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Expert Systems with Applications 38 (2011) 2319–2329

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Expert Systems with Applications


journal homepage: www.elsevier.com/locate/eswa

The impact of Collaborative Transportation Management on supply chain


performance: A simulation approach
Felix T.S. Chan a,⇑, T. Zhang b
a
Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hung Hom, Hong Kong
b
Department of Industrial and Manufacturing Systems Engineering, The University of Hong Kong, Pokfulam, Hong Kong

a r t i c l e i n f o a b s t r a c t

Keywords: Collaborative Transportation Management (CTM) is based on the interaction and collaboration between
Collaborative Transportation Management trading partners and carriers participated in the supply chain, appropriate application of CTM can
Performance measurement improve the flexibility in the physical distribution and minimize the inefficiency of supply chain man-
Modeling and simulation agement. This paper proposes new concepts of CTM and carriers’ flexibility. A simulation approach is
Supply chain management
used to (i) evaluate the benefits of the proposed CTM, (ii) explain the concept of carrier’s flexibility,
Carriers’ flexibility
and (iii) optimize the delivery speed capability. Based on a simple supply chain including one retailer
and one carrier, three different simulation models have been developed with changeable delivery lead
time as follows: (1) Unconstrained delivery speed capability without CTM. (2) Constrained delivery
speed capability without CTM; and (3) Constrained delivery speed capability with CTM. Simulation
results reveal that CTM can significantly reduce the retailer’s total costs and improve the retailer’s ser-
vice level.
Ó 2010 Elsevier Ltd. All rights reserved.

1. Introduction Can the replenishment appear at the right time and in the right
place? Often, the order is in the process, but its status is unknown
Global logistics in business operation has been playing a crit- due to unavailable carrier capabilities or delayed resulted from low
ical role in responding to the even changing market demand in carriers’ flexibility. In a high changing demand market, retailers
the world of globalization and mass customization. The efficiency must suffer from high backorders of customer’s demand with high
and flexibility of global distribution holds the key to success in penalty cost. Another consequence is to increase transportation
international trade. Collaborative Transportation Management costs by using secondary carriers, whose contract rates are not as
(CTM) is not only a new collaboration strategy between the ship- advantageous as primary carriers. In order to minimize the ineffi-
per and carrier, it is also a new business model (Feng & Yuan, ciency of transportation caused by insufficient interaction and col-
2007). laboration, trading partners of the supply chain should consider
In recent years, the collaboration among disparate partners transportation management as part of the collaboration. Through
within the supply chain and e-supply chain has been widely dis- the integration and cooperation of the buyer, seller and carrier,
cussed. Interestingly, the transportation and its impact on the en- the flexibility and overall value of business chain would be
tire supply chain have seldom been explored. For instance, two enhanced.
trading partners in a supply chain generally execute Collaborative In this paper, a simple supply chain with stochastic market de-
Planning, Forecasting, and Replenishment (CPFR), in order to im- mand will be developed including one retailer and one carrier.
prove the inventory cost, revenue and service. However, the con- Three different simulation models allowing changeable delivery
nection with transportation and distribution management is lead time will be built which present three different simulation
often neglected. Consequently, the missing link of transportation scenarios: (1) unconstrained delivery speed capability without
blurs the lines between planning and execution of the supply CTM; (2) constrained delivery speed capability without CTM;
chain. The financial and operational performances for the sellers’ and (3) constrained delivery speed capability with CTM. Different
and the buyers’, therefore, would be highly affected (Bishop, performances of the above situations will be analysis and dis-
2004; Browning & White, 2000). cussed, including retailer’s total cost and service level. The three
simulation scenarios in this paper are similar as Feng et al.
⇑ Corresponding author. Tel.: +852 2766 6605. (2005), but the simulation models, software used to build the
E-mail addresses: mffchan@inet.polyu.edu.hk (F.T.S. Chan), tingzhang930@ model and indicators to measure the performance are totally dif-
yahoo.com.cn (T. Zhang). ferent. The delivery capability changeable in our model is the

0957-4174/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.eswa.2010.08.020
2320 F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329

