SERVICE MANUAL STEREO CASSETTE TAPE DECK SANSUI SC-2000 S$C-2002 SC-3000 SC-3003 BY tie SANSUI ELECTRIC CO., LTD.This service manual is designed for service engineers to repair, adjust, maintain and order the replacement parts of the SC-2000, SC-2002, $C-3000, SC-3003 correctly, When ordering the parts, use the stock number and parts name speci- fically referring to the Parts Location and Parts Lists For general usage and maintenance of the unit, please refer to the Operating Instructions attached with the unit TABLE OF CONTENTS. Section Title 1, SPECIFICATIONS 2, BLOCK DIAGRAM 3. ADJUSTMENTS. 3-1. Tape Speed Adjustment 3.2. Playback Adjustment 3.3, Recording Adjustment 4, TROUBLESHOOTING CHART 5. PARTS LOCATIONS AND PARTS LiST 5-1. G-1197 Main Circult Board 5:2. G-1196 Power Circuit Board 5.3 G-1199 shutoff Circut Board $4. G-1200 LED, Circult Board 5-5. G-1201 Switch Circult Board $6 Ge1211 LED. Circuit Board 5-7, Ge1212 Switch Circuit Board 5.8. Figures 6. DISASSEMBLY WITH EXPLODED VIEWS AND PARTS LIST 6-1. Hardware Nomenclature 6:2. Disassembly of the Chassis Section 63. Disassembly of the Mechanism Assy Poking List ‘Accessory Pars List OPERATION OF MECHANISM 7-1. Driving Mechanism 7-2. Forward Mode 73. REC Mode es 7-4, Fast Forward and Rewind Operation 75, pause Mode 8. SCHEMATIC DIAGRAM ae 81. $C-2000, $C-2002 Schematic Diagram 8:2. $C-3000, SC-3003 Schematic Diagram 9. REPLACEMENT OF MAIN PARTS. 9-1. Replacement of Mechanism Asty. 9-2. Replacement of Cassette Ast'y - 9-3. Replacement of Cassette well and Cassete lid | e ©OOOOCMONVOAALENN sig BSS 13,14 Baas 15,16 a 16 7 v7 18 19 19 19 191. SPECIFICATIONS TRACK 4-Track (2-Channel Stereo) TAPE SPEED 4.Bemjsec (1-1 ips) HEADS Record/Playback Hard Permalloy Head Erase Ferrite Head MOTOR Electronically Speed Controlled DC Motor Within 0.1% WRMS (5C-2000, $¢-2002) Within 0.09% WRMS (5C-3000, SC-3003) FAST WIND TIME ...... within 75 seconds (C-60), FREQUENCY RESPONSE (Record/Playback) Normal Tape (LH) .. ..30 to 13,000Hz (35 to 11,000 348) 30 to 15,000Hz (35 to 12,000Hz 348) (SC-2000, $C-2002) 30 to 16,000H2 (35 to 13,0002 308) (5C-3000, $C-3003) SIGNAL TO NOISE RATIO (Record/Playback) ‘Chromium Tape (without Dolby Noise Reduction Effect) better than 50dB (weighted) Dolby Noise Reduction Effect better than 6048 (above 5kHz) WOW AND FLUTTER Chromium Tape 2. BLOCK DIAGRAM ERASURE FACTOR. .....more than 60dB at 1,000H2 INPUT SENSITIVITY & IMPEDANCE (0.VU, 1,000H2) MICL, R OSmv 600 ~i0ke LINE 7omV TOOK DIN Connector Socket 43mV 8A OUTPUT LEVEL (OVU, 1,000#2) UNE 300m DIN Connector Socket 300m HEADPHONES 80 BIAS FREQUENCY... -85kH2 POWER REQUIREMENTS, Voltage, 100, 120, 220, 240 50/602 120 (Usable 110-130V) (For US.A. & Canada only) Consumption 12.5W (rated) DIMENSIONS 17-36") W, 158mm (630°) H, 290mm (11-36") D WEIGHT 8kg (17.6 lbs.) net “10kg (22.0 Ibs.) packed RECORDING OPERATION BLOCK DIAGRAM enue es fk} na a pane pee : oat ar ar iter Bisa “ge ge %| enue oes a 7 SLT pe, Bs ose a Ye” a use io gua st cme ian PLAYBACK OPERATION BLOCK DIAGRAM : secre ngs ve aa Te | pie | Thea js eo . = one cy NES45B nat a i sat af3. ADJUSTMENTS + The List of Sansui Test Tapes ScrsK Speed Check, Wow & Ftter