Manuale AWD655-10 EN - Rev 16

AT-OS S.r.l.
Viale del Lavoro, 19 37030 Colognola ai Colli (Verona) Italy

Tel. ++39 045 6159411- Fax ++39 045 6159422 - e-mail: info@at-os.com – www.at-os.com
MACCHINA PER LAVAGGIO E DISINFEZIONE

MACHINE FOR WASHING AND DISINFECTION
AWD-655
EDIZIONE Settembre 2017 – EDITION September 2017

Id. Cod. 112002003 Rev16
ISTRUZIONI OPERATIVE
OPERATING INSTRUCTION
AT-OS S.r.l.
Phone ++39 045 6159411- Fax ++39 045 6159422 - e-mail: info@at-os.com – www.at-os.com
INTRODUCTION........................................................................................................................................................................ 3
GENERAL SAFETY RULES ..................................................................................................................................................... 4
Manufacturer's liability and limits .................................................................................................................................... 7
Manual 7
Intended Use .......................................................................................................................................................................... 7
Misuse 7
WASHING AND DISINFECTION DEVICES - ......................................................................................................................... 10
INFORMATION ON DISPOSAL .............................................................................................................................................. 10
1 INSTALLATION AND TRANSPORTATION TRANSPORTATION (Installer only) .............................................................................. 11
1.1 Machine handover ................................................................................................................................................ 11
1.2 Lifting and transportation.................................................................................................................................. 11
1.3 Unpacking ............................................................................................................................................................... 12
1.4 Installation .............................................................................................................................................................. 12
1.5 Positioning the machine ..................................................................................................................................... 12
1.5.1 Checking the position of the door/s ...................................................................................................... 12
1.5.2 Feet adjustment .......................................................................................................................................... 13
1.5.3 Door opening and closing ......................................................................................................................... 14
1.5.4 Installation of the rotors in the tank ..................................................................................................... 15
1.5.5 Hose installation on the machine .......................................................................................................... 16
1.5.6 Installation of the drain on the machine .............................................................................................. 17
1.5.7 Salt filling ...................................................................................................................................................... 17
1.5.8 Connection to the steam exhaust hose ............................................................................................... 18
1.5.9 Main switch ................................................................................................................................................... 18
1.5.10 Fuse size ........................................................................................................................................................ 19
1.5.11 Feeding taps ................................................................................................................................................. 20
1.5.12 Drain................................................................................................................................................................ 21
1.5.13 Before machine positioning make sure that ... ................................................................................... 21
1.5.14 Water supply connection .......................................................................................................................... 21
1.5.15 Power supply connection ......................................................................................................................... 22
1.5.16 After machine positioning ........................................................................................................................ 22
1.5.17 Machine fixing to the floor....................................................................................................................... 22
1.5.18 Drying air filtration ..................................................................................................................................... 23
1.5.19 Installation of speed cycle boilers ......................................................................................................... 23
1.6 Dismantling ............................................................................................................................................................ 31
1.7 Warranty .................................................................................................................................................................. 31
1.8 Spare parts ordering ............................................................................................................................................ 31
1.9 End-user training .................................................................................................................................................. 31
2 Special liquid use and handling ............................................................................................................................ 32
2.1 Storage .................................................................................................................................................................... 32
2.2 Liquid use and storage ........................................................................................................................................ 32
2.3 Chemical use and consumption ........................................................................................................................ 32
3 COMMISSIONING INSTRUCTIONS (End User) .................................................................................................... 33
3.1 Insertion of trolley with articles being washed ........................................................................................... 33
3.2 Commissioning instruction sheet..................................................................................................................... 34
3.3 Control and safety devices ................................................................................................................................ 35
3.4 Programs ................................................................................................................................................................. 36
3.5 The display ............................................................................................................................................................. 37
3.6 Trolley loading and unloading........................................................................................................................... 39
3.7 Correct position of the magnet on the trolley ............................................................................................. 39
3.8 Display messages ................................................................................................................................................. 40
3.9 Instrument washer parameters ........................................................................................................................ 41
3.10 Alarm messages .................................................................................................................................................... 46
4 Special Features ....................................................................................................................................................... 51
4.1 Lack of electricity ................................................................................................................................................. 51
4.2 Procedure to reset the alarm ............................................................................................................................ 51
4.3 Procedure to stop the current program ......................................................................................................... 51
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4.4 Procedure to unlock the door of the trolley unloading area .................................................................... 51
5 Menu............................................................................................................................................................................. 52
5.1 Menu structure ...................................................................................................................................................... 52
5.2 Devices .................................................................................................................................................................... 55
6 Clock ............................................................................................................................................................................. 57
7 Cycle counter ............................................................................................................................................................. 57
8 Alarm history report................................................................................................................................................. 58
9 Maintenance .............................................................................................................................................................. 59
9.1 Equipment cleaning ............................................................................................................................................. 59
9.2 Checks to be performed every week .............................................................................................................. 59
9.3 Maintenance........................................................................................................................................................... 60
9.4 Filter cleaning ........................................................................................................................................................ 61
9.5 Door adjustment ................................................................................................................................................... 62
9.6 Door limit switch adjustment ............................................................................................................................ 63
9.7 Door lock adjustment .......................................................................................................................................... 63
9.8 Chemical product flow meter calibration ....................................................................................................... 64
9.9 Washing the impeller ........................................................................................................................................... 69
9.10 Temperature test ................................................................................................................................................. 70
10 AWD 655 TECHNICAL DOCUMENTATION .......................................................................................................... 71
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ENGLISH
INTRODUCTION
Use of the AT-

AT-OS S.r.l. appliance is easy and user-
user-friendly.
friendly. However,
However, it must exclusively be used by
personnel aware of the whole content of this manual, in other words by personnel who are able to
properly use the appliance as described in the following pages.
The manual must accompany the appliance or be easily traceable whenever there are problems with
use or comprehension of appliance operation. However, we remind you that our Service Department is
always available for recommendations or for direct intervention whenever any misunderstandings or
malfunctions cannot
cannot be overcome by consulting this manual.
This manual provides instructions for proper machine use, maintenance, installation, dismantling and
transportation.
Symbols used in the manual
This symbol shows a warning concerning the equipment user.

The user should not attempt any maintenance and must only use the equipment and
replace consumable liquids when required.
This symbol indicates a warning concerning a routine or unscheduled maintenance

operation, that should be performed only by trained staff, aware of both the
techniques and the steps to be performed to repair the equipment in the event of
malfunctioning or failure.
When this symbol appears the staff is required to contact the AT-OS service
department, or the nearest service centre, as soon as possible, so that a qualified
technician, authorized by AT-OS, performs the maintenance operations required.
AT-OS S.r.l. Service Centre
Phone +39 045 6159411
Fax ++39 045 6159422
This symbol indicates that the action requires the operator to be particularly careful.
This symbol is also placed on specific parts of the machine that, before being
accessed, require the documentation attached to be carefully read.
This symbol indicates that the operation involves electrocution danger and
therefore the operator must be careful when performing it.
This symbol is also placed on the machine in the proximity of high-voltage devices.
This symbol indicates that the operation involves burn danger (hot surface of the
material) and therefore the operator must be careful when performing it.
This symbol is also placed on the machine in the proximity of surfaces that can be
very hot.
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GENERAL SAFETY RULES
FOR SAFETY REASONS PLEASE READ THE FOLLOWING INFORMATION
- Do not cover the labels placed on the machine for any reason and replace them immediately if damaged.
- The socket for the power supply must be equipped with approved earthing system.
- Do not use the machine in an explosive atmosphere.
- Do not use the machine to wash or disinfect objects and/or containers that, because of their shape or
material, are not compatible with the indications given by the manufacturer. For objects and/or
containers allowed, please follow the instructions explicitly indicated in this manual.
- In case of long outage periods of the device, please cut the power supply off and turn off the water
taps.
- Do not try to open the door of the device during operation: the device is equipped with a special safety
lock system to prevent the door from being opened during operation.
- Installation, removal, maintenance, adjustments or any kind of intervention that requires the removal of
safety measures or the opening of panels with wrenches SHOULD BE PERFORMED ONLY BY QUALIFIED
AND AUTHORIZED STAFF IN ACCORDANCE WITH THE INSTRUCTIONS GIVEN BY THE MANUFACTURER.
- Qualified staff, according to current standards and in a high professional way, must carry out work on
the electrical and plumbing systems, needed to prepare the site where the machine will be installed.
- For any maintenance operation, cut the power supply off by acting on the multi-pole circuit breaker
installed upstream of the equipment. Adopt every safety measures as, cutting the power supply off,
some of the protections provided by the manufacturer could be disconnected.
- Only adults, aware of the information given in this manual, can use this equipment.
- Do not change, for any reason, the characteristics of the equipment, its installation specifications and
the parameters set.
- At the end of loading and unloading phases, always close the door of the washing tank in order to avoid
possible unpleasant smells coming from the drain.
- In case of fire, to extinguish the flames, intervene with a powder fire extinguisher, DO NOT USE WATER.
- Do not wash the machine with direct or pressure water jets, or corrosive substances.
- In case of malfunctioning, make sure it is not due to lack of routine maintenance, otherwise please
contact the AT-OS service centre. Repairs not performed by staff specifically trained by AT-OS can
cause further damage to property and/or injury to people.
- If one or more components of the equipment must be replaced, always use original AT-OS S.r.l. SPARE
PARTS. Only use products recommended by AT-OS in this manual.
- The machine must not be dumped when scrapped, as it contains materials subject to legislation
requiring disposal at special centres.
- Make sure that the floor is fit to support the load of the equipment when in operation, equal to 350 Kg.
The machine does not cause harmful vibrations.
- Before installing the equipment, ensure that the supply voltage complies with the one shown on the
identification plate and that the water supply pressure is equal to the one indicated in the technical
data. Make sure that also the drain matches the dimensions provided on the installation drawing.
- During the installation, do not pinch the power cable nor the water hoses.
- If your new machine is damaged, contact your dealer before operating it.
- The machine is intended for the treatment and thermo-disinfection of instruments for medical use.
- Any use other than the one the machine is intended for is forbidden.
- The user is forbidden to carry out any sort of repair.
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- Only qualified and authorized operators can perform technical service on this machine.
- Do not expose the product to freeze.
- The electrical safety of this device is only guaranteed if it is connected to an efficient earthing system.
- Be very careful when handling detergents and additives. Avoid contact, wear gloves and always meet
the safety requirements specified by chemical manufacturer.
- Avoid inhaling chemicals. The chemicals are irritating to the eyes, in case of contact wash thoroughly
with water and seek for medical advice. In case of contact with skin, wash thoroughly with water.
- The water in the tank is not drinkable.
- Do not lean on the door and do not use it as a step.
- The machine, during its work cycle, reaches a temperature of 95° C; be very careful: there may be
danger of scalds.
- Failure to comply with these rules may jeopardize the safety of the device and IMMEDIATELY void the
warranty.
- Do not use the machine without securing it to the ground using the fixing kit supplied with it.
- Do not install the machine in the same room where patients are housed. The machine can heat the
environment, thus increasing humidity.
- The validation of the product was made by the manufacturer within the conformity to the norm
ISO15883; the validation of the disinfection process is on charge of the user.
Safety instructions for maintenance staff

Allow only trained and qualified
staff, wearing suitable safety
Burns of body parts due to contact
Maintenance of inner components clothes, to carry out maintenance
with hot parts of the equipment.
operations. Wear appropriate
clothing and protection gloves.
Disconnect the power supply
Maintenance of inner components Electric shock before working on the device inner
parts.
Always use personal protective
Maintenance of inner components Contact with liquid chemicals equipment (PPE-goggles and
gloves) for eyes and hands.
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- The operator must monitor the machine during the cycle;