delivery speed capability which is measured by delivery lead 2.1.3. Simulation of CTM
time; the shorter the lead time, the higher the capability. While, Feng et al. (2005) developed a modified simulation model of the
the models built by Feng et al. (2005) allowed the changeable ‘‘beer game”, allowing the changeable delivery capacity. The
delivery amount, the reason of which is they focused on minimiz- supply chain performance indicators that they measured are total
ing the inventory and the holding cost. While, one focus of this supply chain costs, including inventory costs and backlog costs,
paper is to minimize the penalty cost caused by the backorder and transportation capacity utilization. Results of the simulation
of customer’s demand, therefore the indicators to measure the reveal that CTM can significantly reduce the total supply chain
performance in our simulation models are the retailer’s total cost, costs and improve transportation capacity utilization.
including penalty cost, inventory holding cost and order cost, and The three simulation scenarios presented in this paper are sim-
the retailer’s service level. ilar as Feng et al. (2005), but the simulation models, software used
Another main contribution of this paper is the proposal of a new to build the model, and indicators to measure the performance are
concept of carrier’s flexibility. Simulation models built in this paper totally different.
also explain the new concept of carrier’s flexibility which starts
with order/shipment forecasts including capabilities of planning (a) The inventory policy considered here is the continuous
and scheduling. Briefly speaking, the main idea of carrier’s flexibil- review policy or the ‘‘s-S” policy or the fixed quantity policy.
ity is adjustment of the planned delivery capabilities to match the (b) The delivery capability changeable in our proposal models is
changing demand. When the demand exceeds the planned capabil- the delivery speed capability which is measured by delivery
ity of the carriers’, carriers can adjust the delivery planning strat- lead time; the shorter the lead time, the higher the capabil-
egy with CTM so that the available delivery capability can meet ity. While, the delivery amount is fixed.
the demand. They can even adjust the available delivery capability (c) The indicators to measure the performance in simulation
to the maximum delivery capability, in order to reduce the gap be- models are the retailer’s total cost, including inventory hold-
tween planned delivery capability and available delivery ing cost, penalty cost and order cost, and retailer’s service
capability. level.
This paper consists of five sections. Section 1 is an introduction. (d) One objective in this paper is to minimize the penalty cost
The Section 2 is the review of related literatures. Section 3 is the caused by backorder of customer’s demand instead of the
development of three models of supply chain with CTM. Section minimizing inventory level.
4 is the analysis of simulation results, and finally Section 5 presents
the conclusion and suggests the future research. 2.2. Supply chain collaboration

2.2.1. Definition of supply chain collaboration


2. Literature review
Supply chain collaboration is prevalent in today’s business
model. An organization not only optimizes itself but also collabora-
2.1. CTM
tively with other organizations to have larger optimization plan-
ning (Chan, Chung, & Wadhwa, 2004). In order to achieve an
2.1.1. Definition of CTM
integrative settlement, collaboration has been defined as an at-
According to the Collaborative Transportation Management
tempt to fully satisfy the concerns of the parties involved in ex-
White Paper (2004), CTM is defined as a holistic process that brings
change (Esper & Williams, 2003). The process of collaboration,
together supply chain trading partners and service providers to
pointed by several authors, is the decision making among interde-
drive inefficiencies out of the transport planning and execution
pendent parties (Jiang & Jiang, 2005; Koulinitch & Sheremetov,
process.
1998; Kwon & Lee, 2002). It involves joint ownership of decisions
Not only is CTM a new partner strategy between the shipper
and collective responsibility for outcomes (Stank, Keller, & Daugh-
and carrier, it is also a new business model. This model includes
erty, 2001). The key characteristics of collaboration identified are
the carrier as a strategic partner for information sharing and col-
coherence, communication, task management, resource manage-
laboration in the supply chain. The application of CTM promises
ment, schedule management, and real-time support (Graham,
to reduce transit times and total costs for the retailer and its sup-
2006).
pliers while increasing asset utilization for the carriers. The pro-
Basically, there are three types of collaborations: the horizontal,
grams benefits all three parties involved: the retailer, the
vertical and lateral collaborations (Hsu & Hsu, 2009). The type of
supplier and the carrier (Tyan, Wang, & Du, 2003).
collaboration is mainly decided by the collaboration scenario and
the attributes of the participants. Each type of collaborations is de-
2.1.2. Objective of CTM fined below:
The objective of CTM is to improve the operating performance
of all parties involved in the relationship by eliminating inefficien-  Horizontal collaboration: occurs when two or more unrelated or
cies in the transportation component of the supply chain through competing organizations cooperate to share their private infor-
collaboration. Transportation service represents a major compo- mation or resources, such as joint distribution centers.
nent of order lead time—the time that elapses from an order place-  Vertical collaboration: occurs when two or more organizations
ment until the goods are ultimately delivered to a customer. Much such as the manufacturer, the distributor, the carrier and the
of the variability in order lead time is attributed to variation in retailer share their responsibilities, resources, and performance
transit times. With more and more companies operating on a information to serve relatively similar end customer.
just-in-time basis, there is less room for error in the delivery pro-  Lateral collaboration: aims to gain more flexibility by combin-
cess (CTM White Paper, 2004). ing and sharing capabilities in both vertical and horizontal
It is important for companies to work together to eliminate manners.
inefficiencies, reduce cost, and ensure excellence in the move-
ment of goods. In order to achieve the positive results of CTM, As pointed out by Thomas and Griffin (1996), collaboration is
the processes between participating companies should be in real creating significant value in the relationships along the value
time, extendible, automated and cost-effective (Rabinovich, chain. Many studies have also discovered positive impact of strate-
2005). gic alliance between enterprises on their market performance
F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329 2321

