x
'
— 1 03 5
S T E AM CON S U M PT ION 01 TU RBIN ES .
fl
5 23
rate of de c rease of coal costs res pectively we fi n d that the m ost e c o n omi c al ,
back p ressure for the given c onditions is about l a } lbs or 2 6 5 i n c hes va c uum .
,
with a 3 0 i n c h barometer .
Take another case in whi c h the pri c e of coal is 5 8 per to n the over all .
,
-
1 400 x 1 1 x 24 3 x 5 x
These rate s of de c rease are plott ed on curve a c Fig 2 9 2 This curve does , . .
n o t inte rsect the c u rve a a at all but lies co n siderably below it for the ran ge ,
I n either case we see that with condi tio n s that are both withi n the ran ge,
to provide for a low steam consumption would not be fi nan c ially sound I n .
fact it is not at all easy to obtai n legitimate c onditions under whi c h a back
,
made to pay adequately The sharp rise in the coal economy at about 1 lb
.
.
the charges curve in order that the bac k pressure may be reduced to the
‘
,
I t sometimes happens that the c urves cross twi c e in which cas e there are ,
two e c on omi c al ba c k pressures The adoption of the higher one will usually .
2 The less the load factor of the u n it the less is the n eed for a lo w back
.
,
press ure .
3 The higher the steam consumption generally the more p rofi tab le is a
.
,
4 The higher the ca p ital c harges the less p ro fi table is a low back pressure
.
, .
co nditions require care ful co n sideration The differe n c e in the size of turb ine .
neces sary to perform the same servi c e now e n ters the problem I n theory it .
The ge n erally higher therm o dyn amic e ffi cie n cy of the re c i p rocating engi n e
d isc u ssed in the p revious se c tio n also e n ters into the problem so that i t ,
with the working although w ith some typ es it may n o t deteriorate much
,
.
FI G . 292 .
With turbines having dummy pistons it has been shown that a few
thousa n dths difference in the clearances m akes an enormous differen c e in
the s t eam c ons um ption .
The turbi n e conden ser and low press ure turbines are also sub j e c t to the
-
risk that in the event of the high pressure vanes strippi n g which has
-
low pressure parts are likely to be subj ected to the ful l steam pressure result
-
,
i g
n in considerable danger u nless provision is mad e fo r such an emergen cy
1
.
1
S al eea
p p r
so b y M
e N ilr O
e t 1 9 09
son , c . .
3 26 T HE T H E ORY 01 T HE S T E AM TU RBIN E .
E xh a t
us or L ow P -
r e ssu er
Tu rb i n e.
R e fe re nc e N um br
e
Lbs p e r sec
. t
s eam . 8 8
B k r
ac p e ss , lb s ab s . .
~
11 11
~
11 11
t t t
Ra io i n l as s age s 35
°
35 35
860 1 29 0 8 60 715
M a d ia ft
e n .
, . 1 91
-
i l a t tag
° ° °
30
°
a n s s es 30 30 30
L gt h va i l a t tag i
en nes n s s es , ns . 1 1 -44
R l ativ tri f gal f r u 2 42
-
1 -5 4 63
~
e e ce n o ce
‘
.
R l ativ f t r af ty
e tri f
e ac o s e ,
ce n u
gal 41 65
Thus eve n taki n g the large value of a = 3 0 for the last stage or two the
,
°
vane speed an d speed of revolution of the ordi n ary turbine would be quite
impracticable for the exhaust turbi n e N o 2 The vane le n gth c an only be . .
redu c ed to the former value by i n creasi n g the vane speed 5 0 per cent b u t .
,
rarely very high even for the c e n trifugal loadi n g o n ly but if the ben ding ,
, , ,
°
1 2 7 lbs per f o ot approximate mean se c tion 2 x
.
, the above table may
be exte n ded
Tu rb i ne .
R e fe re n ce N um br
e
N um b e r o f row s ( m ovi n g)
N um b e r o f van e s in row
P r h va l b
essu e o n e ac r ne , s.
B d i g mt at r o t i lb
en n . o ,
h . s.
B d i g tr f at r t lb
en n s ess oo ,
s. sq . in .
W i ght f va
e lb o ne, s.
W“ 2 r
,
lbs .
g
Ce n t ri f . t i
e n s on stress f] ,
lb s . sq . in .
E XHAUS T S TE AM T U RBIN ES . 3 27
The centrifugal load s ( s r ) above are by no means light for many t pes of
y
9
vane const ruction and for those that depe n d entirely o n the tight packi n g of
,
vane and distance piece there is very little margin left for the v agaries of
the workm an .
The thi c kness and section of the vane of course do not a ffect the centri
fugal stress per square inch but for the grip at t he ro ot light van es are safer
'
, ,
brass vanes much above 5 000 lbs per square in c h H ard drawn brass . .
has a fairly high el astic limit ( though rather variable in diff ere n t samples )
but as all brasses deteriorate it is n o t advisable to place too much relia n ce ,
therefore be used when the stresses are at all heavy I n the above table .
,
man y construction s an d w ould surely strip afte r a time ( a little extra wet
,
steam might effect it and most likely the blame would be placed in the
,
I t may be ob j ected that the slow s peed turbi n e is mu c h larger and more -
The former obj ection is only partly true in the present case because the ,
cos t both material and labour does not vary directly as the diameter or as
, ,
exhau st turbi n es are ex c e e d ingly large — the former i tems about 1 0 times an d
the latter from 2 5 to 3 times the c apac ity of those of ordinary turbines of the
same output An d it is only with d iffi c u lt y that they are made adequate in
.
the high speed turbi n e or indeed in either case These parts the necessary
-
,
.
,
provisions for them and the atte ndan t me c hanism c ost from 5 0 to 7 0 per
, ,
cent of the cost of the whole turbine and are pra c tically independent of the
.
,
the larger turbi n e but these are quite o u tweighed by the extra mecha n ical
,
fri c tion of the high speed machi n e direct evidence being obtai n ed from no
-
load steam c on sumption tests at various speeds Leakage losses are not .
necessarily more in fact it will be fou n d for example that the leakage losses , ,
, ,
dema n d for high speeds B ut this arrangement does m ore tha n double the
.
length of the turbi n e proper either the steam chest or the exhaust passages
have to be dupli c ated an d in the smaller sizes the troubles w ith criti cal
S peeds avoided with the short single fl o w turbine are again e n c ounte red an d -
pressure turbi n es for ele c tri cal purposes it being qui te impossible strictly to
decrease the speed of turb o—
,
An endeavour has been made to show by the above remarks that generally
the high spe e d exh au st turbi n e is not to be reco m mended
-
.
I t is n o t the provi n ce here to deal with the relative merits of high and
low spe e d ge n erators The makers were set a very d iffi cu lt p roblem in the
-
.
fi rst i n stan ce whi c h has bee n s o lved with a comme n dable degree of sat isfac
,
tion ; but although very high—speed ge n erators are running quite well there ,
is on the whole n o doubt that the lower the spe e d the less is the risk of worry
, ,
and trouble all roun d for those who have to work the ma chi n es .
for this value the o n l y speeds available within the usual ran ge are 7 5 0 1 000 , ,
a little low for the lo wer part of this ran ge but it is better tha n 3000 For 1 000 ,
.
For dire c t curre n t ge n erators there is n o restri c tio n to certain spe eds as
-
for alternators but the d iffi c ult ie s of the c ommutator problem are less acute
,
t he lower the s p e e d .
or live steam whe n the supply of exhaust steam fails wholly or partly
’
.
From man y en quiries issued for su c h t u rbines it appears that some of the
i n herent peculiarities are n ot appre c iated For instance it has been demanded .
,
that the normal full l o ad ( as represe n ted b y the genera tor ratin g) shall be
the most e ffi c ie n t for both c o n ditions of supply either live or exhaust steam ,
.
explanatio n .
As previou sly stated the exhau st turbi n e may be regarded as the low ,
the total quan tity of steam per u n it of time bei n g the same for either The .
e ffi c ie n c
y of such a turbi n e at 1 000 H P will the n be that correspo n di n g to . .
l/ 2 5 th lo ad
'
W ith live s t eam the mixed fl ow turbine wi ll therefore still be less e ffi cie n t
,
-
where the low pressure and high pressu re governor valves open in sequen c e
- -
,
-
C o m b in at io n o f e ng in e an d e x h au s t t u rb in e —A co n sideratio n of .
to a reaso n abl y low ba c k pressure will give a better e c ono my than either an ,
For su p pose the e n ergy available from the upper pressure down to
,
turbine is a little better than that of a c omplete turbi n e size for size the , ,
The followi n g s c hedule is typ ical and is based on a c tual performan ces ,
.
I t is hardl y possible to adduc e exam p les of the ki n d that are not open to
c riti c ism but a fair statement of the case for the particular c o n ditio n s assum e d
,
E ngi ne .
E x h au s T u b t ri ne . C o mb n at on
i i .
N o mi al vacuu m
n ,
in s .
Ab s i i ti al pr
n e ss 15 15 15 15 1 80
I i ti al t m p F
.
°
n e wet wet wet w et 4 50
b k pr
.
Ab s ac e ss lb s 2 1 5 °
2
rt
. . .
p e r h ou 1 36 21 92 83
66
-
66 6 19 6 17 ~
7 22
62 62 6 1_ 58 678
° ° ' ° °
Co n su m p lb s p e r B H P —h r 25 9 22 5 10 5
—h r
. . . .
.
, .
E H P . . . . 1 2 24
K wt .
-
hr. 4 2 65 1 58
t l t rp
To a wa e er h ou r ,
lb s .
B H P
. . .
K il o watt s
E XH A US T S T E AM T U RBIN ES . 331
ETn 60 59 585 57
°
°
—h r
°
. '
Co n sump i, 111 8 p e r B 11 P 1 1 94
-
—h r
. . . . .
E H P l3 5 1 2 71
—
° -
. . . .
K wt . h r . 1 7 05
-
1 59 8
Supe ri rity
o of e ng ne - u i t rbi ne
co mbi ti na on, pe r c e n t .
1 500 K w t E ng
. i ne N i
o m n al vac uu m, 111 8 . 6 27 28 29
B T” 66 63 5 607 57
~
° ° ° °
E1 1 , 61
°
59 7 57
°
53 6
°
Co n sump lb s p e r B H P —hr
—hr
.
.
,
. . .
E H P
—h r
1 9 . . . .
K wt . . l7 9
°
17
Su p ri rity
e o of e ngin e ~
t u rb i ne
co m b i ti na on , per cen t .
other applicatio n s .
fi t te d with the combi n ation syste m ( Fig 2 9 4 ) and the 01 0 72 with ordi n ary .
m ari n e engi n es .
S team Co n su m p .
p r h ur
e o ,
lbs .
To tal r
P o pul s ve i e H P
I H P Co e ffi c ie n t
. . .
. . . .
pe r pe r
I H P
. . . e . H P
. .
Oran :
The combi n atio n arra n geme n t in a c rude form appears to have exerc ised
several mi n ds many years ago I n 1 8 3 7 Sir J ames An derso n patented .
cran ked direct an d the latter coupled by a belt The application is claimed
for either a non—
.
same ground Parson s in 1 8 9 4 pate n ted the arra n geme n t in more modern
.
gui se the un its d riving dynamos ele c trically c oupled B es semer also c lai ms
, .
‘
Barker mill form is illustrate d ) and he eve n suggests putti n g the turbi n e
-
’
,
Pape r by E g C m Wi m R N I t E a d S 1 909
n . o . sn o , . .
,
ns . . n .
,
.
3 32 1 11 1 T H E ORY 01 1 11 1 S T E AM 1 0 1 131 111 .
For some n o t very app are n t reason the combi n atio n idea lay p rac ti c ally
,
do r mant until about 1 906 — possibly owi n g to the relative magn itude of the
e ffi c ie n c ie s of e n gines an d turbines not being generally appreciated — but about
334 1 11 1 T H E ORY 01 1 11 1 S TE AM 1 0 1 131 11 1 .
the above table) for a plan t con sisti n g of one engine an d on e low pressure -
turbi n e .