- Connection with the washing water injection pipe must always be
performed with an appropriate basket;
- During operations do not interrupt the cycle, otherwise disinfection
disinfection will
be impaired;
- Use only the recommended cleaning agents and chemical additives. The
use of other products can damage the machine;
- Recommending chemical additives does not mean the manufacturer
assumes liability for any damage to materials and objects to be treated
that may occur;
- Strictly observe the instructions given by chemical manufacturers. Only
use the products complying with their intended use;
- The device is designed to work with water and chemical additives. Do not
use organic solvents or others, they may result in a risk of explosion or
rapid deterioration of some machine parts;
- Residues of solvents or acids, in particular "hydrochloric acid", can cause
damage to the steel: avoid any contact;
- Only use original accessories;
- Never use detergent
detergent powder;
- Never use foaming detergents;
- The machine must be used only with trolleys and/or accessories supplied
by the manufacturer;
- The accessories that have not been approved by the manufacturer may
affect the results obtained, as well as the user safety;
safety;
- Never use chemicals based on chlorides (chlorine bleach, sodium
hypochlorite, hydrochloric acid, etc.). These types of chemicals will
irreparably damage the machine impairing its integrity.
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Manufacturer's liability and limits
The manufacturer shall not be held responsible for failures due to tampering and/or incorrect applications
and/or inappropriate use of the machine.
The user must follow the requirements specified in the user manual and in particular:
- Always work within the limits allowed by the machine;

- Always carry out constant and careful maintenance;
- Allow machine use only to staff properly trained and educated, having proven skills and attitudes
suitable to carry out the job and purposes required;
- Only use manufacturer's original spare parts.
The instructions for installation, maintenance and operation described below, were prepared to ensure a long
life, as well as a correct and optimal operation of the machine.
Manual
- This manual should be carefully preserved with the machine for future reference. In case of machine
sale or transfer to another user, make sure that the manual accompanies the equipment to allow the
new owner to obtain information on its operation and relevant components
- The manual represents the state of the art at the time of construction and delivery of the device and is
valid for its entire life.
- To avoid possible injury to persons or property caused by an incorrect translation of the instructions,
the customer is recommended:
o Do not perform operations or manoeuvres on the machine if any queries or doubts about the
operation to be carried out arise;
o To ask the Customer Service for clarifications concerning the instruction;
- If the manual is lost, please ask the manufacturer for a copy.
Intended Use
The machine is designed for washing, decontamination, disinfecting and drying of reusable surgical
instruments, anaesthesia equipment and other operational utensils (glassware, baby bottles and containers).
• Therefore, the use of this equipment is intended

intended only to wash and thermo-
thermo-disinfect surgical
instruments normally used in operating theatres.
• Misuse of this equipment can be dangerous to health and safety of the operator and can cause severe
damage to the machine itself.
WARNING: If the machine is used for purposes other than those intended by the manufacturer, the safety
systems of the unit may be impaired.
Misuse
It is forbidden to wash:
- Tools and objects that are completely or partially made of wood;
- Tools and objects other than stainless ones;
- Tools and objects made of plastic material not suitable for high temperatures.
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Possible risks during machine use

Situation Risk Measure
Contusion and cutting of the upper Use of appropriate clothing (gowns
limbs, due to falling or impact and protection gloves)
Trolley loading against tools and instrumental
objects, mainly during trolley
loading and unloading operations.
Use of adequate clothing. Wear
Detergent and chemical additives Contact of body parts with gloves and goggles and meet the
supply washing chemicals. safety requirements specified by
chemical manufacturers.
Use of adequate clothing. Meet the
safety requirements specified by
Detergent and chemical additives Inhalations of steams generated by the chemical manufacturer and,
supply washing chemicals. when and if required, wear a face
mask suitable for respiratory
protection.
Do not discharge concentrated
chemical in drains or directly on
Detergent and chemical additives Accidental release of washing surfaces. Collect any spilled liquid
supply chemicals with absorbent material (e.g. sand,
earth, sawdust). Rinse the chemical
residue with plenty of water.
If the machine is properly installed,
meeting all manufacturer's
requirements and using only
approved chemicals according to
the rules in force in the country of
installation, it does not generate
steam emissions Inhalation of hazardous steams hazardous gases. Anyway, the
machine is equipped with a steam
discharge system that must be
connected according to the
instructions given in section 1.3.7.
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Staff training
Installation and
maintenance The staff specialized in maintenance and installation can perform every operation
technician concerning machine positioning and installation at the customer's premises, the
connection of different systems, machine commissioning as well as routine and
unscheduled maintenance. This operator is responsible for staff training aimed at proper
machine operation.
Specialized staff in charge of the audits on safety procedures and devices for proper use
of the machine, in total absence of danger.
The authority appointed is personally responsible for training the staff required to use
and maintain the machine. He must ensure that the staff involved has acquired all the
necessary information for machine use and routine maintenance, recording attendance
Authority
and carrying out demonstrations aimed at checking the level of learning achieved. He
responsible for the
should be perfectly familiar with all machine command, control and safety devices. He
machine on the
should give to the staff involved in machine operation and maintenance, all information
workplace
about "safety rules", "actions to be avoided" and "first aid actions" related to the use of
the machine and chemicals used with it. He must know all the correct procedures to
carry out all use and maintenance operations safely. He must always witness
unexpected or scheduled maintenance operations, giving his consent to the staff
involved with machine operation, or with routine and unscheduled maintenance, to
proceed with work.
The authority appointed will be responsible for all command, control and safety devices
of the machines the system consists of, and must carry out all scheduled changes on
these devices to ensure their optimal efficiency over time.
The machine operator must be perfectly familiar with all its command and control
devices. He must also be able to perform these actions:
- machine commissioning and operation;
Machine operator - loading and unloading of the material being washed on trolleys;
- use the machine in all various and different operating modes, such as the start-
up of all different washing cycles provided;
- Reset any alarms triggered
- Using all personal protection devices, and complying with all adequate safety
procedures, he should be able to carry out some routine maintenance
operations, such as cleaning the clogged filters at the tank bottom and filling
the machine with cleaning fluids and chemical additives.
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WASHING AND DISINFECTION DEVICES -

INFORMATION ON DISPOSAL
• Do not dispose of this equipment as solid municipal mixed waste, but make a separate
collection.
• Reusing or proper recycling of EEE is useful in preserving the environment and human
health itself.
• According to the European WEEE Directive 2002/96/EC specific collection centres are
available, the waste from electrical and electronic equipment must be delivered here;
it is also possible to return the equipment to the dealer when a new equivalent one is
bought.
• The public administration and the EEE manufacturers are committed in facilitating
both reuse and recovery of WEEE by organizing collection activities and implementing
appropriate design solutions.
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1 INSTALLATION AND TRANSPORTATION (Installer only)
1.1 Machine handover
At the time of handover, it is essential to check immediately if all the material indicated on the documents
accompanying the device has been delivered. Also, check that the machine has not been damaged during
shipping. Otherwise, please contact within two days the carrier and the AT-OS S.r.l. customer management
office communicating the damage extent. A prompt action is essential to be refunded.
1.2 Lifting and transportation
To transport the machine simply pack it already assembled, and then rely on specialized staff equipped with
adequate handling devices.
The packed machine should be transported carrying out specific lifting and positioning manoeuvres:
• to lift the machine, use a forklift truck acting at the bottom of the wooden pallet, which is firmly secured to
the pack. The wooden pallet is, in fact, the supporting base of the package.
Cardboard
Polystyrene
AWD-655
Pallet
Fork insertion
area
• the machine should always be handled avoiding abrupt movements and oscillations (keeping it horizontal).
It is important to always refer to the instructions listed on the packaging (indication of pack top, do not position
in damp or wet environment, protect from external agents, do not stack more than "X" identical packaging,
handle with care). If the machine is to be handled it is essential to repack it every time,
time taking into account the
instructions given in the other sections of this manual.
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1.3 Unpacking
When the packed machine is positioned close to the installation place proceed unpacking it. The package
opening is at its top (cardboard packaging). Packing materials should be kept out of reach of children (bags,
polystyrene, etc.) as they may be ingested and be a source of danger.
Please it is advisable to store the packaging for any later transportation, handling and reinstalling, at least until
the time of testing. Check that any useful material is not accidentally thrown away.
Inside the package, one may found:
- The machine,
- The two rotors that will be applied on the tank,
- The three hoses for hydraulic connections (cold water, hot water and purified water),
- The drain
1.4 Installation
Below are some instructions for machine settings.
If the machine is disconnected from the power supply ALWAYS CLOSE THE
WATER SUPPLY TAPS,
TAPS, as the safety systems, without tension, are disabled.
1.5 Positioning the machine
Install the machine making sure it is perfectly vertical; using a spirit

level, check the inclination of the machine (see photo).
If the machine is not correctly positioned, adjust the feet located in

the lower compartment in order to straighten it.
Air gap
1.5.1 Checking the position of the door/s
Check to see if the doors of the disinfector are positioned correctly to prevent
problems with the door lock or any possible water leaks from the door:
-A) check that the air gaps between the door and the right and left machine
panels are the same for the entire height of the door;
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- B) using a spirit level, check (see

photo) that the door is perfectly
level when fully open.
Adjust the door if it is

not in the correct position (see
section 9.3.3)
1.5.2 Feet
eet adjustment
Adjust the feet at the base of the machine so that it is positioned as vertical as
possible.
The maximum allowable floor

difference in height is 3 cm
Adjust the feet
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1.5.3 Door opening and closing
When the door is closed, the position of the handle is horizontal (picture 1). To open the door, if it is not locked,
turn the handle clockWise, until the end position (vertical) is reached (picture 2) , and open the door. To close the
door rotate the handle counter-clockWise until the end position (horizontal) is reached.
Picture 1 Picture 2
2
2
2 1
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1.5.4 Installation of the rotors in the tank
Take the two rotors and screw them into the tank with the appropriate pin, as shown in the picture below.
Check that the washer and the pin placed on the rotor are well
screwed together, and then proceed tightening clockwise the entire
block (rotor, pin, washer) into the threaded hole positioned at the
tank bottom and into the threaded hole positioned on the tank
ceiling.
After screwing, try to rotate the rotors by hand and make sure they rotate without binding.
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1.5.5 Hose installation on the machine

Connect the three hoses to the machine filters located in the lower compartment, making sure to plug them into
the correct position. Refer to the picture shown.
FILTERS
Connect to the
machine’s filter
with this end of
the hose
Connect to the
water supply
with this end of
the hose.
Connect the Connect the light Connect the

red hose (Hot blue hose blue hose
Water) (purified water) (Cold water)
Make sure to connect the water hoses in the correct position as shown in the
picture above.
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1.5.6 Installation of the drain on the machine
Connect the grey drain hose to the solenoid valve located at the bottom of the machine (see drawing)
Connect the grey drain hose

(supplied as standard) to the
outlet of the solenoid valve,
applying the fastening
clamp.
1.5.7 Salt filling
There is a white cap inside the washing chamber, closing the salt bowl. Unscrew this cap (counter-
clockWise), and fill the bowl with coarse cooking salt, paying attention not to spread salt all over the
washing chamber then close the bowl screwing the cap back in place. This operation is required every time
the message “Fill salt bowl” is displayed.
Unscrew the cap

and fill the bowl
with salt
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1.5.8 Connection to the steam exhaust hose
Steam drain hose
The exhaust pipe for hot air used during the drying
phase is placed on top of the machine. Connect the
external conduit to discharge the steams with the
exhaust pipe of the machine. The outer diameter of
the steam exhaust pipe is 60mm. The room where the
machine will be installed must have an airflow of 150
mM/h
To the
ventilation
system
Connect the steam

exhaust pipe of the
machine with the
suction system of the
hospital - complying
with this picture.
Condenser air
outlet
Do not install the machine in the same rooms where patients are housed.
The machine can heat the atmosphere, increasing humidity and generate
noise that may disturb.
1.5.9 Main switch
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Only qualified and experienced staff can connect the machine to the mains supply.
The main switch must be a multi-pole circuit breaker capable of interrupting all contacts including the neutral,
with a contact gap of at least 3 mm, with magnetic-snap safety system or paired with fuses and able to
withstand the maximum voltage indicated on the machine identification plate (See also the current legislation).
The magnetic-snap safety system of the fuses must be calibrated according to the power indicated on the
identification plate.
- The electrical connection must be made in accordance with current technical standards;
- Make sure that the measured voltage is equal to the one written on the identification plate of the
machine;
- Check if the voltage does not differ more than 10% of its rated value;
- Make sure that all electrical systems are efficiently grounded;
- Connect the cable installed on the machine to the three-phase plug (not supplied) and insert it into the
interlocked socket next to the machine
Circuit breaker features

