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Abstract
Purpose – This proposed research study aims to focus on the development and implementation of a new
safety and health educational management information system (hazard-free production operation [HAZ-
PRO]) based on effective hazards controlling factors and mitigating measures for safe onshore and offshore oil
and gas drilling operation in Saudi Arabian, Malaysian and Pakistani industries. According to previous
studies, there is a sheer industrial need of an effective management information system for decision-making to
prevent life-threatening accidents at oil and gas production sites based on innovative hazard controlling
strategies from different production origins. Similarly, that safety and health management information
system will also enhance the decision-making skills of oil and gas production crew through effective accident
prevention strategies.
Design/methodology/approach – In this study, 100 drilling crew are randomly selected for quantitative
research phase. Similarly, 3 safety experts are purposively selected for qualitative research from each drilling
domain from Saudi Arabia, Malaysia and Pakistan, whereas for the identification of hazard controlling
measures, what-if analysis and thematic analysis approaches are adopted. Furthermore, the educational
management information system (HAZ-PRO) for safety and health has been developed by using ADDIE
Model based. Whereas, Visual Studio (2017) and MySQL software are used for the database and user interface
development of the safety and health management information system for the safety and health of production
crew.
Findings – This study proposes the research framework for the development and implementation of a new
safety and health educational management information system (HAZ-PRO) based on identified effective
hazard controls and mitigating measures in support of accident prevention and effective decision-making in
hazardous events at Saudi Arabian and Pakistani onshore and offshore production domains. Whereas, this
Journal of Engineering, Design
proposed safety and health management information system will assist and facilitate the safety professionals and Technology
and production crew to prevent the injuries in hazardous work environments of onshore and offshore oil and © Emerald Publishing Limited
1726-0531
gas industries according to international safety standards. DOI 10.1108/JEDT-04-2019-0109
JEDT Practical implications – This safety and health management information system can be utilized by oil
and gas industries (oil and gas production crew) in Saudi Arabia, Malaysia and Pakistan for accident
prevention and suitable decision-making prior to the actual onshore and offshore operations. Also, the
proposed system development framework will be useful as an effective source for the elimination of life-
threatening drilling hazards associated with its activities in oil and gas industries. Similarly, the proposed
framework can also be implemented in other oil and gas work-based accident prevention and effective
decision-making designs.
Originality/value – This proposed safety and health management information system will be the first
system for oil and gas production operation that covers all onshore and offshore operations for Saudi Arabian,
Malaysian and Pakistani oil and gas industrial settings. Also, the system development methodology and
design framework, which will be used, is novel and unique based on their characteristics and functionalities.
Keywords Industrial engineering, Risk assessment, Information and knowledge management,
Environmental, Quality and health and safety issues, Safety management,
Educational management system, Production operation, Oil and gas, Industrial safety,
Management information system
Paper type Conceptual paper
1. Introduction
Oil and gas industries play an important role in driving the global economy because of its
consumption as basic fuel ranging from household to wide spread industries. According to
the hazardous nature of oil and gas upstream activities, the oil and gas production operation
is considered as an area of high potential risk for drilling crew (Asad et al., 2018a, 2018b;
Baram, 2010). Every year large number of fatalities and accidents are reported during both
offshore and onshore production sites (Asad et al., 2014). There are many hazards and risks
coupled with oil and gas production which can cause serious injuries and accidents.
In the proposed study, effective hazard controlling factors and mitigating measures
associated with potentially hazardous activities will be identify for reducing the workplace
risks and hazards in drilling process at oil and gas industries in Saudi Arabia, Malaysia and
Pakistan. Whereas, after the identification of effective hazard controlling factors associated
with production operation at targeted counties a safety and health management information
system will be developed for accident prevention at onshore and offshore drilling site at
Saudi Arabia, Malaysia and Pakistan. In this study, sequential exploratory research design
will be adopted which will consist on preliminary and post research analysis. Both
qualitative (semi-structured interview) and quantitative (Survey Instrument) methods will
be used for analysing the effectiveness of proposed safety and health management
information system and decision-making potential of production crew after using the
proposed system. The proposed safety and health management information system (hazard-
free production operation [HAZ-PRO]) will assist and facilitate the production crew and
safety officers for the identification of effective hazard controls of potential production
hazards. It will also help to implement appropriate controls as per safety protocols according
to the occupational safety and health acts and regulations in both domains to prevent the
injuries in hazardous work environment of oil and gas industries. Moreover, the respondents
for this research will be randomly selected health and safety experts and production crew of
major onshore and offshore oil and gas industries operated in Saudi Arabia, Malaysia and
Pakistan.
