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PARTS LIST MANUAL

PORTABLE AIR COMPRESSOR


225H AND 260

CATERPILLAR, DEUTZ AND JOHN DEERE

PART NUMBER:
02250177-849 R00
KEEP FOR
FUTURE
WARRANTY NOTICE REFERENCE
Failure to follow the instructions ©
SULLAIR CORPORATION
and procedures in this manual or, The information in this manual is current
as of its publication date, and applies to
misuse of this equipement will compressor serial number:
VOID its warranty!
200812090000
and all subsequent serial numbers.
AIR CARE SEMINAR TRAINING
Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,
and servicing of Sullair products. Individual seminars on portable compressors and compressor electrical
systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility
located at Michigan City, Indiana.

Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and service personnel.

For detailed course outlines, schedule, and cost information contact:

SULLAIR CUSTOMER CARE TRAINING DEPARTMENT

1-888-SULLAIR or
219-879-5451 (ext. 5623)
www.sullair.com
- Or Write -
Sullair Corporation
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department.
TABLE OF CONTENTS
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
5 1.1 PROCEDURE FOR ORDERING PARTS 50 1.16 MANIFOLD REGULATOR/BLOWDOWN
260
6 1.2 RECOMMENDED SERVICE PARTS LIST
52 1.17 FUEL SYSTEM CAT
8 1.3 ENGINE, COMPRESSOR & PARTS 225H
CAT 54 1.18 FUEL SYSTEM JD

10 1.4 ENGINE, COMPRESSOR & PARTS 260 56 1.19 FUEL SYSTEM DEUTZ
CAT
58 1.20 ELECTRICAL SYSTEM PARTS
14 1.5 ENGINE, COMPRESSOR & PARTS 225H
JD 60 1.21 FRAME RUNNING GEAR & PARTS
DPQ’S
18 1.6 ENGINE, COMPRESSOR & PARTS 260
JD 64 1.22 FRAME & PARTS LRG’S

22 1.7 ENGINE, COMPRESSOR & PARTS 225H 68 1.23 CANOPY & PARTS
DEUTZ 72 1.24 DECAL & PARTS
26 1.8 ENGINE, COMPRESSOR & PARTS 260 76 1.25 INSTRUMENT PANEL & PARTS
DEUTZ
78 1.26 INSTRUMENT PANEL PARTS
30 1.9 AIR INLET & EXHAUST 225H-260 CAT STANDARD GAUGE
32 1.10 AIR INLET & EXHAUST 225H-260 JD 80 1.27 INSTRUMENT PANEL PARTS FULL
34 1.11 AIR INLET & EXHAUST 225H-260 DEUTZ GAUGE

36 1.12 COOLING SYSTEM & PARTS 82 1.28 OPTIONAL DUEL HOSE REELS &
OILERS
40 1.13 DISCHARGE SYSTEM 225H
84 1.29 OPTIONAL SINGLE HOSE REELS &
44 1.14 DISCHARGE SYSTEM 260 OILERS

48 1.15 MANIFOLD REGULATOR/BLOWDOWN 88 1.30 OPTIONAL SINGLE ONE PINT OILER


225H
90 1.31 OPTIONAL OILER – SEPARATOR
TABLE OF CONTENTS (CONTINUED)
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
92 1.32 OPTIONAL CANADIAN LIGHTS 94 1.33 DRAWBAR INSTALLATION
PARTS LIST R00

1.1 PROCEDURE FOR ORDERING PARTS The genuine Sullair service parts listed meet or exceed the demands of
this compressor. Use of replacement parts other than those approved
by Sullair Corporation may lead to hazardous conditions over which
Sullair Corporation has no control. Such conditions include, but are not
limited to, bodily injury and compressor failure.
SULLAIR CORPORATION SULLAIR ASIA, LTD.
3700 East Michigan Boulevard Sullair Road, No. 1
Michigan City, Indiana 46360 U.S.A Chiwan, Shekuo
www.sullair.com Shenzhen, Guangdong PRV.
Telephone: 1-800-SULLAIR (U.S.A. only) PRC POST CODE 518068
Fax: 219-874-1273 Telephone: 755-6851686
Fax: 755-6853473
CUSTOMER CARE for PARTS
www.sullair-asia.com
and SERVICE
1-888-SULLAIR (785-5247)
219-874-1835

SULLAIR EUROPE, S.A. CHAMPION


Zone Des Granges BP 82 COMPRESSORS, LTD.
42602 Montbrison, France Princess Highway
Telephone: 33-477968470 Hallam, Victoria 3803
Fax: 33-477968499 Austrailia
www.sullaireurope.com Telephone: 61-3-9796-4000
Fax: 61-3-9703-8053

www.championcompressors.com.au

Parts should be ordered from the nearest Sullair Representative or the


Representative from whom the compressor was purchased. If for any
reason parts cannot be obtained in this manner, contact the factory
directly at the address, phone numbers or fax numbers below.
When ordering parts always indicate the Serial Number of the
compressor. This can be obtained from the Bill of Lading for the
compressor or from the Serial Number Plate located on the
compressor. See Figure 1-1: Serial Plate / Serial Number Location.

Figure 1-1: Serial Plate / Serial Number Location

5
RECOMMENDED SERVICE PARTS LIST

1.2 RECOMMENDED SERVICE PARTS LIST


KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE
1 02250125-372 2 Element, Primary for Air Filter
1 02250125-372 2 Element, Primary for Air Filter
2 02250122-817 2 Element, Seconday for Air Filter (optional)
3 02250115-271 2 Replacement, Air Filter Dust Evacuator Valve
4 250028-032 1 Element for Compressor Fluid Filter
5 250034-112 1 Element for Air/Fluid Separator 225H
6 02250078-031 1 Element for Air/Fluid Separator 260
7 02250153-904 1 Element for Engine Fuel/Water Separator
8 02250147-737 1 Kit Repair for Regulator/Blowdown Valve Manifold 225H-260
9 250019-453 1 Kit, Repair Hi Presssure Regulator Valve 225H
10 02250109-683 1 Kit, Element for Compressor Fluid Thermal Valve
11 241772 1 Repair Kit for Separator Return Line Strainer
12 02250178-739 1 Replacement, Engine/Compressor Drive Coupling 225H-260 Deutz
13 02250178-942 1 Replacement, Taperlock Bushing Drive Coupling 225H-225h Deutz
14 043577 1 Replacement, Taperlock Bushing Drive Coupling 260 Deutz
15 02250103-596 1 Kit, Drive Coupling Replacement 225H JD & Cat
16 02250099-930 1 Kit, Drive Coupling Replacement 260 JD & Cat
17 02250145-097 1 Kit for compressor Inlet Valve Rebuild 225H
18 02250138-090 1 Kit for Compressor Inlet Valve Repair 225H
19 02250155-970 1 Kit for Compressor Inlet Valve Rebuild 260
20 02250155-971 1 Kit for Compressor Inlet Valve Repair 260
21 02250150-119 1 Element for Engine Oil Filter (Caterpillar)
22 02250182-018 1 Element for Engine Oil Filter (Deutz)
23 02250144-815 1 Element for Engine Oil Filter (John Deere)
24 02250150-120 1 Element for Engine Fuel Filter (Caterpillar)
25 02250182-019 1 Element for Engine Fuel Filter (Deutz)
26 02250144-814 1 Element for Engine Fuel Filter (John Deere)
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

6
PARTS LIST R00

KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE


27 02250152-936 1 Kit, 50 Hour Maintenance
28 02250153-478 1 Kit, 250 Hour Maintenance (Caterpillar)
29 02250182-020 1 Kit, 250 Hour Maintenance (Deutz)
30 02250153-480 1 Kit, 250 Hour Maintenance (John Deere)
31 02250153-479 1 Kit, 1500 Hour Maintenance (Caterpillar)
32 02250182-021 1 Kit, 1500 Hour Maintenance (Deutz)
33 02250153-481 1 Kit, 1500 Hour Maintenance (John Deere)
34 02250159-777 1 Switch, Compressor High Temperature Shutdown
35 02250150-295 1 Switch, High Coolant Temperature Shutdown (Caterpillar)
36 02250138-107 1 Switch, High Coolant Temperature Shutdown (Deutz)
37 02250138-107 1 Switch, High Coolant Temperature Shutdown (John Deere)
38 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (Caterpillar)
39 02250182-022 1 Switch, Engine Low Oil Pressure Shutdown (Deutz)
40 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (John Deere
41 02250153-875 1 Relay, Engine Starter
42 02250144-353 1 Relay, Engine Glow Plug
43 02250155-383 1 Relay, Low Fuel Shutdown (Optional)
44 250030-757 1 Sullair AWF Fluid-5 Gallons (18.9 Liters)
45 250030-758 1 Sullair AWF Fluid-55 Gallon Drum (208 Liters)
46 250023-146 1 Manual, CIMA Safety

CAUTION
Mixing of other lubricants within the com-
pressor unit will void all warranties.

PLEASE NOTE: WHEN ORDERING PARTS,


INDICATE SERIAL NUMBER OF COMPRESSOR

7
ENGINE, COMPRESSOR & PARTS 225H CAT

1.3 ENGINE, COMPRESSOR & PARTS 225H CAT

02250182-181 R00

8
PARTS LIST R00

1.3 ENGINE, COMPRESSOR & PARTS 225H CAT

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250064-594 1 spacer, brake lever 250p 31 828006-016 1 capscrew,hex 8.8 m6 x 16mm
2 02250097-138 1 conn, female pipe 1/8-27 npt 32 828008-065 4 capscrew,hex 8.8 m8 x 65mm
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m 33 828010-025 2 capscrew,hex 8.8 m10 x 25mm
4 02250103-559 1 bshg,tpr qd sd 38mm bore 185q 34 828010-035 12 capscrew,hex 8.8 m10 x 35mm
5 02250124-065 1 spring, extension 3.0lg 4.52lb/in .313od 35 828012-025 8 capscrew,hex 8.8 m12 x 25mm
6 02250125-471 6 washer, snubbing vibration mount 36 828012-075 2 capscrew,hex 8.8 m12 x 75mm
7 02250125-472 4 mount, vibration isolator 185 37 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4
8 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 38 829310-040 8 screw, socket iso 4762 m10 x 40mm
9 02250139-776 1 hose,parkrimp 3/4 x 32 39 838208-112 2 washer, pl-b reg pltd 1/2
10 02250142-248 1 valve,check 1/8 female - male 40 838808-200 4 washer, spr lock-metric pltd m8
11 02250146-146 2 support, engine l&r 185h-260 pe 41 838810-220 14 washer, spr lock-metric pltd m10
12 02250146-479 1 spacer, fan 1.5” lg 185h-260 pe 42 842115-075 5 hose,heater 3/4 (ft)
13 02250146-549 1 fan, 18” blower 185h-260 pe 43 865210-040 1 key,paral iso r773 10x8x40
14 02250148-086 1 rod,speed ctl 185dpq jd 44 866604-164 1 nut, hex jam lh pltd 1/4-28
15 02250150-197 1 cover, eng pto 185h-260 cat
45 867304-100 1 capscrew, ferry head hd pltd 1/4-20 x 1
16 02250150-198 1 gasket, eng pto 185h-260 cat
46 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/2
17 02250168-586 1 connector, str 1-7/8” x 1-5/8”
47 868204-164 2 nut, hex jam rh pltd 1/4-28
18 02250172-482 1 tabulation,speed control 185-260 ca/pe
19 02250174-367 1 support,spd cyl 185-260 ca t3
48 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4
20 027443 1 orifice,.062 brass 1/4mnpt 49 870612-012 1 connector,90d str x jic 1 1/16 x 1 1/16
21 040513 1 clamp, hose 13/16” to 1-1/2” 50 877202-012 1 adapter, pipe male 7/16 orng x 1/8
22 250011-578 1 joint, ball female 1/4” l.h. 51 878608-077 8 washer, nord-lock pl 1/2”
23 250011-597 1 joint, ball female 1/4” r.h. 52 CONSULT 1 engine, diesel ca 804-33t 185h/260
CUSTOMER CARE
24 250018-429 1 elbow, 90 1/4”tube x 1/8”npt
53 CONSULT 1 compressor & part,dxx102147e
25 250024-272 1 cylinder, speed 3/4 x 1 stroke CUSTOMER CARE
26 250034-921 1 coupling, eng-compr lord 250
27 250035-041 8 pin, drive coupling 250 jd SEE DISCHARGE SYSTEM DRAWING P/N 02250160-719
28 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt FOR CONTROL TUBE LEGEND/ROUTING.
29 825504-145 2 nut,hex locking 1/4-20
PLEASE NOTE: WHEN ORDERING PARTS,
30 825508-262 2 nut,hex locking 1/2-13 INDICATE SERIAL NUMBER OF COMPRESSOR
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

