CUT HERE SERVICE BULLETIN. sowcsarr. CHECK THE LJ] SAFETY VALVE (instr chap. 1) ¥ Does THE PIN NEED CHANGING? >——YES >< (este ep. 2) bone | 1 Norpone 1.0.0.15_Rev.3_en.ved - 14/08/2016 11:58:15 DISMOUNT THE —L] MICROSWITCH PLATE (instr chap. 5) DEGREASE @TEST TJ] MOTOR CLOSURE GROUP (instr chap. 8) ¥ [ctiance Door casker CU] (rst chap. 9) ¥ FITTING, SETTING & [TESTING micROSWiTCH (instr chap. 10) ¥ CHANGE TJ ‘ONE-WAY VALVES (instr chap. 11) ‘CHANGE STAINLESS [_] STEEL FILTERS. (ist chap. 12) + CHANGE ‘SOLENOID VALVES (instr chap. 13) + CHANGE WATER FILTERS. (instr. chap. 14) + CHANGE BACTERIAL FILTER (instr chap. 15) [LAST CONTROLS AND TJ] ISERVICE MESSAGE RESET (iste chap. 16) Soon MATE NEED CHANGE THE ' ! YES) Doon PLATE ' i chance tHEPW OJ i : tte enep. 4) [#—— ' \ OSWOUNT HET] 12 FH wicROSuntCH PLATE i Bi {insir. chap. 5) 1 gi CHECK MOTOR 1x 3 closure GRouP ' 5 tat than 8) ' Fi oes He CUNGENOTR T] |S FH ee \§ Ey \crdNS0? (eate h0p. 7 iB EH “There are 9 dferent gaskets: Black, Grey, Blue | BLACK = out of production ise o replace Grey or Black se to replace Blue “Thera are 2 models ofone-nay-valve" METAL = out of production \_ PTFE = Use to replace both, Metal ang PTFE |[ We supply aterent brands of solenoid valves: / IF EQUAL MODEL, THEY ARE INTERCHANGEABLE \ NOTE: The valves are prosent in Kit2000, oly RUN VACUUM TEST AND CHECK F OK, | AND REGULATE HINGES: oO RUN 194°C CYCLEAND CHECK OK CALIBRATE SENSORS WITHTooLs ‘COMPLETE AND OF THE DEVICE (inst chap. 17) agetea sd: aise: | i za. 1 ig é 'is a 1 3rwse i Fs 1:32 ,igs ia og (Eb ez 1g58 1625 oO oO FINAL TEST. RELEASE DOCUMENTS: THIS PAGE FOR THE CUSTOMERFile: |.0.03.18_Rev.3_en.vsd Operative Instructions for periodical maintenance of autoclave «service 1000 / service 2000 cycles» ATTENTION: follow the «SERVICE FLOWCHART» 1, CHECK THE SAFETY VALVE Check and test the safety valve by following the instructions in the “maintenance and use” manual supplied with autoclave documents for and related to the safety valve. 2. CHECK THE PIN Check the pin to understand if it must be changed. See the following pictures: 2.4: the pin is damaged Pin with deformations (see the red circles and the arrows): THIS PIN MUST BE CHANGED 2.2 : regular pin Pin with no deformations, safe and regular. This pin is good: no change required. IMPORTANT: NO! The Door Pin MUST NEVER be filed or amended in any way!!! Page 13. CHECK THE DOOR PLATE 3.1 The door plate is GOOD (no change required) in the following instances: 3.1.1 When the door plate is cast, like in the picture. Internal view External view 3.1.2 When the door plate is constructed of an aluminum plate and the bush is exactly the same as outlined below. Internal view External view al 1. The bush is perfectly in line with the door plate. 2. There is nothing between the bush and the door plate. 3.2 The door plate MUST BE CHANGED in all other situations. NOTE: in case, also the filling connector must be changed (the original will be too long). Page 24. CHANGE THE PIN 4.1 — Unscrew the 4 screws shown in the picture ~ New holder (TYPE: . Universal spare 4.2 — unscrew the screw indicated in the picture. Note: the Universal spare part (TYPE-B) can replace the TYPE-A holder. 4.3 —replace the pin. Note: all of three pieces shown in the picture must be replaced ATTENTION: Check the presence of the ~ pin groove in the new pin. —_, - bush When changing the pin, it will - holder be mandatory to re-calibrate the microswitches. 4.4 — Tighten nut “B” and screw “A” ensuring there is still slight movement of the pin, which will enable self-centering of the pin during closing phase of the door. Page 35. DISMOUNTING OF THE MICROSWITCH PLATE - Unplug the electrical connections "A" and unscrew the screws "B". - Remove the microswitch plate. 