EESTI STANDARD EVS-EN 12999 KRAANAD. LAADURKRAANAD Cranes - Loader cranes EESTI S TANDARDIKESKUS VG ESTONAN GENTRE FOR STANDARDISATION.EVS-EN 12999:2020 EESTI STANDARDIEESSONA NATIONAL FOREWORD Soe Eestl standard EVS-EN 12999:2020 sisaldab|This Estonian standard EVS-EN 12999:2020 Europa standardi EN 12999:2020 ingliskeeiset| consists of the English text of the European teksti. standard EN 12999:2020, Standard on jéustunud sellekohase teate |This standard has been endorse’ with @ avaldamisega EVS Teatajas notification published in the official bulletin of die Estonian Centre for Standardisation Euroopa standardimisorganisatsioonid on teinud | Date of Availability of the Guropean standard is Europa standardi _rahvuslikete liikmetele | 14.10.2020. Kattesaadavaks 14.10.2020. Standard on kattesaaday Eesti | The standard is available from the Estonian Centre Standardikeskusest. for Standardisation, ‘Tagasisidet standardi sisu kokta on voimalik edastada, kasutades EVS-i veebilehe) asuvat tagasiside vormi Oi saates e-kirja meiliaadressile standardiosakondiilevs.ce. les $3,020.20 Standlarite reprodutseerinise ja levitarmise Oigus klub Eesti Standardikeskusele _Anéinete palpindaming, taastelatamine, kopeerimina, ca'vertanans elaktroonsetce stcteem v8) edactamine wisi: rullices vacmis véi-villiel tee ima Eesti Standard heskuse kirjelike lonia or keelatuc. ‘0a Teil on kulommuci ctandardita autortkaitsa kobta wothe palun Ubendst Eesti Standardikestuoaaa Keculcht wwnaers.ce telefon 605 5050; e-post infa@ovsee ‘The right to reproduce and distribute standardsbelongstto the Estonian Centre for Standardisation No part af ts publication may be reproduced or utilized in any form or by any means, electronte or mechanical including photocopying, ivithout a written pertnission froen the Estonian Centr for Standardisation, Hyouhave aap questions about copyright, please contact Estorian Centre for standandisation Homecoge www.evsees phone +372 605 $050) email info@erseeEUROPEAN STANDARD EN 12999 NORME EUROPEENNE EUROPAISCHE NORM October 2020 20.20 Supersedes EM L English Version Cranes - Loader cranes Apporaile de lovage chorgy ne. Laviclasne chargen sucpenchie Giniesde nt This European Standard wasappraved by ENen 10 August 2020) CEM meratersare bound to comply with the CINfCENS.135| nternal Regulations which stipulate the con di one:far giving this Burapevast-nchird the statis of'a eae ra) sta nian haat analiorition, Up-to-date stain ib a graphical etre ne concerning stich rational standares nny be ebizined snapplicaton to the Q3N-CHNELEG Marngemert tenire ortaany CEN one hse European Standard ox vers ons (English, Prenet tour anu der the respnshilty af 8M mentee nth esownrbanguigge ane rowed to th Centre hos the same status az the affek jerman}, Aversian inany ether language rade by EN ONES Maiagenent CEN resakersare the nationel scandants hades af Au sta, ely ura, Budgadia, Croatis, Cypes, Gooch Repcble, Denna, Fstan Firlane) Granee, Germany, Greece, Hungary, eelor Ins tind, Italy, Latvia, Lithia, Luneeribeteg, Malka Metherbnd s,Noray, Pekard,Pastugil, Republic of North Macechnia, Renenia, Serhi, Slayakia, Slovenia, Spain, Sysedden, Sertzerbnal Tareey snd initec Xing, aa HENOPEAN COMMITTEE FoR STANDARDIZATION COMITE EIROPEEN DE NORMALISATION EUROPAISCHES COMITEE FAR NORMUNG CEN-CENFLECMam gemment Centre: Rue de la Sclenor 23, B-1040 Brussels (2020 CEH All ightsof exploitation inevy formand hynny rerasteerved nef Mo. EN 12999;2020 8 ‘wate far CAH atonal salEVS-EN 12999:2020 Contents Page European foreword... Introduction 1 Scope. ative refereH COS mn ms, definitions, illustration of partsand abbreviated terr defi nitions. tion of paris 19 eviabedd LOE M Senne 15 List of significant hazards 15 Sater ymentsand /or pi Mechanical ar Hydraulic system, Limiting and it Control: Control stati ons islectrical system Installat ON sae 6 Gl 62 63 easurement, y Information [or U8e a. General Annex B (informative) Stresshistory parameter Annex € (informative) Expl Lory notes... Annex D (informative) Examples of dangerous mevements Aunex E (nor Annex F (informative) Contre! system - Preferred vertical layout for controls oper from the ground. Annex G (informative) Car ative) Symbolsfor workingand settin tal yout order... Annex H (informative) Control levers for high seats and remote controls, Annex I (normative) Cabins fitted on vehicle mounted load toanetli moment of 250 kNm. ng, Annex J (informative) Examples of raised contro! station:EVS-EN 12999,2020 Annex K (normative) Raised control stations - Measures regardinghandra and handhol ds, add ersand steps. Annex L (Informative) Installation of loader crane ona vehicle... Annex M ( formative) Selection of a suitable set of crane standards for a given appli Aunex ZA (informative) Relationship between this European Standard and the essential requirements of EU Directive 2006/42/EC aimed to he covered .. Bibliography.EVS-EN 12999 2020 European foreword This document (HN 12999:2U20) has been prepared! by Technteal Committee CHN/TG L47 “Cranes - Safety’, the secretariat of wehich Ls.held by DIN, ‘This Burepean Standard shall be given the status of a national standard, either by publication of an identical Gxt oF by emcorsoment, ot tie Lacest by April JOZL, cnc conilicting national standards shall be withclrawn atthe latest by Apeil 202 L Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights, CEN shall not be held responsible for identifying any ar all su ch patent rights, This document suporsedes EN 12999201 LA2:2 18 ‘The twee majar chan ges are the foll awtmg: — replacingthe reference to EN 954-1: 1996 ith a reference to BN ISD 13849-1:2015; — improving the subclause on stability test: This document has been prepared! under a standardization request given to CEN by the European Conmmission anc the European free Trade Association, ane supports essential requirements of FU Directive (3) For relationship with EU Directivets), see infemative Annex 2A, which is an integral part of this document: The new recuirements concerning Limiting and indicating devices that are introduced in 5.6.1 of this revision of the de cument are not mandatory to cranes manufactured the fst 12 months after the Date of Availability of the revised document, Annex M provides a bist ots tmdards thatare relevant to other types of cranes, Accortting to the CEN-CHNELEG Internal Keguiations, the national standards organisations of the following counties are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Paech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latwa, Lithuania, Luxemboung Malta, Netherlands, Nerwey, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slevakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingele mn,EVS-EN 12999:2020 Introduction This document 1s a hannontzeci stanclard to provide one means for Loader cranes to conform tm the essential health and safety requirements athe Muehinery Directive 2006/42/ RC. sO 12 100,209), ‘This documentiso frelevance, in particular, forthe following stakeh alder groups representing the market players with regard te machinery safety: This documentis a type-Gstandard as stated im EI — machine manufacturers (small, medium and large enterprises); health and safety bodies (regulators, accident prevention organizations, market surveillance, ete 1 Others can be alfected by the level of machin ery sarety achieved with the means of the «acim ent by the above-mentioned stakeholder groups: — machine users¢employers (small, mecium and large enterprises); — machine