(George, Zahra, Wheatley, & Khan, 2001; Park & Cho, 1997; Sant- role of delivery speed in markets where customers incur delay
oro, Borges, & Rezende, 2006; Sarkar, Echambadi, & Harrison, costs.
2001). The difference of this paper from previous work can be briefly
presented as below:
2.2.2. CTM in supply chain collaboration
A single member of the supply chain alone cannot do much to (a) The purpose of this research is looking for a long-term rela-
resolve supply chain problems. This is why collaboration among tionship between retailers and carriers to minimize the
partners in a supply chain has become a topic of great interest retailers’ cost through the two parties’ collaboration, such
for many and an essential element of company strategy for others as mutual planning of the carrier’s capabilities and the retai-
(CTM White Paper, 2004). Previous studies on supply chain collab- ler’s inventory level.
oration have focused mainly on the collaboration among supply (b) The objective of improvement of delivery capability is not
chain parties including the suppliers, manufacturers, wholesalers/ the competition among carriers but to minimize the ineffi-
distributors and retailers. Such as Chan et al. (2004) and Kim, ciency in the physical distribution process and to improve
Banerjee, and Burto (2008) studied the partnership between sup- the retailer’s performance.
plier and buyer. Elofson and Robinson (2007) studied the Collective (c) This research is in retailer environment, not in manufactur-
Customer Collaboration (C3) system. As a matter of fact, supply ing environment. It means that we focus on the ‘‘delivery
chain consists of not only customers in downstream flows, but also into the retailer”, not ‘‘delivery out of the factory”. In this
third-party organizations, such as logistics and transportation pro- connection, the measurements are about the retailer’s
viders (Esper & Williams, 2003; Mentzer, Foggin, & Golicic, 2000). performance.
Researchers including Browning and White (2000), Esper and Wil-
liams (2003) and Bishop (2004) have all pointed out the need to 2.4. Flexibility
incorporate Collaborative Transportation Management (CTM) with
Collaborative Planning, Forecasting and Replenishment (CPFR) 2.4.1. Definition of flexibility
among trading partners in the supply chain. While CPFR is primar- Several attempts have been made in the literature to define,
ily buyer- and seller-based, CTM involves the transportation ser- model, and measure the flexibility with a view to understand
vice providers including carriers and 3PLs to ensure efficient and its true nature and its effect on the performance of the manufac-
effective shipment delivery. turing system. Many definitions of flexibility can be found in the
literature. For instance, Carlsson (1989), cited flexibility as: (1)
those attributes of a production technology which accommodate
2.3. Lead time greater output variation, as the firm’s response to uncertainty,
especially in the form of fluctuations in demand, but also market
2.3.1. Lead time in inventory models imperfections; (2) a property of initial positions as it refers to the
The element of time was present in the earliest inventory mod- cost, or possibility of moving to various second period positions.
els facing stochastic demand. For example, Karlin and Scarf (1958) One position is more flexible than another if it makes available
consider a multiple period model with non-zero lead-time. The a larger set of future positions at any given level of cost. Upton
treatment of lead-time as a deterministic decision variable within (1995) defined flexibility as the ability to change with little pen-
inventory models began with Liao and Shyu (1991). In their model, alty in time, effort, cost or performance. More recently, Sushil
the order quantity is fixed so that lead-time is the only decision (2000) defined flexibility as the exercise of free will or freedom
variable. They introduce the concept of crashing cost to stochastic of choice on the continuum to synthesis the dynamic interplay
inventory models, where crashing cost is the cost increase associ- of thesis and antithesis in an interactive and innovative manner,
ated with reducing lead-time. In a series of papers beginning with capturing the ambiguity in systems and expanding the continuum
Ben-Daya and Raouf (1994), the model introduced by Liao and with minimum time and efforts.
Shyu (1991) is extended such that both order quantity and lead- Flexibility becomes particularly relevant when supply chain is
time are treated as decision variables. More recently, Jang and considered, which consists of a network of supply, production,
Kleinz (2004) studied how to determine the production quantity and delivering firms (Christopher, 1992). In this case, many sources
and the processing time as to minimize expected customer re- of uncertainty have to be handled, such as market demand, sup-
sponse time and expected plant costs. Rabinovich (2005) improved plier lead-time, product quality, and information delay (Giannoc-
consumer direct fulfillment performance in internet retailing by caro, Pontrantrandolfo, & Scozzi, 2003). Flexibility allows
emergency transshipments and demand dispersion. Babai, switching of production among different plants and suppliers, so
Syntetos, Dallery, and Nikolopoulos (2009) studied a single-stage that management can cope with internal and external variability
and single-item inventory system with non-stationary demand (Chen, Egbelu, & Wu, 1994).
and lead-time uncertainty. Based on the above definitions, it can be summarized that the
role of flexibility in a system is to enable the system to manage
2.3.2. Time- based competition the change (certain or uncertain), in an effective and efficient man-
One field of previous literature related to this paper is the time- ner. The change in the environment includes change in both the
based competition literature, which examines delivery speed as a internal environment (resource bottlenecks, etc.) and the external
source of competitive advantage. Li (1992) investigated the role environment (customer preferences, etc.). Effective manner refers
of inventory in time-based competition. Kalai, Kamien, and Rubi- to the extent to which the effect of change has been successfully
novitch (1992) studied the effect of processing speed on price managed, and efficiency refers to the time, cost and effort required
and firm’s performance, such as market share and profit. Lederer to do this (Wadhwa, Rao, & Chan, 2005).
and Li (1997) included scheduling as a strategic variable when cus-
tomers are heterogeneous. More recently, So and Song (1998) 2.4.2. Classification of flexibility
examined competition with delivery-time guarantees. Cachon In spite of a large body of literature on flexibility, the major ones
and Harker (2002) considered competition between two firms with are about manufacturing flexibility, for example, Browne, Dubois,
price- and time-sensitive demand, and investigate the impact of Rathmill, Sethi, and Stecke (1984) proposed eight flexibility types
outsourcing on competition. All the previous work consider the to describe the nature of a manufacturing system that is still one
2322 F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329

