320 Series Excavators Course en STU

CEMCOL
320/320GC/323 Next GeNeratioN

HYdrauliC ExCavators
MANUAL DEL PARTICIPANTE
SERV2110-01
CAT, CATERPILLAR, their respective logos, ACERT, “Caterpillar Yellow” and the POWER
EDGE trade dress, as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission. © 2017 Caterpillar Inc. All Rights Reserved.
Caterpillar: Confidential Yellow
CURSO NEXT-GEN HEX -2- MATERIAL DEL PARTICIPANTE
03/23
TABLA DE CONTENIDO
PREPARACIÓN DEL CURSO

• Agenda.........................................................................................................................................5
• Descripción...................................................................................................................................9
• Resultados de Aprendizaje.........................................................................................................10
• Trabajo previo............................................................................................................................11
INTRODUCCIÓN
• LAB 1: Identificación de componentes......................................................................................14
MÓDULO 1 Sistema de control electrónico y Monitor

• LAB 1: Identificación del sistema de control electrónico y componentes del enlace de Datos...18
• LAB 2: Sistema de control electrónico y Monitor
EJERCICIOS PRACTICOS........................................................................................................22
• Revisión de conocimiento...........................................................................................................26
MÓDULO 2 Bomba Hidráulica principal

• LAB 1: Identificación de componentes de la bomba Hidráulica ................................................31
• LAB 2: Calibración, pruebas y ajustes de la bomba Hidráulica.................................................34
MÓDULO 3 Válvula de control principal y sistema de retorno de aceite

LAB 2: Identificación de componentes de la válvula de control principal y sistema de retorno de
aceite..........................................................................................................................................40
• LAB 2: Calibración, pruebas y ajustes de la válvula de control principal y sistema de retorno
de aceite……………………………………………………………………………………………...44

MÓDULO
03/23 4 Circuitos de Pluma, Brazo y Cucharon
• LAB 1: Identificación de componentes de la Pluma, Brazo y cucharon ...............51
• LAB 2: Calibración, pruebas y ajustes de la Pluma, Brazo y cucharon .......................57
MÓDULO 5 Sistema Hidráulico de giro

• LAB 1: Identificación de componentes del sistema hidráulico de giro .................63
• LAB 2: Calibración, pruebas y ajustes del sistema hidráulico de giro .................67
MÓDULO 6 Sistema Hidráulico de viaje

• LAB 1: Identificación de componentes del sistema hidráulico de viaje ................73
• LAB 2: Calibración, pruebas y ajustes del sistema hidráulico de viaje ................76

03/23
Desarrollo Técnico-CEMCOL
320/320GC/323 Next Generation Hydraulic Excavators
Preparación del curso

Manual del Participante

03/23
Descripción del Curso
• Razón y propósito del curso Este curso está diseñado para que los participantes puedan ubicar e identificar
componentes, probar y ajustar componentes y sistemas, y obtener conocimiento de
la operación y estrategias usadas en la 320/320GC/323 next Generation Hydraulic
Excavators. Ejercicios serán usados para desarrollar la habilidad y revisión de
conocimiento.
• Declaración de competencias
Al completar este curso, podrá ubicar e identificar con precisión los componentes y
los sistemas de la maquina y demostrará comprensión de la funcionalidad de la
máquina, revisando los conocimientos en el aula con al menos un 80% de precisión.
• Audiencia
Tecnico de servicio nivel II, técnicos con especialidad, comunicadores técnicos,
asesores de ventas, y clientes. Todos los participantes deberían tener al menos
tres años de experiencia en el campo con sistemas hidráulicos.
• Material de referencia
Service Manual(s) Media no.
320, 320GC, 323 Excavator Systems Operation M0081158
320, 320GC, 323 Excavator Testing and Adjusting
M0081159 320, 320GC, 323 Excavator Operation and Maintenance Manual
M0068104
320, 320GC, 323 Excavator Monitoring Systems Operation
M0081165 320, 320GC, 323 Excavator Hydraulic Schematic uEnR6611
320 and 320GC Excavator Electrical Schematic (Tier 4 Final) uEnR8062
320 and 323 Excavator Electrical Schematic (Tier 3) uEnR8063
323 Excavator Electrical Schematic (Tier 4 Final) uEnR8064