usersemployees (1g, trace unions, organizations forpeople with special neces); = service providers, eg, for maintenance (sorall, medium and barge enterprises) — consumers [in case of machinery inten ded for use by consumers), ‘The above-mentianed stakeholder groups hewve been given the passibility ty participate at the crafting process of this cb cament ‘The machinery ee neerned andthe extentto vahtch hazards, hazardous situations or hazardous covered ane inclicatect in the Scope oF this clocument, were ‘When requirements of this type-C stan clard are efferent from those which are statedin type-A ortype-B standards, the requirements of this type-G stanclard take precedence over the requirements of the other standards for mechines that have been designed and built according to the requirements of this type-C. standard ‘The machinery consemed and the extent to which hazards are covered ave Indicated In the scope of this document,EVS-EN |2998:2020 1. Scope This document specifies minimum requirements for design, calculation, examinations and tests of hydraulte pewered loader cranes and their mountings on vehides or static foundations This document applies to loader cranes designedto be installed on: — mad vehicles, including trailers, with load carrying capability; — tractors (rocd or agricultural), where only a towed trailer has capability to carry goods; — demountable bodies to be carmed by any ofthe above; — othor types of carvters (e.g, separate loaders, crautors, rail vehicles, non-seagoing ossels}, = static foun cations, This document also applies to Loader cranes equipped with special tools or interchangeable equipment (c.g. grapple, clamshell bucket, pallet damp, etc.), as spedified in the operator’s manual. This document does not apply to loader cranes used on bourd sea going vessels or to articulated boom system cranes which are designed as total Integral parts of special equipment such as forwarders. The hazards covered by this documentare tdentifiedin Clause 4, ‘This document does not cover hazards related to the lifting of persons. NOTE ‘The use ul) ranes for lifting of persons can be subject to specificnational regulations This document isnot applicable to loader cranes manyfoctured before the publication af tis de cament For loader cranes designed before the publication oFéis document, the provisions con cerning stress. calculations in the version of EN 12999 that was valldiat the time of thelr design, are still applicable, 2 Normative references The following documents are referred to in the text in such a way that some or all of thelr content constitutes requirements of this document. For dated references, only the edition ated applies, For unclated references, the Latest edition of the referenced ce cument (including any amendments) applies NOTE Intheevent of conflicting statemmontsbetwee nry ferenced documents and this doaiment, the statements In this document apply EN 1677-2:2000+A1:2008, Components forslings « Safety + Part 2: Forged stee! Hfting ho aks wlth latch, firwde EN 12077-2 19584A1;2008, Cranes safety ~ Reguairenments for health and safety - Part 2: Limiting aiid fiaddce ting desetces EN14492-2:2019, Cranes - Power driven winches and hoists -Part 2: Power driven hoists EN 12644-1:2001+A1:2008, Cranes - Information foruse and testing -Part 1: Instructions EN 12 644-2:2000+A1:2008, Crunes -Information fortuse end testing -Part 2: Marking EIN 1 001-1:2015, Cranes - General design - Part 1: General principles and requirements EN 13001-2:2014, Crone softy - General destyn - Port 2: Load actionsEVSEN 12099:2020 EN 13001-3-1:2010+A2\20 18, Cranes - General Desiga - Port JL; Livatt States and proof competence of stotseruciure EN L300 1-3-2:2014, Cronos - Genorad design - Fast 3-2 Lira(e states and proof of competence of wire ropes in reawtny spstoms EN L300 1-3-5:2016, Croims « Geserad desis « Part $8: Luult seatey und proofof competence of foryed books EN L3QD1-3-6:20 18, Crass - General design - Part 9-6: Liralt states and prwofof competence of machinery Hydrouticeylinders BN 13 135:2019+A1:2018, Can iaes - Safety - Design - Requirements for equipment EN L3557:2003+-A2:2008, Cau nes - Gortrods anu contradstations EN (38:2 004441:2008, Cm nes Accwse EN 14033-2:2017, Rashwoy oppdications - Track -Rastbownd consbraction and maintenonce machines - Part 2: Teck nicadre quirements for travediag and working ENIBE 61000-6-2:2019, Electroraqg netic compatis tity (EMC) - Part 6-2: Geaenc standards - Immunity stentard for industrial erviromacnds (IBC 61 000! 6-2:2015) EN IEG 6 1000-6-4:2019, Electranaae nites competibitety (EM) - Past 6-4 Generic standards - Emission standard for undusentad erieamo ava ones (1480 6 GOW 6-420 158) EN 60204.32:2008, Sa/iy af une ohawy - Blecteat oqufpmont of mavbmes - Part 82: Requirements for bowting agehinos (IL 80104 S120 08) EN 62745:2017, So tty ofraachinory -Regtidreme ws jos ca bleless control systems of machinory EN ISO 898-1:2013, Mocs aniced properties of fasteners mode of carbon sive! ond alloy steel» Part 1: Boks, serows and studs with spoctfied property classes = Coasne thread and fine pitch thread (2S0898-1:2015 } EN 150 3744:2010, Aeaistics- Determination afsounat pow ertevess and sound energy levels of noise sources using sound pressure - Engineoriag methacs for an exsentiaily free flekd over a reflecting plane (ISO 7442010) EN [80 4413:2010, Hydraulic fluid power - Gemerad rues and safety requirements for systems and their comp anieans (250 £413 2010 EN [50 487 |: 2009, Acaustirs - Deelarution aud verifiewtin of noise emission values of machinery and ea mere (150 48-72-1996) ENISO 5859-1998, Ea it)-aauing mock iasry, o1al tractoss an machinesy forugeiculture and forestyy «Seat nade pn int (ISR: 1595) EN [50 6892-1:2019, Metsific maberiad » Tensile bevting = Post 1: Method of test ot svom temperatore 180 8992-1:2029) BN 1S 11201-2010, deotstiar - Mauso craftted by machinery aiid equip ment - Determination of emission sound pressure levehs ot e-work station and at cther specified positions in an essentially fire field over @ reflecting ptave with neg dipinte eractianmental correctsomy (E50 1E20E: 201)EVS-EN 12996:2020 EN BO .11098-1:2009, Acoustics - Recommended practice jor the design of low-naise rae hinery aad eqttipracnt -Part £: Planning (SO/TR 11688-1995) EN|S0 12 100:20 10, Safiety of machinery = feneradg ia ciples fordesig n= Risk assessment and risk reduction (090 1a ULL} EN 150 13899-1:2015, Safety of machinery - Safety-rolated parts of control systems ~ Pare 4: General pric les for design (180 13849-12018} ENISC) 138-49-2:20 12, Safety of machinery - Sajeey veda ted parts of control spstems - Part 2: Vialidatfon (150 13849-22012) ENISO 138542019, Safety of machinery - Mintimura gaps to avoud crushing of parts of the huracan body (150) 38542017) ENISO 13857:2019, Safety of machinery -Sugay wiptancws to prevent hazard zo nes delng wacked! Ay upper nd lawerdmiss (150 £3857:2019) 3 Terms, definitions, illustration of parts and abbreviated terms 3. Termsand definitions For the purposes of this document, the terms snd definitions given in EN ISO 12100:2010 and the Collmwstng apply, 159 and [&Cmaint + IBC Bleetropedia: available at httpd /www clectropediaoryy + 1S0 Online browsing platform: available at lips y /wwwise.ore/oby 3.411 Loader crane n terminological databases for use in standardization at the Following addresses: adda loader crane powerdeven crane comprisinga column, which slows abouta base, anda boom system which