Parts List

CBD20-AS
Electric Pallet Truck

Warning Read and observe all warnings on this unit before operating it.

Warning Installed guards and shields are properly secured in place.

PARTS ORDERING INSTRUCTIONS
HOW TO ORDER
When you order, supply the part number, quantity, model and serial numbers of your
machine. Supplying this information will assure prompt, efficient handing of your order.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts,
he will be able to process your order immediately. If, for some reason, the parts is not in
stock, he will order it from the factory. In either event, he maintains a current file of service
manuals, which give all available parts ordering or technical information.

WHERE TO ORDER
Always order parts from the dealer who sold you your HC. If it is necessary for the dealer to
order parts from the factory, he is able to get prompt service for you. parts are shipped in
accordance with shipping instructions given on the order.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior
approval. HC cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts
should be returned,he will arrange for authorization to return the parts.

CHANGES
When changes are made to the machine, revised pages for this manual will be issued.
These pages must beinserted in your parts manual as soon as they are received. Failure to
keep your parts manuals up to date willresult in confusion and may causeyou to order
wrong parts.

PART LIST
The ITEM#, describes the item on the figure you are looking at. The PART# is a numerical
description of the item and the part ordering number. The NAME is a description of the part
number in alphabetical form. The #FOR ASSY. is the quantity used on the machine.

2
 Catalog

1000 Frame System

1100-000 Electric Pallet Truck StructureⅠ ................................................. 2
1110-000 Lift Structure................................................................................ 4
1111-000 Loading Wheel Assembly............................................................ 6
1200-000 Electric Pallet Truck StructureⅡ ................................................ 8
1300-000 Electric Pallet Truck Structure Ⅲ.............................................. 10
1310-000 Battery Cover ........................................................................... 12
1400-000 Electric Pallet Truck StructureⅣ............................................... 14
1410-000 Footboard Assembly ................................................................ 16
1420-000 Handrails Compilation.............................................................. 18
1500-000 Electric Pallet Truck StructureⅤ .................................................. 20
1510-000 Balance wheel ........................................................................... 22
1600-000 Electric Pallet Truck StructureⅥ .............................................. 24

2000 Driving System

2000-000 Driving System......................................................................... 27

2100-000 Gear box................................................................................... 29

3000 Steering Control System

3000-000 Steering Control System........................................................... 32

3100-000 Control Handle ......................................................................... 34
3110-000 Cap Assembly........................................................................... 36
3111-000 Lifting/Lowering Box(L) Assembly............................................. 38
3112-000 Lifting/Lowering Box(R) Assembly ............................................ 40
3120-000 Switch box assemebly .............................................................. 42

4000 Hydraulic System

4000-000 Hydraulic System ..................................................................... 45

4100-000 Pump Assembly ....................................................................... 47
4200-000 Cylinder Assembly.................................................................... 49
4300-000 Pressurized Tanks Assembly ................................................... 51
4400-000 Vitta Assembly.......................................................................... 53

5000 Electrical System

5100-000 Electrical System ...................................................................... 56

5110-000 Electrical System ...................................................................... 58
5200-000 Wiring harness Ⅰ ..................................................................... 60
5300-000 Wiring harness Ⅱ ..................................................................... 62

3
4
 1000
Frame System

1
1100-000

2
 1100-000 Electric Pallet Truck StructureⅠ

Index Part No. Part Name No.Req.

1 1220-110000-0A Fork Frame 1
2 1220-130000-00 Lift Structure(See Fig.#1110-000) 1
3 0000-000014-00 Grease Fitting 2
4 1220-132000-00 Shaft 2
5 0000-000015-00 Screw 2
6 0000-000012-00 Grease Fitting 2
7 1220-131000-00 Upper Link 2
8 0000-000092-00 Nut 2
9 0000-000011-00 Bushing 2
10 1220-120000-00 Frame 1

3
1110-000

4
 1110-000 Lift Structure

Index Part No. Part Name No.Req.