of the most widely used classification of flexibility types. Benjaafar an enterprise. The focus should be on the collaborative of logis-
and Ramakrishnan (1996) describe 19 types of flexibility. More re- tics strategies, sharing information in the supply chain and
cently, Wadhwa et al. (2005) studied the exact mechanism that en- improvement of delivery flexibility. When the retailer’s planned
ables manufacturing flexibility to reduce the lead time by delivery lead time shorter than the planned capability of the car-
simulation experiments. riers, carriers can adjust the transportation planning strategy
Another kind of flexibility is about supplier’s flexibility. The through CTM so that the available delivery capability can match
flexibility of supplier for logistics can be referred to as the routing the retailer’s demand. They can even adjust the available deliv-
flexibility at the shop floor level, i.e. the ability of using alternative ery capability to the maximum available delivery capability, in
routes to move the work-in-process through different resources order to reduce the gap between planned delivery lead time
offering the same processes (Das & Nagendra, 1997; Ho & Moodie, and available delivery lead time. This paper skips the description
1996). According to Garavelli (2003) logistics flexibility of suppli- of various negotiation details of the partners of CTM and directly
ers is then defined as the possibility of shifting the production of refers to the result of transportation collaboration, because this
an item (component or final product) to different sites at a given paper focuses more on constructing the simulation models with
stage, to reduce the negative impact on SCM performance. Chan, CTM.
Bhagwat, and Wadhwa (2009) focused on a similar concept of
the switching production among different flexible suppliers at dif- 3.2. Simulation logic
ferent stages of production, with the aim of reducing the lead time
and evaluating the impact of information system and suppliers’ Three models will be built to simulate three different situations
physical manufacturing capabilities. as follows:
However, not many literature reported on the carriers’ flexibil-
ity. One kind of related work are about flexibility shipment in the Model one: unconstrained capability without CTM.
inventory model. The earliest model with emergency shipment Model two: constrained capability without CTM.
may be built by Barankin (1961). In this paper, a single period Model three: constrained capability with CTM.
model was developed in which a shipment is received in the begin-
ning of the period and an emergency order is placed at some time The simulation logic is divided into two sessions: one is demand
during the period. Khouja (1996) determined the profit maximiz- generation as show in Fig. 1; the other is order processing and
ing order quantity for a single period model with an emergency shipping as presented in Figs. 2–4. The demand generation sessions
supply option and shows that this quantity is smaller than the are the same in three models, while the differences are presented
solution to the newsvendor model. Lau and Lau (1997a) considered in the order processing and shipping.
the following extension of the newsvendor model: a customer re- Fig. 1 shows the demand generation session. The process begins
ceives an order at the beginning of the season and has the oppor- at each simulation day with the generation of an entity that repre-
tunity to place an additional order at some point during the season. sents a customer. Then that customer’s demand is generated. The
The objective is to determine order quantities for both ordering model then determines whether the demand can actually be filled.
opportunities as to maximize expected profit, where stochastic de- If there is enough inventory, the demand can be filled and be taken
mand is represented by either normal or beta distribution. Lau and away from inventory; if not, the demand backorder along with its
Lau (1997b) considered the same situation with uniform demand penalty cost are recorded. The cost and service level statistics will
and compare results with and without additional replenishment. be updated accordingly.
Lau and Lau (1998) extended their work involving normally dis- Fig. 2 presents the order processing and shipping in model one.
tributed demand by determining the optimal reorder point, and Since continuous review inventory policy is considered here, the
they include the additional dimension of set-up cost. More re- model checks inventory level at each simulation day. Then it com-
cently, Rabinovich (2005) improved consumer direct fulfillment pares the inventory level with the reorder point. If the inventory le-
performance in internet retailing by emergency transshipments vel is lower than the reorder point, the order processing begins
and demand dispersion. with a required delivery lead time. There is unconstrained delivery
Nevertheless, these work are from the view of flexible inventory capability in model one, so the actual delivery lead time (Ti) is the
planning, few work are about the carrier’s shipment planning, even required delivery lead time (Di). After time Ti shipment, the inven-
some of them offered decision options were without actually refer- tory level is updated.
ring to them as a form of flexibility. For example, Lau et al. (2009)
dealt with the problem of optimization of vehicle routing and pro-
posed a multi-objective evolutionary algorithm to solve the multi-
objective optimization problem. Feng et al. (2005) developed a
simulation model to meet stochastic demand of delivery amount
by adjusting delivery planning but not referred the process as car-
rier’s flexibility.
This paper proposed a new concept of carrier’s flexibility and
developed three different simulation models to explain it. The
main idea of the proposed concept of carrier’s flexibility in this pa-
per is adjustment of the planned delivery capabilities to match the
changing demand.

