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Journal of Food

Engineering
Volume 63, Issue 2, June 2004, Pages 177-184

Effect of fermented/germinated cowpea flour addition on the


rheological and baking properties of wheat flour
Elin Hallén a, Şenol İbanoğlu b , Paul Ainsworth c

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https://doi.org/10.1016/S0260-8774(03)00298-X
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Abstract

There is a growing interest in fortifying wheat flour with high lysine material, such as cowpea flour, to
improve the essential amino acid balance of baked food products. The use of cowpeas as a food source has
not been utilised fully, especially in developed countries. In this research, wheat flour in a standard bread
formulation was partially replaced with cowpea flour, germinated cowpea flour and fermented cowpea
flour at levels of 5%, 10%, 15% and 20% (wt/wt). Composite flours were analysed for ash, protein, gluten
contents and α-amylase activity as well as colour, farinograph and extensograph characteristics. Bread baked
from composite flours was analysed for loaf volume and weight, texture, crumb-grain structure and colour.

Increasing levels of cowpea flour in the blends resulted in changed flour characteristics such as ash and
protein contents and colour. It also changed farinograph and extensograph characteristics, mainly by
increased water absorption. Incorporation of cowpea flour exerted a certain volume depressing effect on the
bread and gave a compact structure at higher substitution levels. Overall acceptable results were obtained
based on characteristics of control bread.

Introduction

Cowpea (Vigna unguiculata or V. sinensis), also known as black-eyed pea, is a leguminous crop of many
tropical and subtropical areas and is an important grain legume in developing countries. It contains 24–26%
crude protein and is rich in glutamic acid, aspartic acid and lysine, but low in sulphur amino acids. Cowpeas
are low in fat and contain no cholesterol. The lipid content ranges from 0.7% to 3.5% and unsaturated fatty
acids constitute more than two thirds of the total fatty acids (Prinyawiwatkul, McWatters, Beuchat, &
Phillips, 1996).

Considerable interest has been generated in fortifying wheat flour with high protein, high lysine material to
:
increase the protein content and improve the essential amino acid balance of baked products, especially
bread. The high lysine content (486 mg/g nitrogen) makes cowpeas an excellent enhancer of protein quality
when combined with cereal grain proteins, which are low in lysine but rich in sulphur amino acids
(Prinyawiwatkul et al., 1996). Also, the low crude fat content of cowpeas removes the need for a defattening
step at flour production (McWatters, 1990).

Despite its high protein content, the use of cowpeas as a food source has not been utilised to its full
potential, particularly in the industrialised countries, mainly due to preparatory difficulties (Sharma, Bajwa,
& Nagi, 1999). The constraint has also been the presence of indigestible oligosaccharides in cowpeas
(Sosulski, Elkowiez, & Reichert, 1989), particularly raffinose and stachyose. They can be hydrolysed by
intestinal anaerobic micro-organisms to produce flatulence or intestinal gas (Prinyawiwatkul et al., 1996). In
addition to these, anti-nutritional factors such as trypsin and chemotrypsin inhibitors, responsible for
reducing the digestibility of protein by inhibiting protease activity, and haemagglutinins, have been
detected (Liener, 1979). Research has shown that germination (Sathe, Deshpande, Reddy, Gell, & Salunkhe,
1983) and fermentation (Zamora & Fields, 1979) of cowpeas can not only improve nutritional quality by
increasing protein content but also reduce these undesirable factors. Fermentation of cereals improves
amino acid composition and vitamin content, increases protein and starch availabilities and lowers levels of
anti-nutrients such as trypsin inhibitor (Chavan & Kadam, 1989). Changes in the proximate composition of
germinated seeds are expected effects of germination (Ologhogbo & Fetuga, 1986) and the nutritional
benefit of legumes can be improved before incorporation into legume supplemented products by utilising
this (Fernandez & Berry, 1989). Germination induces an increase in free limiting amino acids and available
vitamins with modified functional properties of seed components. Germination has been shown to decrease
anti-nutritional factors like those mentioned above and also increase the fat, protein and crude fibre
contents (Uwaegbute, Iroegbu, & Eke, 2000).

The maximum nutritional benefits can be achieved by complementing cereals with cowpeas at the ratio of
45:15 (cereal:cowpea, wt/wt), which yield amino acid scores closer to the FAO/WHO/UNU standard
(Prinyawiwatkul et al., 1996). However, nonglutenous protein adjuncts exert a volume depressing effect on
bread when used at the relatively high levels necessary to accomplish the desired amount of fortification.
They also change the absorption, mixing tolerance and other physical properties of doughs. Only small
amounts of flour or isolates have been found to give acceptable volume in the end products.

Fermented or unfermented cowpea flour can be used in breads, baby/weaning foods, chips, and extruded
snacks. Cowpea and peanut flour have been reported to successfully replace up to 20% wheat flour in
cookies (McWatters, 1978) and doughnuts (McWatters, 1982a, McWatters, 1982b), at least 43% in muffins
and up to 20% in bread (Mustafa, Al-Wessali, Al-Basha, & Al-Amir, 1986).

The purpose of this research is to partially replace wheat flour in a standard bread formulation with
germinated, fermented and unfermented (control) cowpea flour to improve protein quality and quantity
without affecting loaf volume and overall acceptability.

Section snippets

Cowpea flour production


:
Cowpeas were subjected to natural lactic acid fermentation and germination followed by grinding to a fine
flour. Flour from untreated cowpeas was produced as control to compare any changed properties that might
occur due to the two pre-treatments. Wheat flour was partially substituted with these flours at levels of 5%,
10%, 15% and 20% by weight. Properties of the resulting composite flours were determined, as well as
properties of the bread produced from composite flours.…

Results on composite flours

Fig. 1 shows the ash content of the flours studied. The white wheat flour used in this study had an ash
content of 0.55% (dry basis). Values for the composite flours ranged from 1.0% to 1.4% and the more wheat
flour that was substituted for cowpea flour in the mixes, the higher was the ash content. Beans were not
dehulled or decorticated before milling; therefore, as expected, a higher content of ash in the more
substituted flours was obtained. The differently treated flours were not notably…

Conclusions

Adding dry bean flours to wheat flour does affect most dough properties as measured by farinograph
(p>0.05). These effects seem to increase as the level of bean flour in the blends is increased. Increased water
absorption of wheat–bean composite flours may provide more water for starch gelatinisation in the doughs
during baking and may prevent stretching and tearing of gluten strands. Results show that substituting
wheat flour for cowpea flour up to a level of 20% produces bread with…

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