Contents 1.0 General safety warnings and precuations 2.5 Safety information 1.1 Specifications 2.6 Electrical instruction 1.2 User responsibility/warranty 3.0 Accessories 1.3 Final assembly and installation 3.1 Mitre fence 2.0 Settings 3.2 Push stick 2.1 Changing and setting the sawblade 3.3 Fence 2.2 Blade guiding 4.0 Electrical wiring diagrams 2.3 Setting the cutting height 5.0 Spare parts list/exploded view drawing 2.4 Saw table tilt 4.0 GENERAL SAFETY WARNINGS AND PRECUATIONS THE TOOL IS ONLY INTENDED FOR HOME AND HOBBY USE ,NOT FOR PROFESSIONAL USE. WARNING! WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECUATIONS SHOULD BE FOLLOWED TO REDUCE THE RISK OF FIRE,ELECTRIC SHOCK AND PERSONAL INJURY,INCLUDING THE FOLLOWING. 1, -Keep work area clear. -Cluttered areas and benches invite injuries 2. -Consider work area environment -Do not expose tools to rain -Keep work area well lit -Do not use tools in the presence of flammable liquids or gases. 3, -Guard against electric shock -Avoid body contact with earthed or grounded surfaces 4. -Keep other persons away -Do not let persons especially children, not involved in the work touch the tool or the extension cord and keep them away from the work area 5. -Store idle tools. -When not in use, tools should be stored in a dry locked-up place. Out of reach of children 6. -Do not force the tool ' -It will do the job beiter and safer at the rate for which it was intended. 7. -Use the right tool -Do not force small tools to do the job of heavy duty tool10 "1 12. 13, 14 15 16 17, 18, 19 20. -Do not use tools for purposes not intended -Dress properly -Do not wear loose clothing or jewelry , they can be caught in moving parts. -Non-skid footwear is recommended when working outdoors. -Wear protective hair covering to contain long hair -Use protective equipment -Use safety glasses. -Use face or dust mask if cutting operations create dust. -Connect dust extraction equipment -If device are provided for the connection of dust extraction and collecting equipment.ensure these are connected and properly used -Do not abuse the cord -Never yank the cord to disconnect it from the socket.keep the cord away from heat, oil and sharp edges -Secure work -Where possible use clamps or a vice to hold the work.!t is safer than using your hand. -Do not overreach. -Keep proper footing and balance at all times, -Maintain tools with care -Keep cutting tools sharp and clean for better and safer performance -Follow instructions for lubricating and changing accessories. -Inspect extension cords periodically and replace if damaged. -Keep handles dry,clean and free from oil and grease -Disconnect tools -When not in use, before servicing and when changing accessories such as blades. bits and cutters,disconnect tools from the power supply. -Remove adjusting keys and wrenches. -Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. -Avoid unintentional starting -Ensure switch is in "OFF"position when plugging in. -Use outdoor extension leads -When the tool is used outdoors.use only extension cords intended for outdoor use and so marked -Stay alert -Watch what you are doing .use common sense and do not operate the tool when you are tired. -Check damaged parts -Before further use of tool. It should be carefully checked to determine that it will operate properly and perform its intended function -Check for alignment of moving parts.binding of moving parts.breakage of parts mounting and any other part that may affect its operation2 22. 23. 1.1 1.2 -A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre unless otherwise indicated in this instruction manual. -Have defective switches replaced by an authorized service centre -Do not use the tool if the switch does not turn it on and off. -Warning -The use of any accessory or attachment other than one recommended in this instruction manual may present a risk of personal injury. -Have your tool repaired by a qualified person -This electric tool complies with the relevant safety rules.Repairs should only be carried out by qualified persons using original spare parts.otherwise this may result in considerable danger to the user. -The tool 's gross weight is approximately 35kg ,you had better seek other's assistance during transport in order to avoid personal injury Specifications Dimensions (LXWXH) 800X250X420mm Net weight 35kg Table height from floor 375mm Throat width 245mm Max. cutting height 100mm Sawblade width 6-13mm Sawblade length 1750mm Sawtable size 350x330mm Sawtable tilting angle 0~45° Motor capacity 370w User