No. of Rated current
poles
3 20 A
The main switch must be placed in an accessible

accessible place, free from obstacles
and not covered by machinery or anything that would hinder its use.
Make a permanent connection with the power supply in order to reduce any
danger for the users
1.5.10 Fuse size
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Code Size Dimensions Type approval Protection

Located on the transformer primary for
F1 1.25 A 5x20 UL - CSA
micro cards (230V).
Located on the exhaust solenoid valve
F2 1.25 A 5x20 UL – CSA
(230V)
Located on the power supply of heating
F3 1.25 A 5x20 UL - CSA
element power remote-switch (230V)
Located on the network steam solenoid
F4 1.25 A 5x20 UL – CSA
valve (230V) (optional)
Located on the solenoid valve of the
F5 1.6 A 5X20 UL – CSA
boilers (230V) (optional)
To replace one or more fuses it is necessary to remove both the top and front panels (display panel) of the
machine.
Before opening of panels, disconnect the machine from the main power
supply.
F1- F2 - F3
F4- F5
1.5.11 Feeding taps
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They must be capable of quickly stopping the water line; therefore, they must be equipped with a ball or a gate
valve. They must also withstand the operating pressure of the water, as indicated in the technical data sheet
(see page 10).
IF THE FEEDING PRESSURE IS GREATER THAN THAT SHOWN IN THE TECHNICAL DATA TABLE, A PRESSURE
REDUCER SHOULD BE INSTALLED.
Proper placement of the taps is shown on the device installation drawing.
1.5.12 Drain
The machine is equipped with a built-in drain trap which must be mandatorily connected to the drain system of
the building. The correct positioning and sizing of the drain trap are shown on the installation drawing. The user
himself must provide for periodic maintenance of the drains and check that they are not obstructed.
1.5.13 Before machine positioning make sure that ...
All the components needed for installation and proper use of the machine were installed: main switch, feeding
taps, drain and anything else. These components should have all the needed features and should be installed at
the locations shown on the installation scheme. The use of unsuitable parts, and/or the implementation of
installation procedures other than those shown on the installation scheme, will immediately void the machine
warranty.
The characteristics of the electricity network must be compatible with the values required for correct operation
indicated on the machine identification plate and on the technical data sheet.
The machine must be connected to an efficient earthing system (according to electrical safety standards).
The manufacturer is not to be held liable for any

any damage caused by
improper grounding of the machine or faulty power supply.
1.5.14 Water supply connection
If the water supply of the device has not been used for a long time, or if it is used for the first time, purge it by
draining the water in a container or into a trap for a few minutes, in order to remove any impurities, air bubbles
and/or whatever may damage the machine and obstruct its filters.
Connect the hot, cold and purified (if available) water hoses, respectively red, blue and light blue coloured,
exiting the machine to their respective network connections, as shown on the installation drawing. It will be
responsibility of the installer to make sure that the temperature of the cold water mains is not higher than 45°C,
otherwise proper washing of materials cannot be ensured. The connections for hot, cold and purified water must
not feed any other equipment than the washer. This is necessary to avoid that, during the washing cycle, the
subdivision of the water supply with other users, leads to a substantial increase in the time required to fill the
tank (in this case an alarm will be triggered to alert the user that the maximum time allowed for water loading is
exceeded).
If the machine is provided with a purified water feeding system, but the plant is not equipped with it, the cold
and purified water hoses should be connected together.
If the dual hot/cold water feeding is not provided, connect the two feeding hoses together.
If the water hardness is greater than 7 French degrees the use of softened water is mandatory.
The machine can be equipped with a built-in softener, which has the function of reducing the scale in the water
supplied.
If the machine is provided with a water softener, during the installation access the programming mode and
enter one of the values expressed in French degrees listed below, which represent water hardness.
FRENCH DEGREE RANGE No. of REGENERATIONS

0-10 = No regeneration
11-15 = Regeneration every 30 times cold water passes through the resins;
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56-60 = Regeneration every time cold water passes through the resins.
FOR A CORRECT ACTION OF CHEMICAL PRODUCTS AND FOR A GOOD WASHING

WASHING
RESULT IT IS NECESSARY
NECESSARY TO MEASURE THE WATER HARDNESS
HARDNESS FROM THE
PLUMBING SYSTEM AND SET THE MEASURED VALUE
VALUE IN THE REGENERATION
REGENERATION
SCREEN.
SCREEN. SEE PARAGRAPH 5.
1.5.15 Power supply connection
For power connection DO NOT USE power strips, extension cords or cables with inadequate size.
The power cord can only be replaced with one whose features comply with those stated by the legislation on
power supplies or one provided (on request) by AT-OS.
Connect the equipotential terminal to the machine body, according to the current regulations, using a cable
whose cross section ranges between 2.5 mmQ and 10 mmQ. The connection must be made on the
machine’s plinth, where the equipotential symbol (shown on this text’s side), is placed. Proper
connection to the electricity network requires adequate connection of the power cord, exiting the main switch
in the immediate proximity of the equipment, to the machine, as reported in the indications for correct electrical
wiring.
Make sure that the phases are correctly placed:
a) Select the "drying" program;
b) When the fan is operating, check if air comes out from the steam condenser, placed on the roof of the
machine: in this case all phases are properly connected.
c) If air does not come out from the steam condenser then the two phases must be switched
1.5.16 After machine positioning
Make sure nothing is preventing the tank door from being freely opened. Make sure the machine is connected
properly to the electrical supply, to the water supply and to the drain trap, then level it acting on the feet at its
bottom.
After the installation, remove the PVC protection layer covering the panels, make sure the liquid tanks are full
and the suction nozzles are properly inserted into the right tanks. A label next to the cap indicates the type of
liquid to be used for each suction nozzle.
Every installation and adjustment operations must be performed by qualified

staff, according to current standards
1.5.17 Machine fixing to the floor
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AT-OS S.r.l.
The ground fixing kit of the machine consists of:
- 1 Allen key (CH5)

- 4 flat washers
- 4 Self-threading screws
- 4 plastic plugs
1. Prepare the installation site, making four 8mm diameter holes on the floor;
2. Insert a plug into each hole, making sure it does not protrude from the floor and is not fully
inserted into the hole;
3. Install the machine as shown in the section devoted to the Installation (Section 1.3);
4. Place a washer on each screw;
5. Secure the machine to the floor using the screws provided.
First insert both screw and washer; then fasten

them using the Allen key supplied with the fixing
kit, so that the machine is firmly secured to the
floor. Try pushing on the sides (on both sides); if
the machine is still moving, fasten the 4 screws
more..
Please Note: To better fix the machine

machine it is recommended to use all 4 screws available
1.5.18 Drying air filtration
AWD-655 comes standard with an air filter, which must be replaced after approximately 100 working hours
(equivalent to 200 cycles circa).
The machine can be equipped with an extra air filter (optional), of "absolute" type, class "H14" according to
EN1822 rule. The replacement of the HEPA filter is recommended after 500 working hours, approximately equal
to 1000 cycles.
1.5.19 Installation of speed cycle boilers
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Connection of plumbing system to the boiler: there are 3 pipes coming out from the top of the machine, one pipe
is for filling water in the boiler (blue and yellow long pipe), one pipe is for overflow safety system (black pipe),
one pipe is for emptying the boiler from the heated water (yellow pipe). If the machine is equipped with two
boilers, you find other three pipes for the boiler for the hot water.
Make sure that the boilers are inclined outwardly to help the drainage of
the water.
Boiler for HOT Boiler for

water DEMINERALIZED water
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Hot water boiler
Hot water Unload pipe Overflow pipe Electric wires

supply pipe
Demineralized
Demineralized water boiler
Water supply Unload pipe Overflow pipe Electric wires

pipe
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1- Electric connections (Hot water boiler): Connect the parts with their respective connectors
T.B.21
Safety
High Level float thermostat
sensor:
connector I21M2 T.B.22
NTC temperature Heater

sensor:
connector I17M2
Connect the 3
black cables with
Low Level float stainless steel
sensor: fastoms on the
connector I20M2 heater
Connect the
ground cable
under the fixing
nut of heater.
Unloading valve
electric plug O14M2
L1 L2 L3
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2- Electric connections (Demineralized water boiler): Connect the parts with their respective connectors
T.B.21
Safety
High Level float thermostat
sensor:
connector I16M2 T.B.22
NTC temperature Heater

sensor:
connector I17M2
Connect the 3
black cables with
Low Level float stainless steel
sensor: fastoms on the
connector I15M2 heater
Connect the
ground cable
under the fixing
nut of heater.
Unloading valve electric

plug 012M1
L1 L2 L3
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Two additional tanks allow the Pre-heating the water to speed the washing steps. The total cycle time is
reduced by up to 50%
The machine arrives without the boiler on top. Following here there are the instruction of how to install it.
1- Fix the boiler on the top of the machine: the side with the heater has to be on the same side of loading
door.
Boiler’s frame
Fixing holes: 1 in the

front side, 1 in the back
side
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2- If the machine is equipped with a cover for boilers, you can see the instruction below to assemble it.
Backside bar Back panel (clean area)
Cover Front panel (dirty area)
You can mount the cover from front (dirt area) by removing the backside bar.
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3- After placing the cover, insert the black pipe for the vapor exhaust from the top of the machine.
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1.6 Dismantling
Dismantling must be carried out by qualified staff that must:

• Close the hot, cold and purified (if used) water taps.
• Close the electrical connections acting on the main switch.
• Empty and clean the hydraulic circuits, siphon, pump, water tank, to prevent the formation of ice, chalky
deposits and/or bacteria.
• Drain the peristaltic pumps of the detergent and descaler (when present) dosing systems.
• Remove or empty the tanks containing chemicals (when present).
• Unplug the machine from all electrical and plumbing connections.
1.7 Warranty
The warranty covers every mechanical and hydraulic part and has a duration of one year from the invoice or
testing date (established through regular document accepted by AT-OS). It does not include mechanical,
electrical and plumbing faults resulting from voltage variations, collisions and other accidental causes. It is also
immediately voided if the machine is not properly used (as stated in this manual), if the components are
modified, disassembled or repaired by unauthorized staff, or if devices not previously approved by AT-OS are
installed.
1.8 Spare parts ordering
To order spare parts one must specify:
1. The serial number of the machine shown on 2. The reference number of the component
the identification plate. concerned, as indicated on the catalogue
3. The description of the component. 4. The required amount of the component.
5. The exact destination address of goods. 6. The shipping method.
1.9 End-
End-user training
The staff involved in the machine installation is required to:

• Train users on equipment operation and safety precautions to be taken.
• Make sure that the operating instruction manual is always available to the user.
AT-OS organizes training courses for machine users and maintainers.
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2 Special liquid use and handling
2.1 Storage
Keep container tightly closed, store in a dry and protected from direct sunlight. Optimal storage temperature:
from +0° to +25° C. The shelf life in original containers is indicated on relevant labels. AT-OS recommends the
"FIFO" (First In First Out) method for inventory management.
2.2 Liquid use and storage
AWD-655 has, as standard, two pumps for dosing liquid detergent and neutralizer.
On request it is possible to install additional chemical disinfectant metering pumps.
Is recommended to use detergents and chemicals recommended by AT-OS, the use of other products may
damage the machine.
• The chemical disinfectant flowmeters are calibrated according to the density of these
liquids
The liquids recommended from AT-OS are the following
- Product 1 alkaline detergent;

- Product 2 neutralizing acid;
- Product 3 lubricant (no flowmeter);
- Product 4 disinfectant.
When chemical’s levels are low, a warning message appears on the display.
Chemical disinfectant dosing is set to an average value as recommended by the manufacturer.

