SECTION 5 - HYDRAULICS 5.5 PRESSURE SETTING PROCEDURES Cold temperatures have a significant impact on pressure readings.JLG Industries Inc. recommends operating the ‘machine until hydraulic system has warmed to normal ‘operating temperatures prior to checking pressures. We also recommend using a calibrated gauge. Pressure read ings are acceptable it within +/- 5% of specified pres- sures. Main Relief 1. Install pressure gauge at port “G" on Steer/Brake vane, 2. Activate and bottom out either Upper or Lower Lift Up. Adjust Main Reliof to value given in Table 5-4, Pressure Settings - Prior to S/N 0300062642 or Table 5-5, Pressure Settings - S/N 0360062642 to Present. Upper Lift Down R 1. With pressure gauge at “G* port on main valve, acti- ‘vate and bottom out Upper Litt Down. 2. Adjust Upper Lift Relief to value given in Table 5-4, Pressure Settings - Prior to S/N 0300062642 or Table 5.5, Pressure Settings - S/N 0300082642 to Present. Lower Lift Down Relief 1. With pressure gauge at “G" port on main valve, acti- ‘vate and bottom out Mid/Lower Lift Down. 2. Adjust MidLower Lit Reliet to value given in Table 5- 4, Pressure Settings - Prior to S/N 0300062642 or Table 5.5, Pressure Settings - S/N 0300062642 to Present.. Telescope Relief 1. With pressure gauge at "G” port on main valve, acti- vate and bottom out Telescope In 2. Adjust Telescope Relief to value given in Table 5-4, Pressure Settings - Prior to S/N 0360062642 or Table 5-5, Pressure Settings - S/N 0300082642 to Fresent.. 5:20 -JLG Litt Platform Level Up Relief 1. On machines prior to S/N 0200062642, install the pressure gauge at the “G” port on Main Control valve, activate and bottom out Platform Level Up. (On machines S/N 0300082642 to present, install the ppresoure gauge at the "B2" port on the back of the ‘Main Control Valve, activate and bottom out Platform. Level Uj (ey ee EG 2. Adjust Platform Level Up Relief to value given in Table 5-4, Pressure Settings - Prior to SIN 0300082642 or Table 5.5, Pressure Setings - S/N. (0300082642 to Present. 3121127SECTION 5 - HYDRAULICS Platform Level Down Relief 1. On machines prior to S/N 0300062642, install the pressure gauge at the "G” port on Main Control valve, activate and bottom out Platform Level Down. (On machines S/N 0300062642 to present, install the pressure gauge at the "BI" port on the back of the Main Control Valve, activate and bottom out Platform Level Bown. LANLIMLIPLINL | 2. Adjust Piatform Level Down Relief to value given in Table 5-4, Pressure Settings - Prior to SIN (0300062642 or Table 5-5, Pressure Settings - SIN (0300062642 to Present. 3121127 Steer Relief 4. With pressure gauge at "G" pot on steer/brake valve, activate and bottom out Steer Left or Right. 2. Adjust Steer Relief to value given in Table 5-4, Pres- sure Settings - Prior to S/N 0300082642 or Table 5-5, Pressure Settings - S/N 0300082642 to Present. 3. Shut down hydraulic systam and remove pressure gauge, Jib Lift (Up and Down) Relief 41. Install te pressure gauge at the et the "Gt port on ‘the Main Control valve, activate and bottom out jib Up or down. 2. Adjust the Jip Lit pressure to the value given in Table 6-4, Pressure Settings - Prior to SIN 10300082642 or Table 55, Pressure Seltings - SIN (0300062642 to Present. Releveling Valve Relief 1. Install @ pressure gauge at port ‘6’ on the main valve. 2. Adjust the lower lit down pressure relief to the value given in Table 5-4, Pressure Settings - Prior to S/N. ‘ONNNRDAAD ar Tania BS, Praccine Settings - S/N (0300062642 to Present. 3. With the lower boom lowered allthe way. pull the red releveling knob and activate lower lit down. 4. Adjust the releveling pressure relist to the value given in Table 5-4, Pressure Settings - Prior to S/N. (0300062642 or Table 5:5, Pressure Settings - SIN (0900062642 to Present. Turning clockwise increases the pressure and tuming counterclockwise decreases pressure. The relist valve is located directly below the red releveting knob, -JLG Litt 521SECTION 5 - HYDRAULICS ‘Table 5-4, Pressure Settings - Prior to S/N 0300062642 ‘Table 5-5. Pressure Settings - S/N 0300062642 to Present Creat Par | Bw Creait Psi | Bar iainConrolvave ain Gonrotvave [endow hei En Dow Fie wo | ower Downe wm |i? ToworlmtDown te (ANGOAD, wo | a7 scope Rel WA) zoo |e Fre sn?2 [eteecopenFebel AIP) 000 | 07 nso Reet ay om Pato Level Ret oo |e ower Dow Ral EAHSON wo | a7 MatornLoveiDow Rede wooo | 9 Proto SMOT08S maaSenvane wero a EN zo | 78 sernaer 200 | 188 Haescopeat a) cof aor Mainee-EAGONAGOA 300 a2 Hescope Rete (AIBA) aio | ate Maine -EASOALNSOAS 3400 | 238 atom eva Up Reet a “ib vave Rater evlDown Ret vo | fibre pandDow) 1500 | 108 rake Ste vave elvaing Valo Steere woo | ering eet vo] an tet AR0A NABI Ee an oe-EOAINSONT aco | ae “abvave soneuer << [i Ree (Op andDown) moo |e Relevting Valve eveng eit (MESOAD vo | rere iann22| Reever eel (EMEFORD zo | tse ‘SM9902210 Preset acing ce EDA) wooo | Prono SMO1058 coin Ree EDISON mao | tae SND105310Prsen Figure 524. Jib Valve Location 5.22 = JEG Lit- grane7SECTION 5 - HYDRAULICS STEER RELIEF PRESSURE swircH | GAUGE FORT ‘SHUTTLE — Starmce if S\N. sroroRroNA yore tmowoorrasi ane Satna Figure 5-25, Brake/Steer Valve Components 3121127 -JLG Litt 5:23SECTION 5 - HYDRAULICS EMERGENCY DESCENT VALVE LOWER LIFT DOWN RELIEF UPPER UFT DOWN RELIEF RELIEF PLATFORM LEVEL RELIEF —__ (FORWARD) PLATFORM an LEVEL RELIEF (BACKWARD) EMERGENCY DESCENT HAND PUMP RELEVELING VALVE RELEVELING RELIEF Figure 5-26. Main Valve Components Prior to S/N 62642 -JLG Litt 3121127SECTION 5 - HYDRAULICS VALVE, EMERGENCY DESCENT HAND PUMP UPPER LIFT DOWN RELIEF LOWER LIFT DOWN RELIEF RELEVELING VALVE RELEVELING RELIEF PLATFORM LEVEL RELIEF (FORWARD) Figure 5-27. Main Valve Components SiN 62642 to Present 3121127 -JLG Litt 5:25