1819128, 1:05 Printer Friendly View PRO YMMS: 2021 Hyundai loniq Hybrid Blue Sep 15, 2023, Engine: 1.6L Eng License: VIN: Odometer: ‘COMPONENTS AND COMPONENTS LOCATION > COMPONENTS 1. High Voltage Battery Module 6, Battery Temperature Sensor 2. Power Relay Assembly (PRA) 7. High Voltage Battery Plate 3.eMs 8. High Voltage Battery Front Covor 4. Cooling Fan 49. High Vokage Battery Resa’ Cover 5. Safeoty Plug 10. Ausiiary 12V Batory (Courtesy of HYUNDAI MOTOR AMERICA, BATTERY PACK ASSEMBLY > REPAIR PROCEDURES > REMOVAL htips:fmitchel-prodemand drear chiPrinvindex?content-tabs&module-trueBtab~trueBlerms=trueBymms=falseSsslectorMode=SclassName= 1201819128, 1:05 Printer Friendly View WARNING: * Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries Refer to GENERAL SAFETY INFORMATION & CAUTION . 1. Shut off the high voltage. (Refer to Hybrid Control System - "HIGH VOLTAGE SHUT-OFF PROCEDURES ") 2. Remove the rear seat cushion. (Refer to Body - "REAR SEAT ASSEMBLY ") 3, Remove the rear door scuff trim, (Refer to Body - "DOOR SCUFF TRIM") 4. Remove the upper frame (A) after loosening the mounting bolts and nuts. (Courtesy of HYUNDAI MOTOR AMERICA 5, Remove the high voltage battery rear cover (A) after loosening the mounting bolts and nuts. htips:fmitchel-prodemand drcar chiPrinvindex?content=tabs&module-trueBtab=trueBlerms=ttuedymmssfalsetsslectorMode=AclassName= 2/201819128, 1:05 Printer Friendly View CCourtasy of HYUNDAI MOTOR AMERICA 6. Remove the inlet cooling duct. (Refer to Hybrid Control System - "COOLING DUCT" 7. Remove the high voltage power cable (+) terminal (A) and (-) terminal (B) after loosening the mounting bolts. htips:ifmitchel-prodemand drcar chiPrinvindexcontent=tabs&module-trueBtab=trueBlerms=ttuekymmssfalseSsslectorMode=AclassName= 3/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 8. Disconnect the inverter power connector [+] (A), inverter power connector [-] (B) and battery current sensor connector (C). 9. Disconnect the PRA connector (0). htips:tmitchel-prodemand drear chiPrinvindex?content=tabs&module-trueBtab-trueBlerms=ttuekymmscfalseSsslectorMode=AclassName= 4/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 10. Remove the installation bolt (A) and nut (B), then remove the power relay assembly. htips:tmitchel-prodemand drear chiPrinvindex7content=tabs&module-trueBtab-trueBlerms=ttuekymmssfalseSsslectorMode=AclassName= 5/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 11. Remove the installation bolts and nut, then remove the high voltage battery front cover (A). htips:tmitchel-prodemand drear chiPrinvindex?content-tabs&module-trueBtab~trueBlerms=trueBymms=falseSsslectorMode=SclassName= 67201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 12. Disconnect the BMS connector (A). 13, Remove the installation nut (B), then remove the BMS. htips:tmitchel-prodemand drcar chiPrinvindex?content=tabs&module-trueBtab=trueBlerms=ttuedymmssfalseSsslectorMode=AclassName= 7/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 14. Remove the outlet cooling duct. (Refer to Hybrid Control System - "COOLING DUCT") 15. Disconnect the cooling fan connector (A) 16. Remove the installation nut (B), then remove the safety plug cable. htips:ifmitchel-prodemand drear chiPrinvindexcontent=tabs&module-trueBtab=trueBlerms=ttuekymmssfalseSsslectorMode=AclassName= 8/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 17. Remove the installation bolts and nut (A), then remove the cooling fan. htips:ifmitchel-prodemand drcar chiPrinvindex?content=tabs&module-trueBtab=trueBlerms=ttuedymmssfalseSsslectorMode=AclassName= 91201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 18. Remove the installation bolts, then remove the high voltage battery pack (A). htips:tmitchel-prodemand drear chiPrinvindex?content=tabs&module-trueBtab-trueBlerms=ttuedymmssfalse&sslectorMode=AclassName= 10/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA BATTERY PACK ASSEMBLY > REPAIR PROCEDURES > INSTALLATION WARNING: * Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Fallure to follow the safety instructions may result in serious electrical injuries. Refer to GENERAL SAFETY