This study will also facilitate and act as a reference for those who are conducting job
safety analysis (JSA) and detailed risk assessments for oil and gas production operation at
targeted oil and gas industries for the well-being of production crew. Likewise, this study
will also figure out the effectiveness of the proposed safety and health management
information system (HAZ-PRO) for accident prevention at onshore and offshore oil and gas Oil and gas
drilling sites at Saudi Arabia, Malaysia and Pakistan. production
operation
1.1 Problem statement
Oil and gas production operation is one of the most important process in oil and gas
industries. Owing to the lack of innovative health and safety hazard controlling strategies,
high fatality rate among oil and gas production crew has been reported (Bjerga and Aven,
2015). In the years 2008-2015, the occupational fatality rate of the oil and gas drilling
industry was 2.5 times higher than the construction industry and seven times higher than
general industry (Asad et al., 2018a, 2018b). This industry’s fatal injury rate is correlated
with fluctuations of industry activity, as measured by the number of active oil and gas
production rigs (Muhammad et al., 2019a, 2019b). Fatality rates are highest during
production operation, which demands increased efforts for improved safety strategies at oil
and gas production sites (Handal, 2013). Many of the workers that survive in such
disastrous incidents are vulnerable to other health concerns. These health effects include,
severe fractures, dizziness, headaches, drowsiness, nausea and vomiting as well as
dermatitis and deep skin tissues infections from repeated skin contact with the hazardous
fluids (Asad et al., 2014). Some of the mildly refined base oils have also been associated with
cancer, as a result of the aromatic compounds in the oil mists (Asad et al., 2018a, 2018b). In
the context of Malaysia, during past five years several deaths and critical injuries has been
reported during working at onshore and offshore drilling sites. In June 2012, during oil and
gas production operation more than 23 critical injuries have been reported because of
explosion at Kerteh in Malaysia (Asad et al., 2018a, 2018b).
Moreover, in October 2014 during Malaysia’s Sapura Kencana offshore rig operation, a
technician and a mechanic were inspecting a safety boat on the rig before the boat suddenly
fell into the sea owing to lack of safety measures, both workers died from head injuries
reported by Malaysian news agency. According to the online statistical information
provided by department of safety and health, 68 fatalities and 74 permanent disabilities
have been reported in year 2016 at manufacturing and petroleum industries in Malaysia
(Asad et al., 2018a, 2018b). Moreover, because of the recent technological advancements such
industrial safety management systems are required at Pakistani oil and gas drilling sites for
assessing the severity of drilling operations from different drilling fields and regions by
using multiple and innovative safety strategies to minimize the risk factor.
Firstly, there are many factors involved in high rate of production fatalities and critical
accidents and injuries (Asad et al., 2018a, 2018b). Owing to the rapid change in environment,
technology and complex production approaches production crew and safety engineers must
face new challenges every day regarding health and safety. For this reason, there is a need to
identify potential hazards with their effective controlling measures based on hierarchy of
controls for reducing work place risk and hazards at onshore and offshore oil and gas
industries in an effective manner (Asad et al., 2017; Penning et al., 2014).
Secondly, there is a lack of proper and effective safety and health management
information system which can enhance the performance of drilling crew during performing
production operation (Pranesh et al., 2017). For the elimination of variety of hazards and
risks in production operation, there is a sheer industrial need of an efficient safety and health
management information system for production personnel with updated knowledge and
hazard controlling measures according to the international safety regulation (Hassan et al.,
2017). Therefore, in this proposed study it is intended to tackle the issues by developing a
novel safety and health management information system (HAZ-PRO) based on effective
JEDT controlling measures for reducing workplace risk and hazards at onshore and off shore oil
and gas industries at Saudi Arabia, Malaysia and Pakistan.
RQ1. What are the hazardous operations with associated potential hazards in
production operation at onshore and offshore oil and gas industries in Saudi
Arabia, Malaysia and Pakistan?