is attached on te the toperthe column and being designed tor loading and unloading vehicies Note coentyy: Annex A gives examples of configuration and mountings 34.42 self powered loader crane loader crave that has power source and hydraulic pump as integral parts of the machine 34.43 timber handling cran loader creme specifically designed, manufactured and equipped with a grapple for lnadng/unieacing.ot Uniprepared tinber (e.g, trve trunks, branches) da44 separate loader wehicle with naladewrying capacity, equipped with alo ader crane and designed ta load aruntoad aliter wehicles and trailersEVS-EN 12999:2020 3445 demountable body detachable frame dostan ed ty be carried by avehicle or trailer 3.1.2 Components 3421 base housing incarparating anchoring points ancl bearings far the slewk ag column 34.22 boom structural membertn the boom system ofthe loader rene 34.24 boom extension, hydrau part of the boom system which is capable of hydraulic telescopic movement to vary its length 324 boom extension, manual part of the be om system which ean be manually attached or manually extended to increase the outreach ofthe boom system 3425 boom system complete system, con sisting ofbe pms, boom extensions and eylinders 3126 column, structural mem berawhich supports the honm system 34.29 control system interface between the operating Lovers and the actuating components which provide movements of the lanier cra control station position from which the loadererane may be opersted 3428 xe! Ina Lifting attachment lifting attachment which Is fitted cireety ta the boomafa crane fut doesnot increase the outreach ofthe bhowin systern EXAMPLE Grapple, pallet clamp, clamshell bucket 34240 high seat contra! station connectedte the column, consequently rotating with the craneEVS-EN 123992020 SM201 hoist machines for litting and lowering suspen ded loacis over predetermined distances, using ropes, chains or belts BL212 hen-fixed load liftingattachm ent lifting attachment which can be fitted directly or indirectly te the hook or any other coupling device of a rane by the user withw ut affecting its integrity and cles not increase the outreach of the boam system 3213 raised control station control station at a height above the ground level, ie, a high seat attached to the column of the loader crate or a platform positioned! abave the base of the loader crane Note Ltoentry: See Annex) 3214 stabilizer aid to the supparting structure connected ta the base cf the crane ar te the vehicle to provide stability, without lifting the vehid efram the ground BL245 stabilizer extension part of the stabilizer capable af exten dng the stabiliser leg laterally from the transport position to the operating pasitinn BL.216 stabilizer leg part of a stabilizer capable of a ntecting the ground to provide the required stability BL217 static foundation fixed support incerperating mounting points for acrane 3.1.3 Hydraulics 3434 current werking pressure working pressure acting on thepiston area, aivingthe sameresultant farce as the actual pressures acting on both sides of the piston, and that corresponds to the rated! capacity at any time a3 dynamicpressure pressure in a hydraulic system component ar part of hydraulic system caused by dynamic forces on actuators when handling the load Bg hydraulic line rupture falure ofa hydraulic line which results in loss of pressure in the line Saat maximum working pressure maximum pressure in pump circuit orind vidual working function10 EVS-EN 129982020 3435 sinkrate distance in a given time at whieh the load lnwers due to internal leakage of hydra ie compon ents 3136 stability test pressure equivalent pressure acting on the piston areaof the 1* boom cylinder, used for stability testin gand giving, the same resultant force as the actual presstires acting on both sides of the piston 9.44 Kinematics d444 articulated movement mio yertent of boom members pivetingabou ta pin joint 3442 crane inclination ong) between the slewing axis and si vertical line, due to wor nygon slanteel orunewen ground 3443 lifting movement veising or lowering of the baom system andar the load which eauses a change ils wertieal pasition daa maximum outreach largest outreach shown on the load chart 3445 ‘outreach horizontal distance between the axis of'ra tation of the column and point afload attachment 3146 outreach, hydraulic outreach which can be obtained with hydraulically actuated parts of the boom system, aaag slewing rotational movement of the column and bo om system about the axis of the column 3.15 Loads 3484 dead Load Free due to masses of fixed and movable crane parts which act permanently on the structure while th cranes bemgused 3152 gross Load sum of payload, lifting attachments and if applicable a portion of the hoist rope 3153 maxtinum working lead maccimain Toacithat may be lifted shown on the Load pate1 EVS-EN 12999,2020 31.54 payload Ibad whi ch is litted by the crane and suspendeci fram the non-ixed loac-lifting atcach ment(s) or, if such am attachment is not used, directly from the fixed load hfting attachment(s) 3455 rated capacity load that the cx load) ne is designed to lift for a given operating condition (e.g. configuration, position af the 31.56 rated capacity indicator device which gives, within tolerance limits specified in 6.6.2.1, at least a continuous ind cation that the roted capacity is exceeded, and another continuous in dicabon (on certain crane types) of the approach to the rated capacity 34.5.7 rated capacity limiter system th at automatically prevents the evane from handling loads in excess o e1) rated capacity (see also 3.1.6 Moments 34.64 net liftingmoment reted capacity multiplied by outreach, 31.62 total lifting moment sum ofnet fing moment snd the moment produced by ceael toads 7 Valves gata How sonsitive check valve valve which stops the flow when apre-sit pressure crop level is exceecled 34.72 load holding valve valvewhiehis normally closed and is opened by an extemal force to enable flow of fluid out of ahydralic actuator a73 main relief valve valve which iimits the pressure supplied to the hydraulic system of the crane 347A port relicf valve valve which imits the pressure supplied to a hydraili cactwator 34,75 pressure relief valve valve which automatically relieves the hydraulic ol) to the tank when the pressure exceeds a specitied iy12 EVS-EN 12999:2020 3.1.8 Miscellaneous 31.81 danger zon any space within ander around machinery in which aperson cen be exposed to a hai [SOURCE ENISO 121002010, 3,11) 34.82 setting-up function crane function used to prepare the crane fortifting 3.183 vessol Moating installation thatthe craneis mounted on 3.2 Mlustration of parts ‘The terms which are used in this document for th em a) ant b) Hoorn system consists ofitems 6 to L2 plus ibomns 16 to 22, iF applicable n parts of aloader crane are indicated in Figure 113 EVS-EN 12999:2020 base stabilizer extension stabilizer leg slowing mechaniven, ¢f, racksand pinion, slewing ring column i beom 1 boom cylinder es 9 10 u 1a b) 261boom cylinder Ww boomestension, hydraulic 18 extensian cylinders 19 hoomextension, manual ao hook a controls a stabilizer foot as 34 boom, 2 beam eylinder oom extension, hydraulic extension cylinders hookFigure 1 — Main parts of aloader crane FVS-EN 130992020 3.3 Abbreviated terms Table | — Abbreviated terms Abbreviation | Meaning SRP/CS Safety Related Parts of Control System PL. Performance Level PEHD Average prabanlity of dangerous failure per heur Pla Performance level Requiredd WITH