These c urves the mselves i n di c ate that the most e c on omical way of ru n n i n g
the plan t w he n for instan c e the bac k p r essure is about 1 lb absolute is for
,
.
,
the engine to run alo n e at all loads below 5 00 kilowatts an d the c ombi n ation ,
although it is probable that the e n gi n e is the better of the two parti c ularly . ,
at light load s .
should not be over compoun ded at the maximum load u n less equaliser c ables
-
are fi tte d betwee n the various u n i t s I f the various u n its are similarly .
although some electri c ian s consider equalis ers advisable Plain shun t—
,
wound .
dyn amos are prac ti cally fool—p roof during the operations of paralleli n g and ,
O rdi n ary altern ators lock themselves pe rfe c tly in parallel u n less of
extremely di fferent wave form an d are preferably excited from the same ,
excite r .
unit of e n gine and turbin e the e n gine may be started up with the c o n n e c ting
switches c losed the turbi n e bei n g motored round u n til the common quan tity
,
of steam passing and the relative speeds attained are su c h that the turbo
generator c an do positive work Al t ernatively the turbi n e may be motored
.
,
up in the usual way and the various steam and exhaust valves man ipulated
a c c ordi n gl y I t is perhap s bette r to relieve the heavy starting torque o n the
.
turbi n e by the assistan c e of a little live steam a small valve bei n g p r ovided ,
for the purpose The ge n eral diagram of the system is sho w n in Fig 2 9 6 A
. . .
v al y e,
live steam may be admitted o n occasio n through a redu c i n g valve ,
°
8 7 6 5
2 2 2 2
dd
1 10
a
by a speed variatio n There are in fac t very many alte rnative s c hemes that
.
, ,
.
phase combination s c heme
of the simplest c hara c ter and F ig 2 9 6 13 of the most elaborate
,
. .
The former is su ffi c ie n t where there are several un its in the station and ,
the lat ter whe n one combi n ation is the o n ly unit an d where both engin e and
,
n o n co n densi n g
-
c onditio n .
F IG . 99 6 A .
I n Fig 2 96 B
.
( 1 ) E n gi n e can condensing
ru n turbi n e is bei n g started or is shut
n o n c ondensi n g
-
dow n .
( 4) Turbi n e can run on live steam while engine is shut dow n either C or , .
I f provision is required for r u nning either unit non —c ondensi n g while the
c o n denser tubes are out a valve must be fi tt e d at V The requireme n t .
,
would however be very unusual an d for tube clea n i n g purposes it meets the
, , ,
-
necessary .
clea n er than is usually the case with n ormally clean steam which frequently ,
E ither of the above ste am arra n geme n ts may of course be ad o p ted for
, ,
direct curre n t gen erators but the arran gement c orrespo n di n g to Fig 2 9 6A
-
, .
w ill have the ad va n tage that the turbo d ynamo W ill ge n erate c urre n t without
-
v e n t io n of a govern or valve .
The other unit or u n its will take the variation in the load while the
turbine gives practically a c onstant load .
The arrangemen ts adop ted in practi c e of course vary with the c onditions .
That a c cording to Fig 2 9 613 would c e r tai n l y be unusual that to Fig 2 96A
. .
T HE W HI R LI N G O F S H A FT S , B ALA N C I N G ,
ETC .
E x am pl f E l m n tary M l t i Di
R to r —
e o e e u -
sc s e c ee o o s n n
T HE W H I R L I N G O F R O T AT I N G S H A F T I N G When a .
shaft at rest supported between bearings is released after a late ral displac e
, ,
m ent it Will vibrate with a freq u e n cy which we will call K and which depends
, ,
di sturb e d the frequency k of the vibration w ill not be the same as the
,
The centri fugal forces arising from any displac ement of the mass cen tre
from the centre of rotation are oppos ed to the righting forces of the vibratio n ,
so that the shaft takes a longer t im e in movi n g from its extreme displacemen t
to its cen tral position — ih other words the frequency is decreased , .
= K (1)
2 2 2
Ic -
w
We may thus imagine a shaft at rest emitting a certain note when stru ck
so m ewhere in the middle an d that as we rotate the shaft with a gradually
, ,
increas ing velocity the note whi c h it emits when struck periodicall y during
,
this process beco mes lower an d lower u n til fi n ally the vibrations cease and , ,
the shaft begins to whip or whirl in the same way as we may whirl a cord
held at its extremities by the fi n ge rs .
These general features hol d for loaded shafts although a compli cate d ,
system of load ing introd u ce s more or less complicated m od ifi cat ions of the
foregoing process .
act o n a rotating shaft what we have to look to is the freq uen cy of the
,
Dr C hree was ap parently the fi rst to point out the true nature of whirli n g
phen omena .
*
Proc Physical S oc
. .
, v o l . x ix .
33 9
34 0 T HE T H E ORY o r T HE STE AM TU RBI N E .
phe n ome n on is the same except that the mass i n ertia and p o sition of the disc
, , ,
I n a horizon tal system whe n the c e n tre of gravity of the mass does n o t
coincide with the c e n tre of the shaft —
,
of a plai n un loaded shaft the vibratio n is easily set up from the pulley an d
belt or other drivi n g mechanism I n the case of a turbine disc even if
.
,
perfe c tly true the a c tion of the steam on the vanes is quite su ffi c ie n t to set
,
up the vibration .
Let
You g s modulus 1 0 lbs per sq
’
n 9
. .
A fi rst approximatio n to the as c ertai n ment of the c ritical velo c ity in the ,
case of elemen tary systems may be made by using the common expressio n
,
FI G . 29 7 .
Then approximately
, ,
d y B endi n g mome n t
2
d l2 EI
Therefore y Pxc
where P is the forc e applied an d c a constan t dependi n g on the size of the
shaft and in the case of more than on e bearing on the type of those bearings
, , .
The n 9 5 5w
‘
(3
4
MI I
an d we have as a s e c o n d ap p ro x im at io n
, ,
3E I
fi l
e <
and as a fi rs t ap p ro x im at io n , by omitti n g II altogether ,
3E I
3 b)
M
This is identi c al with the expression obtai n ed dire c tly by the method of
fi rst a p proximation s given o n the p revious page .
L d d M —~load at e n d
()
c o a e as s iv e S h aft .
( 3 a) or ,
1 Ap l 4
M l 3
5 1 1
7 3
+
”
6 401 151 3 2 13 1 9 EI
3 8 1 , 000, 000d 4
S H A F T S U PP O R T E D A T B O T H E N DS — U n lo ad e d
(a ).
2 “
9
Ap l 31
By Ch re e
’
s an alysis ,
( )
6 may be written
L o ad e d M as s l e s s
( 6) S ll aft
’
— db is found from the quadrati c ( C hree
2
.
Rayleigh )
M1 1 15 “ 3 3 1311 1 9 M
This will be most co n ve n ie n tly solved for a parti c ular e xample by inserting
the numerical values of the c o n stants .
As a se c o n d ap p ro x im at io n , by n eglecti gn 11 2 we have
3E I !
M l a b2
‘
t’
3E Il g
Ml a b fi’ 2
y
3 44 T HE T H E ORY OF T HE S TE AM TU RBIN E .
L
( ) o ad e d
c M ass i v e S h aft .
-
By D u nk e rl e y s
’
formula ( 5 ) applied to
( 6 ) an d ( 7a) w e obtain
1
‘
Ap l 4 M ,a2 b2 , I ,( a ,
-
b)2
2
(B 3 I 3OEI 3 EI ! 3E I!
Z4
6 36 , 000, 000d l 4
S H A FT F I XE D B O T H E N DS —
AT ( ) U n l o ad e d
a . S h aft .
By the E uler—
B er n ouilli method D unkerley obtai n s
2
a
,
Ap l 4
/
g
2
EI
1 6 22O
4
Ap l
( )
b L o ad e d M as s l e ss S h aft —I is found from the quad ratic
)
Ml I l a4 + 4 M I RI 1 2 131 1 l
K
. .
As a s e c o n d app ro x im at i o n , by omitti g n 1 1 2,
3E Il 3 1 9 I 1 (a b) 2
Ml a b 3 3 M 2 2
4 la b J
An d as a fi rs t ap p ro x im at io n ,
2
312113 y
(D :
M1a b 3 3
y
( ) L o ad e d
c M as s iv e S h aft — From .
an d ( 1 0a)
,
2
1 Ap l 4
M1a b 3 3 31 1
a b ( a,
, b)
3
s 1 6 1 00E I 3EI! 3
4 h ll
346 TH E THE ORY OF T HE S TE AM T U RBIN E .
n eed o n l
y c alculate them for half the number of dis c s .
1 762 x 1 04
w=
z
a bz
By Du n k e rl e y s
’
formula ,
1 1
—+
? 2
<3 (1
7
1
1
772 0 2 63
°
x 1 04
1
11 13
21r
A multi d is c turbine arran ged a c c ordi n g t o the rough dimensions here take n
would have a s p eed of about 2 5 00 revolution s per min ute The worki n g .
Sp eed is therefo r e about seve n times the critical s p eed Taki n g se cond .
follows that the criti c al velo c ity of the shaft if stepped and swelled up in
its middle portion s is m u ch more negligible I n very ma ny c ases this c on di .
however this should be ne c essary it m ay be poi n ted out that the only feasible
, ,
method is by graphic con stru c tion for whi c h the reader is referred to books
,
the criti c al speed of a dru m rotor of the usual c ompli c ated forms is n o t
ame n able to very satisfactory treatment an d at best m ore or less arbitrary , , ,
For a lon g thin roto r where parts of the drum are li ttle larger than the
F1 0 2 98
. .
shaft itself the only pra c ticable course is to patiently cal c ulate the d e fl e ct ion
,
of constru c tion it may be assumed that the at ta c hmen t of the shafts to the
,
Spider an d the drum is very rigid From the previou s formul ae it is obvious
.
I t is n ot at all easy in pra c tice to make a and b short enough to avoid havi n g
to pas s through the criti c al speed if the shaft be of a size reason ably oo mme n
surate with the po wer it has t o tran smit an d the criti cal speed can as a rul e , , ,
the usual stress allowed in shafti n g varies from about 5 000 to lbs per .
sq uare inch but the shafts of d rum built turbi n es are only stressed to about
,
-
safely be ad opted .
348 T HE T H E ORY OF T HE S T E AM TU RBIN E .
I t is very fortun ate for the turbi n e that the phenomena of lubri c ation will
permit the ad o p tion of a large diameter of shaft .
B AL A N C I N G R O T O R S —I he .
’ ‘
point ( Fig .
balan c ed mass at an y speed belo w the c riti c al Then it will be seen that .
FIG . 3 01 .
exac tly balan ce o n e a n other staticall y that is W2r2 = W3r3 They may , .
rotor— usually in plug h o les at the e n ds provided for the purp ose — so lon g
as W2 2 W3 3 an d W 2rgb W3r3 b WSa an d so lo n g as the rotor is rigid
r r
f
, .
The above sim ple theory meets several d iffi cu lt ie s in its pra c ti c al
application
S T AT I C B A L A N C I N G — C omparatively n arrow parallels —o r k n i fe
.
edges — are quite useless for stati c balan ci n g be c ause they si n k into the
’ “
,
350 T HE T H E ORY or T II E S T E AM TU R B IN E .
FI G 3 03
. .
—
S tat ic B al an c i ng Dev i ce .
THE W H I R L IN G OF se am s, B A L ANCIN G m e
, . 351
whe n the geometrical ce n tre of the disc to be balanc e d is exac tly in the pla n e
of the k n ife —edges .
I f the centre of gravi ty o f the disc proj e c ted on the pla n e of the paper
'
he at 9 then Wy = wx
, Ad j ust the positio n of the knife edge so that the
.
-
N o w turn the dis c rou n d 1 80 degrees The position befo re the system swi n gs .
FIG . 3 04 .
—St ti a c Balan cing De vi c e .
‘V ( II S in a 2 8) = w l sin a .