1 0000-000011-00 Bushing 22
2 1120-130004-00 Shaft 2
3 0000-000013-00 Grease Fitting 2
4 0000-000016-00 Screw 8
5 1220-133000-00 Lower Link 1
6 0000-000012-00 Grease Fitting 24
7 0000-000015-00 Screw 2
8 1120-131000-00 Shaft 2
9 1120-130006-00 Shaft 4
10 1120-130009-00 Bolt 4
11 0000-000017-00 Bushing 4
12 0000-000018-00 Nut 4
13 1120-130010-00 Plate 4
14 1120-133000-00 Loading Wheel(See Fig.#1111-000) 4
15 1120-130008-00 Wheel Bracket 2
16 1120-130007-00 Shaft 2
17 1120-132000-00 Tension Bar 2

5
1111-000

6
 1111-000 Loading Wheel Assembly

Index Part No. Part Name No.Req.

1 1120-133004-00 Dust Gurad 2
2 1120-133002-00 Core 2
3 0000-000019-00 Bearing 2
4 1120-133003-00 Loading Wheel 1
5 1120-133001-00 Shaft 1

7
1200-000

8
 1200-000 Electric Pallet Truck StructureⅡ

Index Part No. Part Name No.Req.

1 0000-000090-00 Bolt 2
2 1220-150003-00 Middle Cover 1
3 1220-150004-00 Left Plate 1
4 1220-150005-00 Right Plate 1
5 0000-000144-00 Bolt 6
6 1220-150001-00 Upper Cover 1
7 1220-150002-00 Lower Cover 1
8 1220-150006-00 Nut 2

9
1300-000

10
 1300-000 Electric Pallet Truck Structure Ⅲ

Index Part No. Part Name No.Req.

1 1120-160000-00 Battery Cover(See Fig.#1310-000) 1
2 1120-511000-00 Battery 1
3 1120-100004-00 Tailgate 2
4 0000-000009-00 Screw 4
5 0000-000031-00 Screw 2
6 1120-100003-00 Fixde Folder 1
7 0000-000007-00 Flatwasher 1
8 0000-000091-00 Screw 1

11
1310-000

12
 1310-000 Battery Cover

Index Part No. Part Name No.Req.

1 1120-162000-00 Handle 1
2 1120-160002-00 Spring 1
3 1120-161000-00 Battery Cover 1
4 0000-000198-00 Retainer Pin 2
5 1120-160001-00 Pin 1

13
1400-000

14
 1400-000 Electric Pallet Truck StructureⅣ

Index Part No. Part Name No.Req.

1 1220-020000-00 Rotary Arm(See Fig.#1420-000) 1
2 1220-010000-00 Pedal(See Fig.#1410-000) 1
3 0000-000087-00 Screw 4
4 0000-000060-00 Washers 4
5 0000-000153-00 Screw 4
6 1220-100001-00 Bearing Block(See Fig.#3000-000) 1
7 0000-000103-00 Screw 1
8 0000-000054-00 Nut 1

15
1410-000

16
 1410-000 Footboard Assembly

Index Part No. Part Name No.Req.

1 0000-000055-00 Screw 1
2 0000-000056-00 Washer 1
3 1220-011000-00 Block 1
4 0000-000011-00 Bushing 2
5 1220-012000-00 Pedal Unit 1
6 1220-015000-00 Pin 2
7 0000-000058-00 Retainer Pin 1
8 1220-010001-00 Spring 2
9 0000-000057-00 Nut 2
10 1220-014000-00 Shaft 1
11 1220-010005-00 Roller 1
12 1220-010006-00 Rollering Pin 1
13 1220-013000-00 Gas Spring 1
14 1220-010004-00 Pin 1
15 1220-010007-00 Rubber Plate 1

17
1420-000

18
 1420-000 Handrails Compilation

Index Part No. Part Name No.Req.

1 1220-021000-00 Handrails(R) 1
2 0000-000062-00 Screw 2
3 1220-020003-00 Transfers The Board 1
4 1220-020004-00 Limit Block 1
5 0000-000160-00 Flat Keys 2
6 0000-000011-00 Bushing 2
7 1220-020001-00 Arm Block(L) 1
8 0000-000063-00 Spring Washes 4
9 0000-000053-00 Screw 4
10 1220-022000-00 Handrails(L) 1
11 1220-020002-00 Arm Block(R) 1
12 1220-020005-00 Bracket 1
13 0000-000028-00 Screw 2
14 1120-310002-00 Lnching Switch 1
15 0000-000120-00 Screw 2

19
1500-000

20
 1500-000 Electric Pallet Truck StructureⅤ

Index Part No. Part Name No.Req.