Responsibility/Warranty This appliance will perform in conformity with the description contained in the instructions provided. This machine must be checked periodically.Defective equipment(including power cables)should not be used.Parts that are broken,missing,obviously worn,distorted or contaminated,should be replaced immediately.Should such repair or replacement become necessary,it is recommended that only genuine replacement parts are used and that such repairs are carried out by qualifie persons.This appliance or any of its parts should not be altered or changed from standard specifications.The user of this machine shall have1.3 the sole responsibility for any malfunction which results from improper use oF unauthorized modification from standard specifications, faulty maintance,damage or improper repair by anyone other than qualified person. Final Assembly and Installation Unpack machine and check for any visible damage which may have occurred during transport.{f a damage is detected notify your dealer immediately This machine is shipped partly disassembled saw table and star all the separately parts need to be installed prior to use Attention: install the table you should seek other's assistance. Remove the table’s assembly out from the packing carton loosen and take away the wing nut on the bottom of the table trunnion upper. Insert the bolt into the center hole on the Table trunnion lower. Tighten the table with the table trunnion lower Use a washer and a wing nut. After installation adjust the table so that the sawblade runs through the center of the table insert’s slot Centering the table Loosen the screws holding the lower table trunnion Move table sideways as required, until sawblade runs through the center of table insert.Setting the Table Square with the Sawblade © The saw table can be tilted up to 45’ To tlt, loosen the wing nut of the.table trunnion © Loosen the wing nut on the turnnion and adjust the table at 90° with the blade @ Check the table with a square to make sure the table is 90° with the blade. If an adjustment is necessary, loosen the screw and adjust the pointer to 0’ To ensure sufficient upright stability of the machine it should be bolted to floor,bench or table, ot mountedon the Workstand, available as optional accessory. For this purpose 4-*6.5 mm holes are provided in the machine's base plate. Dust Collection If this band saw is operated indoors it is recommended fo have it connected to a dust collector. The suction connector, supplied with the machine, has to be fitted to the dust ejection port of the saw for this purpose. The diameter of the suction connector is 60 mm, Caution! Wood dust and chips, together with an ignition source and the oxygen in the ambient air, can cause fires and explosions, injuries and allergies. - Workmen working in operations processing oak or beech timber where found to develop more often cancer ‘of the mucous membrane of the nose (adenocarciome of the inner nose) then other workers. ~ Experience shows that skin contact with oak or beech dust does not cause cancer 2.0 Band Saw Settings 2.1 Changing and Setting the Saw Blade This band saw is factory-equipped with a general purpose wood cutting blade, the blade set. To change the blade, remove the wing nut and screw from the table. Then slacken the blade tension by turning the hand ‘wheel on top of the upper wheel housing. Fit new blade and tension lightly. The blade should run in the center of the rubber lined band saw wheels or else it may jump of, To check tracking, turn upper wheel by hand. If required, adjust tracking with the knurled handle at the rear ofthe upper wheel housing,2.2 Blade Guiding The saw blades guide of this band saw ensure an exact guiding of the bla de for clean cuts. when using narrow blades ensure that the lower blade guide positively supports the blade from both sides and the rear. Set the bearings of the upper blade guide to suithin approx. 