The follo w ing method was devised by the author and gives very accura t e
results I t has the advan tage that the d isc may be mount e d on its prope r
.
beari n gs accordi n g to the size of the apparatus an d the c omple te trai n s are
,
bei n g carefully levelled the dis c with its shaft is simpl y pla c ed o n the rollers
,
A small weight w with a poi n ter is c lamped on to the rim o f the dis c the ,
R eadings are taken by holding the poi n ter level with the cen tre and the n ,
be its si n e c haracter .
the c ase it is see n that dynamic balan cing is fa c ilitated by fi rst balan c i n g
,
The gen eral method of bala n cing is to supp ort the bearings in an elastic
bed which permits a c o nsiderable amou n t of play ru n n i n g the rotor up to a
suitable s p eed (preferably the worki n g speed) by some kind of motor which
drives either through a clutc h or belt throwi n g out the clutch or belt an d
, ,
B ala n c e p lugs are then applied in the plane of the unbalanced couple one ,
plug bei n g exactly opposite the plug i n serted for static balan ce .
in this case the rotor should be marked with a piece of chalk at ea c h end
when ru n n ing free The marki n gs are generally very de c eptive an d are not
.
,
The marks obtained at j ust above an d below the criti c al speed of whipping
are gen erally opposite ; and ordinarily at high s p eeds there is co n siderable
lag owing to the friction of the system so that the marks may in fact c ome
, ,
an ywhere The effe c t of fri c tio n m ay be elimi n ated by run ni n g the rotor in
.
b o th dire c tio n s an d taki n g the mean of the readings E ven the n as it is not .
,
SPEED OF T U RBI NE S .
CON TE N TS —Sp ee d of rb A t r t r a d Dy
Tu o l e n a
-
o s n n am o s —Spe ed of M ari ne Tu rbi ne s
E xamp l e —Ta
b l of T rb i
e u ne S t r
eam e s .
TH E RE is no gen eral rule for the speed of revolution of the steam turbine .
The m ost suitable speed for a given size of turbine is qui ckly ascertained
by a few trial and error c alculation s Leavi n g the simple geared turbine of
.
the De Laval type out of the question the best speed is controlled by three
,
leading factors — the speed of the apparatus to be driven the relative cost and , ,
t he i n ter n al resistan c e .
T U R B O A LT E R N AT O R A N D DY N A M O S P E E D S — I n
-
.
the c ase of ele c tri c altern ator drivin g it is importan t to note that there
,
in c on venien t for some of the smaller size u n its I t gives a speed either much
.
n o t always for the turbine for the alte rnator — an d the other i n volvi n g either
,
an enormous n umber of stages or else high perip heral speeds and a prohibitive
,
For large size units— 2 000 kilo w att an d more— the i n c on ven ience is n o t so
marked .
R e vol u ti on s pe r
Mi t
nu e .
In Fig 3 07 are plotted the speeds of a c tual turbi n es an d the spa c e betw een
.
,
the extreme curves will give w hat may be termed the p racti c al zon e of speeds .
the sp eed should be as low as possible o n ac c ount of the d iffi c u l ty in obtai n ing
,
3 54
SP EE D OF T U RBIN ES . 3 55
up i n to one high pressure and two low pressure u n its and thus the very large
- -
1 00 0 2 000 3 0 00
FIG . 307 .
—Speed of Tu rb in e s co u
pl e d t o E l ec tri Gc rtr
e ne a o s .
I n Fig are plotted approximate speeds for marine turb ines of the
3 08
This diagram shows that on the basis of horse—
.
The ce n tre shaft n eed not ne c essaril y rotate at the same speed as the port
an d starboard shaf ts although it appears to be desirable that they should
, .
Re vo l ut i o n s .
35 6 T HE T H E ORY OF T HE S T E AM TU RBIN E .
When the propellers are similar to eac h other the i n tended power is ,
an d
therefore about equal it does not appear to be an easy matter to i n duce the
,
varying the e ffi c ie n cy of eac h prop eller I n the three shaft arrangement and .
-
of the outer shafts like w ise te n ds to di ffer from that of the in n er shafts ,
wmo o
5 0 00
FI G . 308 .
—
Sp ee d o f M ari ne Tu rb i ne s ( n ot i nc l ud ing Des tr r
oye s
diameter of the low pressure turbi n es small I t was found however that the
-
.
, ,
sac rifi c e was bei n g made at the wrong end an d th at it w as better to adopt
,
larger propellers with a slo wer speed The later designs therefore aim at .
C avit at io n or the formation of a vac uous space at the back of the pro
,
peller blades due to the water not havi n g time to follow u p is the great
,
,
water c an be torn asu n der in this way seems to be about 1 2 lbs p e r square .
inch at 1 2 i n ches immersio n that is to say the w ater must not be thrust
, ,
35 8 THE TH E ORY OF THE ST E AM TU RBIN E .
The ratio of proj e c ted area to disc area of propeller has espe c ially in light ,
although w ith a great i n c rease in the size an d p o wer of the vessel the c o n ditions
of the t w o types of prop ulsio n be c o me more alike A ratio of about 5 1 8 a .
'
' '
.
,
u n desirable to ex c eed 5 5 .
FI G 3 1 0
. .
—
Pr op e ll e r T hru s t Pr es su r e w i th Tu rb i n e s .
where B H P is the break horse p ower at the tail shaft an d K the spe ed of
. . .
-
usual way .
SP EE D OF T U RBIN ES . 3 59
20 knots is
— 5 000 on each of three shafts .
2 6 0 x 5 000
20
lbs .
The class of vessel admits of the ass umption of a peripheral speed of pro
peller of 8 5 00 feet per mi n ute .
Then by Fig 3 1 0 the worki n g m ean thru st with the propeller tip
.
best to refer to a co n stant peripheral speed Thus the 85 00 feet per mi n ute .
selected abo ve will be the spe ed of the ac tual as well as of the reference
propeller .
Let A2 be the disc area of the actual propeller and kl 11 2 the im mersions ,
of the ce n tres.
The n Al (h, 3 3 ) A2 U 1
,
There fore
16 33
1 03 5 square feet
115 feet diameter of propeller .
8 5 00
Revolut i ons x W
2 35 per mi n ute .
was par tially overcome by fi tt ing multiple s c rews o n the shafts several vessels ,
turbine i n stallatio n s .
P I t E gi
ro c. ns a d S hi pb ild r i
. n S o tla d 1 905
ne ers n u e s n c n , .
V E SS E L . SE RV I C E . OW NER . B U I L DE R . B m
ea
T urb i n ia E xp e ri m tal en C A Pa
. . r so n s C A Pa
. . r so ns
K i ng Ed wa d r P l r t mr
e asu e s e a e r
T u b in e S t
e am e s, r Lt d . De n n y B r th r o e s
Q ue e n Al d r e xan a Di tt o Di tt o
Vip r e r
To p e d o -
b t d tr y r
oa es o e Haw h o t r n, Le s li e, da Co .
Ve ox o o a C
o n, es e, o .
Ed e n
C tl
o as a d e s tr y r
o e s
Oc e an go n g -
i D itt o D i tto
des o e s tr y r
D itt o D itt o
R y al Ya h t
o c K M K ng E d w a d i r
ypt
. .
M ahro u ss ah Th e K h e d i ve o f E g
Ch l t mr t r C t y B r t h r
t
Sou h E as e n and h a
R i yC p y
-
an n e Ds ea e e nn o e s 31 0 40
h am a lw a o m an
B ri t Lo n d o n , gh o n , an d
t C t R il y Sou h o as a w a Co
t r r r S ran ae an d La ne
ri Se v c e
d d rry Ditt
i l il y Di tt
M d an d Ra wa Com
L on on e
p y o
an
o 33 0 42
Di tt Vi k r S M im o c e s on s ax
C o an o
Ditt th E t r d C h t y Br th r
.
O w d n ar S D o ou as e n an a e nn o e s 40
h m R il w y C m p
-
y a a a o an
Di pp e Di tt
e L d Brigh t d F i fi ld
o on o n, o n , an a r e 34
S th C t R l w y 0 ou o as ai a 0
G J B Di tt urn s o
G r at W t r R il w y J h Br w 6 C
.
e es e n a a o n o n ; o. 350 40
C mp y d L i rd C o an an a o
P i E li z b th B l gi G m t C k rill
.
1 905 r n c e ss a e e an o ve rn en oc e
1 905 H m b r g H lig l d V l C mp y a u e o an u c an o an
S t am hi p C m p y e s o an
Lh P r i
as sa G lf t I d i ; B i ti h I d i St
e s an m hip u D y Br th r
o n a r s n a ea s en n o e s 27 5 0 0
I t rm di t C mp y
n e e ae o an
I t rC l i lS r i U i St m hi p C m Di tt
i —M l b r
L g oo n an a n e -
o on a e v ce , n on ea s o o 3 00 0 0
T m p y rN w Z l d
as an a e o u ne an o e e a an
bi i I I Pl r t m r Lak T bi St m hi p H wth r L li 6 C
' ‘
I ur n a e asu e s e a e e ur ne ea s a o n, es e, 3 o 260 0 0
O t ri y
.
.
C mp n a o o an
M h a e no I t rC l i l U i St m h i p C m
n e -
D y B r th r
o on a n on ea s o e nn o e s 0 0
p y fN wZ l d an o e e a an
A tr li P g r us a an asse n eW rk m d Cl k o an an ar e 300 0
Atl i I t m d i t All St m h i p C m
an t c n e r e a e D tt an ea s o i o 54 0 0
S r i p y e v ce an
Atl ti M il C rd C m p y an c a u na o an
Di tt Ditt o o
CHAPTE R X X .
LA B Y RI N T H OR F R I CT I O N P AC K I N G S .
L ong Sli t —E x pe ri me n ts—Coe flicie nts o f Di sch arge —C e ntri fugal Packi n g— C omp ressor
Typ e of Packi ng .
labyri n th is best referred to the theoretical dis charge through a n ozzle of the
same area by a coe ffi c ient This co e ffi c ie n t would embody the effe c t of the
,
.
From experimen ts des c ribed in the sequel it appears that the latter depend
considerabl y on the ratio of expan sion .
p, sq inch . .
1
v i n itial s e c ifi c volume c u b ft per lh
p , . . .
fi n al
area of slit ,
s
q f t
. .
in c hessq . .
S ince the slits of a labyri n th are invariably of such a form that a velo c ity
greater than the criti c al veloc ity ( about 1 400 feet per se c o n d ) c an n ot be
p roduced within the slit it follo w s that there may p o ssibly be an ultra
,
c riti c al dro p of pressure be yond the last slit whi c h does not parti c i p ate in the
ratio of ex pan sion of the labyrinth proper The velo c ity c onditio n s in su c h a .
plate
’
.
For the labyrinth may be viewed as a species of turbi n e where the ki n etic
,
36 2
LABY RIN THS . 3 63
but if the total drop of pressure at the last slit is greate r than the critical ,
the value of
There are therefore two cases
C as e I — Let the total pressure range or ratio
.
expended .
an d therefore
Also Elog r PV .
Therefore ( Fig .
log r
has a maxi mum value when
equals about °
7 2 8, which gives the li mi ts
r
C ase 2 .
—When the total drop of pressure at the last slit is greater than
V”
the critical the ratio of expan sio n of the labyri n th is not but some less
2 and 6
I
Further ,
E
'
Pv log
Ap 1
6 6 2— 10 g
Q
The limiting appli cation of this formula is whe n the fi n al volume is less
in which case ( 1 ) applies i n stead .
( 2) ann ot be solved dire c tly but the solution will be found an easy
c ,
'
ratios of expan sion but for small ratios there is apparently a very mate r ial
,
fri c tional resista n ce within the slits themselves so that the actual fl o w is ,
rather less than given by the formula Possibl y this is c o n n e c ted with some .
maximum of twelve slits The small s c rew valves are to e n able the pressu r es
.
E n giaweri n g d e r iv es a f rm l a
o u
)
1
3
Q = 6 8A
v1 n( l og r )
wh i h giv
c es
p acr ti all y th
c e sam e r e su l ts as ( 1 ) an d as th e c ase m ay b e .