1 0000-000151-00 Screw 8
2 0000-000002-00 Spring Washers 8
3 1220-140000-00 Caster(See Fig.#1510-000) 2
Steering Control System
4 1220-300000-00 (See Fig.#3000-000) 1
5 1220-200000-00 Driving System(See Fig.#2000-000) 1

21
1510-000

22
 1510-000 Balance wheel

Index Part No. Part Name No.Req.

1 0000-000093-00 Nut 1
2 0000-000094-00 Washer 1
3 1220-140001-00 Ring 1
4 0000-000095-00 Tapered Bearing 1
5 1220-140002-00 Bearing Block 1
6 0000-000096-00 Tapered Bearing 1
7 1220-141-000-00 Round Bracket 1
8 1220-142001-00 PU Wheel 1
9 0000-000125-00 Screw 2
10 0000-000159-00 Spring Washer 2
11 0000-000099-00 Washer 2
12 0000-000097-00 Washer 2
13 0000-000100-00 Bearing 2
14 1220-142002-00 Round Pin 1

23
1600-000

24
 1600-000 Electric Pallet Truck StructureⅥ

Index Part No. Part Name No.Req.

1 1220-100002-00 Line Board 2
2 0000-000089-00 Washers 2
3 0000-000088-00 Bolts 2
4 1220-100005-00 Plate Limit 2
5 0000-000056-00 Washers 2
6 0000-000077-00 Bolts 2

25
 2000
Driving System

26
2000-000

27
 2000-000 Driving System

Index Part No. Part Name No.Req.

1 0000-000102-00 Screw 3
2 1120-210000-00 Brake 1
3 0000-000154-00 Screw 8
4 0000-000002-00 Spring Washer 9
5 0000-000105-00 Flat Washer 8
6 1220-230000-00 Traction Motor (See Fig.#3000-000) 1
7 0000-000155-00 Screw 6
8 0000-000063-00 Spring Washer 6
9 0000-000071-00 Flat Washer 6
10 1220-210000-00 Driver Block 1
11 0000-000003-00 Screw 1
12 1220-200005-00 Pin 4
13 1220-220000-00 Linkage Group 1
14 0000-000156-00 Pin 4
15 0000-000014-00 Grease Fitting 2
16 1220-230000-00 Large Bearing 1
17 1120-240000-00 Gearbox(See Fig.#2100-000) 1
18 1120-200001-00 Driving Wheel 1
19 0000-000025-00 Washers 5
20 0000-000157-00 Nut 5
21 0000-000106-00 Half Key 1
22 0000-000011-00 Bushing 2
23 0000-000057-00 Nut 1
24 1220-200002-00 Board 1
25 0000-000202-00 Flat Key 1

28
2100-000

29
 2100-000 Gear box

Index Part No. Part Name No.Req.

1 1120-240014-00 Gear(See Fig.#2000-000) 1
2 0000-000079-00 Screw 12
3 1120-240013-00 Breather 1
4 1120-240001-00 Top Cover 1
5 0000-000211-00 O-ring 1
6 0000-000212-00 Nut 1
7 1120-240002-00 Gear 1
8 0000-000213-00 Bearing 2
9 1120-240003-00 Gear 1
10 1120-240004-00 Washer 1
11 1120-240005-00 Washer 1
12 0000-000147-00 Bolt 1
13 1120-240006-00 Bolt 2
14 1120-240007-00 Washer 2
15 0000-000148-00 Bearing 2
16 0000-000214-00 O-ring 1
17 1120-240008-00 Side Cover 1
18 1120-240009-00 Washer 2
19 1120-240010-00 Gear 1
20 0000-000215-00 Seal Washer 1
21 1120-2400011-00 Spline Shaft 1
22 1120-240012-00 Gear Box Body 1