9
ENGINE, COMPRESSOR & PARTS 260 CAT

1.4 ENGINE, COMPRESSOR & PARTS 260 CAT

02250182-182 R00

10
PARTS LIST R00

1.4 ENGINE, COMPRESSOR & PARTS 260 CAT

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250060-568 1 key,.375 x .312 x 1.80 class #2 24 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
2 02250064-594 1 spacer, brake lever 250p 25 250024-272 1 cylinder, speed 3/4 x 1 stroke
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m 26 250034-403 1 housing, adapter (250034-402c)
4 02250124-065 1 spring, extension 3.0lg 4.52lb/in .313od 27 250034-920 1 bushing,taper wood-sd 1.75
5 02250125-471 6 washer, snubbing vibration mount 28 250034-921 1 coupling, eng-compr lord 250
6 02250125-472 4 mount, vibration isolator 185 29 250035-041 8 pin, drive coupling 250 jd
7 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 30 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt
8 02250142-248 1 valve,check 1/8 female - male 31 825305-283 2 nut,hex f pltd 5/16-18
9 02250146-146 2 support, engine l&r 185h-260 pe 32 825504-145 2 nut,hex locking 1/4-20
10 02250146-479 1 spacer, fan 1.5” lg 185h-260 pe 33 825508-262 4 nut,hex locking 1/2-13
11 02250146-549 1 fan, 18” blower 185h-260 pe 34 828006-016 1 capscrew,hex 8.8 m6 x 16mm
12 02250148-086 1 rod,speed ctl 185dpq jd 35 828008-065 4 capscrew,hex 8.8 m8 x 65mm
13 02250150-197 1 cover, eng pto 185h-260 cat 36 828010-025 2 capscrew,hex 8.8 m10 x 25mm
14 02250150-198 1 gasket, eng pto 185h-260 cat 37 828010-035 12 capscrew,hex 8.8 m10 x 35mm
15 02250160-636 1 angle, unit supt new 12s 260dpq 38 828012-025 10 capscrew,hex 8.8 m12 x 25mm
16 02250160-637 2 spacer, unit new 12s 260dpq 39 828012-030 10 capscrew,hex 8.8 m12 x 30mm
17 02250172-482 1 tabulation,speed control 185-260 ca/pe 40 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4
18 02250174-367 1 support,spd cyl 185-260 ca t3 Continued on page 13
19 02250177-546 1 hose, hydraulic 3/4” jic x 36”lg PLEASE NOTE: WHEN ORDERING PARTS,
20 027443 1 orifice,.062 brass 1/4mnpt INDICATE SERIAL NUMBER OF COMPRESSOR

21 040513 1 clamp, hose 13/16” to 1-1/2”


22 250011-578 1 joint, ball female 1/4” l.h.
23 250011-597 1 joint, ball female 1/4” r.h.
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

11
ENGINE, COMPRESSOR & PARTS 260 CAT

1.4 ENGINE, COMPRESSOR & PARTS 260 CAT (CONTINUED)

02250182-182 R00

12
PARTS LIST R00

1.4 ENGINE, COMPRESSOR & PARTS 260 CAT

Q
KEY
PART NO. T DESCRIPTION
NO.
Y
41 829108-400 2 capscrew,hex gr5 1/2-13 x 4
42 829310-040 8 screw, socket iso 4762 m10 x 40mm
43 829705-100 2 screw, hex ser washer 5/16-18 x 1
44 838208-112 4 washer, pl-b reg pltd 1/2
45 838808-200 4 washer, spr lock-metric pltd m8
46 838810-220 14 washer, spr lock-metric pltd m10
47 842115-075 5 hose,heater 3/4 (ft)
48 866604-164 1 nut, hex jam lh pltd 1/4-28
49 867304-100 1 capscrew, ferry head hd pltd 1/4-20 x 1
50 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/2
51 868204-164 2 nut, hex jam rh pltd 1/4-28
52 868900-005 1 bushing,red hex pltd 1/4 x 1/8
53 878608-077 10 washer, nord-lock pl 1/2”
54 888833-016 1 elbow,met st thd m33 x 1 5/16
55 888916-075 1 connector,37 fl 1”m x 3/4”f
56 CONSULT 1 compressor, 12s consult factory
CUSTOMER CARE

57 CONSULT 1 engine, cat/pe consult factory


CUSTOMER CARE

ENGINE CRANKCASE VENT CHECK VALVE TO BE


MOUNTED STRAIGHT UP.
SEE DISCHARGE SYSTEM ID P/N 02250160-720
FOR CONTROL TUBE LEGEND/ROUTING
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

13
ENGINE, COMPRESSOR & PARTS 225H JD

1.5 ENGINE, COMPRESSOR & PARTS 225H JD

02250149-639 R06

14
PARTS LIST R00

1.5 ENGINE, COMPRESSOR & PARTS 225H JD

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250097-138 1 conn, female pipe 1/8-27 npt 24 043197 1 clamp, hose 1/2”
2 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m 25 250011-578 1 joint, ball female 1/4” l.h.
3 02250103-559 1 bshg,tpr qd sd 38mm bore 185q 26 250018-429 1 elbow, 90 1/4”tube x 1/8”npt
4 02250125-471 6 washer, snubbing vibration mount 27 250034-921 1 coupling, eng-compr lord 250
5 02250125-472 4 mount, vibration isolator 185 28 250035-041 8 pin, drive coupling 250 jd
6 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 29 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt
7 02250139-776 1 hose,parkrimp 3/4 x 32 30 825204-226 1 nut,hex pltd 1/4-20
8 02250142-248 1 valve,check 1/8 female - male 31 825305-283 1 nut,hex f pltd 5/16-18
9 02250146-143 1 support, eng frt rh 185h-260 jd 32 825504-145 2 nut,hex locking 1/4-20
10 02250146-144 1 support, eng frt lh 185h-260 jd 33 825508-262 2 nut,hex locking 1/2-13
11 02250148-086 1 rod,speed ctl 185dpq jd 34 828008-020 3 capscrew,hex 8.8 m8 x 20mm
12 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk 35 828008-120 4 capscrew,hex 8.8 m8 x 120mm
13 02250148-091 1 support, low rpm stop 185 jd 36 828010-035 12 capscrew,hex 8.8 m10 x 35mm
14 02250148-498 1 fan, 18” blwr cw 185h-260 jd 37 828012-075 2 capscrew,hex 8.8 m12 x 75mm
15 02250148-791 1 valve, eng oil drain m22x1.5 38 828016-030 4 capscrew,hex 8.8 m16 x 30mm
16 02250148-826 1 spacer, fan 3.50lg 2.5bc 185h jd 39 829104-100 1 capscrew,hex gr5 1/4-20 x 1
17 02250152-418 1 clip,spring spd ctl 185-260 40 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4
18 02250152-439 1 support,spd ctl 185-260 jd Continued on page 17
19 02250166-052 1 shield, alternator 185-260jd PLEASE NOTE: WHEN ORDERING PARTS,
20 02250166-186 1 spring,throttle 210h jd INDICATE SERIAL NUMBER OF COMPRESSOR

21 02250168-586 1 connector, str 1-7/8” x 1-5/8”


22 027443 1 orifice,.062 brass 1/4mnpt
23 040136 1 rod end, spherical rh 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

15
ENGINE, COMPRESSOR & PARTS 225H JD

1.5 ENGINE, COMPRESSOR & PARTS 225H JD (CONTINUED)

02250149-639 R06

16
PARTS LIST R00

1.5 ENGINE, COMPRESSOR & PARTS 225H JD

Q
KEY
PART NO. T DESCRIPTION
NO.
Y
41 829705-100 1 screw, hex ser washer 5/16-18 x 1
42 838205-071 3 washer, pl-b reg pltd 5/16
43 838208-112 2 washer, pl-b reg pltd 1/2
44 838808-200 6 washer, spr lock-metric pltd m8
45 838810-220 12 washer, spr lock-metric pltd m10
46 842115-062 1 hose,heater 5/8 (ft)
47 865210-040 1 key,paral iso r773 10x8x40
48 866604-164 1 nut, hex jam lh pltd 1/4-28
49 867304-100 1 capscrew, ferry head hd pltd 1/4-20 x 1
50 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/2
51 867306-150 8 capscrew, ferry head hd pltd 3/8-16 x 1 1/2
52 868204-164 1 nut, hex jam rh pltd 1/4-28
53 868205-195 1 nut, hex jam rh pltd 5/16-24
54 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4
55 870612-012 1 connector,90d str x jic 1 1/16 x 1 1/16
56 877202-012 1 adapter, pipe male 7/16 orng x 1/8
57 878610-100 4 washer, nord-lock pl 5/8”
58 CONSULT 1 engine, diesel jd5030tf270 83hp
CUSTOMER CARE

59 CONSULT 1 compressor & part,dxx102147e


CUSTOMER CARE

SEE DISCHARGE SYSTEM ID P/N 02250160-719


FOR CONTROL TUBE LEGEND/ROUTING.
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

17
ENGINE, COMPRESSOR & PARTS 260 JD

1.6 ENGINE, COMPRESSOR & PARTS 260 JD

02250160-715 R03

18
PARTS LIST R00

1.6 ENGINE, COMPRESSOR & PARTS 260 JD

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250060-568 1 key,.375 x .312 x 1.80 class #2 24 043197 1 clamp, hose 1/2”
2 02250064-594 1 spacer, brake lever 250p 25 250011-578 1 joint, ball female 1/4” l.h.
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m 26 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
4 02250125-471 6 washer, snubbing vibration mount 27 250034-403 1 housing, adapter (250034-402c)
5 02250125-472 4 mount, vibration isolator 185 28 250034-920 1 bushing,taper wood-sd 1.75
6 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 29 250034-921 1 coupling, eng-compr lord 250
7 02250142-248 1 valve,check 1/8 female - male 30 250035-041 8 pin, drive coupling 250 jd
8 02250146-143 1 support, eng frt rh 185h-260 jd 31 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt
9 02250146-144 1 support, eng frt lh 185h-260 jd 32 825204-226 1 nut,hex pltd 1/4-20
10 02250148-086 1 rod,speed ctl 185dpq jd 33 825305-283 2 nut,hex f pltd 5/16-18
11 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk 34 825504-145 1 nut,hex locking 1/4-20
12 02250148-091 1 support, low rpm stop 185 jd 35 825508-262 4 nut,hex locking 1/2-13
13 02250148-166 1 spring, extension spd ctl 185 jd 36 828008-020 3 capscrew,hex 8.8 m8 x 20mm
14 02250148-498 1 fan, 18” blwr cw 185h-260 jd 37 828008-120 4 capscrew,hex 8.8 m8 x 120mm
15 02250148-791 1 valve, eng oil drain m22x1.5 38 828010-035 12 capscrew,hex 8.8 m10 x 35mm
16 02250148-826 1 spacer, fan 3.50lg 2.5bc 185h jd 39 828012-025 2 capscrew,hex 8.8 m12 x 25mm
17 02250152-418 1 clip,spring spd ctl 185-260 40 828012-030 10 capscrew,hex 8.8 m12 x 30mm
18 02250152-439 1 support,spd ctl 185-260 jd Continued on page 21
19 02250160-636 1 angle, unit supt new 12s 260dpq PLEASE NOTE: WHEN ORDERING PARTS,
20 02250160-637 2 spacer, unit new 12s 260dpq INDICATE SERIAL NUMBER OF COMPRESSOR

21 02250177-546 1 hose, hydraulic 3/4” jic x 36”lg


22 027443 1 orifice,.062 brass 1/4mnpt
23 040136 1 rod end, spherical rh 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

19
ENGINE, COMPRESSOR & PARTS 260 JD

1.6 ENGINE, COMPRESSOR & PARTS 260 JD (CONTINUED)

02250160-715 R03

20
PARTS LIST R00

1.6 ENGINE, COMPRESSOR & PARTS 260 JD

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
41 828016-030 4 capscrew,hex 8.8 m16 x 30mm 63 CONSULT 1 engine, jd consult factory
CUSTOMER CARE
42 829104-100 1 capscrew,hex gr5 1/4-20 x 1
43 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4
SEE DISCHARGE SYSTEM ID P/N 02250160-720
44 829108-400 2 capscrew,hex gr5 1/2-13 x 4 FOR CONTROL TUBE LEGEND/ROUTING
45 829705-100 2 screw, hex ser washer 5/16-18 x 1 PLEASE NOTE: WHEN ORDERING PARTS,
46 838205-071 3 washer, pl-b reg pltd 5/16 INDICATE SERIAL NUMBER OF COMPRESSOR
47 838208-112 4 washer, pl-b reg pltd 1/2
48 838808-200 6 washer, spr lock-metric pltd m8
49 838810-220 12 washer, spr lock-metric pltd m10
50 842115-062 1 hose,heater 5/8 (ft)
51 866604-164 1 nut, hex jam lh pltd 1/4-28
52 867304-100 1 capscrew, ferry head hd pltd 1/4-20 x 1
53 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/2
54 867306-150 8 capscrew, ferry head hd pltd 3/8-16 x 1 1/2
55 868204-164 1 nut, hex jam rh pltd 1/4-28
56 868205-195 1 nut, hex jam rh pltd 5/16-24
57 868900-005 1 bushing,red hex pltd 1/4 x 1/8
58 878608-077 2 washer, nord-lock pl 1/2”
59 878610-100 4 washer, nord-lock pl 5/8”
60 888833-016 1 elbow,met st thd m33 x 1 5/16
61 888916-075 1 connector,37 fl 1”m x 3/4”f
62 CONSULT 1 compressor, 12s consult factory
CUSTOMER CARE