3 66 T HE T H E ORY OF T HE S T E AM TU RBIN E .
From these fi gure s it will be see n that the fall of pressure follows
pra c ti c ally a straight li n e law whe n the clearan c es are u n iform I n addition
-
.
to testi n g the dis charge through the twelve slit labyri n th tests were made -
N um b e r of S l ot s .
FIG . 31 3 —Fall of r
P essu er ( Air) thr h
o ug l2 -
l t L ab yri th
s o n . Low an d M rt
od e a e P r r
e ssu es.
The results from these seri es are plotted in Fig 3 1 6 The W w inch . .
l
TA L EB XXI .
Dis A ppr ox D ig
Fi nal r Th r rg
. .
Te m per o e c en by ( l )
r Di h
.
F
’
. hou sc . or ( 2)
lb s . lbs h r
. . lbs hr . .
1 26
;
45 53 7 (1
'
71 7 1 28 28 1 (1
55
~36 2 ( 2)
°
33 s as4 14 3 ( 2)
' -
Nu m b e r of S lo t :
Fl u 3 1 4
. .
—Fal l of Pressur e ( Steam ) thro ugh 12 -
l t Labyri th
s o n . H i gh Pr essures
.
3 68 T HE T H EORY OF T HE S T E AM T U R B IN E .
The readi n gs were take n over periods of from one to th r ee ho u rs eac h and ,
were checked by subdivisions in the usual way for steam c o n sumption tests -
.
They are also the mean results of several readings take n o n di ff ere n t days .
Co e ffi c ie nt O f d is c h arg e or leakage c o e ffi c ie n t , ,
04 427 '
J
, n
me n tal po i n ts an d si n ce b y Fig .
o c cur in practice .
( )
3 to the co n ditio n s of the e x e ri
p
me n ts the las t four colum n s in ,
F I G 3 1 5 —Fall f Pr r ( Ai r ) thr gh
. o
3 1 7 an d I t W I 11 be seen that the
e ssu e ou ,
6 l t Labyri th
-
s o theoreti cal formul ae hold remark
n .
purpose .
6129
Then Q 1
xA lbs per second
70
.
Ap 1
xA
1 0000
turbi n es .
I n the case of a lo n g slit m uch will depend on the smooth n ess of the ,
3 70 T HE T H E ORY O F T HE S T E AM TU RBIN E .
After a series of tests had been m ade W i th the f ull le n gth of sl i t the ,
FIG . 317 .
—
C o e fii c ie n t o f Di sc h arg e of L abyri th r f rr
n e e e d to pe rf t N
ec 02 2 16 .
A third series of readi n gs is the same as fro m the si n gle slit of the
labyri n th that is a slit 1 inch lon g
, . .
Figs 3 20 3 2 1 illustrate the fall of pressure with low and very lo w heads
.
, .
pressures .
the length being c ommon Oi course these are only c om pa r able with the
.
FIG . 31 8
.
FIG . 319 .
Thus ov all le n gth for le n gth the labyri n th has the advantage as a
er -
leakage reduc er for an y c leara n c e above fi m“, in c h but belo w about that value l s
,
the p lai n slit s c ores On the other han d for the larger cleara n c es there is
.
,
therefore really doe s n o t matter much after all whether we regard the
labyrinth as a long tortuous pat h or as a kind of vaneless turbine .
3 20.
—Pre ssure Fal l al o n
g rr
na ow t
Sli w i th sm a ll Di ffe ren ce s o f Pressure .
Tests under high —pressure steam were also made with the long slit set
at fi g, inch (cold ) with the followi n g mean results
,
T A L E X XI I B .
A ppr x o .
Di sc a ge h r Th r t N zz l
eo e . o e
lb s p er h r
. . Di h r sc e e
lbs p e r
. r .
w here A I is the c oe ffi cie n t obtained from Fig 3 22 for a given clearance and .
Fig 3 1 7 ( D E F) combined
.
,
A , = 43 046 5r
'
FIG . 321 .
-
r
P r Fall al
e ssu e on g n a rr ow Sli t Wi th ve ry sm a ll Di f e re n c es of Pressure .
70
The above two series of experimen ts are not advan ced as a complete
solution of the labyrinthal leakage problem I n actual p r a c tice there is the .
effect of the rotation the effect of the fl ow through the slits being op posed
,
to the centrifugal force an d the effect of the presence of water ; in fac t there
is a host of minor variables j ust as there is in the turbi n e itself so that static ,
exp erime n ts can not presume to e n tirely represe n t the e ff ect in pra c tic e
H owever these various items mostly tend to reduc e the leakage still further
, ,
probable that the full differen ce of steam p ressure will at some time be
exert ed o n an y o n e ri n g .
The f ull steam pressure on the ri n g of wate r blowing it against the ce n tri ,
fugal forc e is ,
( 1 6 0 x 12 22 00 lbs .
The steam pressure is thus over whelmi n gly greater than an y centrifugal
force that can be c reated .
pressure zones ( whi c h may be quite fi lle d with water) are trapped between the
successive ri n gs .
2 2 00
Then 18 ri n gs at least would be required .
1 26
mean velo c ity w ould therefore be only and the n umber of ri n gs required
would be 7 2 an impracti c able number Similar fi gu re s are obtai n ed for the
,
.
Em 32 3 ,
must either actually rub or be c lear N ow it is an
,
.
that the rings have fouled seriously and have had to be ren ewed The rings ,
.
sup p osed to last for a co n siderable time —there will inevitably be a measure
,
an y other time ) .
op eratio n
The packing con sists of an annulus of w ater—o r water seal —a b c the
.
Let r be the mean radi us of the ring 11 3 then with the us u al notation , ,
we have
21 rrap
w2r
whe n ce 72
Let r = 5 feet
( 1 3 lbs per sq i n c h )
Ap = 1 8 7 0 . .
and 5 x 1 870
feet or
h '
085 1 02-
i n c hes
.
side clearance between the fi n s and the casing with a cons equent amount of ,
slip .
The ac tual speed of the water therefore probably lies be twee n the l imi ts
, ,
1 57
Fo r instan c e if in the above example
, w
C
)
i n ch e s h 37 4 ,
The fa c t that the d raggi n g acti o n of the fi n s is not pe rfect an d that there ,
operative at about the fu ll speed of the turbi n e that is the turbine can n ot ,
for self con tai n ed u n its but when other plant discharges into the same co n
-
,
S uppose for example that with the above data the maximu m value
, ,
Then from ( 1 0) w = 7 8
an d N 7 46 revs per m in of the water . .
,
of w ater without rather heavy fl ushin g particularly if the air pumps do create ,
a di fference of pressure of a few pou n ds bet w een the outside an d i n side of the
turbine The water in fact simply blows straight through in broken streams
.
, ,
.
Fro 3 2 4 .
-
C t ri fen uga l Pack i n
g . FI G . 3 25 — C e ntri fugal Pac ki ng ( C h il to n )
.
The g r eat adva n tage claimed for the packi n g is its shortn ess as compared
with the labyri n th or ot her pa c ki n gs an adva n tage that is c hie fl y ap p aren t ,
pack ing does not ne c essarily allow the turbi n e shaft to be shorte n ed much ,
C O M P R E SS O R T Y P E O F P A C K I N G — A type of pac ki n g .
that is of n o use but is so ofte n proposed is what may be c alled the com
, ,
‘
pressor pac ki n g .
’
to the direction of rotation so as to che c k the air tending to leak into the
c asi n g from outside The device is really su p posed to be a ki n d of turbo
.
compresso r .
CHAPTE R XX I .
D U M MY A R RA N G E M E N T S .
T Y P I CA L A R RA N G E M E N T S .
— There have bee n ma n y arran ge
ments of dummy pistons devised mai n ly with the idea of redu c i n g their size,
( )
1 The arra n geme n t whi c h e n sures a practically perfect balan c e at all
loads is that having dummies to the same n umber and of the same diameters
( approximatel y) as the drums This arra n gement is shown in Fig 3 2 7
.
. .
F1 G . 3 27 .
—C mm o on Du m my A rra nge m e n t.
The dummy diamete r s should be a little larger than the drum diameters ,
This end thrust for a grou p of van es of the same length is practically
equal to Hp , 1 2)A since half the sum of the pressure drops takes pla c e in
1
,
mi n ute differen ce of pressu r e shall exist bet w ee n the respe c tive drum an d
dummy e n ds with the greatest leakage likely to oc c ur either way .
This arrangemen t has the disadvan tage that the low pressure dumm y is -
large to keep reaso n ably steam tight in proportio n to the si e of the turbi n e
-
z ,
e x e m p lifi c at io n .
H ere the third d ummy is tran sferred to the other end of the turbi n e and ,
378
D U M MY ARRAN G E M EN TS .
379
FI G 3 2 8
. .
— Fu llagar s Dummy
’
A rra n ge m e n t .
( 3 ) C learly the
, lea s t size of dummy
possible is obtained by adopting o n e dummy
only and applying the initial an d fin al
press u res of the turbine to it Em 329
This method — Fig 3 30—has the merit
. . .
of being an easier mecha n ical problem but has the disadvantage that u nless
,
the interm ediate pressur es p 3 are know n w ith fair certai n ty the error
in the balance may be considerable The l eakage loss can be kept about .
FI G . 3 30 —Singl e Dumm y A ra
r n
ge me n t .
( 4 ) T H E DO U B L E F L O W T U R
-
B I N E — This type of tu rbine , .
FI G . 33 1 — Dou . bl e - fi ow Tu rb i n e.
P230
S pee d = 1 5 00 revs p e r m in . .
b 9
A 9 '
Then
E 6 2 5 00 ft lbs per 1b approx
. . . ,
p m
:
5 1 5 lbs absolute.
73 : 1 4 ro w s , fi x e d plus movi n g .
1 x 80 5 x 1 44
s in q . s .
6 00
C learan c e area per lb . equals
a
sq 1ns
A 9
.
76 8
Therefore leakage Q 3 580
lbs per se c
. .
or '
( )
5 P art iall y d o u b l e fl o turbines in man y varieties have bee n
w -
devised from time to time the doubli n g usuall y bei n g made w ith the low
,
The chief advan tage lies in hal vi n g the le n gth of the c omparatively lon g
vanes req uired for large u n its and the c hief disadvan tages generally lie in
E m 3 33
. .
—
Part i al D b l ou e - fl ow Tu rb i ne .
the extra length of rotor req uired over that for the ordinary design and in ,
,
-
.
FI G . 33 4
.
—Partial D ubl o e - flow Tu rb i ne ( Lon don ) .
The di fferen c e in the ratio has n evertheless to b e so con siderable that one
or the other low p r essure portion must be very in e fli c ie n t— a feature hardly
-
permissible in the most valuable p art of the turbine The arran gement .
therefore defeats its obj e c t The balan ce moreover varies greatly with the
.
, ,
( )
6 R EVE R S E D F L O-
W T U R B I N E S —Fig 3 3 5 shows the . .
shaft c omparatively thick in the middle does not give a su ffi c ie n t ly rigid roto r .
DU MM Y A RRAN G E M E N T S . 3 83
Fxo 3 3 5
. .
—
Reve rse d fi ow Tm b in e
-
.
FI G . 336
.
—Reve rsed -
fl ow Tu rb i ne .
FI G . 33 7 .
be tte r if possible to t ran sfer the s team through the drum i n s te ad of throu gh
3 84 TH E T H EORY OF T HE S T E AM TU RBI NE .
a re c eiver pipe si n c e the latter is liable to pull the c asti n g out of li n e by the
,
or bush .
may see a revival The arran geme n t must n o t be c onfused with the divided
.
( )
4 S mall ap p aratus is liable to be c hoked or roughe n ed by a more or less
A and B are c as t iro n re c eivers havi n g the plate 0 bo lted between their
flan ges The plate 0 is pe r forated to suit the particular test piece D to be
.
FI G . 338 .
—Stan dard A pp ar atu s for m e asu ri n
g R e l at i ve Di sc h arge thr o ugh N zzl
o e s, e tc .