03/23
Resultados de Aprendizaje
• Resultados de Aprendizaje Completando este curso de 320/320GC/323 next Generation Hydraulic Excavators,
del curso usted podrá:
• Ubicar e identificar los componentes principales de la maquina y sus puntos de servicio
• Diagnosticar componentes y problemas en los sistemas de la máquina
• Utilizar todos los controles del operador en la cabina
• Probar y ajustar sistemas y componentes de la máquina
• Describir las estrategias y operación de los sistemas y componentes

03/23
320/320GC/323 next Generation Hydraulic Excavators
Introducción
Material del Participante

03/23
• Resultados de Aprendizaje Con el siguientes curso de 320/320GC/323 next Generation Hydraulic Excavator:
• Ubicar e identificar los componentes principales y puntos de servicio durante
la inspección del equipo y sus sistemas.
Al completar este módulo, usted tendrá la habilidad de completar satisfactoriamente los

• Declaración de la competencia siguientes ejercicios:
• LAB 1 Identificación de componentes

03/23
LAB 1: Identificación de componentes Nombre: Fecha:
instructions: Identify the following components and systems during your machine walkaround session. Check each item as it
is located.
Batteries Boom and stick IMus
Machine ECMs Bucket cylinder position sensor
Product Link network Manager Rear access panel
Electrical connectors at back of cab Hydraulic oil tank
GnSS receiver and antenna Hydraulic oil level gauge and cap
Engine intake air filter Travel motors
Windshield wash fluid reservoir Travel pedal position sensor
Battery disconnect switch Starter
Air conditioning dryer Engine oil pan
Engine compartment Fuel tank
Counterweight DEF compartment
Fuse and relay panel DEF tank
Cab fresh air filter DEF gauge
Power fuse module Primary fuel filter
Air conditioning condenser Secondary fuel filter
ATAAC Engine oil filter
Radiator Engine oil S•O•S port
Hydraulic oil cooler Main hydraulic pumps
Electric fans Pump suction hose
Radiator shunt tank Pump supply hose
Fuel cooler Quick-Evac connector - engine oil
Main control valve Quick-Evac connector - hydraulic oil
Main control valve supply and return hoses Clean emissions module
Main control valve pilot solenoids PETu
Hydraulic oil S•O•S port Monitor
Swing motor and drive Right console components
Swivel and swing rotation sensor Door switch
Chassis Inertial Measurement unit (IMu) Cat ET connector

03/23
0.0h ISO/JIS8:48
SMART
10
MÓDULO 1 Sistema de control

electrónico y Monitor
PartiCiPaNt MatErials

03/23
• Module Resultados de You will meet the following Resultados de Aprendizaje during this Sistema de control
Aprendizaje electrónico y Monitor module of the 320/320GC/323 next Generation Hydraulic
Excavators course:
• Locate and identify the electronic control system components and monitor
screens.
• Identify the correct operation of the electronic control system circuits.
• Access and record machine data using the monitor, and make changes
to parameters.
At the completion of this module, you will be able to successfully complete the
• Module Competency statement following exercises:
• LAB 1 Component Identification
• LAB 2 Electronic Control System Practical usage Exercises
• Revisión de conocimiento

03/23
LAB 1: Sistema de control electrónico y Monitor

CoMPoNENt idENtifiCatioN WorKsHEEt 1 NaME: datE:
instructions: During the LAB exercise, use this sheet as a checklist when identifying components and their functions.
1. LCD monitor
Function:
2. Body control module
Function:
3. Primary Machine ECM
Function:
4. Dosing Control unit (DCu)
Function:
5. Engine ECM
Function:
6. Engine speed dial
Function:
7. Automatic Engine Speed Control (AEC)
Function:

03/23

CoMPoNENt idENtifiCatioN WorKsHEEt 1 (CoNt.) NaME: datE:
8. One-touch low idle switch
Function:
9. Travel speed switch
Function:

03/23
1 0.0h
SMART
2ISO/JIS8:48 4
3
5 6
7 89 10
14
CoMPoNENt idENtifiCatioN WorKsHEEt 2 NaME: datE
directions: Fill in the blanks next to the numbers with the correct component name.
1.
6.
2.
7.
3.
8.
4.
9.
5.
10.