0.2 mm of the blade,and the bearing against the back of the blade, just clear of it. Do not set the bearing too close, aS the friction generates heat, which may have an adverse effect on the bearings and the saw blade as well 2.3 Setting the Cutting Height The upper blade guide should always be set as close as practical against the work. To adjust, loosen the wing nut at the side of the upper wheel housing, and set the blade guide to the required height. Tighten wing nut after setting 2.4 Saw Table Tilt For bevel cuts the saw table tilts steplessly through 45°. To tilt, loosen the wing nut on the table trunnions, set table to the tequired angle and tighten the wing nut again It is recommended to verify the correct angle setting by making trial cuts in scrap wood.2.5 Safety Information 41, Check that all guards are in place and securely locked before switching the machine on Do nat use guarding for handling or transportation Always disconnect from power when servicing this machine Do not use bent or cracked band saw blades Replace table inser if slot has enlarged. ‘When cutting round stock use @ suitable jig of fixture to keep the work from turning 6. When cutting boards in an upright position use a suitable push block to prevent kickback To keep health risk to @ minimum itis recommended to always connect this band saw to @ dust collector. 8. During transportation the saw band guard should be fly down and close to the table. Take care that the selection of the saw band depends on the material to be cut 10. Do not clean the saw band whilst tis in motion ‘The most common hazards associated with the operation of band saws ate the following = ahazard by the running saw blade, e.g. contact with the teeth ofthe biade, Flinging of cutoffs or knots. Work piece kickback The principal hazard areas of a band saw are: = the work area ~ the area around a running machine + the kickback area despite the use of the specific safety devices and compliance with all relevant regulations for the prevention of accidents, when operating a band saw the folowing residual risks remain ~ hearing damage by excessive noise = danger of accidents in the unprotected cutting area of the running saw blade + danger of injury when changing blades (danger of cuts by the sharp teath) = endangering by flung about workpieces or parts + squashing of fingers = danger of injury by kickback of workpieces = health risk caused by the dust emission, especially from oak and beech saw dust. 2.6 Electrical Installation This band saw is equipped with a 0.35 Kw motor. Connect to a proper grounding type receptacle. ‘A damaged power cable should be replaced al once by a qualified electrician. Risk of electric shock i operated with a damaged power cable. Children should not operate this band saw.DIAGKAM B 10SPARE PARTS FOR DIAGRAM A Pat | "Description ty | Part Description Jay No. __|4 41 | Hexagon socket cap head screw ME X30 2 [2 Ringtorshanat? | Lower whee! axe 7 3 Bearing 80101 | Hexagon head bot M6 X20 4 Rng trom 7 “aa | igh sate cover 5 | Rubber belt or whoo! : 45 Press board of wre Fe Upper saw wheat a Tr [Upperwhectaxio o || sale of upper whee a . 49 Lock washer external teoth_€ 50 | Stepboitm6 x16 | Large washer 5 | Upper whee! sliding axle 51 | Stop bolt MB X70 12 | Washer 14 52 Bush [19 [Hexagon nomex 53 Brusnsieove _| Step bolt MB x 105 7 54 | Locknut with flange surface MB we ic Stn washer 55. Cross recessed pan head screw MAX12 |e Urporwnet pring : 56 Switch 57 Cross recessed pan head screw M4 X 6 _ 58 | Washer | Star washer 4 | Knurled handle 24 ta- ie 6s 13 64 _ mE) 26 | Thum rt ‘ Z| Pushstick a 28 | Bottfor push stick ec 29. Angle block pe Pia ent I iv [oa — 130074 | Guide board 1 172 | Flathead scrow M8 X6 I 33 | Tete wunnon lower +173] Cross recessed tapping srew STEXIG [3 34 Large washer 6 [3 im Rip fence 1 | 36. | Wing nut M6 : - 75 [Lock tame or ap fence I 36 | Wotorwheel a 76 | boehnut op fence —h [37 | Hexagon socket setscowM6X10——=|7 | 77_——~| Washer 10 To [38 | Motor i 1) 78 _| Spring pin 3x8 ht 28 [umgeaaner’ 3/78 | Lock handle or ip fone 1 40 | Seringwasher® 2 [eo | sieeve tor lock hance Th "1[pat ~ Description ay |pat | ie |r| ‘Bt __| Washer block fre "| 99 _| Bearing frame for lower guide | sirng "| Hewagon nu Me | Leck rod for pence es | Step bom x20 Fos ease Upper door Column cover "cross recessed pan head screw M4X30 Hexagon head bolt MBX50 Rubberjecket “| cableglana | Knob for door a7 | Guide blo 88 | Guide pole [Protect board _ “| Micro-switeh ~[ Locknut with plastic insort MB | Block fr fixing frame Note: normaly this item of Band Saw does not include the push stick assembly they could be supplied for your account if necessary! SPARE PARTS FOR DIAGRAM B a DESCRIPTION ary No. 7 1 Long beam 7 [2 2 Hexagon head bolt M6x35 4 3 ‘Washer 6 - { [4 Hexagon nut M6 2 5 Short beam 2 6 Hexagon nut M6 mn 7 Hexagon head bolt MEX16 im 8 Washer 8 Ey a Short bracket 2 10 Long bracket 2 1 Leg 4 2 Rubber foot Lo 123.0 Accessories 3.1 Mitre Fence Provides a Mitre Fence for angle cutting. 3.2 Push Stick ‘need to be purchased separately 3.3 Rip Fence 4.0 Electrical wiring diagrams MICRO SWITCH = m9 4 i j SWITCH | Cy = i} ” m ces | lor