30
 3000
Steering Control System

31
3000-000

32
 3000-000 Steering Control System

Index Part No. Part Name No.Req

1 1120-340000-00 Control Handle(See Fig.#3100-000) 1
2 1220-340000-00 Handle Arm 1
3 1220-300006-00 Handle Lap 1
4 0000-000119-00 Screw 3
5 1220-350000-00 Gas Spring 1
6 1120-300002-00 Bolt 1
7 0000-000117-00 Screw 2
8 1220-330001-00 Bracket 1
9 1120-310002-00 Lnching Switch 1
10 0000-000120-00 Screw 2
11 0000-000029-00 Maintenance-free Bearing 2
12 1220-300005-00 Shaft 1
13 0000-000118-00 Screw 1
14 0000-000016-00 Screw 2
15 0000-000115-00 Flat Keys 1
16 1220-320000-00 Joint Crank 1
17 0000-000142-00 Bearing 2
18 1220-300004-00 Ring 1
19 1220-310000-00 Transmission 1
20 0000-000113-00 Grease Fitting 1
21 0000-000112-00 Ring 1
22 1220-300003-00 Sleeve 1
23 0000-000114-00 Nut 2
24 0000-000143-00 Washers 1
25 0000-000109-00 Screw 3
26 0000-000002-00 Washers 7
27 1220-300002-00 Article Fork 2
28 0000-000111-00 Nut 2
29 0000-000110-00 Bolt 2
30 1220-300001-00 Brake Base(See Fig.#2000-000) 1
31 1220-300007-00 Wiring Harness Plate 1
32 0000-000123-00 Spring Washers 2
33 0000-000056-00 Washers 2
34 0000-000077-00 Bolt 2
35 0000-000034-00 Screw 2
36 0000-000159-00 Washer 2
37 0000-000194-00 Flat Washer 2

33
3100-000

34
 3100-000 Control Handle

Index Part No. Part Name No.Req.

1 1120-342000-00 Cap Assembly(See Fig.#3110-000) 1
2 1120-340004-00 Accelerator 1
3 1120-340005-00 Control Knob 1
4 0000-000038-00 Washer 2
5 0000-000037-00 Screw 2
6 0000-000035-00 Screw 6
7 0000-000206-00 Washer 2
8 0000-000128-00 Flat Washer 2
9 0000-000036-00 Screw
10 1120-340001-00 Connector Bracket 1
11 1120-340003-00 Control Knob 1
Switch Box Assembly
12 1120-343000-00 (See Fig.#3120-000) 1
13 0000-000152-00 Screw 2
14 1120-340002-00 Cover 1
15 1120-341000-00 Handle 1

35
3110-000

36
 3110-000 Cap Assembly

Index Part No. Part Name No.Req.

1 1120-342001-00 Cover 1
Lowering Box（R）
2 1120-342200-00 1
(See Fig.#3112-000)
3 1120-342002-00 Horn Button 1
Lowering Box（L）
4 1120-342100-00 1
(See Fig.#3111-000)
5 0000-000040-00 Nut 4
6 1120-310002-00 Inching Switch 1
7 1120-342004-00 Button Bracket 1
8 0000-000039-00 Screw 3
9 1120-342003-00 Spring 2
10 1120-342005-00 Pin 2

37
3111-000

38
 3111-000 Lifting/Lowering Box(L) Assembly

Index Part No. Part Name No.Req.

1 1120-342103-00 Button For Lowering ( L) 1
2 1120-310001-00 Lnching Switch 2
3 1120-342105-00 Pin 3
4 1120-342101-00 Button Bracket (L) 1
5 1120-342102-00 Spring 4
6 1120-342104-00 Button For Lifting ( L) 1

39
3112-000

40
 3112-000 Lifting/Lowering Box(R) Assembly

Index Part No. Part Name No.Req.

1 1120-342203-00 Button For Lifting ( R ) 1
2 1120-310001-00 Lnching Switch 5
3 1120-342105-00 Pin 3
4 1120-342201-00 Button Bracket(R) 1
5 1120-342102-00 Spring 4
6 1120-342202-00 Button For Lowering ( R) 1

41
3120-000

42
 3120-000 Switch box assemebly

Index Part No. Part Name No.Req.