03/23

PraCtiCal usagE ExErCisEs NaME: datE:
instructions: Follow the instructions below to access and gather information, make changes to settings, and adjust
parameters. During the LAB exercise, use this sheet to record your findings.
1. Access the Main menu. List the avaiLABle menus:
2. Access the Setting menu. List the avaiLABle menus:
3. Access the Display Setting menu. List the avaiLABle menus:

03/23

PraCtiCal usagE ExErCisEs (CoNt.) NaME: datE:
4. Access the Information menu. List the avaiLABle menus:
5. Access the Machine Settings menu. List the avaiLABle menus:
6. Access the Operator Setting menu. List the avaiLABle menus:

03/23

PraCtiCal usagE ExErCisEs (CoNt.) NaME: datE:
4. Access the Service menu. List the avaiLABle menus:

03/23
Revisión de conocimiento
• instructor note Classroom/Shop Revisión de conocimiento
• individual exercise Procedure:
The participant will demonstrate competency by completing the worksheet.
• Materials needed ❏ Revisión de conocimiento worksheet

03/23
AUTOMATIC ENGINE SPEED CONTROL (AEC) FUNCTION
2 1
0.0h ISO/JIS 8:48
SMART
6 5
7
3
8
9
10
19
MÓDULO 1 Revisión de conocimiento WorKsHEEt 1 NaME: datE
1.
6.
2.
7.
3.
8.
4.
9.
5.
10.

03/23
MÓDULO 1 Revisión de conocimiento WorKsHEEt 2 NaME: datE:
sCorE:
instructions: Select the correct answer(s) for each question.
1. The engine speed dial and AEC switches are inputs to the:
a. Engine ECM
b. Primary Machine ECM
c. Secondary Machine ECM
d. body control module
2. All of the following are input components to the Primary ECM except:
a. bucket angle sensor
b. fan speed sensor
c. operator seat switch
d. hydraulic lock switch
3. The monitor can receive direct video signals from up to work area video cameras.
a. 2
b. 3
c. 4
d. 5
4. The engine speed dial is a position switch.

a. 3
b. 5
c. 7
d. 8
5. To determine when to employ the Delayed Engine Shutdown (DES) strategy, the Engine ECM considers what two things?
6. Data may be saved from what Service Menu selections?

03/23
21
MÓDULO 2 Main Hydraulic Pumps


03/23
• Module Resultados de You will meet the following Resultados de Aprendizaje during this Main Hydraulic
Aprendizaje Pumps module of the 320/320GC/323 next Generation Hydraulic Excavators
course:
• Locate and identify the components, service points, and adjustment points of
the main hydraulic pumps.
• Test, adjust, and calibrate the hydraulic pumps during a LAB exercise.
• Identify the correct operation of the hydraulic pumps.
• Module Competency statement At the completion of this module, you will be able to successfully complete the
following exercises:
• LAB 2 Main Hydraulic Pumps Test and Adjust

03/23
LAB 1: MaiN HYdrauliC PuMPs CompoNeNt

idENtifiCatioN WorKsHEEt 1 NaME: datE:
1. Main hydraulic pumps
Function:
2. Pump pressure sensors
Function:
3. Pump regulator
Function:
4. Small actuators
Function:
5. Large actuators
Function:
6. Pump displacement spools
Function:
7. Proportional pump solenoid valves
Function:

03/23
6 5
4
7
1
3
1 2
24_1
LAB 1: MaiN HYdrauliCs PuMPs CoMPoNENt

idENtifiCatioN WorKsHEEt 2 NaME: datE
instructions: Fill in the blanks next to the numbers with the correct component name.
1.
5.
2.
6.
3.
7.
4.

03/23
• Materials needed ❏ Revisión de conocimiento worksheets

03/23
3
5
4
2 6
1 7
15
14 13 12 10
11
9 8
26_1
1. 9.
2. 10.
3. 11.
4. 12.
5. 13.
6. 14.
7. 15.
8.