PLEASE NOTE: WHEN ORDERING PARTS,


INDICATE SERIAL NUMBER OF COMPRESSOR

21
ENGINE, COMPRESSOR & PARTS 225H DEUTZ

1.7 ENGINE, COMPRESSOR & PARTS 225H DEUTZ

02250181-068 R01

22
PARTS LIST R00

1.7 ENGINE, COMPRESSOR & PARTS 225H DEUTZ

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250060-568 1 key,.375 x .312 x 1.80 class #2 24 02250185-189 1 fan,plstc 18” blr 225h dz3
2 02250097-138 1 conn, female pipe 1/8-27 npt - 25 027443 1 orifice,.062 brass 1/4mnpt
3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 26 040136 1 rod end, spherical rh 5/16
4 02250112-337 1 spring, extension .31 x 7.5#/in 27 043197 1 clamp, hose 1/2”
5 02250125-471 6 washer, snubbing vibration mount 28 250011-597 1 joint, ball female 1/4” r.h. -
6 02250125-472 4 mount, vibration isolator 185 29 250018-429 1 elbow, 90 1/4”tube x 1/8”npt -
7 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 30 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt
8 02250142-248 1 valve,check 1/8 female - male 31 824605-195 1 nut,jam rh unfin 5/16-24
9 02250148-791 1 valve, eng oil drain m22x1.5 32 825304-236 2 nut,hex f pltd 1/4-20
10 02250168-586 1 connector, str 1-7/8” x 1-5/8” 33 825305-283 2 nut,hex f pltd 5/16-18
11 02250170-040 1 engine, diesel deutz td2011l04 34 825504-145 3 nut,hex locking 1/4-20
12 02250172-482 1 tabulation,speed control 185-260 ca/pe 35 825508-262 1 nut,hex locking 1/2-13
13 02250174-856 1 spacer, fan .63” lg 225h=260 deutz t3 36 828006-016 3 capscrew,hex 8.8 m6 x 16mm
14 02250174-857 1 support, engine r.h. 225h-260 dtz 37 828008-035 4 capscrew,hex 8.8 m8 x 35mm
15 02250174-858 1 support, engine l.h. 225h-260 dtz t3 38 828010-030 12 capscrew,hex 8.8 m10 x 30mm
16 02250178-739 1 coupling, dr 225h-260 dz3 39 828012-075 2 capscrew,hex 8.8 m12 x 75mm
17 02250178-942 1 bushing,taperlock 2012 38mm 40 828014-030 5 capscrew,hex 8.8 m14 x 30mm
18 02250181-728 1 lever,throttle 225h-260 dz3 41 829104-075 2 capscrew,hex gr5 1/4-20 x 3/4
19 02250181-730 1 support,throt cbl 225h dz3 42 829104-100 1 capscrew,hex gr5 1/4-20 x 1
20 02250181-731 1 support,speed cyl 225h-260 dz3 43 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4
21 02250181-733 1 cable,throttle 225h-260 dz3 44 829310-020 6 screw, socket iso 4762 m10 x 20mm
22 02250182-588 1 support,thrt cable eng 225h dz3 45 829704-075 2 screw, hex ser washer 1/4-20 x 3/4
23 02250182-894 1 cylinder, spd ctl 225h-260 dz3 Continued on page 25
PLEASE NOTE: WHEN ORDERING PARTS, PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR INDICATE SERIAL NUMBER OF COMPRESSOR

23
ENGINE, COMPRESSOR & PARTS 225H DEUTZ

1.7 ENGINE, COMPRESSOR & PARTS 225H DEUTZ (CONTINUED)

02250181-068 R01

24
PARTS LIST R00

1.7 ENGINE, COMPRESSOR & PARTS 225H DEUTZ

Q
KEY
PART NO. T DESCRIPTION
NO.
Y
46 829705-075 2 screw, hex ser washer 5/16-18 x 3/4
47 838204-071 2 washer, pl-b reg pltd 1/4
48 838208-112 1 washer, pl-b reg pltd 1/2
49 838806-160 3 washer, spr lock-metric pltd m6
50 838808-200 4 washer, spr lock-metric pltd m8
51 838810-220 12 washer, spr lock-metric pltd m10
52 842115-062 1 hose,heater 5/8 (ft)
53 868204-164 2 nut, hex jam rh pltd 1/4-28
54 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4
55 870612-012 1 connector,90d str x jic 1 1/16 x 1 1/16
56 877202-012 1 adapter, pipe male 7/16 orng x 1/8
57 878609-091 5 washer, nord-lock pl 9/16”
58 SEE 1 compressor & part,dxx102147e

SEE DISCHARGE SYSTEM DRAWING 02250160-719


FOR CONTROL TUBE LEGEND/ROUTING
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

25
ENGINE, COMPRESSOR & PARTS 260 DEUTZ

1.8 ENGINE, COMPRESSOR & PARTS 260 DEUTZ

02250181-067 R01

26
PARTS LIST R00

1.8 ENGINE, COMPRESSOR & PARTS 260 DEUTZ

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250060-568 1 key,.375 x .312 x 1.80 class #2 24 02250185-189 1 fan,plstc 18” blr 225h dz3
2 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 25 027443 1 orifice,.062 brass 1/4mnpt
3 02250112-337 1 spring, extension .31 x 7.5#/in 26 040136 1 rod end, spherical rh 5/16
4 02250125-471 6 washer, snubbing vibration mount 27 043197 1 clamp, hose 1/2”
5 02250125-472 4 mount, vibration isolator 185 28 043577 1 bushing taperlock 2012 1.75
6 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 29 250011-597 1 joint, ball female 1/4” r.h. -
7 02250142-248 1 valve,check 1/8 female - male 30 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
8 02250148-791 1 valve, eng oil drain m22x1.5 31 250034-403 1 housing, adapter (250034-402c)
9 02250160-636 1 angle, unit supt new 12s 260dpq 32 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt
10 02250160-637 2 spacer, unit new 12s 260dpq 33 824605-195 1 nut,jam rh unfin 5/16-24
11 02250170-040 1 engine, diesel deutz td2011l04 34 825304-236 2 nut,hex f pltd 1/4-20
12 02250172-482 2 tabulation,speed control 185-260 ca/pe 35 825305-283 4 nut,hex f pltd 5/16-18
13 02250174-856 1 spacer, fan .63” lg 225h=260 deutz t3 36 825504-145 3 nut,hex locking 1/4-20
14 02250174-857 1 support, engine r.h. 225h-260 dtz 37 825508-262 4 nut,hex locking 1/2-13
15 02250174-858 1 support, engine l.h. 225h-260 dtz t3 38 828006-016 3 capscrew,hex 8.8 m6 x 16mm
16 02250177-546 1 hose, hydraulic 3/4” jic x 36”lg 39 828008-035 4 capscrew,hex 8.8 m8 x 35mm
17 02250178-739 2 coupling, dr 225h-260 dz3 40 828010-030 12 capscrew,hex 8.8 m10 x 30mm
18 02250181-728 1 lever,throttle 225h-260 dz3 41 828012-025 2 capscrew,hex 8.8 m12 x 25mm
19 02250181-730 1 support,throt cbl 225h dz3 42 828012-030 10 capscrew,hex 8.8 m12 x 30mm
20 02250181-731 1 support, spd cyl225h-260 dz 43 828014-030 5 capscrew,hex 8.8 m14 x 30mm
21 02250181-733 1 cable,throttle 225h-260 dz3 44 829104-075 2 capscrew,hex gr5 1/4-20 x 3/4
22 02250182-588 1 support,thrt cable eng 225h dz3 45 829104-100 1 capscrew,hex gr5 1/4-20 x 1
23 02250182-894 1 cylinder, spd ctl 225h-260 dz3 Continued on page 29
PLEASE NOTE: WHEN ORDERING PARTS, PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR INDICATE SERIAL NUMBER OF COMPRESSOR

27
ENGINE, COMPRESSOR & PARTS 260 DEUTZ

1.8 ENGINE, COMPRESSOR & PARTS 260 DEUTZ (CONTINUED)

02250181-067 R01

28
PARTS LIST R00

1.8 ENGINE, COMPRESSOR & PARTS 260 DEUTZ

Q
KEY
PART NO. T DESCRIPTION
NO.
Y
46 829108-325 4 capscrew,hex gr5 1/2-13 x 3 1/4
47 829108-400 2 capscrew,hex gr5 1/2-13 x 4
48 829310-020 6 screw, socket iso 4762 m10 x 20mm
49 829704-075 2 screw, hex ser washer 1/4-20 x 3/4
50 829705-075 2 screw, hex ser washer 5/16-18 x 3/4
51 829705-100 2 screw, hex ser washer 5/16-18 x 1
52 838204-071 2 washer, pl-b reg pltd 1/4
53 838208-112 4 washer, pl-b reg pltd 1/2
54 838806-160 3 washer, spr lock-metric pltd m6
55 838808-200 4 washer, spr lock-metric pltd m8
56 838810-220 12 washer, spr lock-metric pltd m10
57 842115-062 1 hose,heater 5/8 (ft)
58 868204-164 2 nut, hex jam rh pltd 1/4-28
59 868900-005 1 bushing,red hex pltd 1/4 x 1/8
60 878608-077 2 washer, nord-lock pl 1/2”
61 878609-091 5 washer, nord-lock pl 9/16”
62 888833-016 1 elbow,met st thd m33 x 1 5/16
63 888916-075 1 connector,37 fl 1”m x 3/4”f
64 CONSULT 1 v. compressor, 12 series

SEE DISCHARGE SYSTEM DRAWING 02250160-720


FOR CONTROL TUBE LEGEND/ROUTING.
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

29
AIR INLET & EXHAUST 225H-260 CAT

1.9 AIR INLET & EXHAUST 225H-260 CAT

02250160-716 R02

30
PARTS LIST R00

1.9 AIR INLET & EXHAUST 225H-260 CAT

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt 24 828008-020 8 capscrew,hex 8.8 m8 x 20mm
2 02250116-163 1 muffler, exhaust 185-8f cat 25 829705-075 4 screw, hex ser washer 5/16-18 x 3/4
3 02250116-227 1 clamp, muffler 3/8 bent rod 26 838206-071 2 washer, pl-b reg pltd 3/8
4 02250122-797 1 filter, air 8” plastic 250q 27 838808-200 11 washer, spr lock-metric pltd m8
5 02250146-126 1 support, filter compr 185h-260dpq 28 865408-170 11 washer, metric-iso7089- 8
6 02250146-127 1 support, filter eng’s 185h-260dpq 29 866900-005 1 plug, pipe 1/8” 3000# stl plt
7 02250146-129 1 hose, air inl unit 185hdpq
8 02250146-134 1 hose, air inlet 185h-260dpq pe A1 - 225H MACHINES ONLY
9 02250146-137 1 filter, air 8” plastic 185h-260 A2 - 260 MACHINES ONLY
10 02250146-155 1 tube,exhaust 185h-260dpq pe A3 - HOSE FROM BLOWDOWN AT
11 02250146-416 1 support,muffler 185h-260dpq pe REGULATOR/BLOWDOWN MANIFOLD
12 02250149-406 1 gasket, exhaust 185h-260 pe/cat PLEASE NOTE: WHEN ORDERING PARTS,
13 02250153-017 1 support, air fltrs 185h-210h INDICATE SERIAL NUMBER OF COMPRESSOR

14 02250153-696 1 hose, rubber inl unit 260 duq


15 02250178-049 1 shield, heat exh 185h-260 pe/cat
16 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.
17 043203 1 clamp, exhaust 2-1/2”
18 044135 1 clamp,exhaust 2”
19 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
20 408300-005 1 clamp, hose 5/8” i.d.
21 825305-283 6 nut,hex f pltd 5/16-18
22 825506-198 2 nut,hex locking 3/8-16
23 825908-125 3 nut,hex metric m8 x 1.25
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

31
AIR INLET & EXHAUST 225H-260 JD

1.10 AIR INLET & EXHAUST 225H-260 JD

02250160-717 R01

32
PARTS LIST R00

1.10 AIR INLET & EXHAUST 225H-260 JD

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt 24 838808-200 8 washer, spr lock-metric pltd m8
2 02250116-227 1 clamp, muffler 3/8 bent rod 25 865408-170 8 washer, metric-iso7089- 8
3 02250122-797 1 filter, air 8” plastic 250q 26 866900-005 1 plug, pipe 1/8” 3000# stl plt
4 02250137-896 1 clamp, v-band jd 4024t 185dpq
5 02250146-126 1 support, filter compr 185h-260dpq A1 - 260 MACHINES ONLY
6 02250146-127 1 support, filter eng’s 185h-260dpq A2 - 225H MACHINES ONLY
7 02250146-129 1 hose, air inl unit 185hdpq A3 - HOSE FROM BLOWDOWN AT
8 02250146-131 1 hose, air inlet 185h-260 jd REGULATOR/BLOWDOWN MANIFOLD
9 02250146-137 1 filter, air 8” plastic 185h-260 PLEASE NOTE: WHEN ORDERING PARTS,
10 02250146-159 1 muffler, exhaust 185h-260 jd INDICATE SERIAL NUMBER OF COMPRESSOR

11 02250146-429 1 support, muffler 185h-260dpq jd


12 02250150-280 1 tube,exhaust 185h-260 jd
13 02250153-017 1 support, air fltrs 185h-210h
14 02250153-696 1 hose, rubber inl unit 260 duq
15 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.
16 043713 1 clamp. exhaust 3”
17 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
18 408300-005 1 clamp, hose 5/8” i.d.
19 825305-283 4 nut,hex f pltd 5/16-18
20 825506-198 2 nut,hex locking 3/8-16
21 828008-020 8 capscrew,hex 8.8 m8 x 20mm
22 829705-075 4 screw, hex ser washer 5/16-18 x 3/4
23 838206-071 2 washer, pl-b reg pltd 3/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

33
AIR INLET & EXHAUST 225H-260 DEUTZ

1.11 AIR INLET & EXHAUST 225H-260 DEUTZ

02250181-069 R01

34
PARTS LIST R00

1.11 AIR INLET & EXHAUST 225H-260 DEUTZ

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt 24 838808-200 8 washer, spr lock-metric pltd m8
2 02250116-227 2 clamp, muffler 3/8 bent rod 25 865408-170 8 washer, metric-iso7089- 8
3 02250122-797 2 filter, air 8” plastic 250q 26 866900-005 1 plug, pipe 1/8” 3000# stl plt
4 02250146-126 1 support, filter compr 185h-260dpq 27 888308-020 5 capscrew,hex 8.8 m8 x 20mm ss
5 02250146-127 1 support, filter eng’s 185h-260dpq 28 888408-200 5 washer, spr lock-metric m8 ss
6 02250146-129 1 hose, air inl unit 185hdpq
7 02250153-017 1 support, air fltrs 185h-210h A1 - 225H MACHINES
8 02250153-696 1 hose, rubber inl unit 260 duq A2 - 260 MACHINES
9 02250177-064 1 hose,eng air inl 225h dz3 PLEASE NOTE: WHEN ORDERING PARTS,
10 02250177-068 1 support, muffler frt 225h-260 dz3 INDICATE SERIAL NUMBER OF COMPRESSOR