1 1120-343002-00 Emergency Reverser Button 1
1120-310002-00 Lnching Switch 1
1120-343003-00 Spring 2
1120-342005-00 Pin 2
1120-343001-00 Bracket 1
1120-343004-00 Pin 1

43
 4000
Hydraulic System

44
4000-000

45
 4000-000 Hydraulic System

Index Part No. Part Name No.Req.

1 0000-000011-00 Self-lubricating Bearings 2
2 1220-420000-00 Cylinder(See Fig.#4200-000) 2
3 0000-000077-00 Bolt 2
4 1220-132000-00 Peg 2
5 0000-000014-00 Jion Grease Cup 2
6 1220-400003-00 Cushion 2
7 0000-000070-00 Bolt 2
8 0000-000063-00 Elastic Washer 2
9 0000-000072-00 Flat Washer 2
10 1220-440000-00 Pump Assembly(See Fig.#4100-000) 1
Pressurized Tanks Assembly
11 1220-410000-00 (See Fig.#4300-000) 1
12 0000-000075-00 Bolt 2
13 0000-000060-00 Elastic Washer 2
14 0000-000076-00 Flat Washer 2
15 0000-000079-00 Bolt 2

46
4100-000

47
 4100-000 Pump Assembly

Index Part No. Part Name No.Req.

1 1220-430001-00 Clamp 1
2 1220-430002-00 Cable 1
3 1220-430003-00 Motor 1
4 1220-430004-00 Contactor 1
5 1220-430005-00 Wireassy 1
6 1220-430006-00 Relief Valve 1
7 1220-430007-00 Shaft 1
8 1220-430008-00 Valve Assembly 1
9 1220-430009-00 Solenoid Valve Lowering 1
10 1220-430010-00 Cartridge 1
11 1220-430011-00 Pump 1
12 1220-430012-00 Screw 4
13 1220-430013-00 Pin 2
14 1220-420014-00 Clamp 1
15 1220-420015-00 Tube 1
16 1220-430016-00 Tube 1
17 1220-430017-00 Filter 1
18 1220-430018-00 Plug 1
19 1220-430019-00 Reservoir 1

48
4200-000

49
 4200-000 Cylinder Assembly

Index Part No. Part Name No.Req.

1 0000-000084-00 Dust Ring 1
2 0000-000132-00 Yx-Ring 1
3 0000-000086-00 O-ring 1
4 1220-420001-00 Cylinder Head 1
5 1220-420002-00 Piston Rod 1
6 1220-420003-00 Support Central 1
7 1220-421000-00 Cylinder Tanks 1
8 0000-000133-00 Combination Washers 1
9 0000-000134-00 Gas Plug 1

50
4300-000

51
 4300-000 Pressurized Tanks Assembly

Index Part No. Part Name No.Req.

1 1220-410010-00 Bolt 1
2 0000-000074-00 Combination Washers 3
3 1220-410009-00 Passes The Oil Block 1
4 1220-410001-00 Cylinder Bottom 1
5 0000-000138-00 Combination Washers 1
6 1220-411000-00 Cylinder Body 1
7 1220-410007-00 Cylinder Head 1
8 1220-410008-00 Support Central 1
9 1220-410002-00 Plunger Rod 1
10 1220-410003-00 Support Central 1
11 0000-000137-00 Yx- Ring 1
12 1220-410004-00 Ring 1
13 0000-000136-00 Dust Ring 1
14 1220-410005-00 Spring Nut 1
15 1220-410007-00 Circular Nut 1
16 1220-412000-00 Spring Board 1
17 1220-410006-00 Spring 2

52
4400-000

53
 4400-000 Vitta Assembly

Index Part No. Part Name No.Req.

1 0000-000074-00 Combination Washers 4
2 ………… Tie-in 4
3 1220-400002-00 High-pressure Vitta 2
4 ………… Tie-in 1
5 0000-000069-00 Combination Washers 1
6 1220-400001-00 High-pressure Vitta 1

54
 5000
Electrical System

55
5100-000

56
 5100-000 Electrical System

Index Part No. Part Name No.Req.