When the actual dosing of the chemical disinfectant exceeds the tolerance of 5%, the system goes into alarm
(ISO 15883- p.5.17.2.8-e).
If these liquids are not used in the machine, the flowmeters must be calibrated
with the new liquids
WARNING: ONLY USE LIQUID CHEMICALS

CHEMICALS
THE MACHINE CANNOT WORK WITH POWDER DETERGENTS
2.3 Chemical use and consumption
Product Product
DOSING PRODUCT AMOUNT OPERATING consumption consumption (Ref.
(Ref.
DEVICE TYPE (mL) TEMPERATURE (Ref. intensive Prog. 1 Eco
Prog. 3) Mediclean)
Mediclean)
Alkaline 2 – 10
Standard DOS 1 50 – 60 °C 144 ml 144 ml
cleaner mL/L
Acid
1–5
Standard DOS 2 neutralizing 40 – 60 °C 60 ml 0
mL/L
product
1–2
Optional DOS 3 Lubricant 50 °C 24 ml 0
mL/L
Chemical
Optional DOS 4 10 mL/L 55 °C 0 ml 0
disinfectant
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3 COMMISSIONING INSTRUCTIONS (End User)

These control operations are aimed at checking that the machine works properly and should be carried out when
the machine installation is completed.
1. Open the system supplying water to the machine. NOTE: The water should NOT flow into the tank;
otherwise the water loading solenoid valves (in the lower compartment of the machine) are dirty or blocked
due to long storage in the warehouse and therefore they must be cleaned.
Check for leaks in water pipe connections.
2. Insert the suction nozzles (located in the lower part of the machine) within the corresponding tanks
containing the liquids provided (detergent, neutralizing, and/or others).
3. Provide electrical power to the machine.
4. Check the water hoses are properly connected.
5. At the beginning of the first cycle check the level probes of liquid suction nozzles (detergent, neutralizing
and/or other): pull a nozzle at a time from the tank and check that the corresponding alarm flashes on the
display, indicating the need for liquid loading.
6. After running 3-4 washing tests clean the water filters placed in the lower compartment of the machine.
7. Check that the drain trap does not show water leaks and is firmly secured to both the machine and the trap.
8. Check that the peristaltic pumps correctly suck washing liquids. To do this, check that the liquid rises along
the tube connected to them.
3.1 Insertion of trolley with articles being washed
Carefully place the articles to be washed on the support, making sure that the pieces do not overlap with each
other. Position container-shaped objects so that the liquids can freely flow and if possible place tall and heavy
tools in the centre of the trolley.
The maximum volume available with the 5-levels trolley (the larger one) is 0.06 mM that is 60L. The maximum
volume for each basket is 0,006 mM that is 6 l.
TROLLEY LOADING
REFERENCE LOAD-
LOAD-OPERATION INSTRUCTION
TOOLS TROLLEY TYPE LOADING SEQUENCE
BASKET FILLING SYSTEM - PLACE THE TOOLS ON A
SINGLE LAYER, WITHOUT OVERLAPPING (OPEN e.g.
SURGICAL 5-LEVEL SCISSORS) - INSERT THE BASKET INTO THE
INSTRUMENTS TROLLEY TROLLEY - INSERT THE TROLLEY UP TO THE END
OF ITS SEAT - DOOR LOCKING SYSTEM - PROGRAM
START-UP
BASKET FILLING SYSTEM - PLACE THE TOOLS ON A
SINGLE LAYER, WITHOUT OVERLAPPING - INSERT
SURGICAL MINI-INVASIVE THE BASKET INTO THE TROLLEY - INSERT THE
INSTRUMENTS TROLLEY TROLLEY UP TO THE END OF ITS SEAT - DOOR
LOCKING SYSTEM - START PROGRAM - CLOSE DOOR
- PROGRAM START-UP
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3.2 Commissioning instruction sheet
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3.3 Control and safety devices
CONTROL DEVICES
DEVICES
No. DESCRIPTION PICTURE/IMAGE DESCRIPTION
1 BUTTON "1" SEE MANUAL section 3.4 Button allowing to select program 1
4 BUTTON "P+" SEE MANUAL section 3.4 Button allowing to select programs from No. 4 to No. 20
"RESET"
5 BUTTON
SEE MANUAL section 3.4 Button to reset the alarms
"START"
6 BUTTON
SEE MANUAL section 3.4 Button to start the selected program
7 "PRG" BUTTON SEE MANUAL section 3.4 Button to enter programming

Button to enable or disable the drying program before
8 "DRY" BUTTON SEE MANUAL section 3.4
launching it.
(MANUAL DOOR) - HORIZONTAL (CLOSED - ALLOWS

9 HANDLE
PROGRAM START-UP)
WASHING INSERTED UP TO THE END OF ITS SEAT (ALLOWS

10 TROLLEY PROGRAM START-UP)
SAFETY DEVICES
DEVICES WHEN OPERATED THEY PROTECT AGAINST
THERMOSTAT Overheating (over 105° C) heating elements at the tank
bottom
THERMOSTAT Overheating (over 130° C) Air heater heating elements
THERMOSTAT Overheating (over 140° C) Boiler heating element (optional)
PRESSURE SWITCH High water level in the tank It prevents leakage of water from
the tank
DOOR-LOCK SYSTEM During washing It prevents the doors from opening
during a washing cycle
FUSES Short circuits dedicated device Transformer, drain solenoid valve,
Cut-out circuit, Network steam
solenoid valve (optional)
PUMP CIRCUIT BREAKER Overload or short circuit of water Washing and blowing pumps
and air pumps
OUTER CIRCUIT BREAKER Overload or short circuit of the The whole machine
whole machine
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3.4 Programs
36
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3.5 The display

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The LCD display shows the state of the machine. The images show the current operation. For example, if the
machine is loading water, the display will show the image of the tap, of the water flow meter and of the water
being loaded: if water is purified droplets will be light blue coloured, if water is cold droplets will be blue and if
water is hot they will be red. The images are animated, to show how the current operation evolves.
4
1
Fill cold water
9
10
6 5
play description:
1. It displays the number of the running program (e.g. P1 = program 1);

2. It displays the phase the machine is running. If the machine is going to run a wash cycle it will display the
writing "Washing". When the machine displays an alarm that space background turns red and the message
shows the number of the alarm and a brief description;
3. The A0 value is displayed during disinfection;
4. Several animated images showing the current state of the machine are displayed;
5. Elapsed phase time from the moment the temperature set for the phase (see 12) has been reached;
6. Bar indicating the progress of the program; if the program is ending, the bar will be almost completely green
coloured.
7. The temperature measured by the PT1000 probe, placed after the air heater, is displayed. It indicates the
temperature of the air entering the tank.
8. It displays the temperature measured by the PT1000 probe placed in the tank. This is the control probe.
9. It displays the temperature measured by the PT1000 probe placed in the tank. This is the working probe.
10. Displays the data of the current program (phase number, time and temperature of the phase).
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AT-OS S.r.l.
3.6 Trolley loading and unloading
To load the trolley inside the tank, comply with the following steps:
- Place the trolley on the door tray, so that the trolley’s wheels slide along the outside of the tray;
- Push the trolley inside the washing chamber all the way through;
- Make sure that the vents on the tank match the side holes of the trolley
- Close the door and start a program
3.7 Correct
Correct position
position of the magnet on the trolley
If the machine is equipped with the recognizing trolley system (optional) the position of the magnet will be
changed according to the type of trolley:
Trolley type Magnet position

5 LEVELS 5 Pos. 5
4 LEVELS 4
3 LEVELS 4 Pos. 4
2 LEVELS 4
MININVASIVE 3
Pos. 3
SHOES 2
ANESTHESIA 1
CONTAINERS 4 Pos. 2
BIEBERON 5-1
LAB-1 5-2
Pos. 1
LAB-2 5-2
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3.8 Display messages
During washing, several messages may be displayed:
- Product 1 liquid reserve (meaning that the liquid inside the product tank no. 1 is finished and the latter
must be replaced).
must be replaced).
must be replaced).
must be replaced).
These alerts are alternated with the description of the current phase.
When the cycle is complete the following message appears: "Program ended"; at this point the door of the "clean
zone" is released and it is possible to unload the trolley with the washed instruments.
If the program is interrupted for one of the following reasons:

- pressing the Reset button,
- because of an alarm,
- power supply failure,
the display will show the message "Program interrupted no disinfection" (the words "no disinfection" only
appears if the running program has not yet completed it).
The central part of the display also shows the massage: "In 10 seconds the program will resume its operation.
Otherwise press the “RESET” button and hold it for 10 seconds to definitively stop it".
If the reset button is pressed for 10 seconds, the program stops.
If the reset button is not pressed, after 10 seconds the machine resumes the program previously interrupted.
If an alarm occurs the machine stops until the problem is solved.
If the reset button is not pressed, after 10 minutes waiting, the machine resumes the program previously
interrupted.
If an alarm occurs the machine stops until the problem is solved.
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3.9 Instrument washer parameters
This table shows the parameters of the machine. These parameters can be accessed by technicians only (a
password is required).
To enter the parameters two ways are possible:
1) by machine keyboard, holding down for 5 seconds the PRG button, to scroll the menu to the left and
right use the buttons "1" and "2", to scroll the menu up and down use the buttons "P+" and "DRY".
2) By external computer connected to the machine and provided with the "AT-OS washer" program.
Ref. Description Unit Default Range

1.01 Max time required for loading area door unit closing Seconds 8 0-99
1.02 Max time required for unloading area door unit closing Seconds 8 0-99
1.03 Max time required for loading area door unit opening Seconds 8 0-99
1.04 Max time required for unloading area door unit opening Seconds 8 0-99
1.05 Max time required for water flow meters single-pulse detection Seconds 5 0-99
1.06 Max waiting time for 18L hot + cold water fill the tank Seconds 350 0-999
1.07 Max waiting time for 18L cold + purified water fill the tank Seconds 350 0-999
1.08 Max waiting time for 18L hot + purified water fill the tank Seconds 350 0-999
1.09 Max time required for chemicals one pulse detection Seconds 20 0-99
1.10 Max draining time Seconds 80 0-999
1.11 Maximum draining time with cold water load Seconds 90 0-999
1.12 Alarm 23 time delay Seconds 15 0-99
1.13 Drying minimum temperature °C 50 0-99
1.14 Maximum temperature for tank pre-wash °C 80 0-99
1.15 Tank maximum temperature °C 102 0-999
1.16 Air probe maximum temperature °C 162 0-999
Minimum temperature for maximum difference control between
1.17 the two PT1000 probes in the tank °C 80 0-99
Maximum temperature difference between the two PT1000
1.18 probes in the tank °C 2 0-99
1.19 Maximum time for 1° C increase in the tank Seconds 300 0-999
1.21 Product 1 flow meter pulses Pulses 20 0-999
1.28 Pause time during regeneration Seconds 600 0-999
1.29 Loading time for regeneration water Seconds 120 0-999
1.30 Loading time for regeneration rinse water Seconds 60 0-999
1.31 Maximum waiting time for cold water loading Seconds 400 0-999
1.32 Maximum waiting time for hot water loading Seconds 400 0-999
1.33 Maximum waiting time for purified water loading Seconds 350 0-999
1.34 Cold water flow meter pulses Pulses 1440 0-9999
1.35 Hot water flow meter pulses Pulses 1440 0-9999
1.36 Purified water flow meter pulses Pulses 1440 0-9999
Maximum number of cycles with product 1 nozzle contact open No. of
1.37 10 0-99
cycles
1.38 10 0-99
cycles
41
AT-OS S.r.l.