Check Porro iyi get aon and WU tr scrik High frequency equalization adjoxment SCTFIORN “oktiz | RECA heed adjustment SCT-FCB6 : Recording bias adjustment Roe) : RECIPB evel asstment scrace iGeSSiuy |_Frueny rome heck scrra0 “oiz_| Playback frequency reponse check 3-41. Tape Speed Adjustment Note: (1) Use Sansui Test Tape, SCT-SBK (3kHz signals are recorded on the tape) 12) Connections cnsseve 060K rrequane counren tine “ooo e eli Te motor ay ‘0 Serew Over inrur_| cue ‘nowt suncr | RUE | SESE sume Dus Aowst DESCRIPTION Tare | Tex Tape] UNEOUT| Depresie way | aoe | not un seme | Uwe smal ew diver Woo | SeEBe Barer sate, | ET | Meee seep %3i Ree ete eo 3-2. Playback Adjustment Note: (2) Before this adjustment, clean REC/P.8 head surface (2) Demagnetize the head by demagnetizer, if necessary. (3) For this adjustment, use Sansui Test Tape, SCT-FIOKN, SCT-LAOON and SCT-FIK: (@) Set the OUTPUT LEVEL volume to maximum and the Dolby switch to OUT, (6) Connections RECIPE Head an Fig. 4 c LINE our y a or?) Adjusting serewSUBJECT Pty enh SETTING ADJUST DESCRIPTION Recording Depress REC and PLAY a a Bakons ve 9 ‘4 @8 3 Use recording] Voltage value| Set TAPE SELECTOR to Adjust ROU 0ktn for t= § 7 bifape"“"s Setrden ay’| NORMAL Ui pontion, | Cifand UROs iat) for 3 3 nde oF Ror REM foe the casing of 3 2 eel Sav betwcen and g g oe fy petween ® and @ =) [Gl enemnmeee) a. 3 Use recording] Set TAPE SELECTOR to | Confirm the inaication on =O) e ChkoMtuM CHROMIUM postion. | V.TVIM shows 8mV- ©, 5 ‘ape. sn Ges —— -— - — vativeor § g Bias Freaver Same as | SehTAPE SELECTOR to | Confirm hat frequency ead Bove” | NOBMALSSrGHROMIUn | Gouna shows see | poston Sia Fig. 5 GA197 Main Circuit Board a a SIGNAL GENERATOR ATTENUATOR cassere oFcx sunecr | amr] cick sec | ADIUSTFOR DESCRIPTION © HGPR, | Ser HON] UNEOUT | Dope ReREAy har | Ald the ainah ak | Aer adtmen ft] PESSP fous te pee Aor Ceo taybck ike | filing sew tn rsh sce th pin fe fow fT Ce E : test Taper SCT-FIOKN | and tape aulse for the ® LINE-OUT Fig. 7 smanitnt ending on EVN ono Sane susecr | aeur | cHtcK ernie ADIUST FOR DESCRIPTION Playback | — ~ Adjust VR04 (20K) for | Set same level (78mV) RECIPB | Use record- | LINE OUT | Set TAPE SELECTOR to | 1. 1f notturn VROStIOKM) ot ECiand vee iki | EadtSon both channels EPhy. | Yieerense SOA STOR | Merete y ee a SiS ee a (Normal | ScreCeR TDepressPAUSerrLaY | Gay fore Cl une epren te ray ne | RRO On see mabe honor Sat eel S| omer] SCHOO | LINE OUT | Ser Bae vm carayae ion >Yalimeforabtainng | _ felsere obuineds oar at Tape Ser just a | (baa Sabon the VU meres | 2.Repest ni RECIPE We AS Cai nd a ae} | tom's Push olt the PAUSE” | Leela} unt the fork forthereading oN Tetoeriten esord | tadationn VEU, EAU NU en the ide Sina swe on 208 Grn See Fe 3 Fly bck the te a ——— = = 1 - 5. Confleny thatthe High fequeny] SCTAIK | LINE OUT | Playback Tex Tapes, | Adjust VRSI GOK) for | In playback of SCT-WKN, Sfeauatiae” | ana SePienSCePGan | CEP URGE tds’ | Seikebiansetecros Seed! | SEF. ronn feral ort ine” | Se CHROMIUM ten aga eran ference ofeutput | fontrmthe ideation on = | | - fevcls hom SCE and | VER dons due sepa | Ue cao Sei TAPE SELECTOR to | 1 Confirm thatthe aut