03/23
sCorE:
1. The main hydraulic pumps in the next Gen HEX are electronically controlled by the:
a. Engine ECM
c. Implement ECM
d. Monitoring system
2. Pump no. 2 is driven by a gear connected to:

a. pump no. 1
b. the driveshaft
c. the engine
d. pump regulator
3. List the electronic inputs which control the pump flow rate and pump delivery pressure in the P-Q curve:
4. The small actuators the pump swashplate toward the angle stop.
a. destroke, maximum
b. destroke, minimum
c. upstroke, maximum
d. upstroke, minimum
5. The large actuators the pump swashplate toward the angle stop.
a. destroke, maximum
b. destroke, minimum
c. upstroke, maximum
d. upstroke, minimum

03/23
28
MÓDULO 3 Main Control valve and

return oil system

03/23
• Module Resultados de You will meet the following Resultados de Aprendizaje during this Main Control Valve
Aprendizaje and Return Oil System module of the 320/320GC/323 next Generation Hydraulic
Excavators course:
the main control valve and return oil system.
• Test, adjust, and calibrate the main control valve and return oil system during
a LAB exercise.
• Identify the correct operation of the main control valve and return oil system.
• LAB 2 Main Control Valve and Return Oil System Test and Adjust

03/23
LAB 1: MaiN CoNtrol valvE aNd rEturN oil sYstEM

1. Main relief valve
Function:
2. Auxiliary valve
Function:
3. Pilot pressure reducing valve
Function:
4. Line relief valves
Function:
5. Stick drift reduction valve
Function:
6. Boom drift reduction valve
Function:
7. Swing priority valve
Function:

03/23

8. Travel speed solenoid
Function:
9. Swing brake solenoid
Function:
10. Hydraulic lock solenoid
Function:
11. Pilot manifolds
Function:
12. Stick unload valve
Function:
13. Swing priority solenoid
Function:

03/23
3 6
9 5
7 8
4
2 1
32
1.
6.
2.
7.
3.
8.
4.
9.
5.

03/23

03/23
3 4 5 6 7 8 9
1 2
24
20 22 10
21 34 11
19
12
18 1716 15 14 13
34
1. 9.
2. 10.
3. 11.
4. 12.
5. 13.
6. 14.
7. 15.
8. 16.

03/23
MÓDULO 3 Revisión de conocimiento WorKsHEEt 1 (CoNt.) NaME: datE
17. 21.
18. 22.
19. 23.
20. 24.

03/23
sCorE:
1. There are how many primary valve spools in the main control valve?
a. 2
b. 5
c. 9
d. 12
2. What component limits the main hydraulic system pressure?

a. Pump no. 1
b. Pressure reducing valve
c. Line relief valves
d. Main relief valve
3. List the line relief valves:
4. In addition to the hydraulic tank, the major components of the return oil system are:
5. There are how many electronically controlled fans (e-fans) behind the coolers?
a. 2
b. 3
c. 4
d. 5

03/23
37
MÓDULO 4 boom, stick, and bucket

Circuits

03/23
• Module Resultados de You will meet the following Resultados de Aprendizaje during this Circuitos de
Aprendizaje Pluma, Brazo y Cucharon module of the 320/320GC/323 next Generation Hydraulic
Excavators course:
the Circuitos de Pluma, Brazo y Cucharon.
• Test, adjust, and calibrate the Circuitos de Pluma, Brazo y Cucharon
during a LAB exercise.
• Identify the correct operation of the Circuitos de Pluma, Brazo y Cucharon.
• LAB 2 Circuitos de Pluma, Brazo y Cucharon Test and Adjust

03/23
LAB 1: Circuitos de Pluma, Brazo y Cucharon

1. Operator controls
Function:
2. Primary valve spools
Function:
3. Boom cylinders
Function:
4. Stick cylinder
Function:
5. Bucket cylinder
Function:
6. Boom drift reduction valve
Function:
7. Boom raise line relief and makeup valve
Function:

03/23

8. Boom lower line relief and makeup valve
Function:
9. Boom 1 load check valve
Function:
10. Boom 2 check valve
Function:
11. Boom head end pressure sensor
Function:
12. Stick drift reduction valve
Function:

03/23
4 2
3
2
1
1
4
5
10
3
8
1
2
4
8
6
7
3
7
6
41

1.
6.
2.
7.
3.
8.
4.
9.
5.
10.