INFORMATION & CAUTION 1. Install the high voltage battery pack in the reverse order of removal. BMS Installation nut: 7.8 -11.8 N.m (0.8 - 1.2 kgfim, 5.8 - 8.7 lb-ft) PRA Installation nut: 7.8 -11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft) Inverter power cable terminal tightening nut: 7.8 -11.8 N.m (0.8 - 1.2 kgfim, 5.8 - 8.7 lb-ft) High voltage battery pack assembly installation bolt: 78.4 - 117.7 Nm (8.0 -12.0 kgf.m, 57.9 - 86.8 lb-ft) BATTERY PACK ASSEMBLY > REPAIR PROCEDURES > DISASSEMBLY htips:tmitchel-prodemand drear chiPrinvindex?content=tabs&module-trueBtab-trueBlerms=ttuedymmssfalseSsslectorMode=AclassName= 11/201819128, 1:05 Printer Friendly View WARNING: ‘* This hybrid system uses a DC 270V voltage system. Be sure to follow safety instructions below Failure to follow safety instructions may result in serious injury or electrocution. (Refer to Safety Precaution - "GENERAL SAFETY INFORMATION & CAUTION ") 1, Remove the BMS ECU, power relay assembly, cooling fan extension wiring (A). 2, Remove the installation bolt, then remove the safety plug cable (B). (Courtesy of HYUNDAI MOTOR AMERICA 3. Remove the installation nut, then remove the battery pack assembly front cover (A). htips:ifmitchel-prodemand drear chiPrinvindex?content=tabs&module-trueStab=trueBlerms=ttuekymmssfalseSsslectorMode=AclassName= 12/201819128, 1:05 Printer Friendly View ‘Courtesy of HYUNDAI MOTOR AMERICA, 4, Remove the installation nut, then remove the battery pack assembly rear cover (A). (Courtesy of HYUNDAI MOTOR AMERICA 5. Remove the battery temperature sensor (A). htips:ifmitchel-prodemand drear chiPrinvindex?content=tabs&module-trueBtab=trueBlerms=ttuekymmssfalseSsslectorMode=AclassName= 13/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 6. Remove the installation nut, then remove the battery module connector (A). 7. Remove the installation nut, then remove the power cable (+) terminal (B) and (-) terminal (C) htips:fmitchel-prodemand drear chiPrinvindex7content=tabs&module-trueBtab-trueBlerms=ttuedymmssfalseSsslectorMode=AclassName= 14/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 8. Remove the installation nut, then remove the safety plug bus bar (A). htips:tmitchel-prodemand drear chiPrinvindexcontent=tabs&module-trueStab-trueBlerms=ttuedymmssfalseSsslectorMode=AclassName= 15/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 9. Remove the installation bolt, then remove the battery pack bracket (A) htips:ifmitchel-prodemand drear chiPrinvindex?content=tabs&module-trueStab~trueBlerms=ttuekymmssfalseSsslectorMode=AclassName= 16/201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA 10. Remove the installation bolt, then remove the battery module (A) from the high voltage battery plate. htips:fmitchel-prodemand drearch/Prinvindexcontent=tabs&module-true ab=trueBlerms=ttuedymms=falseSselectorMode=SclassNam: 17201819128, 1:05 Printer Friendly View (Courtesy of HYUNDAI MOTOR AMERICA htips:ifmitchel-prodemand drear chiPrinvindex?content=tabs&module-trueBtab=trueBlerms=ttuekymmssfalseSsslectorMode=AclassName= 18/2015/9128, 1.05 Printer Friendly View Battery Module (Courtesy of HYUNDAI MOTOR AMERICA BATTERY PACK ASSEMBLY > REPAIR PROCEDURES > REASSEMBLY WARNING: * This hybrid system uses a DC 270V voltage system. Be sure to follow safety instructions below. Failure to follow safety instructions may result in serious injury or electrocution. (Refer to Safety Precaution - "GENERAL SAFETY INFORMATION & CAUTION ") 1. Install the battery pack assembly in the reverse order of removal. Battery pack frame installation bolt & nut: 7.8 -11.8 Nm (0.8-1.2 kgfim, 5.8 - 8.7 Ib-ft) Battery pack cover installation bolt: 7.8 -11.8 Nim (0.8 -1.2 kgf.m, 5.8 - 8.7 Ib-ft) Power cable terminal tightening nut: 7.8 -11.8 Nm (0.8-1.2 kgfm, 5.8 - 8.7 lb-ft) Battery module installation bolt: 7.8 -11.8 Nim (0.8 -1.2 kgf.m, 5.8 - 8.7 Ib-ft) hitpsitchelt-prodemand.drearchiPrintvndexcante osSmodule-trueBtab~trueBlerms=truekymmssfalsessslectorMode=AclassName= 19/2015/9128, 1.05 Printer Friendly View hitpsritchelt-prodemand.drcarchiPrintindexcontent cleBlerms=tnledymmscfalse&selectorModeEclassName= 20/20