11 02250185-298 1 muffler, exhst 225h-260 dz3


12 02250185-300 1 support,muffler frt 225h-260 dz3
13 02250185-301 1 tube,exhaust 225h-260 dz3
14 02250185-303 1 tube,exhaust out 225h-260 dz3
15 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.
16 043203 2 clamp, exhaust 2-1/2”
17 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
18 408300-005 1 clamp, hose 5/8” i.d.
19 825305-283 4 nut,hex f pltd 5/16-18
20 825506-198 4 nut,hex locking 3/8-16
21 828008-020 8 capscrew,hex 8.8 m8 x 20mm
22 829705-075 4 screw, hex ser washer 5/16-18 x 3/4
23 838206-071 4 washer, pl-b reg pltd 3/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

35
COOLING SYSTEM & PARTS

1.12 COOLING SYSTEM & PARTS

02250160-718 SH1 R05

36
PARTS LIST R00

1.12 COOLING SYSTEM & PARTS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250083-466 1 bucket,radiator fluid recovery 24 02250160-675 1 hose, hydraulic 3/4x36 3/4jisx3/4fsl90
2 02250107-492 1 hose,parkrimp 3/4 x 26 25 02250165-862 5 trim, clip on
3 02250107-494 1 hose,hydparkrimp 3/4 x 88 26 02250174-853 1 hose,rad low 225h-260 dtz t3
4 02250112-141 1 guard, fan 20” (110-130 & 185h) 27 02250174-854 1 hose,rad up 225h-260 dtz t3
5 02250124-404 1 element, therm vlv 160deg setting 28 02250174-855 1 shroud, fan 18” 185h-260 deutz
6 02250126-681 1 hose,parkrimp 3/4 x 66 29 02250179-908 1 wrap,sprial hose 1” id blk
7 02250132-254 1 manifold, thrm by-pass 185 bdr 30 040014 3 clamp, hose 1 5/16” to 2 1/4” adj.
8 02250139-776 1 hose,parkrimp 3/4 x 32 31 040061 1 drainlock, 1/4”
9 02250142-907 1 cooler, oil 185h-260 t2 32 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.
10 02250143-199 1 hose,radiator lower 185h jd 5030 33 040162 3 grommet,rubber 1” hole
11 02250143-200 1 hose,radiator upper 185h jd 34 250025-914 1 adapter, oil filter .970-20 x 3/4-16
12 02250146-070 1 hose,radiator upper 185h-260 pe/cat 35 250026-982 1 element,fluid filter (ref 250025-523 tab)
13 02250146-074 1 baffle, clr/rad lower 185h-260dpq 36 250041-174 6 weatherstrip, 1”thick x 1”wide (ft)
14 02250146-075 1 support,clr/rad mid 185h-260dpq 37 250042-623 1 plug,str thd 3/4-16 sae vit
15 02250146-140 1 support, thermo valve 185h-260 38 408300-005 2 clamp, hose 5/8” i.d.
16 02250146-478 1 shroud, rad/oil clr 185h-260 cat 39 408300-009 1 clamp, hose 1 13/16” i.d.
17 02250146-566 1 hose,radiator low 185h-260 pe 40 825304-236 6 nut,hex f pltd 1/4-20
18 02250148-825 1 shroud, rad/oil clr 185h-260jd Continued on page 39
19 02250149-985 1 radiator,185h-260dpq high tank PLEASE NOTE: WHEN ORDERING PARTS,
20 02250149-990 1 baffle, clr/rad rh 185h-260 INDICATE SERIAL NUMBER OF COMPRESSOR

21 02250149-991 1 baffle, clr/rad lh 185h-260dpq


22 02250149-992 1 baffle, clr/rad top 185h-260dpq
23 02250153-099 1 support,thermo vlv 185h-260
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

37
COOLING SYSTEM & PARTS

1.12 COOLING SYSTEM & PARTS (CONTINUED)

02250160-718 SH2 R05

38
PARTS LIST R00

1.12 COOLING SYSTEM & PARTS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
41 825305-283 30 nut,hex f pltd 5/16-18 A7: 225H TO UNIT.
42 826502-128 1 o-ring, viton 1 1/2 x 3/32” A8: 260DPQ TO UNIT.
43 829106-075 2 capscrew,hex gr5 3/8-16 x 3/4 A9: POSITION AROUND HOSE - ABOVE FAN SHROUD CORNER.
44 829704-075 20 screw, hex ser washer 1/4-20 x 3/4 A10: NOT USED ON ALL RADIATORS.
45 829705-075 22 screw, hex ser washer 5/16-18 x 3/4 PLEASE NOTE: WHEN ORDERING PARTS,
46 829705-100 8 screw, hex ser washer 5/16-18 x 1 INDICATE SERIAL NUMBER OF COMPRESSOR

47 837806-094 2 washer, spr lock reg pltd 3/8


48 838204-071 2 washer, pl-b reg pltd 1/4
49 842315-025 4 hose,fuel line 1/4 (ft)
50 866900-020 1 plug, pipe 1/2” 3000# stl plt
51 870016-012 1 reducer,str thrd viton 1 x 3/4
52 870112-012 3 connector, straight x jic 1 1/16 x 1 1/16
53 870512-012 1 connector,45 deg str x jic 1 1/16 x 1 1/16
54 870612-012 2 connector,90d str x jic 1 1/16 x 1 1/16

EXPLODED VIEW NOTE:

A1: USED WITH DEUTZ ENGINES.


A2: USED WITH CAT ENGINES.
A3: USED WITH JD ENGINES.
A4: TO RECEIVER.
A5: 225H.
A6: 260.
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

39
DISCHARGE SYSTEM 225H

1.13 DISCHARGE SYSTEM 225H

02250160-719 R03

40
PARTS LIST R00

1.13 DISCHARGE SYSTEM 225H

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250052-841 2 insert, nylon tubing 1/4”od 24 040383 2 coupling, 3/4” female npt
2 02250054-860 3 tube,nyl .25 od x 040w wht(ft) 25 040513 1 clamp, hose 13/16” to 1-1/2”
3 02250054-861 4 tube, nylon .25”od x .04w black (ft) 26 241771 1 strainer, v-type 300psix1/4
4 02250081-220 4 tube,5/16 od x .040 wall 27 250004-043 1 tube,ss 1/4”od oil siphon 185
5 02250083-049 1 valve,1-1/4” npt min press chk 28 250006-938 1 valve,pressure relief 200 psig
6 02250097-611 1 plug,sight glass 1-7/8” sae 29 250018-428 1 connector,1/4t x 1/4 npt str
7 02250099-052 5 insert, nyl tubing 3/8”od 30 250019-916 1 valve, double ball 3/4” x 1”
8 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m 31 250034-143 1 element,sep-fin 10 25/30
9 02250108-700 1 connector, tube oil return 1/4 x 1/4 32 810204-025 1 connector, tube-m 1/4 x 1/4
10 02250139-950 5 tbg, nylon 3/8”od red 33 825506-198 3 nut,hex locking 3/8-16
11 02250139-951 7 tbg, nylon-11 3/8”od yellow 34 829106-125 3 capscrew,hex gr5 3/8-16 x 1 1/4
12 02250139-952 5 tbg ,nylon 3/8”od green 35 829706-050 2 screw, hex ser washer 3/8-16 x 1/2
13 02250139-953 5 tbg, nylon 3/8”od blue 36 837806-094 2 washer, spr lock reg pltd 3/8
14 02250139-954 6 tbg, nylon 3/8”od orange 37 838206-071 8 washer, pl-b reg pltd 3/8
15 02250142-844 1 valve, drain 1-1/16-12unf o-ring 38 842115-075 1 hose,heater 3/4 (ft)
16 02250146-978 1 hose,1-1/2 x 18” 185h-260dpq 39 860016-100 1 elbow, 37fl 45m 1 x 1
17 02250146-980 1 hose,1” x 18” w/37deg swvls 40 860116-100 1 connector,37 fl/mpt pltd 1 x 1
18 02250150-360 1 sub assembly,reg/bd vlv 185h-210h Continued on page 43
19 02250151-338 1 panel, frame frt 185h tab w/cutouts PLEASE NOTE: WHEN ORDERING PARTS,
20 02250159-777 1 switch, temp n.c. 250°, single pole INDICATE SERIAL NUMBER OF COMPRESSOR

21 02250168-584 1 connector, 90° 1-7/8” x 1-5/8”


22 02250174-703 1 tank, air-oil 49hp-225 p-u t3
23 040029 1 plug,o-ring boss sae 1 1/4
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

41
DISCHARGE SYSTEM 225H

1.13 DISCHARGE SYSTEM 225H (CONTINUED)

02250160-719 R03

42
PARTS LIST R00

1.13 DISCHARGE SYSTEM 225H

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
41 866408-000 1 nipple,pipe-xs plt 1/2 x cl KK - TO HI-LOW VALVE (SIDE PORT) 3/8” OD TUBING YELLOW
42 866416-000 2 nipple,pipe-xs plt 1 x cl XX - SHOWN ON ENGINE & PARTS DWG INLET VALVE TEE TO
43 866416-020 1 nipple,pipe-xs plt 1 x 2 SPEED

44 866900-005 1 plug, pipe 1/8” 3000# stl plt CYLINDER 3/8” OD TUBING GREEN

45 867030-020 1 elbow, pipe 90 deg 300# plt 1/2” PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
46 867030-040 1 elbow, pipe 90 deg 300# plt 1”
47 867105-040 2 bushing,red pltd 1 1/4 x 1
48 870612-012 1 connector,90d str x jic 1 1/16 x 1 1/16
49 871800-106 1 tee, straight thd m-rn viton 1 1/16”

A1 - START/RUN WARMUP VALVE


A2 - TO PRESSURE GAUGE
A3 - HI-LOW PRESSURE VALVE
A4 - HIGH PRESSURE MACHINES ONLY 185H-210H

AA - SHOWN 3/8” OD TUBING BLUE


BB - TO START RUN VALVE (END TEE) 3/8 OD TUBING RED
CC - TO UNIT OIL RETURN PORT 1/4” OD TUBING WHITE
DD - TO START RUN VALVE (SIDE) PORT 3/8” OD TUBING ORANGE
EE - TO INLET VALVE (TEE) 3/8” OD TUBING YELLOW
GG - TO UNIT FILTER 5/16” OD WHITE
HH - TO UNIT (BELOW INLET VALVE) 1/4 BLACK
JJ - TO HI-LOW VALVE (END PORT TEE) 3/8” OD TUBING GREEN
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

43
DISCHARGE SYSTEM 260

1.14 DISCHARGE SYSTEM 260

02250160-720 R05

44
PARTS LIST R00

1.14 DISCHARGE SYSTEM 260

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250052-841 2 insert, nylon tubing 1/4”od 24 040513 1 clamp, hose 13/16” to 1-1/2”
2 02250054-860 3 tube,nyl .25 od x 040w wht(ft) 25 241771 1 strainer, v-type 300psix1/4
3 02250054-861 4 tube, nylon .25”od x .04w black (ft) 26 250006-938 1 valve,pressure relief 200 psig
4 02250078-029 1 element, sep 100-250/100, 185/150 27 250018-428 1 connector,1/4t x 1/4 npt str
5 02250081-220 4 tube,5/16 od x .040 wall 28 250019-916 1 valve, double ball 3/4” x 1”
6 02250083-049 1 valve,1-1/4” npt min press chk 29 250040-099 8 washer, .500 hardened
7 02250097-611 1 plug,sight glass 1-7/8” sae 30 810204-025 1 connector, tube-m 1/4 x 1/4
8 02250099-052 4 insert, nyl tubing 3/8”od 31 825508-262 3 nut,hex locking 1/2-13
9 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m 32 828208-150 8 capscrew,hex gr8 1/2-13 x 1 1/2
10 02250108-700 1 connector, tube oil return 1/4 x 1/4 33 829108-150 3 capscrew,hex gr5 1/2-13 x 1 1/2
11 02250114-091 1 tube, oil siphon 1/4”od 110-185 34 829706-050 2 screw, hex ser washer 3/8-16 x 1/2
12 02250139-950 5 tbg, nylon 3/8”od red 35 837208-112 6 washer, pl-b reg unfin 1/2
13 02250139-951 3 tbg, nylon 3/8”od yellow 36 837806-094 2 washer, spr lock reg pltd 3/8
14 02250139-953 5 tbg, nylon 3/8”od blue 37 838206-071 2 washer, pl-b reg pltd 3/8
15 02250139-954 5 tbg, nylon 3/8”od orange 38 842115-075 1 hose,heater 3/4 (ft)
16 02250142-844 1 valve, drain 1-1/16-12unf o-ring 39 860016-100 1 elbow, 37fl 45m 1 x 1
17 02250146-980 1 hose,1” x 18” w/37deg swvls 40 860116-100 1 connector,37 fl/mpt pltd 1 x 1
18 02250149-628 1 sub assembly,reg/bd manifold 260dpq Continued on page 47
19 02250152-810 1 flange, kit sae split 2” m12-1.75 bolt PLEASE NOTE: WHEN ORDERING PARTS,
20 02250162-906 1 hose, hydraulic assy 260dq discharge INDICATE SERIAL NUMBER OF COMPRESSOR

21 02250174-709 1 tank, air/oil260dp & duq o-ring


22 040029 1 plug,o-ring boss sae 1 1/4
23 040383 2 coupling, 3/4” female npt
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