1.39 10 0-99
cycles
1.40 10 0-99
cycles
Opening temperature of the solenoid valve jet on condenser during
1.42 °C 80 0-99
disinfection
Closing temperature of the solenoid valve jet on condenser during
1.43 °C 91 0-99
disinfection
Regeneration with salt (French degrees/number indicating how
many times the cold water valve opens): 0-10/never; 10-15/30;
1.44 Number 7 1-11
15-20/25; 20-25/21; 25-30/18; 30-35/15; 35-40/12; 40-45/9;
45-50/6; 50-55/3; 55-60/1.
1.45 Number of regenerations before salt refill Number 8 1-20
1.46 Product 1 flow meter time Seconds 10 0-99
1.50 Air pump off time at low speed (intermittent) Seconds 1 0-99
1.51 Air pump on time at low speed (intermittent) Seconds 4 0-99
1.52 Air pump total intermittent time at low speed Seconds 120 0-999
1.53 Hysteresis °C 2 0-99
Select a program starting mode (0: Manual, 1: Basket recognition;
1.54 Number 7 1-11
2: Manual - Basket recognition)
1.55 Water pump on time, loading phase (intermittent) Seconds 4 0-99
1.56 Water pump off time, loading phase (intermittent) Seconds 8 0-99
1.57 Printer enabling (0=off; 1=on) Number 1 0-1
1.58 End of cycle buzzer (0=off; 1=on) Number 1 0-1
1.59 Alarm warning buzzer (0=off; 1=on) Number 1 0-1
1.60 Button pressure buzzer (0=off; 1=on) Number 1 0-1
1.61 Language selection (1,2,3,4,5,6,7,8) Number 1 1-8
Restoring mode after an alarm or after a power failure (0= the
program resumes operation starting again the phase during which
1.62 it was interrupted, 1= the program starts from the beginning; 2= Number 0 0-3
the program restarts exactly where it was interrupted; 3= the
program does not restart and remains set to standby mode).
1.63 Program selected in position 1 (P1 keyboard) Number 10 1-40
1.66 Number of cycles to perform scheduled maintenance Cycles 500 0-9999
Number of last alarms occurred that are displayed in the alarm
1.67 Number 100 0-9999
history report
1.68 Jet condenser solenoid valve opening time Seconds 60 0-999
1.69 Liquid product 1 inlet time °C 45 0-99
1.73 Pre-washing time Seconds 120 0-999
1.74 Washing time Seconds 60 0-999
Rinse time
1.75 Seconds 30 0-999
Disinfection time
1.76 Seconds 60 0-999
1.77 Delay time for pre-washing tank heating elements activation Seconds 30 0-999
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1.78 Delay time for washing tank heating elements activation Seconds 30 0-999
1.79 Delay time for washing tank heating elements activation Seconds 30 0-999
1.80 Delay time for disinfection tank heating elements activation Seconds 30 0-999
1.81 Drain solenoid valve time on Seconds 10 0-999
1.82 Drain solenoid valve time off Seconds 1 0-999
Advance opening time of the drain solenoid valve with respect to
1.83 Seconds 5 0-999
pump shut-down
1.84 Cold water loading time at drain solenoid valve opening Seconds 25 0-999
1.85 Air pump pause time Seconds 20 0-999
Air pump activation in continuous mode and at maximum power v =
1.86 Minutes 11 0-9999
2800rpm
Air heating element temperature difference at shut-down
1.87 °C 20 -50/200
compared to average
Air heating element temperature difference at start-up compared
1.88 °C -20 -50/200
to average
1.89 Air heating element average temperature °C 100 0-200
1.90 Pre-washing temperature °C 0 0-99
1.91 Washing temperature °C 60 0-99
1.92 Rinse temperature °C 0 0-99
1.93 Disinfection temperature °C 90 0-99
1.94 Absence of purified water, load cold water. (0=no; 1=yes) Number 0 0-1
1.95 Absence of hot water, cold water load instead. (0=no; 1=yes) Number 0 0-1
1.96 Liquid product 1 maximum loading time Seconds 30 0-999
Highest temperature measured exceeding the temperature set on
2.00 °C 10 0-99
each phase
Programs enabled with basket 1
2.01 Number 1.810 0-20
(1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20).
Programs enabled with basket 2 1,2,3,14,1
2.02 Number 0-20
(1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20). 5,16
2.03 Number 6,9,17 0-20
(1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20).
2.04 Number 20 0-20
(1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20).
Programs enabled with basket 5 1,2,3,4,5,6,
2.05 Number 0-20
(1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20). 7,8,19
2.06 Loop mode devices time on Seconds 10 0-9999
2.07 Loop mode devices time off Seconds 10 0-9999
2.08 Liquid product 1 millilitres Ml 10 0-999
2.12 1 L of water pulse number adjustment Pulses 80 0-9999
2.13 10 ml of liquid product 1 number of pulses adjustment Pulses 20 0-9999
2.17 Quantity of cold water in the tank L 18 0-999
Quantity of hot water in the tank
2.18 L 18 0-999
Quantity of purified water in the tank

2.19 L 18 0-999
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AT-OS S.r.l.

2.20 Time adjustment for 10 ml liquid product inlet Seconds 5 0-999
2.21 Cold water loading for drying L 8 0-999
Maximum time of "opposite position" between the contacts of the
2.22 Seconds 5 0-999
boiler 2 level probes
2.23 Boiler heating element off temperature °C 90 0-99
2.24 Boiler heating element on temperature °C 85 0-99
Charact 20car (A-
2.25 Machine name
ers Z; 0-9)
2.26 Air heating element activation delay time Seconds 5 0-99
2.27 A0 min value Number 3000 0-65000
2.29 Alarm 2 initial delay time Seconds 2 0-99
2.30 Tank light on time Seconds 60 0-999
2.31 Boiler drain time Seconds 20 0-999
2.32 Boiler added water Seconds 10 0-99
2.33 Boiler unloading maximum time Seconds 20 0-999
2.34 Boiler 1°C increase maximum time Seconds 120 0-999
2.35 Boiler water loading maximum time Seconds 60 0-999
2.36 Additional water loading time Seconds 1 0-99
2.37 Boiler maximum temperature °C 98 0-99
2.38 Rotor 1 probe 5 pulses max time Seconds 4 0-999
2.44 Max time between rotor 1 one pulse and the subsequent Seconds 10 0-999
2.50 Air heating element activation time Seconds 600 0-9999
Rotor probes alarm settings (1= alarm 80 when the rotor, to send 5
pulses to the card, takes more time than the set one at ref. 2:38 -
2:39 - 2:40 - 2:41 - 2:42 - 2:43; 0= alarm 80 when between a rotor
2.51 Number 0 0-1
pulse and the other more time than that set is passed at ref. 2:44 -
2:45 - 2:46 - 2:47 - 2:48 to 2:49). If the probes of the rotors are
disabled the alarm must not occur.
2.52 Repeated rinses with dirty water Number 3 0-999
2.53 Maximum conductivity value Number 20 0-999
2.54 Rotor management delay Seconds 10 0-99
2.55 Passing window Value On On-off
2.56 Rotor time screen yellow dot Seconds 30 0-99
2.57 Max control L amount L 17.5 0-99
2.58 Min control L amount L 16.5 0-99
2.59 LAN network lifetime Seconds 100 0-99
2.60 Enable conductivity probe Value Off On-off
2.61 Addition time product Seconds 10 0-99
2.62 ml more than the set value ml 1 0-99
2.63 Max time 1 pulse in calibration Seconds 5 0-99
2.64 Pulse/ml adjustment Value 1 1-100
2.65 Timeout product calibration Seconds 80 0-999
2.66 A0 priority Value Off On-off
2.67 T. on drain pump standby Seconds 10 0-999
44
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2.68 T. off drain pump standby Minutes 60 0-999
2.69 T. on drain pump regeneration Seconds 10 0-999
2.70 T. off drain pump regeneration Seconds 60 0-999
2.71 Drain pump abilitation Value Off On-off
2.72 Dry temperature alarm °C 90 0-99
2.73 Product timeout Seconds 60 0-999
2.74 Cooling fan functioning time Seconds 900 0-9999
2.75 Delay time alarm 47 Seconds 60 0-999
2.76 Drainage pump functioning time with alarm Seconds 60 0-999
2.77 Off temperature boiler 1 °C 60 0-99
2.78 Hysteresis temperature boiler 1 °C 3 0-99
2.79 Drainage time boiler 1 Seconds 10 0-99
2.80 Drainage time boiler 2 Seconds 10 0-99
2.81 Off temperature boiler 1 standby °C 50 0-99
2.82 Off temperature boiler 2 °C 85 0-99
2.83 Histeresis temperature °C 2 0-99
2.84 Off temperature boiler 2 standby °C 65 0-99
2.85 Max charging time boiler 1 Seconds 120 0-999
2.86 Max charging time boiler 2 Seconds 120 0-999
2.87 Max increasing time 1° boiler 1 Seconds 120 0-999
2.88 Max increasing time 1° boiler 2 Seconds 120 0-999
2.89 Max temperature boiler 1 °C 95 0-99
2.90 Max temperature boiler 2 °C 95 0-99
2.91 Time opening in advance than drying phase Seconds 60 0-999
2.92 Enable boiler 1 Value 0 0-1
2.93 Enable boiler 2 Value 0 0-1
2.94 Time boilers standby Hour 3 0-99
2.95 Max time drainage boiler 1 Seconds 60 0-999
2.96 Max time drainage boiler 2 Seconds 60 0-999
2.97 Charging time add water for boiler Seconds 8 0-99
2.98 Single door Value Off On-Off
45
AT-OS S.r.l.
3.10 Alarm messages
The machine displays any alarm messages.

Alarm message example:
At first the image concerning the alarm is displayed (for 5 seconds);

then the alarm description is displayed (for 10 seconds).
The image and text alternate until the alarm is reset.
ALARMS TITLE DESCRIPTION

A blackout occurred during program execution and the program was
E01 BLACKOUT stopped. Reset the alarm to resume the program previously
interrupted.
The load door is open and/or unlocked. Reset the alarm. If the
E02 DOOR 1 OPEN
problem persists, please contact a technician.
The unloading door is open and/or unlocked. Reset the alarm and
E03 DOOR 2 OPEN make sure that the door is closed and the handle vertical. If the
The device does not recognize the loading door position. Check the
E04 DOOR 2 OPEN functioning of the door's limits sensors. Reset the alarm. If the
The unloading door is open but the lock is activated. Please make
E05 DOOR 2 LOCKED sure that the handle is vertical. Reset the alarm. If the problem
persists, please contact the technician.
Both doors are open and/or unlocked. Make sure that boht doors are
E06 DOOR PROBLEM closed and both handles are vertical. Reset the alarm. If the problem
persists please contact a technician.
The loading door did not close within the preset time. Check for
E07 NOT LOCK D.1 the presence of any obstacle on the door's way and reset the alarm.
If the problem persists, please contact a technician.
The lock of the unloading door didn’t close within the preset time,
or, during the activation of door lock, the handle has been moved.
E08 NOT LOCK D.2 Make sure that the handle is vertical and reset the alarm. If the
The loading door did not open within the preset time. Check for
E09 NOT UNLOCK D.1 the presence of any obstacle on the door's way and reset the alarm.
If the problem persists, please contact a technician.
The unloading door lock didn’t open within the preset timereset the
E10 NOT UNLOCK D.2 alarm. If the problem persists, please contact a technician.
46
AT-OS S.r.l.