ieeapmecmcn | eedoe: de ware, | uaa SSRSNSIORS | Min tat tee | cee (emo: | Serck Ekannels fe scm SHES ] ‘Does playback signal come to LINEOUT? Ino. Tn recording operation, does recording signal from disc or tuner, ete., come to LINE OUT? Playback recorded tape in previous step. Does the playback signal come to LINE OUT? ves Does needle of VU meter swing up and down to the signal? ko. Is Bias current normal? Ts level of recording signal current normal? No No T, Defective MUTING SWITCH, S7 2. Defective transistors (TRO1~TROS, IC01, Ic02) on G-1197 3. Open-circult 4, Some defection on power supply section, | 1198 5. Defective RECIPE head Sound Distorted Does T- imperfect contact of MIC jack or DIN connector 2. Defective recording level adj volume (VR701, R702) on the front pane! 3. Imperfect contact of REC/PLAY switch, Si Imperfect contact of REC or PLAY switeh, ST Imperfect contact of PLAY switch, $5 Defective transistor, TR603 on 1197 Opened OSC coll Defective REC/PB head Oscillating frequency (B5KHz) is considerably off. Due to out of adjustment, bias current value is excessively aff. (See Recording Level Ad}.) T. Defective transistors, TRO7, TROS in recording equalizer amp. on G-i197 2. Open-circuit 3. Setting of recording evel volume (VRO3~VROS) is considerably off. (Soe Recording Level Ae ves Tgn’t autput waveform fromhead amp. |__vEs In recording operation, isn’t recording signal waveform from disc oF tuner, ete, distorted ? 4 isn’t output signal waveform Play back recorded tape in previous step. Does the playback signal come to LINE OUT ULE ig Uae 1. Automatic stop inoperative |i PLAY operation, does automatic stop work] ves _[in FF, REW operation, does automatic stop work properly at tape end’? properly? [Becs Read switch work properly? Imperfect contact of PLAY switch 7 Defective PLAY button ewiteh Imperfect contact of PLAY button switch Counter pulley not rotating Plunger mechanism doesn't work ploperly ent ape se output sal wvetorm Tent ie cent water antarteg? ‘I. Dust adhering to head surface T. Defective ICs, 1001, 1602 on G-1197 11. Distorted input signal into [1- Due to out of adjustment, bias current 1. Defective transistors, TRO7, TROB in recording Ere 2 Drs own fine supply oage | Mal isec tein oe a cualeer creator 61197 deft nsstrs,TROI~TROS High evel ooring CC a ._=:sCs SHHR3 |] aacon extse Conductor Side Parts List ms Pantene. stickne_ewwrton Bor overeat] Bes rere ea iaw ca, : tov trae ual a | ene Ss 17154 Shae Swe TARE eecTOH Stirs Sas sanch oUt A Se tirtsen Sac swc ewony cus g Parts List Parteno. Stock Wo ‘Description Ror 0107820 ah Rass tora) ano KW ce Ras onoriee a Ss 1171840 Side Switch, TAPE SELECTOR St 171880 Side Swick, DOLBY NR Abbreviation CR. Carbon Reser PEGs Polar Electric SR + Sold Resstor Capactor Gem, + Cement Restor 46, + Garam Capacitor Mi | Metaized Fm MIG. + Mca capector fessor Oc. Ol capacitor Mc. + Myer Capacitor LG. + Polstrene Capacitor Ecc, Ehctobnecapactor TE. | TentahumeapactorAll screws conform to ISO standards, unless otherwise noted. Name Abbreviation Pan Head Screw ° Binding Head Screw 8 Binding Head Screw (Dog Point) 8D Round Head Screw. R Flat Countersunk Head Screw. F Flat Countersunk