3. The simulation model with CTM

3.1. Description of the problems

In order to reduce the high penalty cost caused by the de-


mand backorders, the retailer has to re-engineer the process of Fig. 1. Demand logic.
F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329 2323

3.3. Variables

3.3.1. Notation
Di required delivery lead time at cycle i
Ti actual delivery lead time at cycle i
Vi available delivery lead time at cycle I; Vi  unif(u, U)
u shortest delivery lead time, also the lower limit of
available delivery lead time ay cycle i
U the upper limit of available delivery lead time at cycle i
TD(t) total customer demand
FD total immediately filled customer demand
f(t) immediately filled customer demand everyday
I(t) total on-hand inventory
inv(t) on-hand inventory everyday
B(t) total backorder
b(t) backorder everyday
Q replenishment quantity
Q1 order-up-to-level, which refers to ‘‘S” in the ‘‘S-s
policy”, also the initial value of on-hand inventory
Q2 reorder point
S.s safety stock
H(t) total holding cost
Fig. 2. Model one. h holding cost per unit per day
P(t) total penalty cost
p penalty cost per unit per day
O(t) total order cost
fc fixed order set-up cost
o(t) delivery cost per order
C(t) total cost
ô service level
li mean demand in one cycle; li  norm(m, ð12)
m mean value of mean demand per cycle
ð1 standard deviation of mean demand per cycle
k(t) customer demand everyday; kt  norm(li, ð22)
ð2 standard deviation of everyday’s customer demand

3.3.2. Initial values


The initial values of above variables are as follows:

m 10 units
ð1 3 units
ð2 1 unit
Q1: 310 units
Q2: 80 units
S.s 10 units
h $0.025
p $2.5
Fig. 3. Model two. fc $10

3.4. Model formulation


Fig. 3 presents the order processing and shipping in model
two. The part before the order processing begins is similar as 3.4.1. CTM
model one. Since, there is constrained delivery capability in mod-
el two which is presented by constrained delivery lead time avail- Di ¼ IðtÞ=li : ð1Þ
able (Vi), the model has to determine whether the required Refer to Eq. (1), the required delivery lead time (Di) is the on-hand
delivery lead time can be met. If Di is not shorter than Vi, the ac- inventory divides by the mean demand in that cycle (li).
tual delivery lead time Ti will be equal to the requirement Di. On
the other hand, if Di is shorter than Vi, then Ti will be equal to Vi Vi  unif ðu; UÞ: ð2Þ
which is longer than Di. Refer to Eq. (2), the available delivery lead time (Vi) is random gen-
Fig. 4 shows the order processing and shipping in model three. erated between shortest delivery lead time (u) and longest delivery
The part before the order processing begins is still similar as mod- lead time (U) according to the uniform distribution.,
els one and two. In model three, there is constrained delivery capa-
bility with CTM, so the required delivery lead time Di can be met as Ti ¼ Di; if Di=Vi: ð3Þ
long as it is not shorter than the shortest delivery lead time u Ti ¼ Di; if u5Di5Vi: ð4Þ
which presents the maximum delivery capability. Ti ¼ u; if Di < u: ð5Þ
2324 F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329

Fig. 4. Model three.

Refer to Eq. (3), the actual delivery lead time (Ti) is equal to the re- Refer to Eq. (9), total immediately filled customer demand
quired delivery lead time (Di) when Di is longer than the available (FD(t)) equals to the cumulation of the part of everyday’s customer
delivery lead time (Vi). The carrier need not adjust the delivery demand which can be met immediately(f(t)).
planning. Z t
Refer to Eq. (4), the Di can still be met even when it is shorter IðtÞ ¼ inv ðtÞ  dt;
than Vi as long as it is longer than the shortest delivery lead time 0
(u). The carrier can shorten the Vi to Di through the CTM.
Refer to Eq. (5), the Ti equals to u when Di is too short. The car-
rier can only adjust the Vi to u. inv ðtÞ ¼ iðtÞ  kðtÞ: ð10Þ
The limit condition in Eqs. (1)–(5) is as below:
Refer to Eq. (10), total on-hand inventory (I(t)) equals to the cumu-
Di; Ti; Vi; U; u = 0: lation of inventory everyday(int(t)).
Ti; Vi = u: In which, inventory everyday(inv(t)) = inventory  demand
Z t
The actual delivery lead time (Ti) and the available delivery lead BðtÞ ¼ bðtÞ  dt;
time (Vi) the carrier can supply cannot be shorter than the shortest 0
delivery lead time (u).
bðtÞ ¼ kðtÞ  iðtÞ: ð11Þ
u 5 Vi 5 U:
Refer to Eq. (11), total backorder(B(t)) equals to the cumulation of
The available delivery lead time in cycle i (Vi) is between the lower backorder everyday(b(t)).
limit (u) and the upper limit (U). In which, backorder everyday(b(t)) = demand-inventory