R osenhai n and man y othe r s that an y n ozzle havi n g a straight axis has
, ,
parti c ularly if the p ressu re drop is less than the c riti c al an d the n ozzle is ,
formul a 0 2 29 71 .
M I S CELLAN E OUS E X PE RIM E N TS AN D CO E FF ICI EN TS . 3 87
p 2
.
quantity fl o win g from A to B will with the very small variation of the ,
regio n of the pressures ado p ted in the experime n ts be depe n dent solely o n
’
,
a d
n fi n al accuracy should be S al h al f i z c e s e
1 and 4 where as a rule the pressure drop per stage is mu c h less than the
,
passages of the shape more or less inhere n t to the turbi n e an d also when ,
van es.
S e r ies I I s o l at e
. d n o zz l e s These nozzles ( 1 ) ( 2) Fig 3 3 9 were
. .
,
were of c ourse registered The ex p erime n ts were made with air in the
.
obtained .
TA B LE XXIII .
N zzl
o e .
There is a d iffi c u lty in formi n g a de c ision as to what the real outlet area
of dis cha r ge is in N o 3 n ozzle Although the c on c ave or n ominal guidi n g
. .
narrowest sectio n as given by the mi n imum distan c e of the c orner a from the
con vex surfac e c d This is especially noticeable with large pi tches of vanes
. .
The obj e c tio n s to taki n g the mean of the extreme spreadi n g an gles of the
actual dis c harged stream are similar also this mean an gle is n ot the mean
,
an gle of the mass disc harge There is certai n ly a compressio n on the c o n cave
.
extremely d iffi c ult matter to determ i n e exactly where the mean stream lin e is
in the c ase of a gaseous stream .
There is little doubt from the i n spe c tion of the issui n g st r eam of steam
,
drags the stream from its real geometri cal an gle of dis charge a c urved stream ,
line at ou tlet bei n g quite perc eptible This is particularly noticeable with .
Rat e au ,
Fl o w o f S team .
390 T HE T H E ORY o r T HE S T E AM TU RBIN E;
‘
isolated passage tests The 131 732 c urves ( Fig 341 ) were struc k up as
’
.
, .
d 31
A t al
a c u
rr
Na ow es t N arr w t o es
Va
t
Sec i on . S ti ec on .
S tiec
ne
on
Sq I n s
[ X b x sin al
. .
8 3 0 88
2 51 8 7 9 ?
7 06 5 8 7 59 3
'
01 15 '
354 85 3 5 8
h, (i
n s . wa t e r
)
FI G . 3 41 .
—D ta f
a or Di sc h arg thr
e oug h E xp ri m n tal Va
e e ne Passage s .
I t has bee n see n from the isolated zzle exp erimen ts S e r ies I that there
no , .
,
is some just ifi cat ion for taki n g the true angle of dis c harge of the c urved shape
MI SC ELL AN EO U S sx p s am s urs AN D CO EFF ICI EN TS 39 1
'
then it remai n s to ac c o unt for the difference of the values above Fig
% . .
34 2 gives the narrowest width of pas sage an d the an gle at that section of the
particular vane sha p e in terms of the pitch .
fre que n tly taken as the discharge angle I t is however obviously i n corr e ct
.
, ,
5 '
6
H ‘CVW/d tfi 34
'
Kan e s
FI G 3 42
.
—G eo m e tr i cal Prope rt i es o f A Van es .
for large pitches the normal c oming beyond the i n let ed ge of the vane For
,
.
narrowest section does n o t ac coun t for the w hole of the c hoki n g and that the ,
di screpancy varies in the contrary way Some ad ditional phe n ome n o n must
.
been seen in B ateau s e xp c rim e n t s and in Series I that where the greater
’
.
part of the velo c ity is ge n e r ated close to the outlet there is no great fri c tion ,
FI G . 3 43 .
at very narrow pitches w here the ne ck of the n ozzle retires muc h farther
inside.
the effe c tive thi ck n ess of the van e edge S in c e however the te n de n cy exists
.
, , ,
6 2 60
C l as hing c o e ffi c ie n t , k,
_
'
7 065
pitc h it is 6 8 7 6
4 08 '
N arro w p i tch
For 8 holes we have Q 2 51 8 .
Q lost in 7 c lashes
an d Q lost in 1 clash
01 43 3 29 7 .
'
3 29 7
C las h ing co e ffi c ie n t
W
The T h ic k n e ss c o e ffi c ie n t is 6 84 ( Fig
'
dis charge experime n ts were made with these small pitc hes the c urve has n o
experime n tal c on fi rmat ion .
Further when the passage becomes c o n v e rgo d iv e rge n t the dis charge pe r
, ,
—at a n
y rate this appears
,
to be the case for small drops of pressure much
less tha n the critical drop An example of the phe n ome n o n is give n on
.
page 406 Ho w mu c h this effe c t c ompe n sate s for the l oss by fri c tion has
.
not bee n investigated The fri c tio n an d as p iratio n fa c tors so far as the
.
,
the pitc hes involved are very much smaller tha n would be ad o pted in
prac ti c e .
Fl o 3 4 6
.
— Coe ffi c ie nts o f Disc h arge , e tc .
, thr o ug h A Va ne Passages .
( pages 1 2 0 1 9 9 ,
I,
f the nozzles alone as nozzles are bei n g dealt with this ,
will only be part of m although as it turn s out the other co n tributions are
, , ,
probably small .
o ver all c oe ffi c ie n t of c h o ki n g whi c h is so far as the above fac tors c arry the
-
, ,
be referred to as B vanes .
396 TH E T H E ORY OF THE S TE AM TU RBIN E .
Fig 3 47 gives an enlarged view of the s ection used The thi c k n ess of the
. .
vanes was 605 i n ch an d the set 2 0 degrees the blind pitc h is therefore
'
°
1 7 6 6 inch .
a A tual d c T tal o
No o f th
Pi c
A r a at A r a i l d L gth
e e nc u en of
.
Passage s I ns
.
N ar w r roi g Va e Va n ne ne .
S tiec S ti on .I ec on . n s.
Sq . I ns . Sq . I ns .
5332 51
3 14 3 015
'
2618 8 01
3 4 13
7
1 9 6 95 8 1 1 48 7 22
The 9 value for the practically perfect c urved nozzle bei n g 8 5 8 ( Series
a
the di fferen c es betwee n this value and those for the above isolated passages
app arently represe n t fri c tion .
Sc al e —21
f ll i z u s e .
F1 0 . 3 4 7 —E xp r i m
. tal Va e en n es.
Thus for ,
'
6 096 pitc h ,
°
14
36 3 6 57
‘ °
N arro w p itch
F ric t io n c o e ffi c ie n t k at 3 63 p it c h
Q lost by
clashes 5 1 29 .
1 c lash
The 1 hole W i th clashi n g would be “
26 1 8 0 25 8 2 36 .
C l as hing co e ffi c ie nt k,
The above deductions are based o n the assumption that the perfect passage
might be c o m pi ise d withi n the actual Sp a c e available that is that the full , ,
obstru c tive .
This does not app ear to be u n reaso n able esp e c ially as the two above ,
FI G 3 49
. .
—M odel u se d for d e t rm i i
e n n
g L akag v r V a
e e o e ne T i ps .
variables than equation s there is no altern ative but to make the m ost reason
,
able assumption .
, p s n
'
042
co e ffi c ie n t
'
41 an d so ou .
°
1 025
L E A K A G E O V E R V A N E T I P S or C L E A R A N C E LE A K
A G E — A diffi culty in determini n g this c o e fii c ie n t lies in the provisio n of an
.
apparatus that in stati c experime n ts shall i n c l ude the effect of the motio n of
the van es .
I t seems reasonable to suppose that the relative motion of the vanes and
MI SC ELL AN E O U S E X PERIM EN TS AN D CO E FF ICI EN TS . 3 99
casi n g or drum as the case may he tends to make the leakage stream take
, , ,
condition in a turbi n e at rest ) the leakage slit was placed bet wee n t wo series
of va n es as show n in the plan Fig 349 The leakage stream should the n
. .
Q
degree of perfection varies with the ratio L I f 3 is very large for i n stance
-
.
, ,
0 0
l
there is comparatively little distorting e ffo rt o n the leakage stream arising
from the relative motion The c o e ffi c ie n ts must therefore be j udged
.
ac c ordi n gly
.
R eferring to Fig 34 9 which represents the t est piece used the slit was
.
,
The maximum
3 , 8 7 as against of Table XX II I is a little high but .
, ,
this m ay be due to the sides of the slit at a a not being closed u p thus ,
I t will be seen that the drag of the va n e shape makes itself felt for clear
an c e s up to about inch The angle of dis c harge at the narro w est vane
.
in c h is also 59 Therefore at
°
. i n c h the c learance m ay be
considered as a direct addition to the le n gth of the vane B elo w i n ch .
experime n ted with whi c h were 1 inch wide At the time of writi n g the
, .
,
author has n o t experimented with other sizes I t seems however reaso n able .
, ,
time for draggi n g the direct leakage stream to the askew path is also in
proportion to the width H aving these poi n ts in view t he c o e ffi c ie n ts of
.
,
E x amp le . W idth of
van e 9, i n ch c learan c e 0 36 ,
i n c h le ngth of van e l + b
, .
,
.
By ( 1 ) page 1 8 9 ,
Ab
L = l + b+
K s in a
{2 i n ch van e is eq u ivale n t
to 0 2 4 i n ch with a 5 i n ch
van e Fig 35 1 then gives
. .
A= 7 3 °
S uppose K
. 64 :
l + b = 3 inches an d a = .
73 x 0 36 °
T h en L 3
3 4 x 4 22
3 0 97 i n ches i n stead of ,
T H E E FF E C T O F
O B L I Q U E I M PA CT .
— Let A B C Fig 3 5 3 be ,
.
,
1 8 4 etc
,
.
The ap paratus to be
u s ed in determini n g the
e fl e c t of varying <5 requires
‘
b] (i ns wat e r )
FIG . 3 50
.
-
ta f
Da or Di h arg v r Va
sc e o e ne Ti ps .
4 02 T HE T H EORY o r T HE S TE AM T U RBIN E .
for i n sta n c e con sist of o n e series of van es pla c ed in fro n t of another series
,
Em 3 54 . .
at impa c t was required 11 1 have a very d e fi n it e direction and ,
Sc a e — a s e
l h l f iz FI G 3 5 6 —Pre ssu re Vari ati on in
—Se ri
. . .
FI G . 355 es of N zzl
o t rm i i
e s fo r d e e n n
g E ffec t N o zz l e e Fig 3 5 5
,
. .
of O b li I t
q u e m pac .
for exam p le ( gauged from pilot holes in one side ) an d demo n strates that the ,
p ressu r e does a c tually fall nea r ly the full amount available before im pact and ,
that the straight i n let tube therefore appears to be suitable for the
experime n ts .
N ow the e ffect of the impac t and chan ges of p r essure may have a twofold
MI SC ELLAN EO U S EX PERIM E NTS A ND CO E FF ICI E N TS . 4 03
origin The ge n eral effect is a c hoki n g the bent passages passing less than
.
,
the straight one and this c hoking may arise from a true reduction of
°
equivale n t area or from a redu c ed veloc ity By the former is meant some
, .
thi n g in the nature of an obstru c tio n in the passage C o n sider for instance .
, ,
( as theorem
The rea c tion method is not suitable except with large apparatus and large
FI G . 35 7 .
—Se n si ti ve B al a n ce fo r light N o zz l e Di sc harge s .
ap v2
Then we have F 91 )
9 9
and Q apfv .
I n addition to the ordinary pre c autio n s for ac c urac y the tubes were ,
was a fl at plate ) w as set when at zero to precisely the same dista n c e in each
case from the o rifi c e —I U inch— b y a gauge Fig 3 5 7 will convey a general
I
. .
not sui table nor se n sitive enough even with the elaboratio n of a ve rtically
,
movi n g table so that whe n in e quilibrium under the impulse of the j et the
bu c ket shall b e at pre c isely the same dista n c e in all experime n ts from the
nozzle o rifi c e This ad j ust me n t is n e c essary in an y case beca use the effe c tive
.