6, CHECK THE MOTOR DOOR CLOSURE Identify the closure group, as shown in the following pictures. Determine if itis a cast closure system or a welded frame construction. = If the door pin requires changing on a cast closure system, fit the new door pin (degreasing and adjustment of the microswitches must be done following the flowchart indication) If the door pin requires changing of a fabricated closure group system, then THE ENTIRE ASSEMBLY MUST BE REPLACED Page 47. CHANGE MOTOR CLOSURE GROUP 7.1 —To easly reach the motor closure assembly. 7.2 — Viewed from the bottom: Unscrew the locknuts “C” and remove the two bolts “B”. 7.3 — Viewed from the top: Remove the bolts “B”. 7.4 — Remove the closure system and replace with the cast design version. Place the new motor closure group in the same position, then replace the bolts “B” and tighten the locknuts “C”. Reconnect the motor connection on the power board. Page 58. DEGREASING and TESTING OF THE MOTOR CLOSURE SYSTEM ATTENTION: THE DEGREASING OPERATION IS VERY IMPORTANT. FOR THE PERFECT MAINTENANCE OF THE MOTOR, CLOSURE SYSTEM. THE MANUFACTURER SUGGESTS THE FOLLOWING PRODUCTS FOR A PROPER, MAINTENANCE: - or SVITOL Arexons, cod.4104 - or WD-40 Multi Use, cod. NSN8030-01-418-9007 Note: the use of the SPOUT is required. IN ANY CASE DON’T USE LUBRICANTS AND/OR HIGH TEMPERATURE OILS ! 8.1 — Viewed form the top, degrease as shown in the picture L 8.2 — Viewed from the inside: 8.3 - Viewed from the inside: Insert the spout in the buttonhole and Spray on the line-bearing and the spray the REAR of the internal thread roller-bearing NOTE: for each degreasing points, spray the product for at least 2 sec. continuously Page 6 CONTINUE...A 8.4 — Viewed from front | 8.5 — Viewed fron the front: Insert the spout into the housing and _nsert the spout, as far as possible, and spray on the 3 spheres. spray on the rear of the locking pin housing. 8.6 — Activate the motor. Turn on the autoclave and wait for the “OPEN the DOOR" message to disappear from the screen. Leave the door open and press the external microswitch. NOTE: If the motor doesn’t start, repeat the operation by also pressing the DOOR button (this instruction is for old models of autoclaves). i Ensure the motor is reaching the end positions, and repeat 5 times. microswitch (or external microswitch + DOOR button) 8.7 — repeat the degreasing process once again, following the instruction from 8.1 to 8.6. At the end of that process, leave the motor in OPEN position (picture on the right). Page 79. CHANGE THE BLUE DOOR GASKET 9.1 — Unscrew the 4 indicated screws a 9.3 — Remove the old gasket 9.4 — Check for debris behind door plate 9.5 — Insert the new gasket, take care to and clean. position correctly to avoid any damage Page 8 CONTINUE...9.6 — Screw the rear nut, taking care that the gasket remains in place correctly. [| 9.7 — Completely tighten the nut. A ) typical position is when the end of the — brass screw is in line with the nut. Lock 5 = them together with high temperature — mastic. High temp. mastic 9.8 — It is normal to have a small movement in the front plate. 9.9 —- Remember to regulate hinges when running the Vacuum Test. 9.10 — Replace the plastic cover and check the correct closure of the motorized door. Page 910. FITTING, SETTING AND TESTING OF MICROSWITCHES 10.1 - Mount the microswitch plate so that the segment "A" is at a tangent to the curve "B" of the slot, as shown in the picture. Use the screws "C" to secure the plate. 