RQ2. What are the hazard controlling factors and mitigating measures for production
operation at onshore and offshore oil and gas industries in Saudi Arabia, Malaysia
and Pakistan?
RQ3. What is the performance of production crew production crew after utilizing the
developed safety and health management information system for accident
prevention at oil and gas industries in Saudi Arabia, Malaysia and Pakistan?
2. Literature review
Every year hundreds of people died and thousands of them injured during performing their
tasks at oil and gas production industries (Asad et al., 2018a, 2018b). Owing to the
unpredictable and hazardous nature of this professions several chemical, safety,
environmental and ergonomic hazards have been reported from decades in all over the
world. Whereas, number of fatalities and life severe injuries has been indicated during
onshore and offshore production and maintenance operations round the globe. There are
several underlying causes of huge deserters which had happened in seventeen years.
However, most of accidents happened because of the negligence of safety and health
regulation and effective emergency action plans. Although, the fire explosion, blowouts,
uncontrolled well accidents are top in the list. Table I highlight the detailed overview of oil
Country Year Operator Reasons investigated Fatalities/injuries/evacuated
United Arab Emirates 15 April 2000 Abu Dhabi Marine Operating Co. Rig jack-up rig collapsed Fatalities 4
Brazil 15-20 March 2001 Petrobras Fire explosion Fatalities 11
Saudi Arabia 30 September 2002 Saudi Aramco Blowout Fatalities 3
Egypt 10 August 2004 Petrobel Uncontrolled well 150 Crew Members Evacuated
with Injuries
Mumbai High, Indian 27 July 2005 Oil and Natural Gas Corporation Fire explosion Fatalities 22 and 361 Rescued with
Ocean (ONGC) Injuries
USA 05 June 2006 Raligh Explosion Fatalities 3 and 1 Major Injuries
Saudi Arabia 18 November 2007 Saudi Aramco Fire during pipe line maintenance Fatalities 40
Australia 21 August 2009 PTTEP Australasia (PTTEPAA) Fire explosion Evacuated with Injuries
Gulf of Mexico April 20, 2010 Transocean Fire explosion Fatalities 11
Gulf of Paria 13 May 2010 PDVSA Unstable rig, later sunk in the sea 95 Workers Rescued with Injuries
South of Vermilion Bay 02 Sep, 2010 Mariner Energy Environmental factors 13 Rescued with Injuries
Russia Nov 2010 Gazprom Fire and physical injuries Fatalities 7
Nigerian Delta Region 16 Jan, 2012 Chevron Explosion Fatalities 2
Malaysia 11 June 2012 PETRONAS Fire explosion Injured 5 and 11 Evacuated
Malaysia 26 July 2012 PETRONAS Fire explosion Fatalities 5
USA 28 Oct 2014 Covered Blowout explosion 400 Evacuated
Saudi Arabia 27 December 2013 Saudi Aramco Maintenance operation platform Fatalities 3
sank
Malaysia 18 August 2014 Sapura Kencana Fell from height Fatalities 3
Iran 2015 National Iranian Gas Company Ship collided with platform Damage to the Platform
Azerbaijan 05 December 2015 SOCAR Fire explosion due to leakage Fatalities 32 and 42 Rescued with
Injuries
Gulf of Mexico 26 March 2016 Whistler Energy II LLC Drop objects Fatality 1
Norway 29 April 2016 CNC Engine failure during helicopter Fatalities 13
operation
Canada 04 Aug 2017 Karve Energy Struck with head with pipe Fatality 1
Israel 29 May 2017 Afek Oil Well drilling Injured 2
Pakistan 25 June 2017 Shell Fire explosion Fatality 153
Malaysia 17 April 2018 PETRONAS Fire explosion Fatalities 2
Injured 2
Pakistan April OGDCL Stuck by equipment Fatality 1
production disasters
operation
Table I.
Oil and gas
JEDT and gas production disasters along with investigated causes and number of fatalities and
injuries among drilling crew in past eighteen (18) years. As it is depicted form the Table I,
that most of the oil and gas disasters and accidents were happened during drilling process at
Middle Eastern (Saudi Arabia) and Asian (Malaysia and Pakistan) countries owing to the
environmental diversity and lack of industrial safety and health practices and effective
accidents preventive resources for both production domains (Muhammad et al., 2019a,
2019b; Asad et al., 2018a, 2018b).