,
4 04 T HE T H E ORY o r T HE STE AM TU RBIN E .
p
ressure F varies a little with the dista n c e a p art The a c tual dista n ce .
,
Rat i o Ra ti o
Q
VF L — g
'
O ’
F of
/F
.
'
N 7 Q
Q
.
1 1 1
9 96 4 5 1 5 2 1 24 1
'
9 69 996 1 0 27
° °
1 2 42 96 3 9 86
° °
8 84 87 2 85 9
° ' °
I t will be seen that there is a very fair agreement between c urves of Q '
B ut still if the difference that does exist be accepted the third curve of
,
2 ,
r ,
allo w i n g for the errati c readi n gs 3 1 3 2 bei n g corre c ted the r eto
, .
the p ressure risi n g an d fallin g a c c ordi n gly ( Fig and that the e ffi c ie n cy
.
'
of the former portio n is less than that of the latte r both e ffi c ie n c ie s are
more than that of the tube i n let w hi c h is well known to be low an d that
,
Q
is an improvemen t in the e ffi c ie n cy of the passage of 1 0 8 —1 or 0 8 ,
per c ent .
I t is perhap s a little more correc t to refer the loss to the value of the
relative p erfe c t e ffi c ie n cy as give n above for although an a p paratus
, ,
actual practice .
406 T HE T H E ORY 01 T HE S TE AM T U R B IN E .
Thus at ,
20
°
the energy loss by the F
'
c urve is or 85 per ce n t .
, an d
g
0
by ,
3g
the improvement is
1
— , or 6 8 per ce n t .
Dis c harge readings in the standard apparatus ( Fig 3 3 8 ) were made fi rst .
,
w ith the complete nozzle A O B an d then with the nozzle cut down to A C , .
he
FI G 3 59
.
— M ax imum r V ari ti Pr e ssu e a o ns in FI G 3 6 0 —Da
. . ta f N ozz l e Disc h arg
or e s.
Rec ta gul ar C v rg d i erg t N zz l
n on e o- v en o e .
n e c k press ures were re c orded here three exam p les bei n g give n in Fig 3 5 9 , . .
The p ressures were measured th r ough a hole in the side and n o t by the more ,
usual Pitot tube I n Fig 3 5 9 the three observed p ressures are s imply j oi n ed
. .
N zz l
o e .
V
AB
MI S C E LL AN E O U S E X PE RIM EN TS AN D CO E FF ICI EN TS . 4 07
Thus with the partic u lar shape of these nozzles the dis charge per unit
area of neck is about twice as mu c h with the divergent appe n dage as without it .
I t will be n oted that the above observatio n s a p ply to small diff ere n c es of
pressure in particular Ac c ordi n g to Prof C arl Thomas experiments with
. .
’
to the c hoki n g e ffect of the more or less viole n t oscillations o f pressure that .
i n teresting application of the above phe n ome n a The valve simply con .
d 1 is about o n e half d -
.
bei n g very large and the margi n of size on high pressure ste am fi t t in gs
,
-
was allo wed to flow through a p paratus for some time to warm it drai n s ( not ,
show n ) keeping the s ystem free from water Then drai n s were c losed and the .
The author has also made a fe w experiments with a small woode n model
of a Ferranti valve passage The ratio of the diameters was 2 1 as usual .
, ,
but the c ontour was probably not quite of sta n dard form The te sts were .
T HE TH E ORY OF T HE S TE AM TU RBIN E .
3 Fe rran ti —
”
Hop kzn son Valve 1 4 Diam
”
f Thro at
’
c: :1
0
0 -
0 0 ' bl) o
p
.
é
a :
2
h “d
8 8 50 3?
3 88 8 5 5
.
s o
2 3
=D
o 0 « 4 0
flnq 23
‘L O
a Q)
H R u -e
:J z fi u
“ 4 3 k P h
, ” 1
m O 4 -3 3 0 U g a n
c. w os
> E m
'
c n n c an
fi
qa p o
c crp c S
s
o . o g r
c: b
. H
_ o
ca m a. £1 Q.
9 °
o E w o n u
2 0 E ; ‘
75 8 a g
o a
9 -1
2 5"
é
l
w
—
0
5-4 8 G)
>
Q ‘ o
I lt hr at O tl t
F" u
:3 ° d o ” C
a 8 fi
.
T u m 1: 1
-
4
o:
5
n e o . e co 5" e
. .
.
0 4
Wet S team .
b v r l t t h q a t i ty f t
I n t he a o e e su s e u n o s e am per h r i that cal l t d fr m th v l i ty i th
ou s cu a e o e e oc n e
hr t v v Th q a t i ty al l at
t o a o f al e . e u n c cu ed fr m t h d r p f p r r i t h d i h arg zz l
o e o o essu e n e sc e no es
r t r all a es
is 2 2, g e a e i n c s .
Wate r
”
Tests f Ferran ti H op hzn son Valve w ith
'
o 6 -
.
T ests f
o 8 Ferran ti H op hi n srm Valve
-
at the Un iversi ty, S an Fran c isco, US A . . .
The v l i ty i t h thr at i ab u t
e oc n gr at r the th at r pr t d b y th d r
o s o e e an e ese n e e o
p
of
p r e ssu e r fr m i l t t thr at w i g t th i i t i al l i ty f th t am i th pi p
o n e o o . o n o e n ve oc o e s e n e e .
4 10 TH E T H EORY OF T HE S TE AM TU RBIN E .
in c hes w ater ) the n if the n ozzle is similar to that in the fi rst experimental
n ozzle above the worki n g differe n c e of p ressure available for the relay is 6
,
T E ST OF M OD EL OF F E RR A N T I V A LVE .
r b ab l Dr p
P o e o
hl It ,
r I lt
of P e ss ,
n e
/ R l at iv t Thr at
s if Q
l e e o o
In I n8 N ,
Re m ark s
wake “ wate r N gl ti g
. e ec n
'
I i t ial V l i ty
n e oc
o f S tr am e .
20 l 42 8
20
1 33 20 Same zz l no e
1 33 w i th r r co ne s
hll d i w i th
e n
w ax .
‘
34
’
5 83 10 O rigi al n
no zzl e cu t
d ow n .
FI G 3 63 .
formed by two Parsons van es I n the p resen t experime n ts air was used .
The experime n tal van es were to a large s c ale an d were made of wood
varn ished F ig 36 3 is about full size an d the shape of the vanes is exac tly
. .
,
taper plug an d rubber tube The holes were also p itc hed so that only on e
.
Ho le s
FI G 36 5 — ppa
. A rat us f
or m easu ri n g P r r V ar iat i
e ssu e on s in V an e Passages .
also extended beyon d the o rifi c e an d pressures were re c orded thereat as sho w n
,
in F ig 3 6 5 b
. .
The test pieces w ere arranged on the top of a large wooden box or re c eiver
to whi c h air was supplied an d regulated b y a cock The gen eral arran geme n t .
negative pressures .
The existe n ce of a positive p r essure beyo n d the edge of the van e an d the ,
emerge .
E XP E R I M E N T S I LL U S T R AT I N G T H E P R E SS U R E
O S C I L LA T I O N S W I T H I N T U R B I N E VA N E P A S S A G E S .
In these exp eriments a n ozzle A of rectan gular c ross —se c tio n was used ,
havi n g a progressio n of area suitable for the drop from 1 5 0 lbs (gauge) to .
atmosphere .
belo w 5 0 1b s p ressure the j et broke away from the walls o f the nozzle the
.
,
N 13 I it ial p
.
o: 2 n r e s s u re
On the other ha n d there is little variation,
Ga g p lb s u e re s s ur e .
this series .
Points of o b s e r vat io n .
FI G 3 6 7
. .
—Pr r O ill ti
e ssu e sc a on s in fr e e sp ac e FI G 3 6 8
.
—Pr e ss u re V ri at i o n s in
. a
t id N l
ou s e oz z e . fre e spac e ou tsid e N o zzl e .
n ozzle in this case was placed i n c h away from the mouth of the buc ket ,
II 1 2 13 14 15 16 1 7 1 8
Poin t s o f ab s ar vat i on .
F IG . 3 70 .
F IG . 3 69 .
c r ated with in
e o pe n Va n e or Bu c e . FI G 3 7 1. .
416 TH E T H E O RY o r T HE S TE AM T U RBIN E .
1 2 3 4 5 6 7 8 9 1 0 11 12 13 14 15 18 1 7 10
20 21 22 23 24 25 26
Poin ts of o b s e r vaiian.
FI G 3 7 3 . .
29 21 22 24
POI HfS of o b s e r vat i o n .
F IG . 3 72 .
I 2 3 4 5 6 7 8 9 10 /1 12 13 14 15 15 17 /
8
18 20 2 1 22 2 3 24 25 28
“
r
P r O ill ati
e ssu e sc on s tra
n sm i tted through an d Points Of ODS CN G UO” .
r at d wi th i
c e e n l
c o sed Vane Passage s .
FI G 3 7 4
. .
418 THE T H E ORY or THE STE AM T U RBIN E .
MI S C ELL AN EO U S E X PERIM E NTS AND CO E FF ICI ENTS . 419
appears to be rela ted to the fact that the strea m li n es beyond the ou tlet are
not at all parallel as for i n stance shown in Fig 33 9
, , , . .
zz lc
FI G 3 77
. .
—A pp aratu s for m e asuri ng P r e ssu e r Variati on s in M o de l Va n ePassage .
Thus :
For Fig 3 7 5 . . For Fig 3 7 6 . .
,
'
N t — E x tra
o e .
pi f Diagram A may b
co b tain d appli ati t th Publ i h r
es o e o e on c on o e s e s,
C h arl G i ffi n C L td
es r o .
, .
T A BL E IV
XX .
PR O PE RT I ES OF S A T U R A TE D STE AM .
Te m p tr
e ra u e . Te m prtr
e a u e .
1 F ah r
. 1 Ab t
so l u e . t F ah r . 1
'
Ab l t
so u e .
-
a
O
O p
7 47 N w
w
I
7 49 5 91 2 N
7 51 5
I
N w
75 3 5 Q o
7 55 5 9 07 2 m o o
oo
a x
7 58
z
9 05 7 cd x
a l
7 60
x
904 2 o wx
a
76 2 c bt
o
o
764 -H
a ‘
901 4 c
°
v
76 6 ac c
é ;
9 00
mbo i
8 97 2
m
o cs
a t
r
771 8 96 md u
a
G
77 3 894 7
774 5 893 6
7 76 8 92 4 m !
?
g
7 78 89 1 mn i
w w
7 81 888 8 ma s
8 87 7
'z
. ;
P
i
-
xs
a
886 6 A op
'
7 86 hd
u
‘
m
Ai u u
i
7 88 5 8 83 4 °
b bc
i m
808
81 1
81 4
81 7
81 9 5
83 4 851
83 6
83 8 84 7 8
846 2
84 4 7
84 6 5 8 4l 7
°
84 8 5
420
I N DE X
A BS O LUTE back p r u r 2 9 4 e ss e, . C o mp ou n d turb i r a ti
63
e c on ne s , ,
path f tr am 1 4 8 o s e , . t rb i
u 57 7 9n es , , .
bar m t r 2 95
re ss ure C m u di g f
o o
pr
n r 62 n or e ssu e ,
AF
o e e , . .
A gl f d i h arg appar t a d r al 3 88
n e o sc e, en n e , ,
w i th i gl w h l 9 0s n e ee , .
ond i ge ns n mi f 32 0,
eco n o cs o , .
A r a f zz l 49 1 3 4 1 86 1 87
e . o no es , , , , .
p l a t r l at iv
n , t f 294
e e co s o ,
.
va pas ag 1 53 1 86
ne s es , , . ond u ti a d rad i ati
c on 2 01 n on , .
A pi rati 1 6 4 1 65 406
s on , , , . C ump ti f au i lia i 2 9 4
o ns on o x r es, .
t am ( tab l ) 304
s e e , .