expectation of the mean time to dangerous Failure 4 List of significant hazards Table 2 shows alist of significant hezarcous situations andhazardous events that could resuit in risks to perians during intended use and farese eable misuse. [kaso contains correspe nding crass-reterences to the relevant clauses in this document that are necessary to reduce or eliminate the risks associated with tose h wands, Before using this document, itis imcortant to carry outa risk assessment of the crane. As a minimum, the hazards covered by Table 2 sliould be included in the ris assessment, ‘Table 2 — List of significant hazards and assockated requirements No. Hazards Relevant clause{s) in thisd ocument 1 Mechanical hazard sdue to: 14 Inadequaey of mech anical strength of the crane 5.1,5.2,5.3, 54, 5.5.8, and its parts: 5.82.1, 5.82.2 @ Chushing hazed 5.01, 502351023 Ls Shearing hagard 5.84, 5,823, 5102.3 La Entanglement hazard 5.81,5.822,5.6.23, 5.10.2.3 15 Drawing-in or wappinghazard 5.81, 5.8.22, 5.8.23, 5.10.2.3 Lo Impact hazard 5.8.1, 5.8.23, 5,102.3 ie High pressure Mad injecian ergjecton hard — | 85.1, 5.5.5,5.10.23, 107,726,724. 18 Bjoction of parts SAL2, BALI, 5A2, 5d i Loss of stability $44,561,563, 5 102.1, 5.10.3 110 Slip, trip, fall 5.82.2, 5.82.3, 5.8.2.4, 5.1081s EVS-EN 12999:2020 No. Hazards Relevant clause (3) in this document z | Hlectrical hazaras due te: Ul Contact of persons with live paris (direct contact) | §.9,5.10.6, 72.3.1 a) ia | Approach to live parts under bigh voltage 5.613 13 | Hloctrostatic phenomena Not applicatie 1+ thermal radiation or ather phenomena such asthe | Not applicable projection of molten particles and chemical effects from short creuits, averloads,cte 2 ‘Thermal hazards, resulting in: Bt Bums, scalds and atherinjuries by passible contact | 5.5.5, 5.10.23 of persons with atjects or materials with an extreme high or low temperature, by flames or explosions and aso by radiation of heat sources 12 Damage to health by hot or cael wa rking 7.23.8 environment 4 | Hazards generated by noise 5.10.4, 7.2.3.9 + Hearing loss. = Tinnitus, physiological d sorders, stress + Risks (accidents, recheed intellighility of messages) due ta interference with speech communication and perception of acoustic signals. 5 Hazards generated by materials and substances | 510.23 {and their constituent elements) processed or used by the machinery 5 Hazards from contact with orinlslation of harmful | 5.10.29,7.24.1 Nhuicls, gases, mists, fumes anc dusts 6 Hazards generated by neglecting ergonomic | principles in machinery design,as e.g, hazards | trot aL Unhealthy postures or excessive effort 5.413, 542, 57,58, 5.10.8 62 Inadequate consideration afhandann orfootleg | 5.7,58 anatomyFN ee ee ne ee eee tt Human error; human beh avionr 571 572,723,724 16 EVS-EN 12999:2020 No. Hazards Relevant clause{s) in this document 65 Inadequate design, location or identification of 544.3, 543, 5.2, 58 imanital controls 66 Inadequate design or incation of visual display SO. tonits % Unexpected start-up, unexpected overrun /overspeed{orany similar malfunction} from: 7 Failure/disorder of the contra system 55.6.1, 5562, 557, 56.13,566, 568,571 8 Hazards caused by missingand/or incorreetly positioned safety refated measures/ means Bi Guards 555, 5.7.1, 58225823, 510.23, 8a Safety related (pn tection) devices 5415.43, 5.6.3, 566, G7 83 Safety signs, signals, symbols 541.3,567,5.72,73.4 73S a Information or warning devices BGA, 5.64562, Fl, 7.2 73 85 Visi bility 54.3, 5.8, 73.41 86 Emergency devices 5.6.3, 5.68 9 Assembly errors 722,724 10 Loss of stability /ov erturningof machine BALL, 5.61, 6.6.2, 564, 5.6.5, 5.66, 5.10.8, 6.2.5 u Mechanical hazards and hazardous events tat From load falls, collision, machine tipping caused hy Ld Lacie of stability 510.3, 0.25 LLL Uncontrolled loading - averloacing-stabiling — | 55.4,5.6.1,5.6.2, 563, moment exceecied 5.6.4, 5.65 43 Uncontrolled amplitude of movements 56.6 a Unexpected/unitten ded movement of loacis 556,557,558 LS Inadequate holdng dey. cesf accessories 5.42, 7.23.7| 142 From access of persons to Load support | 723.16) 17 EVSEN 12996:2020 No. | Hazards Relevant dause(s) in this document U3 From insulficient me chan ieal strengt af parts 8.1,5.2,53,558,5.102 ua From abnormal condition s ef 5.10, 7.1, 7.2.73 assombly/testing‘use/maintencn ae 12 Hazards generated by neglea ing ergonomi principles Lab Insufficient visibility from the ving position 5.8.1 5 Safety requirements and/or protective /ri sk reduction measures 5.1 General Machinery shall conform to the safety requirements and/or protective/risk reduction measures of this lous ¢. 0 addition, themachine shall bedesi gedin accordance with the prindples of EN ISO 12 100:2010 for otherrelevent but less significanthazare's, which ore not dealt with by this document ‘The rated capacity shall be calculated fhasw the fallowing 2] the vroriing pressure in the eylineters; b) the area of the load carrying cylinders; ©) the geometry; ) dead inads; ‘) Inad combinations, For the purpose of the calculations rated capacity is equal to gross load, 52 Structural calculation 5.2.1 Information to be given in the calculation ‘The (illo wing information shall be given in the calculation: 3) type ofcrane and method of operation; b) the assumed number of all load o-workingeycles ©) details of tre load-carrying system refecting actual service conditions including outiine deawings and principal dimensions; a) the assumed loading conditions inclading marinuim crane inclination; ©}. the governinghoisting class, hoistdrive class ancl stress history classes or stress history param eters, A] the material for the individual compe nents ancl joints,©) the shapes. dimensions and static cross-section waltes ofall loaelcarrying members: bh) the analyses separately for the inciwciual structural comporents and essential connections, 18 EVS-EN 12999:2020 5.2.2 Dynami cfactors 5.2.2.4 Hoistingand gravity effects of the mass of the crane The dynamite eflects duc to vibrations of the stricture when raising or lowering a load shall be inclucled in the caladlation by applying the factor ga ou the pravitatio nal forces due te the masses of the crane. I shall be usedfor the clesiqyt af the arene structure itself and its supports, Forload combinations Ad, BL and Cl, the value of i shall he the lowest oF thetwo values 1, Land dbz, or expressed as an equation: r= min (1,1 Inga al dha = 1,1, However, [t shall not exceed the value of qfy in case gpg is less than 1,1 ForLoadeambinations A2and B2, the value of'g shall be (95, 5.2.2.2 Hoistingand gravity effects of the gross | vad Inthe case of hoi sting or grouncin ga load as well as starting or stopping a vertical motion, the vibrational ciects shall be included in the calculation by multiplying. the gravitational foree due to the mass of the hotsted grass load hy afoetarraby, seo gure 2 myn the gras Food ui wortieal hot sting sp eed F foree from the gross Road gh) dynamie factor on the gress na a Figure 2 — Dynamic effeet wh en hoistinga load ‘The facto r dy shall be taken as follows; $2= Pann Beery fay abd pare given in Table 3 for the apprapriate hnistingelass, Loacler cranes are assigned to holsting classes HOT amd (C2 in accardan ce with their dynamic and elastic characteristics HCL forerane mounted on avebiele oF strietures of equivalent flexibility; HC2 forrigidly mounted er: Nes, 8g Mounted on astatic foundation or vessel,Rigielly mounted eranes, equipped with a cewice that limits the peak pressure (e.g.an