45
DISCHARGE SYSTEM 260

1.14 DISCHARGE SYSTEM 260 (CONTINUED)

02250160-720 R05

46
PARTS LIST R00

1.14 DISCHARGE SYSTEM 260

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
41 866416-000 1 nipple,pipe-xs plt 1 x cl CYLINDER 3/8” OD TUBING GREEN
42 866416-020 1 nipple,pipe-xs plt 1 x 2 PLEASE NOTE: WHEN ORDERING PARTS,
43 866420-000 1 nipple,pipe-xs plt 1 1/4 x cl INDICATE SERIAL NUMBER OF COMPRESSOR

44 867030-040 1 elbow, pipe 90 deg 300# plt 1”


45 867105-040 1 bushing,red pltd 1 1/4 x 1
46 870612-012 1 connector,90d str x jic 1 1/16 x 1 1/16
47 870624-024 1 connector,90d str x jic 1 7/8 x 1 7/8
48 871800-106 1 tee, straight thd m-rn viton 1 1/16”

A1 - REGULATOR/BLOWDOWN VALVE 260


A2 - START/RUN WARMUP VALVE
A3 - TO PRESSURE GAUGE
A4 - FOR REFERENCE ONLY
A5 - SUPPLIED WITH TANK ASSY

AA - SHOWN 3/8” OD TUBING BLUE


BB - TO START RUN VALVE (END TEE) 3/8 OD TUBING RED
CC - TO UNIT OIL RETURN PORT 1/4” OD TUBING WHITE
DD - TO START RUN VALVE (SIDE) PORT 3/8” OD TUBING ORANGE
EE - TO INLET VALVE (TEE) 3/8” OD TUBING YELLOW
GG - TO UNIT FILTER 5/16” OD WHITE
HH - TO UNIT (BELOW INLET VALVE) 1/4 BLACK
XX - SHOWN ON ENGINE & PARTS DWG INLET VALVE TEE TO
SPEED
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

47
MANIFOLD REGULATOR/BLOWDOWN 225H

1.15 MANIFOLD REGULATOR/BLOWDOWN 225H

02250150-361 R00

48
PARTS LIST R00

1.15 MANIFOLD REGULATOR/BLOWDOWN 225H

Q
KEY
PART NO. T DESCRIPTION
NO.
Y
1 02250081-219 1 connector,5/16”tube x 1/4”npt
2 02250099-615 1 tee,m run 3/8”tube x 1/4”npt
3 02250099-626 2 elbow, 90 3/8”tube x 1/4”npt m
4 02250148-188 1 connector,3/8 tube x 1/4npt
5 02250151-201 1 manifold, press reg/bd 150psi 185h
6 250017-280 1 valve, pressure regulator
7 250018-428 1 connector,1/4”tube x 1/4”npt
8 866815-010 1 tee, pipe 150# plt 1/4
9 867102-010 1 bushing,red pltd 1/2 x 1/4
10 868504-025 2 nipple,pipe-hx pltd 1/4 x 1/4
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

49
MANIFOLD REGULATOR/BLOWDOWN 260

1.16 MANIFOLD REGULATOR/BLOWDOWN 260

02250149-098 R01

50
PARTS LIST R00

1.16 MANIFOLD REGULATOR/BLOWDOWN 260

Q
KEY
PART NO. T DESCRIPTION
NO.
Y
1 02250081-219 1 connector,5/16”tube x 1/4”npt
2 02250099-615 1 tee,m run 3/8”tube x 1/4”npt
3 02250129-957 1 connector,3/8tube x 1/2npt
4 02250148-188 1 connector,3/8 tube x 1/4npt
5 02250151-201 1 manifold,press reg/bd 100psi 185
6 250018-428 1 connector,1/4”tube x 1/4”npt
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

51
FUEL SYSTEM CAT

1.17 FUEL SYSTEM CAT

02250148-847 R03

52
PARTS LIST R00

1.17 FUEL SYSTEM CAT

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250075-714 4 adaptor,1/2str oring x 1/4 fnpt 24 829705-125 2 screw, hex ser washer 5/16-18 x 1 1/4
2 02250101-614 4 seal,weatherstrip 1/2” x 1/2” 25 837802-047 5 washer, spr lock reg pltd #10
3 02250116-339 1 cap, fuel tank w/ga 375 26 838205-071 4 washer, pl-b reg pltd 5/16
4 02250118-494 1 filter, ass’y fuel/water sep 27 842315-031 6 hose,fuel line 5/16 (ft)
5 02250118-524 4 plug,fuel/water sep 1/2-20 unf 28 866900-005 1 plug, pipe 1/8” 3000# stl plt
6 02250118-809 2 connector, tube oil return 5/16x1/4 29 876002-075 5 screw,rnd phillips 10-24 x 3/4”
7 02250123-128 1 support, fuel filter mtg. 250
8 02250139-885 1 tube, fuel pick-up 185dpq 60hp EXPLODED VIEW NOTES:
9 02250139-886 1 tube, fuel return 185dpq jd
10 02250146-112 1 tank, fuel 34 gallon 185h-260dpq A1- CUT TO 5” LENGTH AND SECURE TO FUEL RETURN
11 02250146-113 2 strap, fuel tank hold 185h-260 LINE WITH CABLE TIE.
12 02250149-381 1 support, fuel fltr 185h-260 pe/ca A2- FROM ENGINE FUEL RETURN.
13 02250152-163 1 adapter, fuel pickup 185 60hp A3- TO ENGINE FUEL INJECTION PUMP.
14 02250162-229 1 ventilator,fuel tank A4- FILTER/PUMP SUPPLIED WITH CATERPILLAR ENGINES.
15 02250162-230 1 cap, fuel fill buttress thread A5- FOR USE ON STANDARD MACHINES.
16 043258 3 connector, hose 5/16”hose x 1/4”npt A6- USE ON MACHINES WITH GAUGE CAP OPTION.
17 047235 11 clamp, hose 3/8” A7- INSTALL WEATHERSTRIP (ITEM <W!35086@CALLOUT>)
18 250004-752 1 gasket, fuel gauge neoprene UNDERNEATH THE TANK ALONG THIS EDGE.
19 406615 2 elbow, 5/16”hose x 1/4”npt PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
20 408300-009 1 clamp, hose 1 13/16” i.d.
21 825305-283 10 nut,hex f pltd 5/16-18
22 825505-166 4 nut,hex locking 5/16-18
23 829705-100 8 screw, hex ser washer 5/16-18 x 1
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

53
FUEL SYSTEM JD

1.18 FUEL SYSTEM JD

02250149-635 R02

54
PARTS LIST R00

1.18 FUEL SYSTEM JD

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250075-714 2 adaptor,1/2str oring x 1/4 fnpt 24 838205-071 4 washer, pl-b reg pltd 5/16
2 02250101-614 4 seal,weatherstrip 1/2” x 1/2” 25 842315-025 4 hose,fuel line 1/4 (ft)
3 02250102-573 1 tube,fuel return 1/4” jd 185q 26 842315-031 4 hose,fuel line 5/16 (ft)
4 02250108-700 1 connector, tube oil return 1/4 x 1/4 27 876002-075 5 screw,rnd phillips 10-24 x 3/4”
5 02250116-339 1 cap, fuel tank w/ga 375
6 02250118-494 1 filter, ass’y fuel/water sep A1- CUT TO 9” LENGTH AND SECURE TO FUEL RETURN LINE
7 02250118-524 2 plug,fuel/water sep 1/2-20 unf WITH CABLE TIE.

8 02250118-809 1 connector, tube oil return 5/16x1/4 A2- FROM ENGINE FUEL RETURN.

9 02250123-128 1 support, fuel filter mtg. 250 A3- TO ENGINE FUEL INJECTION PUMP.

10 02250139-885 1 tube, fuel pick-up 185dpq 60hp A4- FOR USE ON STANDARD MACHINES.

11 02250146-112 1 tank, fuel 34 gallon 185h-260dpq A5- USE ON MACHINES WITH GAUGE CAP OPTION.

12 02250146-113 2 strap, fuel tank hold 185h-260 A6- INSTALL WEATHERSTRIP (ITEM 2) UNDERNEATH THE TANK
ALONG THIS EDGE.
13 02250152-163 1 adapter, fuel pickup 185 60hp
PLEASE NOTE: WHEN ORDERING PARTS,
14 02250162-229 1 ventilator,fuel tank INDICATE SERIAL NUMBER OF COMPRESSOR
15 02250162-230 1 cap, fuel fill buttress thread
16 043258 2 connector, hose 5/16”hose x 1/4”npt
17 047235 9 clamp, hose 3/8”
18 250004-752 1 gasket, fuel gauge neoprene
19 406615 1 elbow, 5/16”hose x 1/4”npt
20 825305-283 6 nut,hex f pltd 5/16-18
21 825505-166 4 nut,hex locking 5/16-18
22 829705-100 6 screw, hex ser washer 5/16-18 x 1
23 837802-047 5 washer, spr lock reg pltd #10
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

55
FUEL SYSTEM DEUTZ

1.19 FUEL SYSTEM DEUTZ

02250181-770 R00

56
PARTS LIST R00

1.19 FUEL SYSTEM DEUTZ

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250075-714 2 adaptor,1/2str oring x 1/4 fnpt 24 838205-071 4 washer, pl-b reg pltd 5/16
2 02250101-614 4 seal,weatherstrip 1/2” x 1/2” 25 842315-025 4 hose,fuel line 1/4 (ft)
3 02250102-573 1 tube,fuel return 1/4” jd 185q 26 842315-031 4 hose,fuel line 5/16 (ft)
4 02250108-700 1 connector, tube oil return 1/4 x 1/4 27 876002-075 5 screw,rnd phillips 10-24 x 3/4”
5 02250116-339 1 cap, fuel tank w/ga 375
6 02250118-494 1 filter, ass’y fuel/water sep EXPLODED VIEW NOTES:
7 02250118-524 2 plug,fuel/water sep 1/2-20 unf
8 02250118-809 1 connector, tube oil return 5/16x1/4 A1- CUT TO 9” LENGTH AND SECURE TO FUEL RETURN LINE
9 02250139-885 1 tube, fuel pick-up 185dpq 60hp WITH CABLE TIE.
10 02250146-112 1 tank, fuel 34 gallon 185h-260dpq A2- FROM ENGINE FUEL RETURN.
11 02250146-113 2 strap, fuel tank hold 185h-260 A3- TO ENGINE FUEL INJECTION PUMP.
12 02250152-163 1 adapter, fuel pickup 185 60hp A4- FOR USE ON STANDARD MACHINES.
13 02250162-229 1 ventilator,fuel tank A5- USE ON MACHINES WITH GAUGE CAP OPTION.
14 02250162-230 1 cap, fuel fill buttress thread A6- INSTALL WEATHERSTRIP (ITEM <W!36395@CALLOUT>)
UNDERNEATH THE TANK ALONG THIS EDGE.
15 02250181-732 1 support,fuel fltr 225h dz3
16 043258 2 connector, hose 5/16”hose x 1/4”npt PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
17 047235 9 clamp, hose 3/8”
18 250004-752 1 gasket, fuel gauge neoprene
19 406615 1 elbow, 5/16”hose x 1/4”npt
20 825305-283 4 nut,hex f pltd 5/16-18
21 825505-166 4 nut,hex locking 5/16-18
22 829705-100 4 screw, hex ser washer 5/16-18 x 1
23 837802-047 5 washer, spr lock reg pltd #10
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

57
ELECTRICAL SYSTEM PARTS

1.20 ELECTRICAL SYSTEM PARTS

02250148-879 R02

58
PARTS LIST R00

1.20 ELECTRICAL SYSTEM PARTS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250086-448 1 channel, extruded rubber “u” .25”w (ft) 24 250030-047 1 cable,batt 0 ga x 54 red
2 02250092-169 2 washer, external serrated m10 25 825305-283 1 nut,hex f pltd 5/16-18
3 02250101-258 1 cable, ground 4-gauge strap 26 825502-083 2 nut,hex locking #10-24
4 02250104-192 1 battery, grp 31 760 cca 27 829705-075 4 screw, hex ser washer 5/16-18 x 3/4
5 02250104-193 2 hold-down, battery 11” j-bolt 28 843200-025 8 wrap,tie nylon tf4-8
6 02250119-646 1 harness, wire std light 4-wire 185 29 843201-272 2 wrap,tie nylon ty 272mx
7 02250119-658 1 lamp,license plate std 30 866402-000 1 nipple,pipe-xs plt 1/8 x cl
8 02250119-678 1 bracket, license plate lamp 31 866815-005 1 tee, pipe 150# plt 1/8
9 02250130-668 1 switch, engine oil pressure n.o. 32 866900-005 1 plug, pipe 1/8” 3000# stl plt
10 02250138-107 1 switch,engine hi-temp, 225f nc 33 876002-075 2 screw,rnd phillips 10-24 x 3/4”
11 02250144-784 1 cable,battery red 54” 1ga
12 02250146-116 1 support, battery hold 185h-260dpq A1 - CATERPILLAR ENGINES ONLY
13 02250150-295 1 switch, engine hi-temp, 225f nc m16 A2 - JOHN DEERE ENGINES ONLY
14 02250159-777 1 switch, temp n.c. 250°, single pole A3 - DEUTZ ENGINES ONLY
15 02250182-022 1 switch,oil press n.o. 225h-260 dz3 PLEASE NOTE: WHEN ORDERING PARTS,
16 02250182-900 1 switch, eng temp 230f nc 14mm o-ring INDICATE SERIAL NUMBER OF COMPRESSOR

17 041561 2 boot, battery terminal


18 250004-618 1 adapter, 1/8npt x 1/8jap pt
19 250006-076 4 nut,plastic square license plate
20 250019-104 1 angle, hold-down battery
21 250019-480 1 cable, batt 0 ga x 15” black
22 250023-996 1 fuse, blade type atc 30amp
23 250028-415 2 lamp,tail/turn/stop (shock mtg)
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