3.4.2. Demand and inventory Q ¼ Q 1  Q2: ð12Þ


  Refer to Eq. (12), replenishment quantity (Q) is the difference be-
li  norm m; ð12 : ð6Þ
tween the order-up-to-level of inventory (Q1)and the reorder point
(Q2).
Refer to Eq. (6), the mean demand in one cycle (li) is a stochastic
variable and follows the normal distribution with the mean of m
and the standard deviation of ð1. 3.4.3. Cost structure
  
HðtÞ ¼ h IðtÞ: ð13Þ
kt  norm li ; ð22 : ð7Þ 
PðtÞ ¼ p BðtÞ: ð14Þ
Refer to Eq. (7), the customer demand everyday in one cycle (kt) fol- OðtÞ ¼ fc þ oðtÞ: ð15Þ
lows the normal distribution with the mean of li and the standard
deviation of ð2. In which o(t) = k/Ti.
Refer to Eq. (13), Holding cost(H(t)) equals to holding cost per
Z t
unit per day(h)*accumulative on-hand inventory(I(t)).
TDðtÞ ¼ kðtÞ  dt: ð8Þ
0 Refer to Eq. (14), Penalty cost(P(t)) equals to penalty cost per
Z t unit per day(p)*accumulative demand backorder(B(t)).
FDðtÞ ¼ f ðtÞ  dt: ð9Þ Refer to Eq. (15), Order cost(O(t)) equals to fixed order set-up
0
cost(fc) plus delivery cost(o(t)).
Refer to Eq. (8), total customer demand (TD(t)) equals to the cumu- In which, delivery cost = k/actual delivery lead time, and k is a
lation of customer demand everyday (k(t)). constant parameter.
F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329 2325

3.5. Supply chain performance measurements There is constrained capability in both the models two and
three, but model three is with CTM. The delivery forecasting infor-
Two performance indicators as below: mation is shared so that the available delivery capability can be ad-
justed to the maximum delivery capability, which will reduce the
CðtÞ ¼ HðtÞ þ PðtÞ þ OðtÞ; ð16Þ demand backorders, resulting in a low penalty cost. Hence, the to-
^ ¼ FDðtÞ=TDðtÞ:
o ð17Þ tal cost in model three is lower than that in model two.