accumulator} in the rst boar ey.incier, may be assigned to HCL EVS-EN 12998:2020 Wis the steady vertical hook speed, in metres per second, related to the lifting attachment, ¥alues oF vy ae given in Table 4. Table 3 — Valu eet #; and Perma Hoisting dass of B efor HDdand HD4 | enw for HDS appliance HEL O17 LO5: 105 HC2 10,34 [ui Los ‘Table4. — Values of v1, Type of control system and its operation method HDA HD+ HDS Al, Bl Uhm 05 * Vane wea cu Vig pea O85 & Vex Key HDA is when the lifting movement ean only be operated at a fixed speed, e.g, simple anol conwral; HD4 — (s when the start of the Lifting mavement is performed with continuously increasing speed, eg proportional spool valve; HDS |sqwhivo the step-less control autamatieally ensures tat the dynamite factor fy cies not exceed usm, eg electronically controlled propartian al pressure compensated spual valves is the maximum vertical hook speed, 4 In load combinations Al and Bl, Mapewis the maximum vertical hook speed that is ziven by any single hydraulic drive action n Yertical hook speed from all booms beitig retated! (he. In Load combination C1, isms is the ma articulated) simultaneously. NOTE In loacl combinations A and # it is assumed that the dynamic peaks from simultaneous maroments co ot eainatdle, ‘The nileely event that the dynamite peake csinetde and are superimposed }2 covered hy Iescl cumbia tien Ch 5.2.2.3 Effect of sudden release of a part of the grass load Foreranes thatrelease or drop a part of the grasslo ac as aworking procedure during tntenciedl use, stich es when grabs or magnets are used, the pea dynamic effector the crane can be simulated by mutt pl pling the grass Inad by the Factor ds, The value is alven by: y= 1-drve(L+ pin where ris themass of the gross load, 4m \s the releasedor dropped part aFthe grass load; Bp =05 e devices: 5 for craries equipped with grabs or similar slowereleas 19f 20 T 5 5 = 1,0 for eranes equipped with magnets or similar rapid-release devices, FYSEN 129992020 2.2.4 Effects caused by acceleration /deceleration of the slewing drive he Qumamic factor @s shall have the value 1,05 forhook duty and 1,3 forbucket or grapple duty 23 Loads and forces 23.1 General he tollowing loads and forces shall be takew intn account: 8) regularloads Wy Dy dead loads 2) gross load, 3) dynamic forces; 4 centrifugal Forces; ) neeasional toads: Ly in-service wind loads; 2). other climatic and enviranmental eflerts such as temperature, snowen dice 3). loads due to vessel motians and accelerations; 4) loads on stairways, platforms and han cirails; ©) exceptional loads 5 1) testloads; 2) loads caused by movements sucidonly stapped by a mechanical device, eg. end stroke af slewing gylinder ora safety device, eg ernengency stop, hydraulieline rupture val ye 3) sudden release of theload eg rape Failure, sling failure; 4) forces due to simultaneous dynamie peaks caused by raising or lowering ale ad at the maximum, sum of the vertical speeds trv m all artien| ation drives 2.2 Regular loads 2.5.24 Dead loads See a.1.5.1, 23.2.2Gre: See 3.15.2,an EVS-EN (2399:2020 3233 ees due toaceeleration/decclcration of theslewing drive The horiz ntal loack from the masses of the erane and of the gross Load shall be calculated as Follows; Pus mpg octane 3° where Fix is the hovizental load facting en the aress load or amass paintoftive boom; mis the gross load or mass point of boom; 4g isthe gravity acceleration: @ isthe maximum inclination for the crane imaccordn ce with the manufacturer's specification, This value shall inclu de the effect of stand trim of vessel with cranes mounted, However, the minimum value that may be used isa=3" 5.2.3.2 Centrifugal forces The contrifigal forces acting on slewin g crates shall only be calculated from the dead load ofthe boom system components, the counterneight, if applicable, and the gross load without applying the Factors mentioned tn 5.2.2 52325 rees on stabilizer legs The stabilizer logeshal be Loaded by simultancously acting verdeal and horizontal forces, The horizontal force shall act at the stabilizer Foot with the leg arits maximum length and in the most unfavourable direction, The magnitude of the hangontal rarce shall be at |east S Sor the vert cal force, 5.2.4.3 Occasional load 5 5.2.3.3. Wind loads Wind loads shall be cal ailated accord ng to EN 1300 1-2:20 14 Only ineservice wind needs to be applied 5.2.33.2Loads on stairvays, platforms and handrails SeeSB2 5.2.3.3.3 Loads from vessel accelerations dueto waves Where relevant, loads arisingfrom crane support accelerations caused by wavemotions (sway, surge and heave for translational motions ard roll, piteh anci yaw for angular motions af the vessel) shall be accounted for The accelerations shall be applied! to the masses of the crane and the gross load. 5.2.3.3 4-Loads from retative motions ef vessel Where relevant, loads die ta relative motions between the arene supporting vessel and the load supporting fixed (eg. quay constructions) or moving sbucture (c.g, Fleating units, vessels, barges) shall be accoun tec! for and applied to the masses athe crane and the gross load. 5.2.3.3 5 Loads from acceleration due to quay lan ding impact of vessel Where relevant, loads cau sed by external exattation of the crane suppart due te quay landing impact of the vessel shall be accounted for and applied to the masses of the craneand the gross load,3.4 Exceptional loads Such loads may actin exceptional situations (eg testing, hydraulic line rupture), 22 EVS-EN 12999:2020 5.24 Load combinations 5.24.1 Basic load combinations Loads shall he ca imbined! to determine the stresses the erane will experience during operation, Basic lnad combinations are given in Table S NGTH —— Ingeneral, lead eombinations A cover regular toads, load combinations B caver regular leacie cormined ‘with wind Inacls,andload combinations C caver regular loads enmbin ed with accasinnal and exce ptinnal acs, 5.24.2 Load combinations to be covered Safety factors for the following load combinations are specified in Table 5 Aland Bl Intended service conditions, raisin g/lowering loads with dyrmamic peak from any single hydraulic function while slewing Al without wind effects, BL with wind effects, A2and 2 Intencled service conditions, with grapple, magnet ar similar accessory allowing, suclden lease of a part of the grv ss load while slewing: A2 witho ut wind effects, B2 with wind ellects ct Simultaneous dynamic peaks caused by raising or lowering aload at the maximum sim athe vertical speeds fram all bons being rotated (i.e the available oil Flow. a a ticulated), taking into account under test conditien 5.24.3 Application of Table 5 Basic load combinations far the calculation to prove that mechanical hogarts from yielding and elastic instability from extreme values do not oecurare gven in Table 5. Vor the proofof fatigue strength, load combinations Al anclA2, with all partial safety factors ypsct to 1,00, shall he applicaEWVS-EN 12955:2020 Table 5 — Load combinations to be covered Categories | Loads Load cemb.A | Load comb.B | Loadcomb.€ | Rew oe vm [al[ a2] we [orl me [yo] a Reyular Gravity, Moved 122 | pi | gu | 116 gl tal gil 4 t Acceleration | masses of of lifting the crane sives Mass of the | 1,34| @ | da | 122] | &laala] - | 2 gross load |_| Acceleration | Moved 122 | da) ha} 16) dal dal - | - | - 3 oF skewing masses of | anve the crane Mass of the | 1,34 | dra | a] 122) galdal- | - | - + gross load | Masses of 4B) 1 1) 116) 1 1 . . . 