59
FRAME RUNNING GEAR & PARTS DPQ’S

1.21 FRAME RUNNING GEAR & PARTS DPQ’S

02250155-667 SH1 R04

60
PARTS LIST R00

1.21 FRAME RUNNING GEAR & PARTS DPQ’S

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250052-701 2 reflector, red 3” truck-lite 24 02250147-129 1 insulation,baff frt 185h-260
2 02250052-702 2 reflector,yellow 3” truck-lite 25 02250149-137 1 supt, lifting bail 185h-260
3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks 26 02250149-684 3 striker,latch frt-bk-sides 185h-260
4 02250100-538 1 connector,delta-shaped chain 1/4” 27 02250150-049 1 plate, lifting bail eye 185h-260
5 02250101-234 1 tire,assembly f78-15 (c) 28 02250150-086 1 panel, toolbox w/cut 185h-260dpq
6 02250101-983 1 anl, can supt lift bail 185q8e 29 02250150-087 1 panel, filter access 185h-260
7 02250105-978 2 supt, lifting bail l&r 185q 8f 30 02250150-221 1 bumper,baf 185h-260 dpq tab
8 02250106-068 2 plug,4” round black plastic 31 02250151-338 1 panel, frame frt 185h tab w/cutouts
9 02250107-053 1 axle, assembly 3500# 55”tr x 41.5sc 32 02250151-341 1 panel, frame lh w/outlet 185h tab
10 02250116-794 1 jack, hd w/pad 185-425 std 33 02250151-398 1 panel, frame rh w/outlet 185h tab
11 02250133-864 1 drawbar, std pivot 185dpq 34 02250151-921 1 panel, frame rear 185h-260 dpq tab
12 02250133-984 1 support,shipping 185 pivot drbar 35 02250153-887 4 strap,machine hold-down-aust.
13 02250141-183 1 support, dr-bar swivel 185q 36 02250153-894 0 bumper,baf 185h-260 australia
14 02250146-077 1 frame, assembly 185h-260dpq 37 02250177-065 2 support, lift bail 225h dz3
15 02250146-111 2 fender,15” wheel 185h-260dpq 38 02250177-066 1 support, lift bail cent 225h dz3
16 02250146-123 1 baffle, front inlet 185h-260dpq 39 040162 1 grommet,rubber 1” hole
17 02250147-120 1 insulation,frm frt rh 185h-260 40 250002-070 2 bracket, spring hanger rear
18 02250147-121 1 insulation,frm frt 185h-260 Continued on page 63
19 02250147-122 1 insulation,frm rear 185h-260 PLEASE NOTE: WHEN ORDERING PARTS,
20 02250147-123 1 insulation,toolbox rear 185h-260 INDICATE SERIAL NUMBER OF COMPRESSOR

21 02250147-125 2 insulation,frm side out r&l 185h


22 02250147-126 2 insulation,clr baff fill 185h
23 02250147-127 1 insulation,toolbox pnl 185h-260
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

61
FRAME RUNNING GEAR & PARTS DPQ’S

1.21 FRAME RUNNING GEAR & PARTS DPQ’S (CONTINUED)

02250155-667 SH2 R04

62
PARTS LIST R00

1.21 FRAME RUNNING GEAR & PARTS DPQ’S

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
41 250002-071 2 bracket, spring hanger front 64 861405-092 13 nut,retainer 5/16-18 .092
42 250002-221 1 eye, 3” lunette demountable 65 875608-125 8 capscrew, hex gr5 1/2-13 x 1 1/4 plt
43 250002-968 1 kit, hdwr 175/185 running gear 66 875901-075 4 screw,flt phillips 8-32 x 3/4”
44 250022-436 16 weatherstrip, 3/16 x 3/8 ft 67 876002-075 6 screw,rnd phillips 10-24 x 3/4”
45 407514 2 screw, #12 wing head 68 878608-077 8 washer, nord-lock pl 1/2”
46 407515 2 retainer, screw assy
47 407516 2 recepticle, clip on A1 - AUSTRALIAN MACHINES ONLY.
48 825305-283 22 nut,hex f pltd 5/16-18 A2 - DEUTZ MACHINES ONLY
49 825501-070 4 nut,hex locking #8-32 PLEASE NOTE: WHEN ORDERING PARTS,
50 825502-083 6 nut,hex locking #10-24 INDICATE SERIAL NUMBER OF COMPRESSOR

51 825505-166 2 nut,hex locking 5/16-18


52 825508-262 8 nut,hex locking 1/2-13
53 825510-329 2 nut,hex locking 5/8-11
54 829105-100 5 capscrew,hex gr5 5/16-18 x 1
55 829108-125 30 capscrew,hex gr5 1/2-13 x 1 1/4
56 829108-175 4 capscrew,hex gr5 1/2-13 x 1 3/4
57 829110-475 2 capscrew,hex gr5 5/8-11 x 4 3/4
58 829705-075 56 screw, hex ser washer 5/16-18 x 3/4
59 837808-125 26 washer, spr lock reg pltd 1/2
60 838205-071 42 washer, pl-b reg pltd 5/16
61 838208-112 20 washer, pl-b reg pltd 1/2
62 838210-112 4 washer, pl-b reg pltd 5/8
63 838305-071 1 washer, pl-b wide pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

63
FRAME & PARTS LRG’S

1.22 FRAME & PARTS LRG’S

02250151-314 SH1 R02

64
PARTS LIST R00

1.22 FRAME & PARTS LRG’S

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250044-205 2 channel, utility mount 100-250 24 02250155-687 1 panel, frame rear 210h-260 dlq tab
2 02250101-983 1 anl, can supt lift bail 185q8e 25 02250177-065 2 support, lift bail 225h dz3
3 02250105-978 2 supt, lifting bail l&r 185q 8f 26 02250177-066 1 support, lift bail cent 225h dz3
4 02250106-068 2 plug,4” round black plastic 27 250022-436 16 weatherstrip,ribbed 3/16” x 3/8” (ft)
5 02250146-077 1 frame, assembly 185h-260dpq 28 407514 2 screw, #12 wing head
6 02250146-123 1 baffle, front inlet 185h-260dpq 29 407515 2 retainer, screw assy
7 02250147-120 1 insulation,frm frt rh 185h-260 30 407516 2 recepticle, clip on
8 02250147-121 1 insulation,frm frt 185h-260 31 825305-283 22 nut,hex f pltd 5/16-18
9 02250147-122 1 insulation,frm rear 185h-260 32 825502-083 6 nut,hex locking #10-24
10 02250147-123 1 insulation,toolbox rear 185h-260 33 825505-166 2 nut,hex locking 5/16-18
11 02250147-125 2 insulation,frm side out r&l 185h 34 825508-262 4 nut,hex locking 1/2-13
12 02250147-126 2 insulation,clr baff fill 185h 35 829105-100 5 capscrew,hex gr5 5/16-18 x 1
13 02250147-127 1 insulation,toolbox pnl 185h-260 36 829108-125 12 capscrew,hex gr5 1/2-13 x 1 1/4
14 02250147-129 1 insulation,baff frt 185h-260 37 829108-175 4 capscrew,hex gr5 1/2-13 x 1 3/4
15 02250149-137 1 supt, lifting bail 185h-260 38 829705-075 50 screw, hex ser washer 5/16-18 x 3/4
16 02250149-684 3 striker,latch frt-bk-sides 185h-260 39 837808-125 12 washer, spr lock reg pltd 1/2
17 02250150-049 1 plate, lifting bail eye 185h-260 40 838205-071 36 washer, pl-b reg pltd 5/16
18 02250150-086 1 panel, toolbox w/cut 185h-260dpq 41 838208-112 8 washer, pl-b reg pltd 1/2
19 02250150-087 1 panel, filter access 185h-260 42 838305-071 1 washer, pl-b wide pltd 5/16
20 02250150-221 1 bumper,baf 185h-260 dpq tab 43 861405-092 13 nut,retainer 5/16-18 .092
21 02250151-338 1 panel, frame frt 185h tab w/cutouts 44 876002-075 6 screw,rnd phillips 10-24 x 3/4”
22 02250151-341 1 panel, frame lh w/outlet 185h tab
23 02250151-398 1 panel, frame rh w/outlet 185h tab A1 - DEUTZ MACHINES ONLY
PLEASE NOTE: WHEN ORDERING PARTS, PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR INDICATE SERIAL NUMBER OF COMPRESSOR

65
FRAME & PARTS LRG’S

1.22 FRAME & PARTS LRG’S

02250151-314 SH2 R02

66
PARTS LIST R00

1.22 FRAME & PARTS LRG’S

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250044-205 2 channel, utility mount 100-250 24 02250155-687 1 panel, frame rear 210h-260 dlq tab
2 02250101-983 1 anl, can supt lift bail 185q8e 25 02250177-065 2 support, lift bail 225h dz3
3 02250105-978 2 supt, lifting bail l&r 185q 8f 26 02250177-066 1 support, lift bail cent 225h dz3
4 02250106-068 2 plug,4” round black plastic 27 250022-436 16 weatherstrip,ribbed 3/16” x 3/8” (ft)
5 02250146-077 1 frame, assembly 185h-260dpq 28 407514 2 screw, #12 wing head
6 02250146-123 1 baffle, front inlet 185h-260dpq 29 407515 2 retainer, screw assy
7 02250147-120 1 insulation,frm frt rh 185h-260 30 407516 2 recepticle, clip on
8 02250147-121 1 insulation,frm frt 185h-260 31 825305-283 22 nut,hex f pltd 5/16-18
9 02250147-122 1 insulation,frm rear 185h-260 32 825502-083 6 nut,hex locking #10-24
10 02250147-123 1 insulation,toolbox rear 185h-260 33 825505-166 2 nut,hex locking 5/16-18
11 02250147-125 2 insulation,frm side out r&l 185h 34 825508-262 4 nut,hex locking 1/2-13
12 02250147-126 2 insulation,clr baff fill 185h 35 829105-100 5 capscrew,hex gr5 5/16-18 x 1
13 02250147-127 1 insulation,toolbox pnl 185h-260 36 829108-125 12 capscrew,hex gr5 1/2-13 x 1 1/4
14 02250147-129 1 insulation,baff frt 185h-260 37 829108-175 4 capscrew,hex gr5 1/2-13 x 1 3/4
15 02250149-137 1 supt, lifting bail 185h-260 38 829705-075 50 screw, hex ser washer 5/16-18 x 3/4
16 02250149-684 3 striker,latch frt-bk-sides 185h-260 39 837808-125 12 washer, spr lock reg pltd 1/2
17 02250150-049 1 plate, lifting bail eye 185h-260 40 838205-071 36 washer, pl-b reg pltd 5/16
18 02250150-086 1 panel, toolbox w/cut 185h-260dpq 41 838208-112 8 washer, pl-b reg pltd 1/2
19 02250150-087 1 panel, filter access 185h-260 42 838305-071 1 washer, pl-b wide pltd 5/16
20 02250150-221 1 bumper,baf 185h-260 dpq tab 43 861405-092 13 nut,retainer 5/16-18 .092
21 02250151-338 1 panel, frame frt 185h tab w/cutouts 44 876002-075 6 screw,rnd phillips 10-24 x 3/4”
22 02250151-341 1 panel, frame lh w/outlet 185h tab
23 02250151-398 1 panel, frame rh w/outlet 185h tab A1 - DEUTZ MACHINES ONLY
PLEASE NOTE: WHEN ORDERING PARTS, PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR INDICATE SERIAL NUMBER OF COMPRESSOR

67
CANOPY & PARTS

1.23 CANOPY & PARTS

02250151-313 SH1 R03

68
PARTS LIST R00

1.23 CANOPY & PARTS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250107-837 3 catch,pivot slam pad lck blk 24 02250151-407 1 panel, canopy rear rh 185h-260dpq tab
2 02250146-104 2 hinge, side doors 185h-260dpq 25 02250151-830 1 panel, canopy roof 185h-260 dpq tab
3 02250146-684 1 baffle, canopy frt rh 185h-260 26 02250151-835 1 panel, canopy rear bolt-on 185h tab
4 02250146-685 1 baffle, canopy frt lh 185h-260 27 02250151-906 1 insulation,can door rear 185h-260
5 02250147-126 2 insulation,clr baff fill 185h 28 02250154-659 1 trim,clip-on grip 185-260duq
6 02250147-128 1 insulation,air fltr brkt 185h 29 250022-436 15 weatherstrip, 3/16 x 3/8 ft
7 02250147-130 1 insulation,can door frt 185h-260 30 250025-692 36 screw, mach phill #10-24 x 1/2
8 02250147-131 2 insulation,can door sides 185h-260 31 250033-828 3 hook,door latch male ss
9 02250147-136 1 insul can roof lh 185h-260 32 250033-829 3 catch, door latch female ss
10 02250147-138 1 insulation,can rear lh 185h-260 33 250034-538 12 insert, 1/4-20 blind
11 02250147-139 2 insulation,baff frt rear l&r 185h 34 250035-095 5 bumper,rubber 1/2 dia
12 02250147-140 2 insulation,baff frt side l&r 185h 35 825304-236 6 nut,hex f pltd 1/4-20
13 02250147-141 1 insulation,roof frt 185h-260 36 825502-083 36 nut,hex locking #10-24
14 02250147-142 1 insulation,roof rear 185h-260 37 825504-145 15 nut,hex locking 1/4-20
15 02250147-157 1 insulation,can side rear rh 185h 38 829104-050 27 capscrew,hex gr5 1/4-20 x 1/2
16 02250149-691 1 hinge, canopy door frt 185h-260dpq 39 829705-075 20 screw, hex ser washer 5/16-18 x 3/4
17 02250150-056 1 support, insullation roof 185h 40 838204-071 42 washer, pl-b reg pltd 1/4
18 02250150-057 1 support, insull roof mid 185h 41 838205-071 6 washer, pl-b reg pltd 5/16
19 02250150-225 2 panel, canopy door sides 185hdpq tab 42 861405-092 13 nut,retainer 5/16-18 .092
20 02250150-227 1 door, canopy frt 185h-260 dpq tab PLEASE NOTE: WHEN ORDERING PARTS,
21 02250151-316 1 panel, canopy rear lh 185h-260 tab INDICATE SERIAL NUMBER OF COMPRESSOR