Head SEMS Screw (E-Type)... FSE (val Countersunk Head Screw ° Flat Fillister Screw Fs Binding Head SEMS Scrow (A Type) BSA Binding Head SEMS Screw (8 Type) 86 Binding Head SEMS Screw (C Type) sc Pan Head Tapping Screw Pr Binding Head Tapping Serew ar (Oval Countersunk Wood Screw: oc Flat Countersunk Waod Screw Fe Round Head Wood Screw RH Hex Socket Setscrew (Fat Point) sr Hex Socket Setsrew (Cone Point). sc Slot Type Setscrew. ss Retaining Ring (€ Washer) E Plane Washer P Spring Washer s Corrungated Washer © Toothed Lock Washer (Internal) mm Toothed Lock Washer (External) me EXAMPLES FS type Screw, MB%6, (BLK) T To Color : sngth in mm (L) ~ Diameter in mm (D) ~ Type & Name DPE TINT GOQOQOQOM 9OO QOOOOGOOOOOS OOOGO 000 7 6. DISASSEMBLY WITH EXPLODED VIEWS AND PARTS LIST 6-1, Hardware Nomenclature ans) [em as) as)6-2. Disassembly of the Chassis SectionParts List e yer G-1211 LED Circuit Board : s 5440040 ee 25 P Type Washer, 1245 ar 7690270 G-1197 Main Circuit Board a2 Broke, pangs zlenid 1 Not Iced in 86-2000, 2002embly of the Mechanism Ass’y eS eeascenn : bos oddodooaoood7oi0108 7010120 7ar0110 sio7ent 6901250 yor0121 e901ni9 si07e12 7as0080 ‘107603, 5109920 4526010 5109920 901100 7060160 emneo 103022 701070 6540040 e70129%0 6901270 5370090 ‘580380, nso070 6701300 5370090 140300 7180070 901090 suo7e12 6030190 7040200 ssisio11 7060190 901180 370090 7060200 180420 sision stancio 7060170 siancio e701140 sisiont sisiont ev0i210 801160 aveription ‘Coster Lid Aus'y..8C-2000, $C.2000 onsale Lid As’. $C-2002 CConate Ud As'y--SC-3008, SA Type Seren, M264 Holder corte wl Spocer Spring coset UP CCotate Wall Aa'y Spring. hood Spina, stop operation SA Type Serow, M2.6X6 Contr Button Ais'y WT Type Seow. MD6 ose Hood (Y-2412) PSA Type Sere, M2XS WT Type Seow. M2 RECIP Hood (HN-424822) Sorin. arate had oostment Type Washer, 28 Pinch Roller Arm At'y Spring, pinch role 1 Type Serow, M2.6X4 Spring, hod bose stopper Ste! Boll 259 Spring, ting lever Spina, hook lover Cop P Type Woskar, 1.8 el Hub) Assy Cop P Typ0 Washer, 1.86 aa Hub) Assy Type Washer, 2.56, Spring, broke lover PSA Type Scrom, M286 Lot Sith (7167), REWIND CCopson Bait Type Wesker, 2.55 Cop lar Aee'y Type Wosher 1.6 Type Washer 2.59 Type Woshor 2.55 ae) Aa'y 1 Typo Worn, 2.58 Spring, REWIND lover Spring. F lever Type Washer 2.50 Type Wher 255 EC Lover Spring REC fever Type Wother, 2.55 Spring, pause rock pote 61 62 637060180 64 6901200 65 as01190 PAUSE Rock Pate Type Waser 1.85 ae) Assy Spiga) over Spring. PAUSE lover —) 2 srome 3 rane porosse rcs ves sate © Irs Vests [aes aris ‘sie Packing List © Accessory Parts List Description Vinyl Cover Cotton Case (SC-2000) (Carton Care (5C-3003) Corton Case (SC-3000) Caton Core (5C-7002) Ct Stopper Deseripton ‘Schematic Diapran (5C.3000) Schematic Diagram (SC-2009) Schematic Diapran (SC-2000) Schematic Diapron (SC-2002) Operating Istritons (SC:3000) ‘Opertinglsretons (SC-2008) (Operating Instron (SC-2000) ‘Operating Istetons (SC-2002) Head Cleoring Pon Inpt-Outpat Cord 147. OPERATION OF MECHANISM Fig. 7-1 Reet Hu) Ass 3 7-1. Driving Mechanism (See Fig. 7-3, 7-4) Motor begins to rotate by pushing the REWIND, PLAY and FF button. The Driving Motor is