BA LA N C E pi t an d gl and l akag 1 9 1
s o n s, s, e e, , T rry tu rb i
e 90 ne , .
362 . Th r t i al t am 4 8
eo e c s e , .
ord r m 1 06 1 08 3 7 8
u s, , , . ook parall l fl w tu rb i 22
e o ne , .
g , .
dy am i 3 4 8 3 5 2
n c, , . l br at i g il 9 6 1 1 1
u ic n o , , .
apparat 3 49 350 3 5 1
us , , ,
. C pli g 1 1 1 286
ou n , ,
.
Bar m t r abs l t p r
o e e ,r 2 95 o u e essu e , . C ri t i al p r r 3 6 3 7
c e ss u e , , .
a d va n um 2 9 4 cu , .
pe d 2 1 7
s e ,
.
B ri g l a ti 1 02 1 05 1 08
ea n ,
e s c, , , . v l i ty d i fri ti 2 1 7
e oc ,
sc c on , .
f t t p 95
oo s e , . f d rum r to r 3 47
o o s, .
B l l i a d M m turb i 90
e ss n 21 4
o rc o ne , , . f h aft i g t r i al 2 8 4
o s n ,
o s on , .
B r il li th r m 7 f hafti g w hi rl i g 339
’
e n ou s eo e , . o s n , n , .
B i bbi va i u data b y 29 4
n s, ro s , . f t pp d h afts 3 4 6
o s e e s , .
B l ad Va
es , see n es . f team 3 8
o s ,
.
Bu k t c l os d 8 1 33
e s, c e , , . C urti s t rb i 2 3 9 4 1 6 7
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g v r i g 26 3 2 71
o e n n , ,
.
CAV I TA I O N 356 T , . va 2 09 n es , .
tr
s i di
e sses tc 2 3 4 n scs , e .
, . A M P I N G f pr ur o il l at i 41 7 ess e osc on s, .
wat r al 3 7 4
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.
Ob k in va pa ag 1 28 3 94 39 8
in ne turb i t am ne, s e u m p ti n 3 05 3 1 3 cons
by bfiiq u i mpa t 4 03
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.
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g r i 2 5
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g 7 — 2 63 , .
Cla hi g f va
s n tr am 3 92 41 2
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g v rn r 2 7 0
o e o , .
ffi i t 3 9 4
c oe c en , . z l 45
n o z es, .
Cl arae l akagn ce ffi i t 4 01
e e c oe c en , . r a t i turb i 2 6
e c on n e, .
i F ullagar turb i
n 11 2 1 13 ne , , . D fi iti
e n f a t u rbi
on o 2 ne , .
Par 1 06 1 1 1
so n s, , . Di agram ffi i y 3 1 1 9 1 74
e c e nc , , , .
Rat au 80 8 1 e , , . Di h arg fr m
sc zz l 43 49 3 85
e o no es , , , .
S t mp f 7 5 7 8
u , , . max i mum 4 6 ,
.
l akag ff t f type 1 1 3 8
e e, e ec o , , . Di h arg a gl 388 3 9 1 3 9 3 41 7
sc e n e, , , , .
type i ha gsc im t 38 5 t
r e ex d r e n s, o en .
t pe 4 , 1 87 . thr ugh la y i th 3 68
o rn ,
.
mm ua d gl a d 1 91
i es n n s, . l g li t f rm l a 3 72
on s o u , .
Cl d b k t
o se uc e s, rim t 3 69
e on e , .
C l t f u p rh at i g 300
oa c os s or s e e n , . ta a d ap parat 3 85
s n r u s, .
vari u va a 3 22 o s cu , . Di fri ti 2 1 6
sc c on , .
C mb i ati f gi a d t rb i 3 1 9 330
o n on o en ne n u n e, , . ffi i t f ai 2 1 8
c oe c en s or r, .
mar ine 33 1 3 3 3 , , . t am 22 1
s e ,
.
l t i 33 3
e ec r c , . m mary f
su im tal o ffi i nt 2 2 0ex er en c oe c e s, .
g v r r arra g m t 3 8 4
o e no n e en s, . w rki g f rm a aa 2 2 1
o n o , .
ump ti
co n s 3 31 on, . i Rateau tu rb i
n 52 ne , .
C mp i ti n f va 68 87 1 00 1 07
o os o o
‘
n es , , , ,
. in vac uu m, 2 70 .
4 22 I ND EX .
Disc , s tr esse s i n fl at so d , 2 3 7 li . x ri
E pe m e n t s, o n d i sc h arg fr e om n o zzl es,
in p e o rf r t a e d , 2 49 . 3 87 .
i li d e ll s, 2 1 7
O ’
D sc , so d , fl aws in , 2 50 . .
tr
s e ng th
o f o a n g, 8 4 , 2 33 r t ti .
Stod ola s , 2 1 9
’
.
i l
D sp ac e me n , a a e , o f o o , 2 7 9 t v ri b l rtr . o n m ul i l e
p t
an e p assage s , 3 89 v .
iv r
D e ge nc e of n o es , 45 zz l . b
o n o li q u e i m pact 4 00 , .
bl
Do u e fl ow u in es , 3 7 9 t rb . rt r
on as p i a i o n i n c u ve d
passage s, 4 06 .
bl
Do u e m o o n t u i b in e s, 1 1 4 ti . on la b r th
y in , 3 1 2 .
r v
D own ed an e s, 1 7 . on l g li t
on sl v 3 69 s or ee e, .
r
D yn ess and w e n e ss o f s eam, 6 8 t t . on l akag e r van ti p 1 89 398 e o ve e s, , .
fr t i
ac on , 3 0, 3 4 . w i th F rra ti val v 4 08 4 1 0
e n e, , .
v r ti
a ia on d u n g e pan s o n, 30 ri x i . on pr r ill at i
essu e osc i zz l es 40 on s , n no ,
.
v
i n an e passage s , 1 3 7 .
.
a p a ag
i n v ne ss e s,
Dru i
m , d am e e s, ype 4 , 1 7 1 tr t . t id zzl 40 4 1 4
ou s e no es , , .
bl
a anc e o f, 1 01 , 1 06 , 1 08 . t a o rtai m m t f i rt ia 288
sc e n o en o ne
1 2 3 3 8 7—
.
,
t
s age s o n a g v e n s e p pe d , 1 7 3 i t . va l ne 4 00o sses, , .
str e sse s i n , 2 51 .
bl
Dummy o r a an ce p s o ns, 1 06 , 1 08, 1 1 3 it . FA CT OR o f safe ty r tati ng d i scs 7 6 2 52 ,
o , , .
l k
e a age , 1 9 1 , 3 6 8 . Fl aws i n solid d i cs 250 s , .
ve rsus d ou bl
e fl ow , 3 8 0 . Fl w o f s t am in Parso ns turb in e 6 3 1 70
o e , , , .
Dun k e rle y s o mu a fo r c
’
fr lca e oc y o f r iti l v l i t re i st d 33
s e , .
w n , 3 41
g h i rli . u n r es i t e d 2 8 s , .
F t t p be ari ng 9 5
oo s e , .
E ddy Pr f
, o , sp ec ifi c e a s e am , 22 9
. h t t . Fricti n d i c 2 1 6
o , s , .
f tv r v
E fec i e a e a an e p assages, 3 9 4 va 1 2 2 1 44 39 5 39 7
n e, , , , .
t
e l ec ri c e fiic ie n c
y a io , 3 1 6
-
rt . F ri ti al l
c on a 1 2 2 3 95 3 9 7
o ss o n v n e s , , , .
x
e pe r i me n , 4 t . ffi i t 1 2 3 3 95 3 9 7
coe c en s, , , .
m a i mu m o se ed , 7 , 7 4
x b rv . F ll agar t rb i typ 1 82
u u ne, e , .
o f d e fl e c t i ng su aces, 6 rf . typ 4 1 1 3 e , .
je t i m p ac , 3 t . F llag
u l akag b afil
ar s
’
1 1 3 2 06
e e e is , , .
no zz
l es, 3 3 , 4 5 . F dam tal th ry i mp l t rb i 53
un en eo u se u ne , .
t
Pe l o n w e e l s, 7 4 h .
rati o, 1 9 5, 3 1 4 . G A SE S fl w f 2 8 , o o ,
.
of H P . . e ng n e , i 31 9 . Gl a d Parn s, 1 04 1 08 1 09 2 9 1 so n s, , ,
r ta g l ar zz l
ec n u no es, 4 5 . labyr i th th ry t 3 6 2
or n eo ,
e c .
typ 1 1 30 e , . G o r i g by thr tt li g 2 54 2 7 0
ve n n o n , , .
typ 2 1 6 3 1 56
e , ,
. b y m ll p r s r d i ff r
a 4 09 e ssu e e e nc e s , .
typ 3 1 6 8 e , . m b i at i
co f ngi a d t rb i on o en ne n u ne ,
typ 4 1 7 4 e , . mi d fl w t rb i
xe -
2 76 o u n es, .
th rm d y ami 3 1 4 p ri d i ad mi i 67 2
e o n c, . e o c ss o n .
E tfi ux ap p rat 3 85 a u s, . variab l ad mi i 2 6 2 e ss o n , .
E l tra t rb i
ec 91 u ne, . d vi e thr ttli g 2 70
c e s, o n , .
E l tri g
ec r r 31 6
c o ve n o s, . f C rt i t rb i
o u 9 7 2 7 1 27 4
s u n e s, ,
-
.
d ivi g p d 3 5 4
r n s ee , . Par t rb i
so n s 1 03 1 05 2 7 4 u n e s, , , .
e ffi i y rati
c enc 31 6 o, t am t rb i
s e 2 53 u n e s,
G v r r C rt i s 2 7 1 —2 7 4
. .
E l a ti b ar i g 1 02 1 05 1 08
s c e n s, , ,
. o e no , u , .
E rgy k i ti
ne , f t am 2 8 4 2
ne c, o s e , , . D Laval 2 7 0
e , .
l f i va
o ss o
pa ag
,
n 1 2 2 1 41 1 63 ne ss e s, , , ,
l t i 1 05 1 06 2 7 1
e ec r c, , , .
3 89 . P r 1 05 1 06 2 7 4
a son s , , , .
Er i
os o n o f va 66 n e s, . val Rat ve ,274 e au , .
E rr r i tr d
o s d b y p ra t i al c d i ti
n o uce c c on o n s, vari ati f p d 2 79 on o s ee ,
.
typ 1 1 4 1 1 47
e ,
-
. Z oe l ly, 2 7 0 .
typ 2 1 67 e , .
typ 3 1 6 7 e ,
. H A M I L TO N H OL Z W ORT H turb i n e -
,
89 .
Ex h a t t am t rb i
us s e 325 u ne , . H eat e ffe c t o f vari at i on o f 3 7 4
, , .
E xpa i f t rb i
ns o n o a 1 1 4 374 u ne c se , , . S pec i fi c , su pe rh at d t am e e s e ,
3 1 , 22 4 .
li ne ,
2 01 . H e ro s ’
r a ti tu rbi 2 5
e c on n e, .
4 24 I N DE X .
Pe ri d i ad mi i g v r i g by 2 6 7
o c ss on , o e n n , Sh aft wh i rli g l ad d ma l 3 40 n , o e ,
s s e ss, .
g v r r 1 05 2 6 7 2 7 5
o e no , , , . v rh g 3 41
o e un , .
g r i g a d flywh l ff t 2 7 9
o ve n n n ee e ec , . tr es 3 4 7
s e ss , .
P ri h ral p d 7 0 7 6 1 01 1 6 7 3 26
e
p e s ee , , , , ,
.
pp rt d at b th
su o d 3 43 e o en s, .
Pe rn ga l t i m p l u turb i 21 ’
s u se ne , . h aft wh i rl i g f 3 40
s, n o ,
.
Pil b w im p l
ro t rb i 1 9
’
s u se u ne , . h aft i g t r i al ill ati
n ,
f 2 84 o s on osc on s o , .