22 02250151-348 1 panel, canopy frt 185h-260dpq tab


23 02250151-402 1 panel, canopy frt rh 185h-260dpq tab
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

69
CANOPY & PARTS

1.23 CANOPY & PARTS

02250151-313 SH2 R03

70
PARTS LIST R00

1.23 CANOPY & PARTS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250107-837 3 catch,pivot slam pad lck blk 24 02250151-407 1 panel, canopy rear rh 185h-260dpq tab
2 02250146-104 2 hinge, side doors 185h-260dpq 25 02250151-830 1 panel, canopy roof 185h-260 dpq tab
3 02250146-684 1 baffle, canopy frt rh 185h-260 26 02250151-835 1 panel, canopy rear bolt-on 185h tab
4 02250146-685 1 baffle, canopy frt lh 185h-260 27 02250151-906 1 insulation,can door rear 185h-260
5 02250147-126 2 insulation,clr baff fill 185h 28 02250154-659 1 trim,clip-on grip 185-260duq
6 02250147-128 1 insulation,air fltr brkt 185h 29 250022-436 15 weatherstrip, 3/16 x 3/8 ft
7 02250147-130 1 insulation,can door frt 185h-260 30 250025-692 36 screw, mach phill #10-24 x 1/2
8 02250147-131 2 insulation,can door sides 185h-260 31 250033-828 3 hook,door latch male ss
9 02250147-136 1 insul can roof lh 185h-260 32 250033-829 3 catch, door latch female ss
10 02250147-138 1 insulation,can rear lh 185h-260 33 250034-538 12 insert, 1/4-20 blind
11 02250147-139 2 insulation,baff frt rear l&r 185h 34 250035-095 5 bumper,rubber 1/2 dia
12 02250147-140 2 insulation,baff frt side l&r 185h 35 825304-236 6 nut,hex f pltd 1/4-20
13 02250147-141 1 insulation,roof frt 185h-260 36 825502-083 36 nut,hex locking #10-24
14 02250147-142 1 insulation,roof rear 185h-260 37 825504-145 15 nut,hex locking 1/4-20
15 02250147-157 1 insulation,can side rear rh 185h 38 829104-050 27 capscrew,hex gr5 1/4-20 x 1/2
16 02250149-691 1 hinge, canopy door frt 185h-260dpq 39 829705-075 20 screw, hex ser washer 5/16-18 x 3/4
17 02250150-056 1 support, insullation roof 185h 40 838204-071 42 washer, pl-b reg pltd 1/4
18 02250150-057 1 support, insull roof mid 185h 41 838205-071 6 washer, pl-b reg pltd 5/16
19 02250150-225 2 panel, canopy door sides 185hdpq tab 42 861405-092 13 nut,retainer 5/16-18 .092
20 02250150-227 1 door, canopy frt 185h-260 dpq tab PLEASE NOTE: WHEN ORDERING PARTS,
21 02250151-316 1 panel, canopy rear lh 185h-260 tab INDICATE SERIAL NUMBER OF COMPRESSOR

22 02250151-348 1 panel, canopy frt 185h-260dpq tab


23 02250151-402 1 panel, canopy frt rh 185h-260dpq tab
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

71
DECAL & PARTS

1.24 DECAL & PARTS

02250182-099 R00

72
PARTS LIST R00

1.24 DECAL & PARTS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 --- 1 nameplate s/n 24 02250171-788 2 decal,do not oper w/o grd #2
2 02250052-701 2 reflector, red 3” truck-lite 25 02250171-789 1 decal,do not oper w/o grd #3
3 02250052-702 2 reflector,yellow 3” truck-lite 26 02250171-794 2 decal,tie down
4 02250057-624 1 decal,iso 9001 blk 3.44x5.75 27 02250171-795 1 decal,diesel fuel
5 02250059-054 3 decal,”sullair” 2.50 x 20.0 28 02250171-800 4 decal,do not oper w/doors ope
6 02250075-046 2 decal,earth ground 29 02250171-808 2 decal,pressurized vessel
7 02250075-540 1 decal,pe designation 30 02250171-814 1 decal,corrosive
8 02250097-455 1 decal,5 year warranty 31 02250171-815 3 decal,read instruction manual
9 02250118-638 1 decal,lead warn. prop. 65 32 02250171-821 1 decal, towing bar/commencing
10 02250127-644 1 decal,”260 sullair” front 33 02250172-064 2 decal,axle lubrication instr
11 02250133-511 1 decal, operator procedure start stop 185 34 02250172-088 1 decal,manual container
12 02250140-925 1 decal,”need an air tool?” sml 35 02250172-089 1 decal,engine coolant
13 02250142-050 1 decal,drwbr instl 185q pe std 36 02250172-271 8 decal,warning hot surfaces
14 02250142-530 1 decal,caution- do not overfill 37 02250172-275 1 decal,battery disconnect
15 02250144-396 1 decal, wiring diagram 375 cat tier ii w/ssam 38 02250172-276 1 decal,rad fill/hot/see manual
16 02250144-447 1 decal, wiring diagram 185 pe/cat/jd tier ii 39 02250172-282 1 decal, compressor oil sullair awf
17 02250149-908 1 decal,rated 2500 idle 1800 40 02250172-292 3 decal,water drain
18 02250150-041 2 decal,”260” 2.5” tall black Continued on page 75
19 02250150-110 1 decal,maint 185h-260 cat PLEASE NOTE: WHEN ORDERING PARTS,
20 02250150-111 1 decal,maint 185h-260 jd t2 INDICATE SERIAL NUMBER OF COMPRESSOR

21 02250163-748 1 decal,rated 2500 idle 1900


22 02250166-414 1 decal,”225h sullair” front
23 02250166-415 2 decal,”225h” 2.5” tall black
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

73
DECAL & PARTS

1.24 DECAL & PARTS (CONTINUED)

02250182-099 R00

74
PARTS LIST R00

1.24 DECAL & PARTS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
41 02250172-453 1 decal,warning electrical shock A5: NEAR ENGINE OIL FILL.
42 02250172-457 2 decal,warning exhaust gases A6: NEAR BATTERY.
43 02250172-459 1 decal,warning A7: NOT USED ON LESS RUNNING GEAR MACHINES.
44 02250172-460 5 decal,warning crush/pinch point A8: LOCATED INSIDE OF INSTRUMENT PANEL DOOR.
45 02250172-590 4 decal, warning side door t-latch A9: ON ENGINE NEAR DRAIN.
46 02250172-828 1 decal,do not group 185-375 t3 A10: ON REAR BAFFLE NEAR RADIATOR DRAIN.
47 02250173-353 2 decal, caution do not mix A11: ON RECEIVER NEAR FLUID FILL CAP.
48 02250175-422 1 decal, warning low sulfur fuel only A12: ON SIDE OF FAN SHROUD.
49 02250179-647 2 decal,compr fil w/mobil delvac A13: ON ALTERNATOR.
50 02250182-787 1 decal,maint 225h-260 deutz t3 A14: SIDE OF LIFTING BAIL.
51 040103 4 reflector, red 1.68 x 4.25 A15: NEAR OVERFLOW BOTTLE.
52 049463 1 decal,noise emission control A16: OVERHEAD VIEW.
53 250034-319 2 reflector, amber 1.68 x 4.25 A17: ALL DUETZ POWERED MACHINES.
54 825501-070 4 nut,hex locking #8-32 A18: NEAR FUEL TANK FILL.
55 843102-038 4 rivet, pop 1/8 x 3/8 PLEASE NOTE: WHEN ORDERING PARTS,
56 875901-075 4 screw,flt phillips 8-32 x 3/4” INDICATE SERIAL NUMBER OF COMPRESSOR

DECAL PLACEMENT NOTES:

A1: ALL JOHN DEERE POWERED MACHINES.


A2: ALL CATERPILLAR POWERED MACHINES.
A3: 225H.
A4: 260.
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

75
INSTRUMENT PANEL & PARTS

1.25 INSTRUMENT PANEL & PARTS

02250155-668 R02

76
PARTS LIST R00

1.25 INSTRUMENT PANEL & PARTS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250103-623 1 hinge, instrument panel door 185q-8f 02250154-443 PANEL, INSTRUMENT FULL GA 260 JD T2
2 02250112-009 4 screw,phil pan hd #6-32 x3/8 02250177-216 PANEL, INSTRUMENT STD 225H DEUTZ T3
3 02250125-511 1 catch,locking instrument panel 02250177-217 PANEL, INSTRUMENT FULL GA 225H DEUTZ T3
4 02250138-181 1 door,instrument panel 185 60hp 02250177-218 PANEL, INSTRUMENT STD 260 DEUTZ T3
5 02250151-348 1 panel, canopy frt 185h-260dpq tab 02250177-219 PANEL, INSTRUMENT FULL GA 260 DEUTZ T3
6 250022-436 3 weatherstrip, 3/16 x 3/8 ft PLEASE NOTE: WHEN ORDERING PARTS,
7 250025-692 8 screw, mach phill #10-24 x 1/2 INDICATE SERIAL NUMBER OF COMPRESSOR

8 250035-095 2 bumper,rubber 1/2 dia


9 825500-102 4 nut,hex locking #6-32
10 825501-070 1 nut,hex locking #8-32
11 825615-002 2 nut,acorn pltd #8-32
12 838200-045 4 washer, pl-b reg pltd #6
13 875901-075 1 screw,flt phillips 8-32 x 3/4”
14 876001-038 2 screw,rnd phillips 8-32 x 3/8”
15 CONSULT 1 el panel, instrument
CUSTOMER CARE

02250154-335 PANEL, INSTRUMENT STD 210H DPQ CAT T3


02250154-440 PANEL, INSTRUMENT STD 210H DPQ JD T2
02250154-336 PANEL, INSTRUMENT GA 210H DPQ CAT T3
02250154-441 PANEL, INSTRUMENT GA 210H DPQ JD T2
02250154-337 PANEL, INSTRUMENT STD 260 CAT T3
02250154-442 PANEL, INSTRUMENT STD 260 JD T2
02250154-338 PANEL, INSTRUMENT FULL GA 260 CAT T3
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

77
INSTRUMENT PANEL PARTS STANDARD GAUGE

1.26 INSTRUMENT PANEL PARTS STANDARD GAUGE

02250177-216 R00

78
PARTS LIST R00

1.26 INSTRUMENT PANEL PARTS STANDARD GAUGE

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250044-361 1 gauge, pressure air 0-300 2” A1-PART OF P/N 040038
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2” A2-PART OF P/N 02250136-999
3 02250099-615 2 tee,m run 3/8”tube x 1/4”npt A3-PART OF P/N 02250050-517
4 02250099-626 2 elbow, 90 3/8”tube x 1/4”npt m A4-PART OF P/N 02250044-361
5 02250099-630 2 tube,nylon .375”od x .050w black (ft) A5-WARM-UP CONTROL
6 02250126-682 1 controller, 185/375 shutdown module (ssam) A6-PRESSURE SELECTOR
7 02250129-189 1 lense, cliplite led A7-CATERPILLAR ONLY
8 02250129-190 1 panel, instrument plastic ssam A8-JOHN DEERE ONLY
9 02250130-630 1 decal,dual pressure 185-375 ssam A9-DEUTZ ONLY
10 02250130-631 1 decal,starting aid 185-375 cat PLEASE NOTE: WHEN ORDERING PARTS,
11 02250131-485 1 decal,group std panel (ssam) INDICATE SERIAL NUMBER OF COMPRESSOR

12 02250132-883 1 switch, engine ignition 12-volt


13 02250136-999 2 valve, ball 2-way 1/4”npt
14 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
15 02250137-265 1 cover, access ssam molded abs
16 02250139-296 1 controller,ssam 185-60hp
17 02250154-334 1 harness,wiring 210h-260 cat t2
18 02250154-439 1 harness,wiring 210h-260 jd t2
19 02250177-215 1 harness, eng/compr 225h-260 dz3
20 040038 1 switch, starter push-button
21 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
22 838200-045 2 washer, pl-b reg pltd #6
23 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