electronically cont- rolled DC Motor. Fig. 7-3 7-2. Forward Mode (See Fig. 7-5, 7-6 and 7-7) When the PLAY Button is pushed, the head base moves toward the Reel Hub, It makes the Take-up Pulley Shaft bear against the Reel Hub. At the same time, the Brake is released by Brake Lever and Pinch Roller bears against the Capstan Pulley through tape. In accordance with the above, cassette tape gets constant speed running Driving Torque is transmitted to Take-up Pulley by Motor Pulley and Capstan Belt through Flywheel. They are always rotating when the cassette tape is running nen Fig. 74 | Met ne — —— ey ae ~~ Detait of Fywhoot Assy Forward Operation)Fig. 7-7 les oS Detail of Tension Arm) 7-3. Fast Forward and Rewind Operation (See Fig. 7-8, 7-9, 7-10, 7-11 and 7-12) When the FF Button is pushed, the FR Idler bears against the Flywheel and Reel hub, When the REWIND button is pushed, the above Mechanism is operated through REWIND Idler between FR Idler and Reel hub. The take-up torque in FF MODE is transmitted from Fig. 7-8 Fiywneel Assy i (FF Operation) Flywheel next FR Idler to Reel hub and REWIND torque is transmitted from Flywheel next FR Idler and REWIND Idler to Reel hub. Abnormal torque occured by tape starting, tape stopping or other causes is absorbed by slipping of felt around FR Idler. Fig. 7-10 a 7-4. Pause Mode (See Fig. 7-13) PAUSE Button is only operated in PLAY or REC MODE When the PAUSE Button is pushed, the Pinch Roller is disengaged from Capstan shaft and Take-up Pulley shaft is disengaged from the Reel hub. It stops tape running 7-5. REC Mode Tape transport mechanism is same as that of PLAY MODE operation. A cassette has “tabs" on the side ‘opposite to that exposing the bare tape. If they are broken off, the cassette will prevent the depression of RECORD Button. When the Record Button and the PLAY Button are pushed, the slide switch on G-1197 ‘main circuit board is changed from PLAY MODE to REC DE8. SCHEMATIC DIAGRAM/®-1. sc-2000, sc-2002 Schematic Diagram G-NS7] mn 28cm27 ran 280i827 ‘eau 290646 ng NEBABB z 3 q & Sy a 4 38-2. SC-3000, SC-3003 Schematic Diagram [S=NS7] nn teaser jpasaser IT Speyer [ean E 35] Ba Qe 5 [e-1202]9. REPLACEMENT OF MAIN PARTS 9-1. Replacement of Mechanism Ass'y (See Fig. 9-1) 1. Remove screw @ and plunger solenoid ®. 2. Remove screw capstan belt @ and Flywheel hold- er. 3, Remove screw @, @, and Mechanism Assy will be easily off 9-2. Replacement of Cassette Well Ass'y (See Fig. 9-2) Depress EJECT button Remove screws @ and ® on both sides in Fig. 92. Move up the retainer @ then release t from 8 Pull the cassette well toward the front and itwill be easily off cassette Lic Fig. 9-2 Type A Cassette well & Cassette lid 10-3. Replacement of Cassette well and Cassette lid 'SC-3000 and $C-3003, both Cassette decks use either type A or type B, cassette well and cassette lid as shown in the list, Please confirm either the parts of type A or installed in the cassette deck. If necessary, order them together with the model name, stock No. parts name specifically referring to the followings. | Cassette lid ‘ovo100 SANSUI ELECTRIC CO., LTD, TELEPHONE! 09) Sed TITY TELEN 230-2076 ‘sMosa ‘Printed in Japan 720M)