03/23
STICK HYDRAULIC CIRCUIT

STICK OUT
1
2
3
6
18 20 9
3 6
14
19
5 8
25 23 22 9
21
4
8 19
15
24
7
20
12
5 18 11 10
17 16
13
42
1. 8.
2. 9.
3. 10.
4. 11.
5. 12.
6. 13.
7. 14.

03/23

CoMPoNENt idENtifiCatioN WorKsHEEt 3 (CoNt.) NaME: datE
15. 21.
16. 22.
17. 23.
18. 24.
19. 25.
20.

03/23

03/23
7
9 6
4
1
3 2
10
8
5
45
1.
6.
2.
7.
3.
8.
4.
9.
5.
10.

03/23
sCorE:
1. What determines the direction of the implement cylinders and motors?

a. Engine ECM
b. Main control valve spools
c. Main hydraulic pumps
d. Primary Machine ECM
2. What prevents unexpected movement of the stick cylinders when the joystick is initially activated at a low pump delivery
pressure?
a. Stick unload valve
b. Stick 1 spool
c. Stick drift reduction valve
d. Load check valves
3. List the purposes of the boom lowering control valves:
4. The prevents oil leakage from the head end of the stick cylinder, and prevents the stick from
drifting when the control lever is in neutral and the implements are suspended above the ground.
a. stick drift reduction valve
b. stick unload valve
c. stick line relief and makeup valve
d. main control valve

03/23
47
MÓDULO 5 Sistema Hidráulico de giro


03/23
• Module Resultados de You will meet the following Resultados de Aprendizaje during this Sistema
Aprendizaje Hidráulico de giro module of the 320/320GC/323 next Generation Hydraulic
Excavators course:
the Sistema Hidráulico de giro.
• Test, adjust, and calibrate the Sistema Hidráulico de giro during a LAB exercise.
• Identify the correct operation of the Sistema Hidráulico de giro.
• LAB 2 Sistema Hidráulico de giro Test and Adjust

03/23
LAB 1: Sistema Hidráulico de giro

1. Swing spool
Function:
2. Swing priority valve
Function:
3. Swing priority solenoid
Function:
4. Swing brake solenoid
Function:
5. Swing motor
Function:
6. Breather
Function:
7. Swing angle sensor
Function:

03/23

8. Anti-reaction valves
Function:
9. Brake piston
Function:
10. Swing relief valves
Function:
11. Counterbalance valve
Function:

03/23
1 2
4
3
6 7
9
8
51
1.
6.
2.
7.
3.
8.
4.
9.
5.

03/23

03/23
5
3
4
8
1
7
6
53
1.
5.
2.
6.
3.
7.
4.
8.

03/23
sCorE:
1. What provides high pressure supply oil to the swing motor?

a. Main control valve
b. Swing priority valve
c. Main pump no. 1
d. Main pump no. 2
2. What component(s) cushion the upper structure during swing movement?

a. Anti-reaction valves
b. Swing relief valves
c. Fine swing solenoid
d. Swing drive assembly
3. List the component groups of the swing motor assembly:
4. List the components of the planetary assembly:
5. The Sistema Hidráulico de giro is controlled by the:

a. Engine ECM
c. Implement ECM
d. Electro-hydraulic main control valve

03/23
55
MÓDULO 6 Sistema Hidráulico de viaje


03/23
• Module Resultados de You will meet the following Resultados de Aprendizaje during this Sistema
Aprendizaje Hidráulico de viaje module of the 320/320GC/323 next Generation Hydraulic
Excavators course:
the Sistema Hidráulico de viaje.
• Test, adjust, and calibrate the Sistema Hidráulico de viaje during a LAB exercise.
• Identify the correct operation of the Sistema Hidráulico de viaje.
• LAB 2 Sistema Hidráulico de viaje Test and Adjust

03/23
LAB 1: Sistema Hidráulico de viaje

1. Travel motor assemblies
Function:
2. Final drives
Function:
3. Swivel
Function:
4. Travel speed switch
Function:
5. Counterbalance valves
Function:
6. Pump pressure sensors
Function:
7. Straight travel spool
Function:

03/23
1 2 3
4
5
7
6
2
9
8
10
58
LAB 1: Sistema Hidráulico de viaje
1.
6.
2.
7.
3.
8.
4.
9.
5.
10.