5 the crane Mass ofthe | 134) 1] 1 [aa2tafal-|-]- | « gross load Oceasional | Gimave Inservice | - | - | - [azztata]-|-]- [7 effects wind | Lowds diet | Allmasses | - waz] aa] -|- 8 vessel motion BReeptional | Forces due to one 5 >Pelepale| etl & exeeptional event > Only centrifugal loads thot inerease the load effect eshall be induded. + Buran acting simultaneously with wind forces shall enlye applied to such an exten that the dive force in row und row 4s nat exceeded 5.244 Loads from foreseeable misuse When calculating the effects of foreseeable misuse, all partial safety factors yp shall be set to 1, 5.3 Stress analysis 5.3.1 General ‘The strength of the steel structure shall be assessed in accordance with EN 13001-12015, EN 13001-2:2014 ane EN 13001-3-1:2012+A2-2018, The strength of hydraulic cylinders: shall be assessedin accordance with EN 13001-3-6:2018, ‘The limit states given in EN 13001-3-1:2012+A2:2018 should be used in conjunction with a static analysis that is made or all oor positions and for all crane configurations, Welded details not given or deviating from these in Annes D and Annex Hof EN 13001-3+1:20124A2:701 require spectal investigation of the fatigue strength. 23Far series prockiction, a fatigue test of the crane model and applying loads consistent with the stress history class S or the stress history parumeter s may be used for the in vestigation of the Fatigue strength ofthe welded details not given or deviating fromthase in EN 13001-3-1:2012+42:2018, a4 EVS EN 129992020 5.3.2 Bolted connections Holts of the property classes (holt grades) 4.6,5.6,98, 10 9or 12.9 in accordance with BN ISO 8981/2019 shall be used, In adelition, For bolt grade 12.9 the charactor sties testedin accordance with EN ISO 898-2013 ondgiven in‘Tabte 6 shall be applied as minimum torload carrying purposes, Table 6 — Bolt prade 12.9 charade cs | Bolt grade Impact energy (singe minimum) / | Percentage elongation A5 Test temperature accordingto EN 1S0 689 2-1:2019 210% [129 Slowing ring belts shall have rolled threads and bolt grade 8.8 as minimum andl the surface-treatment shall minimize the risk of hydrogen embritiement, 5.4 Mechanical arrangements SAA Stabilizers 5444 General Stabill zers shall be provided when nevessary to fulfil the stability requirements (see 5 10.3) when loader crames are fitted on vehicles, 5.44.2 Stabilizer leg Each stabilizerleg shall be fitted with a feat for graunc support Stabilizer foet shall be designed to adjust to a ground unevenness of atleast 10°."Tim ber handling cranes may however have fixed stabilizer feet, in which case the leg shall be designed for the addiienel bonding moment, Uhe supporting area of cach foot shell be such thatthe resultant maximum ground pressure is less than MPa, For crane stabilizers, the nuasimum graund pressure shall he calculated! as é ym greared where Min br P-Reg + d= Gye Fog, the maxiirmim moment atslewing centre ncuding dynamic Factors; ss is the distance from slowing centre to stabilizer leg atmaximum spreack A is the supportingarea a the stabilizer fant; is the rated capacity R is the working radiusfin is the mass ofthe boom system Fe is Uie radius tn the con tre 0 gravity ofthe boom system as ENS-EN 12999:2020 © stabilizers, ors forces shall Ih case of auxiliary stabilizers, their fect shall have at least the same size as for the Aternativoly, a detail ect calculation of the entireinstallati on shall be carrie daut er stabil be measured, @ ‘The actual ground pres aire during operation can be higher than 4M Fa due to reduced stabilizer spread tly lifted vehicle ‘When the stabilizer leg has a tilting device, locking means which can withstand aperational forces from intended use (e.g, pins} shall be provided to secure the leg in both the warking and transport position [see 5.4.3), If stabilizer legs have to be tilted (rotate!) up or down manually, the maximum Force to activate one of them shal) not exceed 250 N, measured at the stabilier foots 54.13 Stabilizer extension ‘There shall be an inelcation showing that the stabilizer extensions are fully extended, Manually operated exten sions shall be fitted with: a] handles for the manual operation; b) devices forlockingextensions in the working snc transport positions [seo 5.4.3), «) pull out stops. Lacking means in the- working position shall be fitted ifthe hydranliccylinders are not able to resist the forees during load handling, 54.2 Manual boom extensions Manual boom extensi vwetended positions, shall have pull out stops and medranical lacking means for their retracted and 54.3 Securing for transp ort 54.3. General ‘A system (c.g, angle sensor) detecting that the first boom is not stowed telow permissible transport hivight shall be praviced to all vehicle mounted loader cranes, see 5.0.14 Lacking, Means shall be provided to prevent uncomtulled movements of che crane and stabilisers installed on vehicles when cravelling, Hach of the stabilizer extension locking devices shall be designed t withstand with no permanent deformation, the forces resulting from an acceleration of 2 g, applied in the direction of the movement. 54.32 M. ext ally operate: Manually operated stali)izerextensions shall be lnckedlin the transpart pos tian hy two separate lackdog, cvices for cach stabilizer, at Teast one of these shall be automatically pperate dd © gy a spring-op erated! cam luck ard an auto mabic spring latch, These shall heabtached to the crane and/or stabilizers al shell be protected against unintentional removal, eg, by locking pins with spring clips Ie shall be clearly visite to the operator when the manual lacking devices arein tae locked and unlocked ‘Gaeitien: In addition. it shal ba indicated when the stabilisers sre not lacked ii-the tranesort nos Hen.800 56.1.6 26 FYSEN 129992020 5.43 3 Hydraulically operated extensions Hydraulically operated stabilizer exten sivas shall be fitted with an automatic hydraulic ar automatic mechanical locking device far the transport pasition, in addition to a canten! walve that is closed in its heutrel position. Any valve used far automate hydraulic locking shall be in accordance with 55.6.1, A mechanical locking device shall be designed to withstand without permanent defo rmeti on, the force due to the foreseeable misuse of attempting to extend the stabilizers with the locking cev ices engaged. 544 Hoists Power driven hoists shall be in aceordan oe with EM 14492-2:2019. Rope reeving, systems shall be designed in accordance ath EN L3001-3-2:20 L4, 5.45 Load hooks Load hooks which are incorporated into the loader crane shail full the requirements of EN 1300 1-3-5:2016 or EN 1677-2:2000+A.1:2008, Load hooks that are not incorporated into the loader crane and are designed to be replaced by thea perator-are not covered by this dacument. Hooks shall be such thatthe unintentional detachment of the load is prevented. This can be achieved by: = asatety device or — the shape of the hook. Hooks ecuipped with a safety-Latch full these requirements, 5.5 Hydraulic system 5.54 General The hydlraulicsystem and components shell confarra to the requirements speatfied in EN|SO 4413:2010, The hyed-aulic eompanents and lines shall be sized such that the hydraulic system can be operated at the inten ded working pressure and flow (including any pressure required during test praceches) without sy failures and excessive temperatures being created Hydraulic systems shall be designed such thacall components are compatible wth each ether and with tine fui cibeingused in the system at speeitied environmental conditions, The hydraulic system shall have aduquate filcers to ensure thatthe Muid dace nat become contaminated, Ei ich hydreulic circuit shall be prowided with m. for checking the pressure, Pressure and flow control devices pr their enelosures shall be fitted with tamper-evident devices where. an unauthorized alteration to presstire or Now can cause a hazard, Means shall be supplied for locking the settiag of adjustable components or of locking their enclosures, if changes or adustraent ean cause a harard. 