Refer to Eq. (16), Total cost(C(t)) equals to the sum of holding cost,
penalty cost and order cost.
4.2. Improvements of CTM
Refer to Eq. (17), Service level(ô) equals to filled customer de-
mand/ total customer demand.
In the following section, constrained capability scenario will be
discussed to study how CTM improves the total cost and service le-
3.6. Assumptions vel along with the time.
Fig. 5 indicates the total cost with CTM is lower than that with-
out CTM. Moreover, the gap is wider along with the time.
(a) To facilitate the control of simulation model, the length of Fig. 6 presents the service level with CTM is obviously higher
one simulation cycle (i) is one month which equals to 30 than that without CTM. Furthermore, both of the two service levels
simulation days. converge finally (0.94393 with CTM and 0.87984 without CTM).
(b) From test the simulation steady state by changing the simu- One point that should be noticed here is the two curves reach
lation length in certain initial conditions and random num- the steady-state around 1000 simulation days, however, the gap
bers, we observe the simulation results and found that the between the two situations is still wide even before the curves
model reaches steady-state after three simulation years, reach the steady-state.
therefore, we set the total simulation length ten years, which
equals to 3600 simulation days, to guarantee the model run
for a enough long time. 4.3. Sensitivity analysis
(c) There is only one delivery demand in one simulation cycle
and there is no delivery backorder. This assumption is simi- The slope of a curve refers the dependent variable’s sensitivity
lar to one made by Hadley and Whitin (1963, p. 162), in their to independent variable. For example, when we set the dependent
analysis of the single lead time case. variable is total cost and the independent variable is delivery capa-
(d) Lead time has two parts—order lead time and delivery lead bility, the steep curve indicates the change of delivery capability
time. To simplify the model, we assume order lead time is affects heavily on the total cost, i.e. the total cost is very sensitive
zero, so the lead time in our paper refers to the delivery lead to delivery speed capability.
time. The main factor makes impact on the delivery lead In the following section, we study the sensitivity of total cost
time is the delivery speed capability of the carrier. and service level to three parameters—the maximum level of deliv-
(e) Order cost is the sum of fixed set-up order cost which is con- ery speed capability, the penalty cost per unit per day and the stan-
stant and delivery cost which is the expression of actual dard deviation of customer demand per cycle, in order to study
delivery lead time. Therefore, the order cost is only affected how the CTM improve the supply chain performance when these
by one decision variable, that is the delivery lead time. In important parameters change.
fact, the shorter the delivery lead time, the higher the order
cost.
4.3.1. Change the maximum level of delivery speed capability
4. Results analysis We will measure delivery speed capability by delivery lead
time, i.e. shorter lead time means higher capability. We change
4.1. Comparison of the three models the shortest delivery lead time but the longest one is infinite. In
the situation with CTM, it means that the carrier can meet the re-
The results of simulation are shown in Table 1. quired delivery lead time when it is not shorter than the shortest
The service level in model one (0.98393) is higher than both delivery lead time. While in the situation without CTM, it means
model two (0.87984) and model three (0.94393). The reason is in that the carrier’s available delivery lead time changes among the
model one, there is unconstrained capability, i.e. the required shortest delivery lead time and a fixed delivery lead time, 10 days
delivery lead time is the actual delivery lead time, the backorder in this case, according to the uniform distribution. When we adjust
level is low. But the service level isn’t one hundred percents in the penalty cost per unit per day, we fix the holding cost per unit
model one because of the deviation of customer demand. per day.
The total cost in model one (26,735) is lower than model two Fig. 7 indicates the total cost increases regardless of application
(32,890), because of the low penalty cost, but higher than model of CTM or not. However, it is obviously improved when CTM is
three (26,364), because of the high order cost. It indicates that adopted, especially in the middle stage. But in the last stage which
it’s possible to trade off among the major cost components and find means the delivery capability is too low, the total cost of two
the best solution of total cost. curves converge. Another point we should notice is the total cost
increases with the delivery lead time all the time if there is no
CTM. While, if there is CTM, the total cost reaches a bottom around
Table 1
six days, which means we can get a ‘‘best solution” in some deliv-
Comparison of the three models.
ery lead time. In this case, the best solution is the delivery lead
Model One Two Three time of six days in which the total cost is 25,642, saving 21% than
Capability limit No Yes Yes 31,052 in the situation without CTM.
CTM No No Yes Fig. 8 indicates the service level is obviously improved when
Total cost 26,735 32,890 26,364
CTM is adopted, especially in the middle stage. Similar to Fig. 7,
Service level 0.98393 0.87984 0.94393
in the last stage, the curves converge.
2326 F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329

Fig. 5. Change of the total cost with.

Fig. 6. Change of the service level with time.

4.3.2. Change penalty cost per unit per day the increase is much higher than the situation with CTM which
Fig. 9 indicates the total cost in both situations increase when indicates the total cost without CTM is more sensitive to penalty
the penalty cost increase. While, in the situation without CTM, cost. It suggested that the CTM will improve the total cost
F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329 2327

Fig. 10. Sensitivity of total cost to deviation.


Fig. 7. Sensitivity of total cost to delivery lead time.

4.4. Optimum delivery speed capability in CTM model

High delivery capabilities cost a lot for carriers, and it is a huge


waste if they are not necessary, while, the shipment planning and
demand will be hardly met if the delivery capabilities are too low,
and the delivery backorders will also result in huge cost for carri-
ers. In the past, the planning of proper delivery capabilities is very
difficult resulted from lack of communication and information
sharing between carriers and retailers, while, the collaboration of
the two parties facilitates the planning work, and the seeking of
optimum delivery capability becomes possible.
Now, let us examine the question what’s the optimum delivery
speed capability the carriers should supply in CTM scenarios. This
question can be addressed under two fields, one is to analyze how
the major cost components change with delivery speed capability.
Those cost components changing significantly are the ones sensi-
Fig. 8. Sensitivity of service level to delivery lead time. tive to delivery speed capability, hence, it is possible to get the
optimum delivery speed capability when these cost components
are tightly controlled. The other field in this section is to observe
the total cost’s sensitivity to delivery speed capability in different
situations with various penalty cost per unit per day and various
standard deviation of customer demand per cycle. The optimum
delivery speed capability is different in different cost structure
and demand environments, hence, the carriers should make the
optimum planning according to the real world.