Pi t h f va
c o typ 4 1 88 n e s, e , . S h ck or im p a t l
o , c ,
osse s ,
P i
o sso n s rat i
’
23 4 o, . e C f t m 229 0 .
p o s ea , .
Pr ur e ac t i
ess 2 on , .
pe i fi h at of
c p rh at d team 3 1 224
c e su e e e s , , .
Pr r ri t i l 36
e ssu e , c ca , . u rv f
c 2 28
e or use , .
f ll f in tu rb i 2 68
a o , ne , . S p i fi c v l m o f up rh at d t am 2 3 2
ec o u e s e e e s e , .
onpla rfa 2 n e su ce , . Sp d ee ri ti al 2 1 7
, c c , .
ill ati i va pa ag 4 1 2
o sc on s n ne ss es, . D Laval t rb i e 70 u ne s, .
t rb i grad at d 57
u ne, u e , . ha t t rb i
ex 3 28 us u n es, .
ma i turb i 3 54
x ne n e s, .
R A D I A TI O N , 2 01 . tu rb i 3 5 4 355 n e s, , .
t t rb
Ra eau c om poun d u i ne , 80 . vari ab l i t rb i 9 2 e, n u ne, .
r r t rb
l ow p e ssu e u i n e , e fii c ie n cy, 38, 306
-
. va i at i i g v r i g 2 78
r on n o e n n , .
no zz x r t
l e e p e i m e n s, 4 5 . ill
S p in g, 6 , 6 8 , 1 63 , 1 6 4 .
t h
Pe l o n w e e l 7 4 , . r
S q u a e or ec an gu a n o es, r t l r zzl
ti t rb
Ra o of a u i n e , 1 6 , 6 4, 1 06, 1 9 4 . t
S age s, n u m e o f, i n yp e 1 , 5 9 , 1 33 br t .
R a ti
e c 9 on , . type 2 , 6 0, 1 5 6 .
d gr e f 13 ee o , . t
ype 3 , 6 2 , 1 6 8 .
t urb i mp d 62
ne, c o ou n , typ e 4,
t am a id wat r t rb i
.
D L aval 2 7 e , . S e d i t i ct i
r 17 e u n e s, s n o n s, ,
d c ri p t ies of a d d i t i c t i on , n s n on s , 11, 13 18 .
17 . S t am e tri f gal ff t f 50
,
ce n u e ec o , .
H ro 2 4 e , . m pti
c o n su rv 2 54 on c u e, .
mi x d i m p l a d 6 2 e u se n , . 3 07 .
p r 1 0 55 u e, , . of tu rb i n e s,2 89 .
V on Ra e n , 2 6 th . typ 2 ( T rry) 90 e e , .
W il so n , 2 7 . w i th p rh at 2 8 7 su e e ,
.
r
R e c i p oc at i n g e n gi n e an d ste am c on su mp p ifi h at f
s ec p rh t d 2 2 4
c e o su e ea e , .
ti3 06
o n s, . v l m f p rh at d 2 32
o u e o su e e e .
e a , 2 9 7—
,
su
pe rh t 2 99 .
p illi g 6 6 8 1 6 3
s n
ne 3 1 6—
.
, ,
t rb i
,
u . 31 8 . t tal h at f 2 9
o e o , .
vacuu m , 2 89 . v l i ty f 2 8
e oc o , .
Re s id ual v l ty d i p al f 1 20 1 2 2 1 41
e oc i , s os o , , , ,
w t f 68
e ne ss o , .
1 45 . S tr am li e t raj t ry 1 48 n e s or ec o , .
Re i ta s s di 21 6
n ce , sc , . S t d l a x p i m t w i th d i
o o ,
21 8
e er en s sc s , .
va 2 1 8 ne, . zzl , 3 8
no es .
R i t d fl w thr gh zz l
es s e o t 33 ou no e s, e c .
, . S tr gth f r tat i g d i
en 23 3 o o n sc s , .
R v r d fl w t rb i
e e se 3 82 o u nes, S tr i flat
e sses li d d i 23 7 n so sc ,
88—
. .
R i d l r S t m p f mp
e e -
d t rb i
u 92 co oun u ne, .
p rf rat d d i
e 2 49
o e sc , .
im l t rb i
s 76 e u n e s, . r tati g b d i 2 33
o n o e s, .
R ai
o se n zzl xp rim t 3 8—4 1
n , no e e e e n s, . h aft 3 47
s s, .
R tati g d i
o n
pp d i f rml y tr d
sc , su ose un o s e sse th i r i g 2 5 1 n n , .
2 42 .
va 3 2 6 n e s, .
di tr gth f 2 33
sc s, s en o , . S tu ffi g b x n l a d 88 1 04 1 08o e s, o r n s, , , .
lli p i d tr
e so i 2 41 ,
s e sse s n, . S t mp fu mp t rb i 88 9 2co ou n u n e, , .
fl t di tr
,
a i 2 37
sc , s e sse s n, . i m pl t rb i 7 6
s e u n e,
r i g tr
.
n i , 251 s esses n, . S l z r t rb i
u e 1 17 u ne , .
R t r m m t f i rt i a f 2 88
o o ,
o en o ne o , . S pe rh at m a u r m t f 301
u e ,
e s e en o , .
S p rh at d t am a d C rt i t rbi
u e e e s e n u s u n e s, 22 5 .
S C OT C H Bark r m i l l 2 7 e , .
p i fi h at 2 2 4
s ec c e .
S g r d b l m ti t rb i
,
e e ou 114 e o on u ne , . v lume 2 3 2 o .
Sh aft m ul t i pl m ari
,
s, 3 33 e n e, . Sup rh at r 2 9 9
e e e s, .
3 44 . Sw p i g a t i
ee 1 42 n c on , .
I ND EX . 4 25
T P E R o f n ozz l e s, 4 5
A . Va i ta ce c ffi i nts for ai r 22 1
n e re s s n oe c e
rr t rb
Te y u i n e , 9 0
, , .
. t am 2 2 1 s e ,
hr tr
.
T e mo me e fi tt i ngs , 3 02 . Va es mp i ti f 6 5 9 9
n co os on o
t
p osi i on o f 3 01
, , , .
, . C h il t n 2 1 2 o .
hr t
,
T e m ome ry, 3 01 . t ru ti a d fi tti g 1 6 7—1 7 4
c o ns c on n n
hr
T e mo d yn ami c e ffi c ie n cy, 3 1 4
.
,
-
. C rti 2 09 2 1 2 2 1 3
u s, , , .
v
T hic k ress o f an e s , c o e ti s , 1 88 , 3 9 4 , 3 9 8 . . D Laval 2 03 7 3 2 1 3
e , , , .
h
T o mas , Pr f x r
o t
e pe ime n s , 1 6 6 Do ugl as , 2 1 2
T o li ng go v e ni n g b y, 25 4—
.
. . .
hr tt r , 26 1 . F8 rs t ro m , 2 09
. .
d e vi ces , 2 7 0 . P1 agar
2 05 , 207 , 2 08, 2 1 0 , .
hr t t
T u s , l o n gi ud i n al , 82 3 7 8 ,
. Gr
e en, 2 1 4 .
tv
m ean e ffec i e , 3 58 . I mle , 2 1 4 .
hr t b k
T us l oc , 1 1 1
-
. J ude ( B M 21 1 , 213 . . .
T i me o f re ssu re d ro p i n u t rb i n e , 268 . l
e ng th
o f, 1 2 3 , 1 43 .
i t h ft
To rsio n a osc ll a i o n s o f s a s, 2 8 4 . th ti l h
ma e ma ca s ape of, 1 3 0, 1 3 8 .
t rb
To u rnai re s u i n e , 2 3
’
. M o rc om , 2 1 1 , 2 1 4 .
tr v
i ec tory o f s eam in ane p assages , 1 4 8 . r
Pa s on s, 2 03, 2 04, 205 , 2 07 , 2 1 1 .
rb f t
Tu i n e , d e in i i o n o f, 2 . it h t
p c o f, ype 4 , 1 6 1 .
t r tb
s e ame s , a l e o f, 3 6 0 . t u
Ra e a , 2 07 , 2 1 5 .
rb b ti
T u i n e s , d ou l e mo o n 1 1 4 , . h i t
Sc m d , 2 04 .
t
e ffi c ie n cy o f y e 1 , 1 1 9 , 1 2 4 , 1 3 0
p . r
S ege , 2 03 , 2 04 .
t ype 2 , 1 55 , 1 6 2 . k
S od a Co , 2 1 3 . .
type 3 1 6 8 . . t
S o n ey, 1 69 .
typ 4 a 1 1 7 4 ; 2 1 7 5 ; 3 1 8 1
e , c se , , , , ti h
Wes ng o u se , 2 1 5 .
1 97 Z oe lly, 8 4 , 8 5 , 87 , 2 09
c n e ss o f, 1 4 1 , 1 53 —
. .
i mpul 1 3 1 8 1 9
se , , , . V th i k
an es , 1 63 .
mari p d f 354
ne , s ee o , . Variab l ad mi i g r i g by 2 6 2 e ss o n , o ve n n ,
p a ti al
r c cm p und 7 9 co o , .
pe d tu rb i
s e S t mp f sy t m 9 2 ne , u s e . .
o
pe va n 74 ne , . Variat i f peed i g v ni g 2 7 8 on o s n o er n , .
r a ti 1 3 1 8 2 5
e c on , , , . f t am 2 8
o s e ,
.
steam mp ti
c o n su 2 89 o n, . i u i g fr m noz zl es ac tual 3 5 3 6
ss n o , ,
-
.
s
p d i 3 54
ee o , . c ri t i al 3 8 c , .
th rm dy mi ffi i y 1 9 5 3 1 4
e o -
na c e c e nc , , . t h o r t i al 3 0 3 1 3 2 4 7 e e c , , , , .
type f 5 5s o ,
. f wh ir l 1 2
o ,
.
co mp d i mp ul
ou n 57 se , . V i brati f sh afts l at ral 3 3 9
on o ,
e , .
r a ti 6 2
e c on , . t rs i nal 2 84
o o ,
.
grad uat d l i ty 6 0
e v e oc , . WA T E R an d s ea t m turb i n es, d is ti t i nc on s ,
i m pul 1 3 5 5 se , , . 1 7, 18 .
mix d imp l a d r a ti n 1 3 6 2
e u se n e c o , ,
. Wate r in zl
n o z es , 50 .
m ix d fl w 3 28
e o ,
. va pa ag 50 ne ss es , .
p u r r a ti e 55 e c on, . Wate r al d gl a d -
t se 374 e n s, e c . , .
Watt tu rb i ’
24 s ne , .
an d a ab e o
v ri l l ad ,
29 1 . W t r l ati v i t rb i
e ness , 68 e e, n u ne s , .
li tr
c o o ng w a e fo r, 2 9 3 . Whi rl v l i ty i 1 2 , e oc o ,
.
i l
ec o n o m ca , 3 2 0 . W h i rli g f h aft 339 n o s s, .
f t
e fec o f, 2 89 . Will n li e2 54
’
s ne, .
V r i n 66
an e e os o , . t rb i 1 1 3 2 1 0 3 7 8
u ne , , , .
fri ti 1 22 1 41 1 66 1 9 9 3 95
c on , , , , , . W il xp ri m t v l i ty f t am
so n s e
’
e en s on e oc o s e , 27
.
losses, 1 22 1 4 1 3 89 , ,
. i mpulse t urb i 2 0 ne , .
pa sag
s ar a thr
es , gh typ 1 1 3 4 e ou ,
e , ,
r a ti n 2 6
e c o ,
.
typ 2 1 59 e , . W rk d e ad i b ati x pa i
o on 31 ,
a c e ns o n , .
type 4 1 87 , .
l oss of r in 1 22 3 89
e ne , , . Z OE L LY gla d 88 n , .
pr uress l ti i 50 4 1 2
e ou
'
e o ns n, , . t rb i 84
u ne , .
resi ta 2 1 6
s n ce , . t am
s e m p ti o 3 05 3 1 2c o n su n, -
.
PR I NT E D BY NEIL L A N D CO LTD .
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