552 Pump A pump shall have the capacity to deliver the correct Mow and pressure specified by the crane manutscturer for the hydraulic system when beng driven at the specified speed, The pump size and its spectied riven speed shall be chosen co ensure that the capacity of the power supplier is utilizedefficiently. There shall be a device thatiimits the pressure supplied by the pump to the loader crane. NOPE See Annex Lior guidance on selecting the carect pump sive, The pump shall be suitable for the uid used in the hydraulic system 27 EVS-EN 129992020 55.3 Hydraulic reservoir ‘The hy draulic reservolr shall have sufficient fluid capscity for the pump to operate correctly when all the hydraulic cylinders are fully extencied, including any ausiliary equipment. There shall also be sutficlent capacity for the Nuid in the system when all the cylinders are retracted, Devices shail be i carparated ta enable monitoring the maximum ancl minimum flulcilevel, An access opening anda drain valve with plug shall be proviced for cleaning purpases 55-4 Pressure limiting device Fe load carrying elreult cannot withstand the maximum pressure that can occur means shall be pro vided ty limtetho maximum pressure te the destin walue, Such pressure limiting devices shall, except for = Joadeceranes with a rated capacity of less than 1000 leg and a maximum net lifting mom eat a less then 9 00.0Nin; — timber hancling anes, be sot so that no uncontrolled movement can occur at a pressure lower than LL times the pressure ccrresponding to the tolerance limitof the rated capacity limiter as specified in 5.6.2.1, 55.5 Hoses, tubes.and fittings Burst pressure for complete hoses with end fittings shallin general be st least four times the maxirum working pressure of the hose, However, for [IDS drives, they may have a burst pressure that is minimum 35 times the maximum working presstr NOTE Thefoetor 3.5 sused as HDS drivesinduves reduced pressure peaks, Burst pressure for fittings and raw material for tubes shall beminimum 2,5 times the maximum working, pressure Hoses, tubes andl fittings shall be so located, installed end, where appropriate, protected su that th ey do not get damogeciby chafing, trapping, ec Hycrauli choses containing fluid with a pressure of more than 5 MPa and/or having a temperature over 50 °Cand which are located within 1,0m afthe operater, shall be guarded, Any part oncom ponent which may divert a possible jet nF fluc can be considered .s a protection device, Hosesintencedto withstanda pressure of mere than 1S MPashall not be fitted with reusable en dfiteings, Hyciraulic hoses that are used for the connection af interchangeable equipment shall be designed or identified or lorated to avoid any incorrect co mection causing a hazard, eg, to reverse the not ino verment ofa ayeraulic cylinder 55.6 Precaution against hydraulic line 55.61 Loader cranes other than timber handling eran es All load carrying circuits shall be equipped with autematic means, e.g load holding valves, to preventuncontrolled movement of the crane In the case of hydraulic line rupture, This does not apply to rotators attached to the boom tip. Flow sensitive check valves shall only be used for equalling end pressure sensing lines, The maximum flow thraugh these lin es shell not exceed 3 1/min 28 EVS-EN 12999 2020 Valves used forthis means shall bw close coupled ta the cylinder, They shall be either: 2) intepral with the eylinder; or b). directly and rigidly flange mounted, or ©) placed close to the cylinder and connected to it by means of short rigd pipes havin gwelded, flanged or threaded connections: However forboom extension cylinders or for parallel boom articulation eylin ders, one [ace holing valve may be used for several cylinders that are connected by rigid pipes having welded, Hanged or threaded connections, Burst pressure of the raw material fir tubes between lack valve and eylindersh all be rninitourn 3 times, the maximum working pressure, 5.5.6.2 Timber handling cranes lo the event of hydraulic line rupture, the lowering speed of the boom shall not exceed the macimum. lo\wettng speed at rated capacity by mere than 3 % (see explanatory Note in C3). Cylinders for stabilizer legs and for stabilizer exten sions shall be equipped as specified im 5.56, L 5.5.7 Sink rate forhoom system The sins rate measured at the beam system tip caused by leakage in hydraulc components shall not exceed 0.6 % of outreach per minute, For cranes ‘wits more than 12m outreach, the sink rate shail not exceed 0.2 % of outreach per minute, For timber handling cranes, however, the sinis rate may be 2 % of outreach perminute forall outreaches. Sinls rate shall be tested at rated capacity at m axirmum hydraulic outreach (Le, without manual extensians) 5.58 Slewingmechanism The slewing mechanism shall beable te withstand the maximum stewing ores (see 5.2.2.2), to bring ito a stap and sustain the load under the most exkverse aperating condition s 5.6 Limiting and indicating devices 5.64 General 5.61.1 Rated capacity limiters shall be provided on all cranes havinga rated capacity of 1.000 kg or abave, or amaximum net liftingmoment of 40 GHG Nm or above chie to the load, The rateci capactty shall bbe determined at all outreaches corresponding to the boom system being horizontal. The stability of the vchi cle shall beincluded in tie Function of the rated capactty limiter.’This requirement cloesmat apply to timber handling cranes NGPE1 Stability in this case means: Jeployment of every stabilizer is monitored by the rabsel copa dty limiter andl the roted capadtty can be reduced ce the erane cin be stepped, if nat sulfideetty deplayed. Its essential that the rated capacity limiter resets quickly enough all working boam positions, im parsiculir at hi where the lilting radius could increase very rapidly, ar slewing into potentially unstable areas 1 bcm anglesIf the vehicle stability is lower at some slewing angles, the crane shall have a safety function that either Limits the slewing angle or the Inaei ur bath, so that the required stability margin is maintained at any slewing an ale Rated capacity indicators shail be pew vided on all cranes, Limiting and indicating devices sirall conform to EN 1207-2, 1998-4 1,208, NOPE2 Regarding rated capacity limiters on loader canes, see also explanator ynate given im EVS-EN 12999:2020 Ih case a recognized foult in the rated capacity limiter causes it not te remain effective, al erane mowements shall stop. [nthe event the crane has been stopped due tn the rated capacity being reached or due to a fault in Uke rated capacity limiter, all movements that incrvase the load mament af Uke erase shall be blocked, while oder movements may renal avalloble, Blocked enavennents may only be-all awed after that a lowering facility tn accnrdance wlth 5.6.3 has beer activated. NOTES Kor examples af dangercus movement fer ferent er ine types, seo informotive Annox D, 5.6.12 For loader cranes with a rated capacity of less than 1 000 kg and a maximum net lifting. moment