Furthermore, based on the detailed literature review from over past 10 years’ different
safety and health management information system have been developed for oil and gas
production operation worldwide (Asad et al., 2014). But there is no such safety and health
management information system available in the industries with mutually integrated onshore
and offshore oil and gas production operations based on effective hazard controlling factors
and mitigating measures (Hassan et al., 2017; Muhammad et al., 2019a, 2019b). Table II reflects
the name of existing online resources and modules for health and safety of oil and gas and their
countries with industrial domain based on detailed literature review.
3. Research methodology
This section covers the detailed explanation of methodology that will be used to conduct and
pursue this proposed study. Plenty of preparation should be done to produce a best quality
of research study to ensure all plans can be done in an orderly and systematic manner.
Whereas, the flow of this proposed study is shown in Figure 1.
Preliminary
Phase
Identification of Hazard Controlling Measures Associated
with Production Operation
Post
Research
Data Analysis and Compression Phase
Figure 1.
Proposed research
END
flowchart
Figure 2.
Block diagram for
what-if analysis
3.2 ADDIE model for proposed safety and health management information system
ADDIE model is followed for the development of management information system (HAZ-
PRO) and multimedia technologies (Asad et al., 2014). In the context of this study, ADDIE
model of instructional design will be used for planning and designing of safety and health
management information system for the production operation at Saudi Arabian, Malaysian
and Pakistani oil and gas industries ADDIE model is based on five main steps like: analyse,
design, develop, implement and evaluate.
JEDT 3.2.1 Analysis phase. In the analysis phase of this model, problem should be simplified
and well-defined. In this phase of ADDIE, the developer should know very well about the
audience (Targeted population) or learner’s needs, objectives and content required before
instructional design (Hassan et al., 2017). In this initial phase, performance and
achievements of learner and training purpose and its expected outcomes are also analysed.
In the context of this study, safety and health management information system will be
developed for accident prevention and decision-making in hazardous conditions at onshore
and offshore targeted oil and gas industries.
3.2.2 Design phase. The designing phase of ADDIE model deals with learning goals and
designing the instructional materials which can help us in the development of delivery
instruments, exercises and practices, developing content of teaching material and lesson
planning and media selection for the delivery to the audience (Ltifi et al., 2013). The learning
goals of vestibule training in this research is to enhance the health safety performance of
drilling crew by identifying hazards before working at actual drilling.
3.2.3 Development phase. The development phase is where the developers form and
gather the content assets that were generated in the previous phase of ADDIE Model. This
development phase almost depends upon design phase. In this study, it consists of several
stages such as specifying the hazard controlling factors and measures, learning objectives
from proposed system, assign roles and responsibilities, prepare documentation because
organization and planning is very important for systematic process. In this phase, the
developer should identify the available media and its performance.
3.2.4 Implementation phase. The Implementation phase is where the developed course is
placed into action and monitored with its implementations. After previous phases, the work
or planning performed in the design and development phase is now applied on the audience
(production crew) for further outcomes. In the context of this research, proposed safety and
health management information system will be tested on the production crew at Saudi
Arabian, Malaysian and Pakistani oil and gas industries to assess the effectiveness of the
safety and health management information system for accident prevention and effective
decision-making.
3.2.5 Evaluation phase. This phase involves an ongoing process or activity in all phases
after every stage and reviews the feedback and evaluates results from learners. In the first
phase of analysis, the evaluation can determine if there is a problem and its potential
solution (Asad et al., 2014).
Figure 3.
Survey instrument
PHASE V (Finalizing Instrument)
development process
JEDT development and Rubric assessment tool which will be used for the validation of
questionnaire (Muhammad et al., 2019a, 2019b).
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Further reading
Asad, M.M. (2014), “A systematic review: development techniques and utilization of expert systems
inferences for health and safety environment in oil and gas and petroleum industries”, Malaysia
University Conference Engineering Technology, Melaka.
Corresponding author
Muhammad Mujtaba Asad can be contacted at: mujtabaasad11@gmail.com
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