1 0000-000119-00 Bolt 2
2 1220-500001-00 Master Switch 1
3 0000-000105-00 Flat Washer 3
4 0000-000002-00 Washer 3
5 0000-000125-00 Bolt 3
Circuit Board Assembly
6 ………… (See Fig.#5110-000) 1
7 1220-500013-00 Battery Indicator 1
8 1220-500012-00 Switch Key 1
9 0000-000209-00 Nut 2
10 1120-500008-00 Setting Plate 1
11 1120-500006-00 Lifting Limit 1
12 0000-000208-00 Screw 2
13 0000-000159-00 Washer 2
14 0000-000003-00 Screw 2

57
5110-000

58
 5110-000 Electrical System

Index Part No. Part Name No.Req.

1 0000-000121-00 Bolt 4
2 0000-000122-00 Washer 8
3 0000-000089-00 Flat Washer 8
4 1220-500003-00 Fanner 1
5 1120-500005-00 Contactor 1
6 0000-000123-00 Flat Washer 6
7 0000-000056-00 Washer 6
8 0000-000077-00 Bolt 2
9 1220-500002-00 Sheet Copper 1
10 1220-510000-00 Board 1
11 1220-500005-00 Terminal 2
12 0000-000009-00 Bolt 4
13 1120-540001-00 Stand 1
14 0000-000074-00 Bolt 2
15 1120-540002-00 Fuse 1
16 1220-500008-00 Fuse 1
17 1120-500003-00 Horn 1
18 0000-000194-00 Flat Washer 5
19 0000-000159-00 Washer 9
20 0000-000224-00 Bolt 1
21 1220-500010-00 Auminous Board 1
22 1220-500011-00 Controller 1
23 0000-000032-00 Bolt 4
24 0000-000127-00 Bolt 6
25 0000-000005-00 Washer 6
26 0000-000128-00 Flat Washer 6
27 0000-000196-00 Nut 10
28 0000-000210-00 Plat Washer 2
29 1120-530006-00 Sheet Copper 2

59
5200-000

60
 5200-000 Wiring harness Ⅰ

Index Part No. Part Name No.Req.

1 1220-500011-00 Controller 1
2 1120-500003-00 Horn 1
3 1120-500010-00 Fuse 1
4 1220-500005-00 Terminal 2
5 1120-500005-00 Contactor 1
6 1120-210000-00 Brake 1
7 1220-230000-00 Traction Motor 1
8 1220-500003-00 Fanner 1
9 1120-500007-00 Battery Indicator 1
10 1120-520002-00 Switch Key Wiring Harness 1
11 1220-440000-00 Pump And Motor 1
12 1120-500006-00 Lift Limit 1
13 1220-520002-00 Wiring Harness- Inching Switch 2
14 1120-340004-00 Accelerator 1
15 1120-520005-00 Wiring Harness- Belly Switch 6
16 1120-520006-00 Wiring HarnessⅠ 1
17 1220-520006-00 Wiring HarnessⅡ 1
18 1220-520001-00 Wiring HarnessⅢ 1
19 1220-520005-00 Wiring HarnessⅣ 1

61
5300-000

62
 5300-000 Wiring harness Ⅱ

Index Part No. Part Name No.Req.

1 1120-511000-00 Battery 1
2 1120-500009-00 Connector Battery Gay 1
3 1220-500001-00 Master Switch 1
4 1120-500005-00 Contactor 1
5 1220-500005-00 Terminal 2
6 1120-540000-00 Fuse Assembly 1
7 1220-500011-00 Controller 1
8 1220-440000-00 Pump And Motor 1
9 1220-230000-00 Traction Motor 1
10 1220-530002-00 Power Line － 1
11 1220-530001-00 Power Line ＋ 1
12 1220-530008-00 Line＋ 1
13 1220-500002-00 Sheet Copper 1
14 1120-530006-00 Sheet Copper 1
15 1220-530007-00 Pump Power Line ＋ 1
16 1220-530006-00 Pump Power Line － 1
17 1220-530009-00 Line － 1
18 1220-530005-00 Motor Line W 1
19 1220-530003-00 Motor Line V 1
20 1220-530004-00 Motor Line U 1

63
64
65
66