of less than 40.000 Nin or timber han dling aranes the relief valves in accordance with 5.63.2 and! 5.6.2.3 shall provide overload protect an when & rated capacity limiter is not pro vided. The mestimum, ‘worldng load as defined in 7.3.4.1 a) shall be limtted by the relief valve, 5.6.13 ‘The safety fumctions listed in Table 7 are required when appitcable, For risks not covered by the safety functions listedin Table 7, a risk analysis shall be performed to establish PLr. Table 7 — Mi num required p erformance levels for safety functions Safety Rated capacity Limiter pracectiag against ¢ nverloading of load carrying structure netions Pur atest capacity limiter protecting against vehicle instability due to crane operation ‘Operator platform protection ° Stabiliaer extension clear eur b NOTE For more information on safety functions, see C2 Each single safety function listed in Table 7 can also be reali lunctions, Bach of these safety finetions shall achiewethe requ vd as a combination of several safety ed PLY, ‘The safety functions af control systems shall [xe in accordance with BM 13 135.2013+A1:2018, 57.2, and one of the following twa metho dk shall be used Method 1: — Safety related function s shall be in accordance with BN [SO 13849-12015 anc EN ISO 13849-2:2012 SRP/CS comprising complex electronic campanents shall be of atleast catogary 2 Method 2 Method 2 is validtor Ur = c orlower, ‘The achieved PL or PFHp af the whole safety function 1s not considered (each SRP/CSis in accordance with EN ISO 13849-1:2015and EN ISO 13849-22012 and the following Is sati sted — Safety Function with only mechanical, hydraulic, electremechanical or electrohydraulic comp anents:= Far the whole Safty Function: Category | — Por single components MTT Fymininun value; 15D years may be assumed EVS-EN 12599;2020 — Safety Function with electronics, for each subsystem of an SRE/CS: Input: Category 2 or 3; PL=d Logie: ‘ategary 23 PL= d — Output: Category 2; PL=c Category 2 on output subsystem means eg, that the position of an oll flow contrulling clement is monitored Lead holding valves are not considered to be part of the contrel system but belong to the operating part ofthe loader oa 5.644 —Awarning device, that's visible andaudible from the transport driving position ofthewelticle, shall indlcate thacth e first boom isnot correctly stowed (as described in 5.43.1 and 7.2.3.4], The audible warning may be silenced by an acknowledgement button or by a signal that the parking brake of the vehicle is engaged The warning system shall comply with Category B or higher in accordance with EN ISO 18849-[:2015, The warning dev ces may be integrated into the dashboard of the wehidle, The same warning devices may be used to fulli) the requirements of both 5 6.14 and 5.6.1.6. 5.6.1.5 — Crmes, equipped with stabilizers, shall be provided with a level indicatorin clearwiew ofthe ‘operator at each feed stabilizer control station 5.6.1.6 Chines, with manually operated stabilizer extensions, shall have a warning device, that is visible and audible from the transport ctrisin gposition that indicates when the stabilizer extensions are notlocked in the bon sport position, Cranes, with hydraulically operated stabilizer extensions, shalll have a warning device that is visible and audible fon the transport ch ying position that incites when the stabilizer exten sions are not in the transport position, ‘The audible waming may be silenced by an acknowledgement button or by a signal that the parking brake ef the vehicle is engaged he warning system shall comply with Category Ber higher in accordance with ENISO 13849-12015. The warning devices may be integrated into the dashboard of the vehicle, The same warning devices may be used to fulfil the requirements ofhoti 5.6,14and 5.6. La 5.64.7 Far cranes with arated capacity of 1 000 kg or above, ora maximum net lifting moment of 40.000 Nin or above, the heist shall beinclu dedin the system of the rated capacity limiter Haists that are able to lift loadsin excess of 1 000 kgshall alweys beincluced in the systenr of the rated capacity linkter ‘The upper hoisting limiter may be activated by the maximum Lne pull of the rope, provicin gthe contact hetween the hon kane! the boom is designed to withstand the earrespancling foree, NOTE — Mare infermstign about the calculation of ropes can be found in UN 1 8001-3. 22014 5.64.8 Far craves with a rated capacity of | 000 kg or above, ora maximum net lifting mument af 40.000 Niv or abnve, equipped with manual exteasions, these extensions shall be includes! (n the system of the rated capad ty limiter. A mode selector may be provided to select the boom system can Aguration tithe limiting eed in dosing device when manual extiuslons ace Mited5.6.1.9 For cranes with a rated cxpadiy of 1 000 kg or above, or maximum net Lfting moment of 40.000 Nm or abave, ecuipped with the pass’ bility af different combinati nns of counterwel ght at che cear ‘ofthe columa, these shall be included in the system of the rated capacity Limiter, EVS-EN 12990:2020 5.6.2 Rated capacily li ter 56.21 ‘The tolerance of the rated capadty lirniter shall be such that it is activated between 100% anc (100 + 4} % of the rated capacity, The value afd depends on hydraulic outreach in eecorviance with the fallowing equation: dsd+05ks20 where RAs the hydraulic outreach in metres, For timber handling cranes and for loader cranes with arated capacity of less than 1 OUU ieg and a nasi mum net Lifting momentof less than 40 G0 Nm, the tolerance 4 = 20 Yomay be usedindepencentiy of the hycraulic outreach, r hvists, the tolerance 4=25% of the rated capacity may be used independent of the outreach, However, the tolerance as above still applies to the crane. NOTE Its generally accepted that 0 rated! capacity linater for loacler eranes limits the load mement, AE long, nut reach the rain pare ofthe tatal lifting mamenc ames fromtive dend loads and enly a small part fram the pol nad “Tale rances: for tine rated cypacity limiters stated shove hanwe been set considering the ratic ulna) moenentte dead weight moment 5622 For loader cranes with a rated copadty of Luss than | OOO kg and a meximumn net Heting, ine ment of less than 40 000 Nm or Lmber handling cranes, overload protection may be prowided by a anain relief valve or port relief valves for the boom cylinders, These pressure relier tun ctions shat have tolerances in accordance with 5.6.2.1 56.2.3 For loader cranes with a rated opacity of less than 1 000 kg and a maximum net lifting imemen tof less than 40000 Nm, other tian timberh andling cranes, overload pre tection may be provi ciel hy a pressure relief fanction in the load holding valves for the boom cylinders, These pressure relict functi sng shall have tolerances in accordance With 5.6.21 5.6.24 Any dovice capable of [nabiting the rated capaciey limiter shall be fitted with a tamper: evident device, 56.25 Any new settings ofthe electranicrated capacity limiter shall be recorded 5.6.3 Lowerin gfacility 11o awo docking in of the loader crane, a lawering facility may be provicled. "This Facility shall not all ow any movement which may lead to a comp anent failure or a loss of stability IP this facility is Ntted it shall be deary iden tied, This facility shall only Function whilst the enoitrel is, held by ie operator and for a period oF maximurn Ss at inLervals not shorter than 30 s, Ifthe use of the Jowering facility causes the setting of the rated capacity limiter to be exceecied, this sill Bee res ae 31