79
INSTRUMENT PANEL PARTS FULL GAUGE

1.27 INSTRUMENT PANEL PARTS FULL GAUGE

02250177-217 R00

80
PARTS LIST R00

1.27 INSTRUMENT PANEL PARTS FULL GAUGE

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250044-361 1 gauge, pressure air 0-300 2” 24 02250155-384 1 adaptor,red 1/2-14 npt murphy thrd
2 02250044-366 1 gauge, volt-meter 12 volt 2” 25 02250177-215 1 harness, eng/compr 225h-260 dz3
3 02250050-516 1 gauge, pressure mech 0-100psi 2” 26 040038 1 switch, starter push-button
4 02250050-517 1 hour-meter, 12-24vdc 10000hr 2” 27 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
5 02250099-615 2 tee,m run 3/8”tube x 1/4”npt 28 838200-045 2 washer, pl-b reg pltd #6
6 02250099-626 2 elbow, 90 3/8”tube x 1/4”npt m 29 867100-005 1 bushing,red pltd 1/4 x 1/8
7 02250099-630 2 tube,nylon .375”od x .050w black (ft)
8 02250102-619 1 gauge, temp mech 48” 140-300° A1-PART OF P/N 040038
9 02250126-682 1 controller, 185/375 shutdown module (ssam) A2-PART OF P/N 02250136-999
10 02250129-189 1 lense, cliplite led A3-PART OF P/N 02250143-278
11 02250129-190 1 panel, instrument plastic ssam A4-PART OF P/N 02250050-513
12 02250130-630 1 decal, dual pressure 185-375 ssam hp A5-PART OF P/N 02250044-366
13 02250130-631 1 decal, starting aid 185-375 cat A6-PART OF P/N 02250050-517
14 02250130-635 1 harness, voltmeter 125-425 jd/cat A7-PART OF P/N 02250044-361
15 02250131-486 1 decal,group full gauge (ssam) A8-WARM-UP CONTROL
16 02250132-883 1 switch, engine ignition 12-volt A9-PRESSURE SELECTOR
17 02250136-999 2 valve, ball 2-way 1/4”npt A10-CATERPILLAR ONLY
18 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt A11-JOHN DEERE ONLY
19 02250137-265 1 cover, access ssam molded abs A112-DEUTZ ONLY
20 02250139-296 1 controller,ssam 185-60hp PLEASE NOTE: WHEN ORDERING PARTS,
21 02250143-278 1 gauge, temp mech 8ft 140-300° INDICATE SERIAL NUMBER OF COMPRESSOR

22 02250154-334 1 harness,wiring 210h-260 cat t2


23 02250154-439 1 harness,wiring 210h-260 jd t2
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

81
OPTIONAL DUEL HOSE REELS & OILERS

1.28 OPTIONAL DUEL HOSE REELS & OILERS

02250141-690 R02

82
PARTS LIST R00

1.28 OPTIONAL DUEL HOSE REELS & OILERS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250048-573 1 support, hose reel manifold 110-250 24 838206-071 12 washer, pl-b reg pltd 3/8
2 02250048-574 1 support, hose reel 110-250 portables 25 860116-100 1 connector,37 fl/mpt pltd 1 x 1
3 02250054-969 2 hose, medium pressure 1”jic x 32”long 26 860216-100 1 elbow, 37fl 90m 1 x 1
4 02250136-247 1 draw-bar, long pivot 185dpq 27 866412-000 7 nipple,pipe-xs plt 3/4 x cl
5 02250141-183 1 support, dr-bar swivel 185q 28 866416-000 5 nipple,pipe-xs plt 1 x cl
6 040170 2 reel, hose 100ft 3/4”hose x 3/4”npt 29 866416-020 1 nipple,pipe-xs plt 1 x 2
7 040885 2 hose,assembly 5/8”id x 18”long 30 866900-040 1 plug, pipe 1” 3000# stl plt
8 043480 2 valve, air velocity flow 3/4”npt 31 867030-030 2 elbow, pipe 90 deg 300# plt 3/4”
9 045241 2 adapter, swivel 90deg 3/4”h x 3/4”p 32 867104-030 3 bushing,red pltd 1 x 3/4
10 250002-145 1 support, service manifold 33 867430-040 1 coupling,pipe 1 300# plt
11 250005-016 1 oiler,1qt microfog nogren 34 867830-040 1 cross, pipe 1” plt
12 250008-322 2 u-bolt,hose reel mount 110-250 35 868030-040 1 union,pipe-brs seat 1 300# plt
13 250019-865 3 valve, ball 3/4” service 36 868304-100 2 u-bolt,1/4” x 1” pipe pltd
14 250031-648 3 coupling, 3/4” male npt am7 37 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd
15 251315 1 lubricator, cf 1 pt 1” 30cf 38 868430-040 1 tee, pipe pltd 1
16 405403 1 oiler,line 2-quart 1” npt 39 869015-040 1 coupling, pipe 1 150# plt
17 825304-236 4 nut,hex f pltd 1/4-20 PLEASE NOTE: WHEN ORDERING PARTS,
18 825305-283 4 nut,hex f pltd 5/16-18 INDICATE SERIAL NUMBER OF COMPRESSOR

19 825506-198 12 nut,hex locking 3/8-16


20 829106-100 8 capscrew,hex gr5 3/8-16 x 1
21 829705-075 2 screw, hex ser washer 5/16-18 x 3/4
22 838204-071 4 washer, pl-b reg pltd 1/4
23 838205-071 4 washer, pl-b reg pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

83
OPTIONAL SINGLE HOSE REELS & OILERS

1.29 OPTIONAL SINGLE HOSE REELS & OILERS

02250151-192 R01

84
PARTS LIST R00

1.29 OPTIONAL SINGLE HOSE REELS & OILERS

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250054-447 1 support, manifold single hose reel 24 860216-100 1 elbow, 37fl 90m 1 x 1
2 02250054-969 1 hose, medium pressure 1”jic x 32”long 25 866412-000 4 nipple,pipe-xs plt 3/4 x cl
3 02250136-247 1 draw-bar, long pivot 185dpq 26 866416-000 5 nipple,pipe-xs plt 1 x cl
4 040170 1 reel, hose 100ft 3/4”hose x 3/4”npt 27 866416-020 1 nipple,pipe-xs plt 1 x 2
5 040885 1 hose,assembly 5/8”id x 18”long 28 866416-070 1 nipple,pipe-xs plt 1 x 7
6 043480 1 valve, air velocity flow 3/4”npt 29 866900-040 1 plug, pipe 1” 3000# stl plt
7 045241 1 adapter, swivel 90deg 3/4”h x 3/4”p 30 867030-030 1 elbow, pipe 90 deg 300# plt 3/4”
8 250002-145 1 support, service manifold Continued on page 87
9 250005-016 1 oiler,1qt microfog nogren PLEASE NOTE: WHEN ORDERING PARTS,
10 250008-322 2 u-bolt,hose reel mount 110-250 INDICATE SERIAL NUMBER OF COMPRESSOR

11 250019-865 2 valve, ball 3/4” service


12 250031-648 2 coupling, 3/4” male npt am7
13 251315 1 lubricator, cf 1 pt 1” 30cf
14 405403 1 oiler,line 2-quart 1” npt
15 825304-236 4 nut,hex f pltd 1/4-20
16 825305-283 4 nut,hex f pltd 5/16-18
17 825506-198 8 nut,hex locking 3/8-16
18 829106-100 4 capscrew,hex gr5 3/8-16 x 1
19 829705-075 2 screw, hex ser washer 5/16-18 x 3/4
20 838204-071 4 washer, pl-b reg pltd 1/4
21 838205-071 4 washer, pl-b reg pltd 5/16
22 838206-071 8 washer, pl-b reg pltd 3/8
23 860116-100 1 connector,37 fl/mpt pltd 1 x 1
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

85
OPTIONAL SINGLE HOSE REELS & OILERS

1.29 OPTIONAL SINGLE HOSE REELS & OILERS (CONTINUED)

02250151-192 R01

86
PARTS LIST R00

1.29 OPTIONAL SINGLE HOSE REELS & OILERS

Q
KEY
PART NO. T DESCRIPTION
NO.
Y
31 867030-040 1 elbow, pipe 90 deg 300# plt 1”
32 867104-030 2 bushing,red pltd 1 x 3/4
33 867430-040 1 coupling,pipe 1 300# plt
34 868030-040 1 union,pipe-brs seat 1 300# plt
35 868304-100 2 u-bolt,1/4” x 1” pipe pltd
36 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd
37 868430-040 2 tee, pipe pltd 1

NOTE: THIS DRAWING REPRESENTS FOUR CONFIGURATIONS

1) SINGLE HOSE REEL ONLY


2) SINGLE HOSE REEL WITH 1 PINT OILER
3) SINGLE HOSE REEL WITH 1 QT OILER
4) SINGLE HOSE REEL WITH 2 QT OILER
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

87
OPTIONAL SINGLE ONE PINT OILER

1.30 OPTIONAL SINGLE ONE PINT OILER

02250151-189 R00

88
PARTS LIST R00

1.30 OPTIONAL SINGLE ONE PINT OILER

Q
KEY
PART NO. T DESCRIPTION
NO.
Y
1 250002-145 1 support, service manifold
2 250019-865 2 valve, ball 3/4” service
3 250031-648 2 coupling, 3/4” male npt am7
4 251315 1 lubricator, cf 1 pt 1” 30cf
5 825304-236 1 nut,hex f pltd 1/4-20
6 825305-283 1 nut,hex f pltd 5/16-18
7 829705-075 1 screw, hex ser washer 5/16-18 x 3/4
8 838204-071 1 washer, pl-b reg pltd 1/4
9 838205-071 1 washer, pl-b reg pltd 5/16
10 866412-000 2 nipple,pipe-xs plt 3/4 x cl
11 866416-000 2 nipple,pipe-xs plt 1 x cl
12 866416-020 1 nipple,pipe-xs plt 1 x 2
13 866416-040 1 nipple,pipe-xs plt 1 x 4
14 866416-070 1 nipple,pipe-xs plt 1 x 7
15 867030-040 1 elbow, pipe 90 deg 300# plt 1”
16 867104-030 1 bushing,red pltd 1 x 3/4
17 868030-040 1 union,pipe-brs seat 1 300# plt
18 868104-075 1 elbow, red 1 x 3/4 plt
19 868304-100 1 u-bolt,1/4” x 1” pipe pltd
20 868430-040 1 tee, pipe pltd 1
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

89
OPTIONAL OILER – SEPARATOR

1.31 OPTIONAL OILER – SEPARATOR

02250151-191 R00

90
PARTS LIST R00

1.31 OPTIONAL OILER – SEPARATOR

Q Q
KEY KEY
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. NO.
Y Y
1 02250127-121 1 separator, moisture NOTE: THIS DRAWING REPRESENTS THREE CONFIGURATIONS.
2 250002-145 1 support, service manifold 1) 1 QT LINE OILER ONLY
3 250005-016 1 oiler,1qt microfog nogren 2) MOISTURE SEPARATOR ONLY
4 250019-865 2 valve, ball 3/4” service 3) MOISTURE SEPARATOR WITH 1 QT OILER
5 250031-648 2 coupling, 3/4” male npt am7 PLEASE NOTE: WHEN ORDERING PARTS,
6 825304-236 2 nut,hex f pltd 1/4-20 INDICATE SERIAL NUMBER OF COMPRESSOR
7 825305-283 2 nut,hex f pltd 5/16-18
8 829705-075 2 screw, hex ser washer 5/16-18 x 3/4
9 838204-071 2 washer, pl-b reg pltd 1/4
10 838205-071 2 washer, pl-b reg pltd 5/16
11 866412-000 2 nipple,pipe-xs plt 3/4 x cl
12 866416-000 3 nipple,pipe-xs plt 1 x cl
13 866416-020 1 nipple,pipe-xs plt 1 x 2
14 866416-040 1 nipple,pipe-xs plt 1 x 4
15 866416-070 1 nipple,pipe-xs plt 1 x 7
16 867030-040 1 elbow, pipe 90 deg 300# plt 1”
17 867104-030 1 bushing,red pltd 1 x 3/4
18 868030-040 1 union,pipe-brs seat 1 300# plt
19 868104-075 1 elbow, red 1 x 3/4 plt
20 868304-100 1 u-bolt,1/4” x 1” pipe pltd
21 868430-040 1 tee, pipe pltd 1

PLEASE NOTE: WHEN ORDERING PARTS,


INDICATE SERIAL NUMBER OF COMPRESSOR

91
OPTIONAL CANADIAN LIGHTS

1.32 OPTIONAL CANADIAN LIGHTS

02250150-874 R01

92
PARTS LIST R00

1.32 OPTIONAL CANADIAN LIGHTS

Q
KEY
PART NO. T DESCRIPTION
NO.
Y
1 02250101-371 1 nameplate, vin can dual lang
2 02250101-403 1 cover, vin canada
3 02250122-197 1 harness, wirinr clearance lts
4 02250129-278 4 reflector, 3” dia adhs mtg red
5 02250129-279 2 reflector, 3” dia yellow
6 02250139-569 2 lamp,side clearance red
7 02250139-570 2 lamp,side clearance yellow
8 02250139-571 4 holder,lamp side clearance blk
9 825502-083 8 nut,hex locking #10-24
10 876002-075 8 screw,rnd phillips 10-24 x 3/4”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

93
DRAWBAR INSTALLATION

1.33 DRAWBAR INSTALLATION

02250141-874-R00

94
PARTS LIST R00

1.33 DRAWBAR INSTALLATION

N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
1 838208-112 1 washer, pl-b reg pltd 1/2
2 875608-125 1 capscrew, hex gr5 1/2-13 x 1 1/4 plt
3 878608-077 1 washer, nord-lock pl 1/2”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

95
NOTES

96
NOTES
WORLDWIDE SALES AND SERVICE
SULLAIR ASIA, LTD. SULLAIR CORPORATION SULLAIR EUROPE, S.A.
Sullair Road, No. 1 3700 East Michigan Boulevard Zone Des Granges BP 82
Chiwan, Shekuo Michigan City, Indiana, 46360 U.S.A. 42602 Montbrison, France
Shenzen, Gunagdong PRV. www.sullair.com Telephone: 33-477968470
PRC POST CODE 518068 Telephone: 1-800-SULLAIR (U.S.A. only) Fax: 33-477968499
Telephone: 755-6851686 Fax: 219-874-1273 www.sullaireurope.com
Fax: 755-6853473
www.sullair-asia.com CUSTOMER CARE
for PARTS and Service
1-888-SULLAIR (7855247)
219-874-1835

Champion Compressors, LTD.


Princess Highway
Hallam, Victoria 3803
Australia
Telephone: 61-3-9703-8000
Fax: 61-3-9703-8053
www.championcompressors.com.au

Printed in the U.S.A.


Specifications subject to
change without prior notice.
E09EP

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