03/23

03/23
DISPLACEMENT CHANGE VALVE OPERATION 4

LOW SPEED
12
13 13 TRAVEL MOTOR 5
12
6
145 7
3
14
2 8
11
7 9
2
10 1 9
10 1
60
1. 8.
2. 9.
3. 10.
4. 11.
5. 12.
6. 13.
7. 14.

03/23
sCorE:
1. The final drives and through a gear reduction system.

a. reduce travel motor speed, increase torque
b. increase travel motor speed, reduce torque
2. During low speed operation, the directs the high pressure oil to the pressure chamber at the left of the
maximum angle servo piston.
a. travel control valve
b. swashplate
c. brake pilot valve
d. displacement change valve
3. The travel counterbalance valves and crossover relief valves work together to perform what four functions?
4. Each counterbalance valve assembly contains what components?
5. What is the default speed mode?

a. Auto
b. Low

320 Series Excavators Course en STU

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

320 Series Excavators Course en STU

Uploaded by

Copyright:

Available Formats

CEMCOL

320/320GC/323 Next GeNeratioN

PREPARACIÓN DEL CURSO

MÓDULO 1 Sistema de control electrónico y Monitor

MÓDULO 2 Bomba Hidráulica principal

MÓDULO 3 Válvula de control principal y sistema de retorno de aceite

Caterpillar: Confidential Yellow

MÓDULO 5 Sistema Hidráulico de giro

MÓDULO 6 Sistema Hidráulico de viaje

Caterpillar: Confidential Yellow

320/320GC/323 Next Generation Hydraulic Excavators

Preparación del curso

Caterpillar: Confidential Yellow

Descripción del Curso

320, 320GC, 323 Excavator Systems Operation M0081158

320, 320GC, 323 Excavator Testing and Adjusting

M0081159 320, 320GC, 323 Excavator Operation and Maintenance Manual

320, 320GC, 323 Excavator Monitoring Systems Operation

M0081165 320, 320GC, 323 Excavator Hydraulic Schematic uEnR6611

320 and 320GC Excavator Electrical Schematic (Tier 4 Final) uEnR8062

320 and 323 Excavator Electrical Schematic (Tier 3) uEnR8063

323 Excavator Electrical Schematic (Tier 4 Final) uEnR8064

Caterpillar: Confidential Yellow

Caterpillar: Confidential Yellow

320/320GC/323 next Generation Hydraulic Excavators

Caterpillar: Confidential Yellow

Al completar este módulo, usted tendrá la habilidad de completar satisfactoriamente los

Caterpillar: Confidential Yellow

LAB 1: Identificación de componentes Nombre: Fecha:

Batteries Boom and stick IMus

Machine ECMs Bucket cylinder position sensor

Product Link network Manager Rear access panel

Electrical connectors at back of cab Hydraulic oil tank

Engine intake air filter Travel motors

Windshield wash fluid reservoir Travel pedal position sensor

Battery disconnect switch Starter

Air conditioning dryer Engine oil pan

Engine compartment Fuel tank

Counterweight DEF compartment

Fuse and relay panel DEF tank

Cab fresh air filter DEF gauge

Power fuse module Primary fuel filter

Air conditioning condenser Secondary fuel filter

ATAAC Engine oil filter

Radiator Engine oil S•O•S port

Hydraulic oil cooler Main hydraulic pumps

Electric fans Pump suction hose

Radiator shunt tank Pump supply hose

Fuel cooler Quick-Evac connector - engine oil

Main control valve Quick-Evac connector - hydraulic oil

Main control valve pilot solenoids PETu

Hydraulic oil S•O•S port Monitor

Swing motor and drive Right console components

Swivel and swing rotation sensor Door switch

Chassis Inertial Measurement unit (IMu) Cat ET connector

Caterpillar: Confidential Yellow

320/320GC/323 next Generation Hydraulic Excavators

MÓDULO 1 Sistema de control

Caterpillar: Confidential Yellow

Caterpillar: Confidential Yellow

LAB 1: Sistema de control electrónico y Monitor

2. Body control module

3. Primary Machine ECM

4. Dosing Control unit (DCu)