10.2 — Plug the electrical connections 10.3 — Turn on the autoclave and close the door. When the door is closed, the screen will display the “door locked” icon. BE SURE THE DOOR IS CORRECTLY CLOSED Page 10 CONTINUE...10.4 — unscrew the, nut, shown in the picture (1), the microswitch-button (2) slides automatically inwards to the autoclave (3). As soon as the “DOOR LOCKED” icon (4) disappears, stop unscrewing the nut. 10.5 — As soon the “DOOR LOCKED"| icon disappears, mark a reference on the nut. Page 11 CONTINUE...10.6 — by using the reference mark, screw the nut for 2 complete turns clockwise (720°). 10.7 — Lock the rear nut to set the position 10.8 — check the new position of the microswitch, activating the motorized system. Repeat 10 times, closing and opening the motorized door. Page 1211. CHANGE the ONE-WAY-VALVES PTFE valve Metal valve When changing the valves, be careful with the flow direction. See the above picture. The PTFE valve can replace the “old” metal valve, which is obsolete. ‘One-way valve (n.2) Page 1312. CHANGE STAINLESS FILTERS Filter new (not used) 12.1 Unscrew the filter holder and replace the Discharge Filter. 12.3 Adapt the new filters before replacing them. Page 1413. CHANGE THE SOLENOID VALVES 13.1 — identify the direction of the valves by looking at the numbers or the arrow 13.2 — Replace the 3 indicated valves 18 L solenoid bar Ev2 =— aw Re) [23 L solenoid bar Jo SZ The arrows (or the numbers) MUST match the previous solenoid valves, even if the models supplied are not the same. They are interchangeable. The pictures above are for sample, only. 13.3 — For each solenoid valve: - unscrew the 2 connections and clean the male threads before reusing the connections; - use a PTFE tape to avoid any leaks form the threads Page 1514. CHANGE WATER FILTERS 14.1 — Replace the filter inside the autoclave. Water Filter 14.2 - If present, also replace the filter on the filling hose, supplied with the sterilizer. 15. CHANGE BACTERIAL FILTER The filter must be changed every 250 cycles by the user. Unscrew the filter to remove. Bacterial Filter Page 1616. LAST CONTROLS AND «SERVICE» MESSAGE RESET 16.1 - The last controls to perform are listed here below: Check the condition of the display panel and operation of all push buttons Check the condition of the autoclave fuse Check the condition of supply cable and connection plug Clean all outer sourfaces and remove any stains or scratches if possible Check the steam generator (change if connection inside of the chamber is white) Check all internal connections for signs of any leakage (rebuild connection if required) Check the operation of the flow switches of the clean and used water tanks Clean the inside of the chamber (only use water and sponge) Check the tray holder for damage and corrosion (do no clean trays) Check the pipe work and wiring for any signs of damage or wear oooo0oo0o0o0o000 16.2 - Turn the autoclave on and wait for the double beep (it is ready when OPEN the DOOR message disappears from the screen). Then press together the DOOR and START/STOP buttons and hold for 10 seconds, until the beep. Note: this reset operation MUST BE performed even if the «SERVICE» message is not present on the screen. 17, COMPLETE AND RELEASING OF THE DOCUMENTS. 17.1 — Completing the operations performed (they are listed on the Service Flowchart, on the first page of this document). Then sign the Service Flowchart. 17.2 — Put the new Service Flowchart together with the previous, if present. 17.3 — Leave all the flowcharts with the customer, for their records. They must keep them. NOTE: The set of all flowcharts compiled is the "maintenance book" of the autoclave Page 17