4.4.1. Sensitivity of major cost components


Two important points will be considered—one is how the
amount of the major cost components change with delivery speed
capability, the other is how their sensitivity change. It should be
noted that we measure the delivery capability with delivery lead
time.
Fig. 11 indicates the holding cost decreases with the delivery
Fig. 9. Sensitivity of total cost to penalty cost.
lead time. The reason is the replenishment amount is fixed, so
the inventory level decreases when the order cycle is long.
The order cost also decreases. The expression of order cost tells
obviously when the penalty cost is high, for example, the penalty us the same information.
cost can be very high in a high competition environment; if we The penalty cost increases sharply which indicates it is very
cannot meet the customer’s need once, we will lose the customer sensitive to the delivery speed capability.
for ever.
4.4.2. Sensitivity of total cost in various penalty cost
4.3.3. Change standard deviation of customer demand per cycle In the following part, how the total cost’s amount and sensitiv-
Fig. 10 indicates the total cost increases with the deviation of ity to delivery lead time change in different situations with various
customer demand per cycle. While, similar to Fig. 9, the increase penalty cost, will be discussed.
is quicker in the situation without CTM. It suggests that CTM will Fig. 12 presents how the total cost changes with the delivery
obviously improve the total cost when there is a high unstable de- lead time in three situations—the penalty cost per unit per day in-
mand, for example, the demand fluctuates heavily due to the sea- creases to 100%, 200% and 300% of the initial value. It can be ob-
sonal effect in the market. served the total cost in each curve almost keeps the same when
2328 F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329

4.4.3. Sensitivity of total cost in various customer demand deviation


In the following part, the impact of the standard deviation of
customer demand per cycle will be discussed.
Fig. 13 presents how the total cost changes with the delivery
lead time in three situations – the standard deviation of cus-
tomer demand per cycle is one, two and three, respectively. It
can be observed that the total cost increases with the deviation
and the lowest total cost reaches at an earlier point (day eight
when deviation is one; day seven when deviation is two; day
six when deviation is three) which means the optimum delivery
lead time should be less when the deviation increases. It sug-
gests that to improve the delivery capability is very important
when the demand is unstable.

Fig. 11. Sensitivity of major cost components to delivery lead time. 5. Conclusions and suggestion of future research

CTM is based on the collaboration between trading partners


and carriers of a supply chain in order to minimize the ineffi-
ciency of physical distribution and improve the flexibility of the
supply chain. Currently, more and more partners in the supply
chain operate on a just-in-time basis. With the expectation of
shortening planning cycles and minimizing demand backorders,
transportation efficiency becomes one of the crucial factors for
efficient supply chain management. It is important that business
partners cooperate to strengthen communication, share informa-
tion, and ensure the efficiency of physical delivery. That is why
collaboration among partners in a supply chain has become a to-
pic of great interest for many and an essential element of com-
pany strategy.
The purpose of this research is looking for a long-term relation-
ship between retailer and carrier to minimize the retailer’s total
cost through the two parties’ collaboration. The objective of opti-
Fig. 12. Change of total cost with delivery lead time when penalty cost differs. mization of the delivery capabilities planning is to improve the re-
tailer’s performance.
the delivery lead time is before six days, which means the total cost This paper proposes new concepts of CTM and carriers’ flexibil-
is not so sensitive to delivery lead time. It suggests that merely ity. A simulation approach is used to evaluate the benefits of the
from the view of penalty cost, to decrease delivery lead time to less proposed CTM, explain the concept of carrier’s flexibility and opti-
than six days does not help a lot to save total cost, moreover, it will mize the delivery speed capability. Results of the simulation reveal
be a waste. While, it can also be observed that the total cost in- that CTM can significantly reduce the retailer’s total costs and im-
creases sharply after seven days in all the three curves, further- prove its service level. Not as many previous papers in which the
more, the gaps among the three curves become wider along with holding cost made a heavy impact on the total cost, the perfor-
delivery lead time, which means the total cost is more sensitive mance indicators in our models are sensitivity to the penalty cost,
to delivery lead time when the penalty cost increases. Hence, it the reason of which is our models are based on a high changing de-
suggests that to improve the delivery capability is very important mand market.
when the available delivery lead time is longer than seven days Simulation models built in this paper also explain the new con-
and the improvement is more pressing when the penalty cost is cept of carrier’s flexibility which starts with order/shipment fore-
high. casts including capabilities planning and scheduling. Briefly
speaking, the main idea of carrier’s flexibility is adjustment of
the planned delivery capabilities to match the changing retailer’s
shipment demand. The simulation results demonstrated that the
mutual planning of the carrier’s capabilities with CTM can improve
carrier’s flexibility.
The future research is suggested in the following aspects:

(a) Development of a multi-echelon supply chain with the man-


ufactures, distribution centers, carriers, and retailers verti-
cally and more than two competitors horizontally.
(b) The performance indicators are related to each partner in the
supply chain, respectively, and the whole supply chain as
well.
(c) In the horizontal supply chain, some competition issues
should be researched, such as whether the retailer or the
carrier has the right to decide the order cost, application
of CTM as the completion advantage between two carriers,
Fig. 13. Change of total cost with delivery lead time when deviation differs. etc.
F.T.S. Chan, T. Zhang / Expert Systems with Applications 38 (2011) 2319–2329 2329

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