The program was interrupted because, after several rinses, an
acceptable conductivity value of water was not achieved. Check
E11 WATER DIRTY
for the presence of dirt residual on the instruments and check the
conductivity value of the network water.
The following reasons might have caused the alarm: closed or
only partially opened water tap; broken or malfunctioning flowmeter
E20 NO COLD WATER
or lack of water in the network. Reset the alarm. If the problem
persists, please contact a technician.
E21 NO HOT WATER
E22 NO DEMI WATER
E23 NO HOT+COLD
E24 NO COLD+DEMI
E25 NO HOT+DEMI
The printer ran out of paper. Please insert a new paper roll in the
E26 PRINTER PAPER
printer or disable the printer itself if you don’t have one.
The following reasons might have caused the alarm: the peristaltic
pump and/or the flowmeter of prod.1 might be malfunctioning or
broken; the silicone hose might be pinched or perforated or the
E30 NO PRODUCT 1
prod.1 tank might be empty. If the tank is empty, please replace it.
Reset the alarm. If the problem persists, please contact a
technician.
E31 NO PRDUCT 2
technician.
E32 NO PRODUCT 3
technician.
E33 NO PRODUCT 4
technician.
There is a problem with the heating elements contactor. Reset
E40 TILT RESISTANCE
the alarm. If the problem persists please contact a technician
E41 TIMEOUT DRAIN The following reasons might have caused the alarm: the discharge
47
AT-OS S.r.l.

pipe might be clogged or pinched, the dicharge solenoid valve might
be closed or broken or the pressure switch might be broken. Reset
the alarm. If the problem persists please contact a technician.
The following reasons might have caused the alarm: the air pump
might be malfunctioning or broken, there may be a leakage inside
E42 AIR PRESSURE
the air duct or the pressure switch might be broken. Reset the
alarm. If the problem persists, please contact a technician.
The following reasons might have caused the alarm: the air heater
or the PT1000 temperature probe placed in the air duct may be
E43 T. DRY
broken. Reset the alarm. If the problem persists, please contact a
technician.
The following reasons might have caused the alarm: the contactor
of the resistors inside the water tank or the PT1000 temperature
E44 T. PREWASH
probe placed in the washing chamber may be broken. Reset the
The following reasons might have caused the alarm: the contactor
of the resistors inside the water tank or the PT1000 temperature
E45 LIMIT T. TANK
probe placed in the washing chamber may be broken. Reset the
contactor or the PT1000 temperature probe placed in the air duct
E46 AIR T. LIMIT
may be broken. Reset the alarm. If the problem persists, please
contact a technician.
contactor or the PT1000 temperature probe placed in the air duct
E47 FASE T. LIMIT
may be broken. Reset the alarm. If the problem persists, please
The PT1000 master temperature probe is broken or disconnected.
E50 PROBE 1 BROKEN Replace or connect it. Reset the alarm. If the problem persists,
please contact a technician
The PT1000 slave temperature probe is broken or disconnected.
E51 PROBE 2 BROKEN Replace or connect it. Reset the alarm. If the problem persists,
The PT1000 air temperature probe is broken or disconnected.
E52 AIR PROBE KO Replace or connect it. Reset the alarm. If the problem persists,
A temperature difference between the two temperature probes
higher than the maximum preset has been detected. Check which
E53 TANK T. CHECK
temperature probe is damaged and replace it. Reset the alarm. If the
Make sure that micro board 1 and microboard 2 are connected via
E62 BUS CABLE cable. Reset the alarm. If the problem persists, please contact a
technician.
There might be an issue with the tank heater. Check for the
presence of limescale on the heater and clean it. If the limescale
E66 NO HEATING
deposit is too thick, replace the heater. Reset the alarm. If the
The water inside the steam condenser has reached the maximum
level allowed. This problem can be caused if the discharge pipe is
E67 L. CONDENSER clogged/pinched or the water level probe inside the condenser is
broken. Reset the alarm. If the problem persists, please contact a
technician.
The following reasons might have caused the alarm: the washing
chamber pump might be rotating in the wrong direction, the
E70 PUMP PRESSURE pressure switch might be damage or there might be foam forming
during the washing phases. Reset the alarm. If the problem
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AT-OS S.r.l.

The following reasons might have caused the alarm: the Hepa filter
might be clogged or dirty or the pressure switch might be broken.
E71 HEPA FILTER
technician.
The device has reached the maximum number of cycles that can be
performed with the reserve of prod.1. Please replace prod.1 tank
E75 NO PRODUCT 1
with a new one. Reset the alarm. If the problem persists, please
E76 NO PRODUCT 2
E77 NO PRODUCT 3
E78 NO PRODUCT 4
One or more spray arms are blocked. Try to disassemble the arm
E80 IMPELLER LOCKED blocked (indicated by a red dot on display) and clean it. Reset the
alarm. If the problem persists, please call a technician.
The causes can be various: the tap of demineralized water is closed
E81 BOILER 2 CHARGE or not entirely open, or for lack of water network
It is a problem in the heater of boiler 2, check if there is some scale
around the heating elements. If there is a lot of scale, is necessary
E82 BOIL. 2 HEATING
to change the heating elements. Reset the alarm to resume the
cycle interrupted before. If the problem persist, call a technician.
One level sensor of the boiler 2 can be broken. Reset the alarm for
E83 BOILER 2 LEVEL resume the program interrupted before. If the alarm persist, call the
technician.
A boiler1 level probe might be broken. Reset the alarm. If the
E84 BOILER 1 LEVEL
problem persists, please contact a technician
An overheating or an overload occurred. Please seek for technical
E85 OVERCHARGE
assistance
There might be a problem with the boiler heater contactor. Reset
E86 MAX T. BOILER 1
the alarm. If the problem persists, please contact a technician.
There might be several reasons causing this alarm: the tap of hot
water might be closed or only partially opened, the pipes might be
E87 BOILER CHARGE 1
clogged or there might be lack of water in the network. Reset the
There might be a problem with the boiler resistor. Check for the
E88 BOILER HEATING presence of limescale on the resistor. Reset the alarm. If the
The instruments are not disinfected because the minimum
E89 NO DISINFECTION disinfection value was not reached. Reset the alarm. If the
The discharge pipe of boiler 1 might be clogged or pinched or the
E90 DRAINAGE t. B.1 discharge solenoid valve of boiler 1 might be broken. Reset the
The discharge pipe of boiler 2 might be clogged or pinched or the
E91 DRAINAGE t. B.2 discharge solenoid valve of boiler 2 might be broken. Reset the
It is a problem in the contactor of the heating elements of boiler 2.
E92 MAX T. BOILER 2
Reset the alarm to resume the program interrupted before. If the
49
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alarm persists, call a technician.
PROGRAM INTERRUPTED Warning: the program was manually stopped and maybe
NO DISINFECTION instruments have not been disinfected.
50
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4 Special Features
4.1 Lack of electricity
If the machine is running a program and a power failure occurs, the next time the device starts it will show error
1 (blackout). After resetting such an error, the machine will return to standby mode (parameter programmable as
per parameter 1.62: set to 1 if the machine is required to automatically restart the previously interrupted
program).
4.2 Procedure to reset the alarm
Whenever an alarm is triggered, an image concerning it is displayed, with subsequent descriptive text. To exit
the screen, press the reset button once. After pressing the following message will appear: "no disinfection
interrupted program" (the words "no disinfection" will appear only if the disinfection phase was included in the
program the machine was running and not yet performed). The central part of the display will show: "In 10
seconds the program will resume its operation. Otherwise press the “RESET” button and hold it for 10 seconds
to definitively stop it". If, after 10 seconds, the issue causing the alarm has been solved, the program will
resume, otherwise the display will show the alarm image and its descriptive text.
Pressing, instead, the reset button for 10 seconds the machine will return to standby mode and unlock the
loading door, if the alarm reappears a technician should be contacted.
4.3 Procedure to stop the current program
To stop a running program:
- Press and hold the “RESET” button for 5 seconds
The program will stop and return to standby
4.4 Procedure to unlock the door of the trolley unloading area
The trolley unloading door can only be unlocked if the machine is in standby. To unlock the unloading door it is
needed to:
- Press the “OPEN” button and hold it for 5 seconds
Both doors are opened and the display shows the symbol of a padlock. To resume normal operation, it is
necessary to close again the unloading door. The unloading door will lock automatically and the machine will
return to standby.
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5 Menu
5.1 Menu structure
To enter in programming insert password. - PROGRAM START MODE
- PRINTER ACTIVATION
- CYCLE END BUZZER
- ALARM BUZZER
GENERAL - BUTTON PRESS BUZZER
- SELECT LANGUAGE
- AFTER ALARM RESTART MODE
- BUTTON 1 PROGRAM
- BUTTON 2 PROGRAM
- BUTTON 3 PROGRAM
- N° CYCLES FOR PROGRAMMED
MAINTENANCE
- DEMI WATER MISSING
- HOT WATER MISSING
- CHAMBER LIGHT ON
- PASS-THROUGH WINDOW
- PREWASH MAX TEMPERATURE

- CHAMBER MAX TEMPERATURE
- CONTROL MIN. TEMPERATURE
- TEMPERATURE MAX
DIFFERENCE
WASH - 1°C INCREMENT MAX TIME
- CONDENSER JET ON
TEMPERATURE
- CONDENSER JET OFF
PRESS TEMPERATURE
- WATER PUMP ON TIME
PRG - WATER PUMP OFF TIME
BUTTON - PHASE MAX OVER
TEMPERATURE
- 1 IMPULSE MAX TIME

- DELTA ml PRODUCT
- SENSOR 1 CYCLES NUMBER
CHEMICALS PROD. - TIME FOR 100ML PROD.1
- TIME FOR 100ML PROD.2
- TIME FOR 100 ML PROD.3
- TIME FOR 100 ML PROD.4
- mL PROD. 1
- mL PROD. 2
- mL PROD. 3
- mL PROD. 4
- T. MAX 1 PULSE CALIBRATION
- ADJUSTMENT IMP/ML
- COLD WATER FILLING MAX TIME

- HOT WATER FILLING MAX TIME
- DEMI WATER FILLING MAX TIME
WATER - IMPULSE NUMBER REG. ON 1L
- MAX CONTROL L
- MIN CONTROL L
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- AIR MAX TEMPERATURE

DRYING - CONDENSER JET OPENING
TEMPERATURE
- DRY TEMPERATURE ALARM
DRAIN - DRAIN MAX TIME

- DRAIN MAX TIME WITH COLD
WATER FILLING
- LOAD D.L. CLOSING MAX TIME

- UNLOAD D.L. CLOSING MAX
TIME
- LOAD D.L. OPENING MAX TIME
- UNLOAD D.L. OPENING MAX
TIME
DELAIS TIME - ALARM 42 DELAY TIME
- ALARM 70 DELAY TIME
- PAUSE TIME
REGENERATION - WATER FILLING TIME
- RINSE WATER FILLING TIME
- REGENERATION
PRESS
PRG
- ENABLE BOILER 1
BUTTON - ENABLE BOILER 2
- TEMPER. OFF BOILER 1
BOILER - TIME OPEN IN ADVANCE
- TIME CHARGE BOILER 1
- TIME TO INCREASE 1°C BOILER 1
- MAX TIME DRAINAGE BOILER 1
- MAX TEMPERATURE BOILER 1
- DRAINAGE TIME BOILER 1
- HISTERESIS TEMPER. BOILER 1
- OFF TEMPERATURE BOILER 1 ST-BY
- CHARGING TIME BOILER 2
- TIME TO INCREASE 1°C BOILER 2
- MAX DRAINAGE TIME BOILER 2
- MAX TEMPERATURE BOILER 2
- DRAINAGE TIME BOILER 2
- HISTERESIS TEMPER. BOILER 2
- OFF TEMPER. ST-BY BOILER 2
- ST-BY BOILER TIME
- ADD WATER BOILER TIME
- SPRAY ARM B 5 ROUND MAX TIME

- SPRAY ARM 15 ROUND MAX TIME
- SPRAY ARM 2 5 ROUND MAX TIME
- SPRAY ARM A 5 ROUND MAX TIME
SPRAY ARMS - SPRAY ARM B STOPPED MAX TIME
- SPRAY ARM 1 STOPPED MAX TIME
- SPRAY ARM A STOPPED MAX TIME
- ALARM SETTING
- MANAGEMENT DELAY
- YELLOW SPOTS SCREEN TIME
53
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- RINSE REPETITION NUMBER

CONDUC. SENSOR - CONDUCTIVITY VALUE
CLOCK
CYCLE COUNTERS
- FILLING HYDRAULIC
CHOISE PRODUCTS CIRCUIT
CALIBRATION - CHEMICAL PRODUCT
CALIBRATION
PRESS
PRG DEFAULT
BUTTON
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5.2 Devices
Sheet 1
Input
Number Device Connector
I1M1 PT1000 1 temperature probe CN17-2 ; CN17-3
12M1 PT1000 2 temperature probe CN15-2 ; CN15-3
13M1 Door lock contact closed 1 CN5-1 ; CN5-3
I4M1 Closed door contact 1 CN6-3 ; CN6-1
I5M1 Product 2 flow meter CN6-5 ; CN10- ; CN10+
I8M1 Product 3 flow meter CN6-8 ;CN10- ; CN10+
I9M1 Water hoses pressure meter CN5-2 ; CN5-10
I10M1 HEPA filter pressure meter CN6-2 ; CN6-10
I11M1 Hot water flowmeter CN6-7 ; CN10-;CN10+
I12M1 Inserted basket 1 contact CN14-1 ; CN14-2
I17M1 Rotor 1 probe CN5-4 ; CN18-1 ; CN18-2
I23M1 Conductivity sensor CN4-1; CN4-2
I24M1 Temperature probe NTC Boiler 1 CN1-1; CN1-2
Output
O1M1 Product 1 peristaltic pump CN13-1 ; CN13-2
O5M1 Door lock bistable 1 CN12-1 ; CN12-2
O6M1T Air pump CN9-1 ; CN9-2
O7M1T/O8M1T Air pump CN9-1 ; CN9-3
O9M1T Water pump CN9-1 ; CN9-5
O10M1T Air heating heating element CN9-1 ; CN9-6
O11M1 ETS solenoid valve CN12-3 ; CN12-4
O12M1 Boiler solenoid valve CN9-1 ; CN9-4
O13M1 Tank light CN11-1 ; CN11-2
O14M1 Network steam solenoid valve CN11-1 ; CN11-3
O15M1 Rotor probes CN18-1 ; CN18-2
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Sheet 2
Input
I1M2 PT1000 temperature probe CN17-2 ; CN17-3
I2M2 Tank minimum level pressure meter CN14-3 ; CN14-4
I3M2 Door lock contact closed 2 CN5-1 ; CN5-3
I4M2 Closed door contact 2 CN6-3 ; CN6-1
I5M2 Condenser maximum level contact CN14-5 ; CN14-6
I6M2 Cold water flow meter CN6-8 ; CN10- ; CN10+
I7M2 Air pressure switch CN6-9 ; CN6-10
I8M2 Purified water flow CN6-7 ; CN10- ; CN10+
I9M2 Product 2 contact level CN6-1 ; CN6-4
I13M2 Power contactor/automatic switch CN5-1 ; CN5-4
I14M2 N.O. contact heating element contactor CN5-5 ; CN 5-1
I15M2 Boiler 2 level probe1 CN5-8 ; CN5-10
I16M2 Boiler 2 level probe 2 CN5-9 ; CN5-10
I17M2 Boiler temperature probe CN1-1 ; CN1-2
I18M2 Tank light switch CN14-7 ; CN14-8
I19M2 Card identification jumper CN23
I20M2 Boiler 1 level probe 2 CN5-6; CN5-10
I21M2 Boiler 1 level probe 1 CN5-7; CN5-10
Output
O1M2 Cold water solenoid valve CN9-1 ; CN9-2
O2M2 Hot water solenoid valve CN9-1 ; CN9-3
O3M2 Purified water solenoid valve CN9-1 ; CN9-4
O4M2 Cold water solenoid valve for condenser CN9-1 ; CN9-5
O5M2 Cold water solenoid valve for regeneration CN9-1 ; CN9-6
O6M2 Drain solenoid valve CN13-1 ; CN13-5
O7M2T 3 tank heating element CN9-1 ; CN9-7
O8M2 Door lock bistable 2 CN12-1 ; CN12-2
O9M2T Boiler 2 heating element CN11-1 ; CN11-2
O10M2 Hot demi solenoid valve CN11-1 ; CN11-3
O11M2 Drainage pump (CN13-1; CN13-3)
O12M2 Cooling fan (CN18-1; CN18-2)
O13M2T Boiler 1 heating element (CN11-1; CN11-4)
O14M2 Drainage solenoid valve boiler 1 (CN11-1; CN11-5)
Display cards buttons

Display card
card 1 (loading area)
P1 Touch button of program 1 display card
56
AT-OS S.r.l.
Display cards buttons

Display card
card 1 (loading area)
P4 Touch button of program advancement display card (P+)
P5 Touch button of reset display card
P6 Touch button of start display card
P7 Touch button of programming display card (PRG)
P8 Touch button of ACS display card
Display card 2 (unloading area)
P1 Touch button OPEN
P2 Touch button CLOSED
6 Clock
When the machine is in standby, the lower part of the display shows both date and real time.
7 Cycle counter
Connecting the computer to the machine, it is possible to see how many and which programs the machine
executed since its installation.
The "No. of cycles at control" indicates how many cycles the machine can perform before being subjected to
scheduled maintenance.
In the window below is an example:
57
AT-OS S.r.l.
8 Alarm history report

When the computer is connected to the machine, it is possible to view the frequency and type of alarms that
have occurred previously.
Example: "Alarm counter".
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9 Maintenance
9.1 Equipment cleaning
Clean the surface of the device with products suitable for stainless steel. Products other than these can
irreparably destroy not replaceable parts of the device, making the machine completely unusable. If a suitable
cleaning liquid product is not available, use a mixture of water (75%) and alcohol (25%). Cleaning should be done
with a lint free cloth (that does not scratch), moistened with a suitable liquid.
Do not soak the cloth to prevent the exceeding liquid from penetrating into electrical areas dangerous for the
operator. Clean the keyboard and the display with a mixture of water and alcohol or mild detergents.
The washing tank is automatically cleaned. In case of need, for an extra cleaning of the washing chamber, run a
rinse cycle without introducing instruments.
If the machine is not used for more than 24 hours it is necessary to run a
standard cleaning program, without tools inserted.
9.2 Checks to be performed every week
CLEAN AT LEAST ONCE A WEEK THE FILTERS POSITIONED AT THE BOTTOM OF THE TANK TO AVOID DRAIN OBSTRUCTIONS
ENSURNG MACHINE FULL EFFICIENCY.
TAKE THE TWO FILTERS BY THE HANDLE AND OPEN THEM TO REMOVE DIRT.
Use personal protective devices for hands (PPE - gloves).

gloves).
2 Unscrew the lower

handle to divide the
1 two pieces that
make up the filter
Periodically check the level of liquid present in the tanks, in the lower compartment of the machine.
When the liquid is nearly finishing a notice appears on the display.
When the liquid is finished a message alarm is displayed.
The machine is equipped with flow meters that detect the correct passage of the liquid. In case of abnormal
flow interruption the alarm appears on the display.
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9.3 Maintenance
If the water supplied is high in calcium content, it is recommended to periodically

carry out a general inspection and a cleaning of the device
Do not clean the device with direct water jets. Do not use products based on
chlorine (bleach)
Below is a list of maintenance operations to be carried out depending on the number of cycles and/or machine
use time:
A. Check of tank rotors: rotation impurities;
B. Check any leakage of the tank seal;
C. Check the power connections on the powerboard
D. Clean the solenoid valves of supply water loading
E. Visual check of the tank seal integrity;
F. Check of gas springs (replace if necessary);
G. Check of liquids fitting hoses;
H. Clean the filters;
I. Check of consumption and heating elements state;
J. Check any leakage in the washing pump stuffing box;
K. Check the power connections on heating elements;
L. Check of peristaltic pump suction/check of suction nozzles operation;
TIME No. CYCLES PREVENTIVE MAINTENANCE OPERATIONS
- 500* A B
6 MONTHS 2000 A B
1 YEAR 4000 H E C D
1 YEAR AND 6 MONTHS 6000 L
2 YEARS 8000 F G H
2 YEARS AND 6 MONTHS 10000 C L E L K
5 YEARS 20000 I J
(*: ACTIONS REQUIRED ONLY IN CASE OF MACHINE FAULTY OPERATION DURING TESTING)
Please Note: maintenance operations must be carried out according to the number of cycles or to the
operation time.
In order to avoid malfunctions or blocks, the machine requires regular periodic

maintenance.
If you are unable to operate the machine even after routine/unscheduled maintenance
please contact the AT-OS customer service by specifying the nature of the fault, the
model and the serial number of the machine.
The operator/user may enter into a service agreement with AT-OS representative, to receive direct servicing.
In addition, there is the possibility to have technical staff trained at AT-OS premises. The technical service will
be then able to carry out servicing independently, solving any technical problem.
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AT-OS S.r.l.
To remove limescale only use adequate products.

Do not use corrosive products not compatible with the materials constituting the
machine.
9.4 Filter cleaning

Using the main switch on the side of the machine cut the power off.
Close the water supply to the machine.
FILTERS
Open the lower compartment of the machine, inserting the plastic key into the lock on the bottom panel.
Reach the filters and unscrew the caps (see pictures).
Unscrew the cap Remove the filter Clean the filter
Extract the cylindrical filter inside the cap, possibly clean it thoroughly with compressed air; in the same way,
and clean the filter housing. Place the cylindrical filter in its housing, taking care to insert the closed side facing
the cap (the open side should enable the steel rod to fit inside the filter).
Screw the cap on the housing and repeat for the other filter.
Open the taps supplying water to the machine and restore power. Place the bottom panel in its seat.
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9.5 Door adjustment
Any jolts or knocks during transport may misalign the door.

The correct distance (H) between the door fixing bracket and the tank is the same on both sides.
H= 9.5mm
Door Tank
fastening
bracket
To adjust the door proceed as follows:
- remove the side panel where the adjustment is to be made;

- loosen the 4 flange nuts on the door gusset;
- adjust the bracket upwards or downwards while holding the door;
- tighten the four flange nuts.
Flange nuts
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AT-OS S.r.l.
9.6 Door limit switch adjustment

The door is in the correct position when it is flat (measured with a spirit level) while completely open with the
wash trolley resting on it.
To adjust the opening angle of the door:
- loosen the three flange screws that hold the brass block;
- place the brass block to the desired position and tighten the 3 flange screws
Flange
Brass block
9.7 Door lock adjustment
If there are still problems relating to the closure of the door lock, adjust the door lock bracket. The door lock
could have the following problems:
- the door lock bracket makes contact with the door tang while closing;
- if during operation (door lock closed) the handle is rotated, the alarm activates incorrectly (because the
microswitch that supports the tang is triggered)
To adjust, proceed as follows:
- remove the touch screen panel (by unscrewing the three lower
screws);
- loosen the screws above the door lock bracket and move the
bracket to the right or left, with the door closed, checking that,
when the door lock is in the closed position, by moving the
handle (tang located between the door lock bracket and the
microswitch), the microswitch that rests on the tang is not
triggered; Unscrew the Panel
- after the adjustment, tighten all the screws. screws touch screen
Loosen the Micro switch

screws
Move the entire

bracket to the right Door lock bracket
or to the left 63 Tab
AT-OS S.r.l.
9.8 Chemical product flow meter calibration
The calibration of the chemical flowmeter should only be performed if using liquid chemical disinfectants other
than those recommended by the manufacturer.
Procedure to calibrate the flowmeters:

a) FILLING THE HYDRAULIC CIRCUIT
- remove the lower panel and open the door of the peristaltic pumps
by loosening the screws;
- locate the flowmeter to be calibrated, disconnect the silicone hose
from stainless steel connector. The calibration of the chemical
flowmeter should only be performed if using liquid chemical
disinfectants other than those recommended by the manufacturer.
Lower
panel
Prod. 1 Prod. 2 Prod. 3 Prod. 4
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- take a 100mL beaker, place it on the door and insert the silicone hose that comes from the flowmeter;
- insert the nozzle of the chemical disinfectant to be calibrated in the tank of the liquid;
- go into the programming menu (PRG key): to search for a program → press key 1 or 2; to select a
program → START key; to return to the menu → PRG key
- look for the "chemical products" menu (keys 1 or 2) and select it (START key); select the "hydraulic
circuit refill" program (START key);
- select the pump to be calibrated;
- press START to activate the pump;
- stop the pump when the liquid comes out of the hose and goes into the beaker (RESET key);
drain the liquid from the beaker and proceed with the calibration.
Stainless steel
connector
Prod. 4 Prod. 3 Prod. 2 Prod. 1
b) CALIBRATION
- press PRG to go back to the menu;
- select "Chemical disinfectant calibration" and press START;
- select the pump to be calibrated, make sure that the
silicone hose is inside the beaker and press START;
- when the liquid reaches 100 ml. inside the beaker, press
RESET;
RESET
now the calibration of that product is complete
65
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10.2 Programming
At the bottom of the machine, there are two USB ports in the peristaltic pump panel used for machine programming.
The upper USB port is used to connect to a PC and use the "Win At-os Disinfector" program;
The lower USB port is for the USB flash drive when entering or removing programs which have already been precompiled.
PC
USB
USB FLASH
DRIVE
In order to be properly recognized by the device, the following folders must be created on the USB flash drive,
according to the file that must be transferred:
- CARTTAR = this is the folder to create in order to transfer a program from the USB drive to the AWD and
vice versa. The program must have .TRT extension and must be placed inside this folder
- CARTFWR = this is the folder to create in order to transfer a firmware from the USB drive to the AWD
ONLY. The firmware must have .mh0 extension and must be placed inside this folder
- CARTMES = this is the folder to create in order to transfer a message file from the USB drive to the AWD
and vice versa. The program must have .MSG extension and must be placed inside this folder
- CARTALM = this is the folder to create in order to transfer a program from the AWD to the USB drive
only.
After inserting the USB flash drive into the lower port, the following screen will appear:
- Settings: section to upload and / or download program files

(calibration)
- Messages: section to upload and / or download message (of
the upper part of the screen) files
- Alarms: section to download the most recent alarms list
- Firmware: section to upload a firmware file on the AWD
Press “1” or “2” buttons to scroll down the menu and enter the highlighted menu, pressing the “3” button. Press
the “RESET” button to return to the previous menu.
SETTING
After entering the "settings" menu the user will have to choose between:
- WRITING: to download the program file from the machine to the
USB flash drive;
- READING: to upload the program file from the USB flash drive to
the machine;
66
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SETTING\
SETTING\WRITING
After selecting "WRITING", this screen will appear where the available
space on the flash drive will appear along with the name of the file with
which it will be saved on the flash drive. Press "1" to save the program file
to the flash drive, otherwise press "reset" to return to the previous screen.
SETTINGS/READING
After selecting "READING", the number of files in the "CARTTAR" folder will
appear on the display, along with the name of the file. To scroll down and
see the name of the other files, press "3". Once a file is selected, press "1"
to install the program on the machine. To return to the previous menu,
press "reset".
MESSAGES
After entering the "Messages" menu, the user will have to choose between:
WRITING: to download the message file from the machine to the USB flash
drive;
READING: to upload the message file (top of the display) from the USB flash
drive to the machine;
MESSAGES/WRITING
After selecting "Writing", the available space on the flash drive will appear
on the display, along with the name of the file that will be saved on the
flash drive. Press "1" to save the program file to the flash drive, otherwise
press "reset" to return to the previous menu.
MESSAGES/READING
After selecting "READING", the number of files in the "CARTMES" folder will
appear on the display, along with the name of the file. To scroll down and
see the name of the other files, press "3". Once a file is selected, press "1"
to install the program on the machine. To return to the previous menu,
press "reset".
67
AT-OS S.r.l.
ALARMS
After entering the "Alarms" manu, the available space on the flash drive
will appear on the display, along with the name of the file that will be
saved on the flash drive. Press "1" to save the program file to the flash
drive, otherwise press "reset" to return to the previous menu.
FIRMWARE
After entering the "READING" menu, the number of files in the "CARTFWR"
folder will appear on the display, along with the name of the file. To scroll
down and see the name of the other files, press "3". Once a file is selected,
press "1" to install the program on the machine. To return to the previous
menu, press "reset".
68
AT-OS S.r.l.
9.9 Washing the impeller
Perform a visual inspection periodically, checking for the presence of dirt inside the holes of the impellers, to
avoid compromising disinfecting operations. In addition, make sure that the impellers are not blocked and free to
rotate easily.
If the machine is equipped with the "impeller monitoring" application (optional), a dedicated alarm will appear if
the impeller is blocked.
To clean the impeller proceed as follows:
- hold the upper bushing - above the impeller-and hold it while unscrewing the impeller clockWise;
Bushing
- unscrew the plastic caps at the end of the impeller;

- check for dirt inside the impeller that might prevent the correct flow of water;
- clean clogged holes with a water jet;
- once the cleaning operations have been completed, place the two caps back at the both ends and
fasten the impeller to the trolley.
69
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9.10 Temperature test
To carry out the test temperature the operations listed below are required:
- Cut the power supply off.
- Remove the top cover by unscrewing the screws. Place

the panel over the machine if there is enough space
otherwise place the panel down on the floor.
Touch
screen
panel
- Unscrew the white cap for inspection

in the tank and insert the thermocouple
for temperature testing.
Inspection cap
- Turn the machine on

- Carry out the test
- Once the test is complete, cut the power supply off, remove the thermocouple and close again the
white cap for tank inspection.
- Reassemble the panel.
- Restart the machine
70
AT-OS S.r.l.
10 AWD 655 TECHNICAL DOCUMENTATION
AWD 655 – AWD 655D

Weight
Kg 245
Width / Depth / Height mm 650 / 700 / 1850

Load height (5 level trolley 10 DIN) mm 610
H2O supply
bars – L/min 2-5 - 10L/min
Main water pressure
Cold water connection DN 12 (½”) – 15 (¾“ G-M)
°C °F 5°-15° Max 7
Hot water connection DN 12 (½”) – 15 (¾“ G-M)
°C °F 45°- 60° Max 7
Purified water connection DN 12 (½”) – 15 (¾“ G-M)
°C °F 5°-15° Max 7
Network steam connection DN ½G
°C / BAR 150° / 3 – 5
Cold Water consumption for standard cycle L 24
Hot Water consumption for standard cycle L 48
Purified water consumption for standard
L 24
cycle
Drain trap (Corrosion-proof and 93°C
DN (Ø) 40mm
resistant pipe)
Chamber exhaust air connection Ø 63mm
Chamber exhaust air flow rate Mc/h 150
Heat loss Kcal/h - W 600 – 700
Noise dB(A) 58
AWD 655 AWD 655D

Single door with window
Double door with window
1 display card with LCD 2 display cards with LCD
71
AT-OS S.r.l.
AWD 655
Thermal Maximum
Installed Absorbed Main
disinfection Voltage Frequency absorbed
power current Switch
with heating power
elements in
the tank that 200-
heat the 208V 50-60 HZ 16 kW 12 kW 30A 40 A
water up to 3~
approximately
400V
92°C 50 HZ 16 kW 12 kW 17 A 20 A
3N~
72
AT-OS S.r.l.
Potenze e portate AWD 655 – AWD655D

AWD 655 – AWD 655D power and flow rates
Potenza pompa di lavaggio
0.8 kW
Washing pump power
Potenza pompa asciugatura
0.8 kW
Drying pump power
Potenza resistenze vasca
10.5 kW
Tank heating elements power
Potenza resistenze aria 3 kW
Air heating elements
Potenza resistenze boiler (opzionale)
4.5 kW
Boiler heating element power (optional)
Potenze utenze varie
100 W
Various utilities power
Potenza totale
20kW
Total power
Portata ventilatore
150 mM/h
Fan flow rate
Caratteristiche vasca
vasca AWD-
AWD-655 – AWD655D
AWD-
AWD-655 – AWD655D tank specifications
Volume
265 L
Volume
Altezza
780 mm
Height
Larghezza
560 mm
Width
Profondità
580 mm
Depth
73
AT-OS S.r.l.
Pressures
Design pressure / Maximum pressure

Running pressure (as per
Container / Object Maximum pressure
design)
Tank Atmospheric Open System
Water Pipes 0.5 Bars 10 Bars
Air Hoses 70 mBar 1.5 Bars
Boiler Atmospheric Open System
Condenser Atmospheric Open System
Water loading manifold Atmospheric Open System
Air heater 70 mBar 1.5 Bars
Volume of water remaining in tank
Configuration with softener

Condenser Standard configuration
(resin and salt)
1L 0.7 L 1.8 L
74
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75
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76
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77
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78
AT-OS S.r.l.
79
AT-OS S.r.l.
80
AT-OS S.r.l.
81
AT-OS S.r.l.
82
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84

Manuale AWD655-10 EN - Rev 16

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Manuale AWD655-10 EN - Rev 16

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AT-OS S.r.l.

Viale del Lavoro, 19 37030 Colognola ai Colli (Verona) Italy

MACCHINA PER LAVAGGIO E DISINFEZIONE

EDIZIONE Settembre 2017 – EDITION September 2017

Use of the AT-

Symbols used in the manual

This symbol shows a warning concerning the equipment user.

This symbol indicates a warning concerning a routine or unscheduled maintenance

GENERAL SAFETY RULES

FOR SAFETY REASONS PLEASE READ THE FOLLOWING INFORMATION

Safety instructions for maintenance staff

- The operator must monitor the machine during the cycle;

Manufacturer's liability and limits

- Always work within the limits allowed by the machine;

• Therefore, the use of this equipment is intended

Possible risks during machine use

WASHING AND DISINFECTION DEVICES -

1 INSTALLATION AND TRANSPORTATION (Installer only)

1.1 Machine handover

1.2 Lifting and transportation

Below are some instructions for machine settings.

1.5 Positioning the machine

Install the machine making sure it is perfectly vertical; using a spirit

If the machine is not correctly positioned, adjust the feet located in

- B) using a spirit level, check (see

Adjust the door if it is

The maximum allowable floor

Adjust the feet

1.5.3 Door opening and closing

1.5.4 Installation of the rotors in the tank

1.5.5 Hose installation on the machine

Connect the Connect the light Connect the

1.5.6 Installation of the drain on the machine

Connect the grey drain hose

1.5.7 Salt filling

Unscrew the cap

1.5.8 Connection to the steam exhaust hose

Steam drain hose

Connect the steam

Circuit breaker features

The main switch must be placed in an accessible

1.5.10 Fuse size

Code Size Dimensions Type approval Protection

1.5.11 Feeding taps

1.5.13 Before machine positioning make sure that ...

The manufacturer is not to be held liable for any

1.5.14 Water supply connection

FRENCH DEGREE RANGE No. of REGENERATIONS

FOR A CORRECT ACTION OF CHEMICAL PRODUCTS AND FOR A GOOD WASHING

1.5.15 Power supply connection

1.5.16 After machine positioning

Every installation and adjustment operations must be performed by qualified

1.5.17 Machine fixing to the floor

The ground fixing kit of the machine consists of:

- 1 Allen key (CH5)

First insert both screw and washer; then fasten

Please Note: To better fix the machine

1.5.18 Drying air filtration

1.5.19 Installation of speed cycle boilers

Boiler for HOT Boiler for

Hot water boiler

Hot water Unload pipe Overflow pipe Electric wires

Water supply Unload pipe Overflow pipe Electric wires