J. Amaral Filho, A. Azevedo, R. Etchepare, J.

Rubio,
Removal of sulfate ions by dissolved air flotation (DAF) following precipitation
and flocculation,
International Journal of Mineral Processing,
Volume 149,
2016,
Pages 1-8,
ISSN 0301-7516,
https://doi.org/10.1016/j.minpro.2016.01.012.
(https://www.sciencedirect.com/science/article/pii/S0301751616300126)
Abstract: The removal of sulfate ions from wastewater is an environmental challenge
faced by several industrial sectors, such as the mining, metallurgical, chemical
and petrochemical industries. Most existing options are inefficient and costly,
particularly for sulfate-bearing acid mine drainage (AMD; coal and metal sulfides).
This work focused on the precipitation of sulfate with polyaluminum chloride at
pH4.5 at the bench scale and their separation by flotation. However, these
hydrophilic precipitates did not float via dissolved air flotation (DAF) and needed
to be flocculated with cationic polyacrylamide. The best removal of sulfate-sodium
salts from solution was obtained using an Al/SO42− molar ratio of 4:1 and 20mg·L−1
of polymer flocculant. The sulfate-bearing flocs were readily removed from the
aqueous solutions by microbubbles (MBs, 30–100μm) and nanobubbles (NBs, 150–800nm).
The separation was very rapid and followed a first-order flotation kinetics model
with a high rate constant of 4.1min−1. The results were validated using AMD
generated by a coal mine with a sulfate concentration of 1753mg·L−1, and the anion
concentration was rapidly reduced to below the World Health Organization (WHO)
standard of 500mg·L−1. Attempts to improve the removal efficiency with sodium
oleate flotation collector and conditioning with NBs were not successful. The
maximum removal percentage (80–82% of the feed content) appears to be limited by
the efficiency of the DAF process and the chemical equilibrium of the precipitates,
which leaves some soluble sulfate in solution. Bubbles readily attach to the flocs
and become entrained and/or entrapped in the flocs, creating aerated flocs. Because
all of these mechanisms operate simultaneously, the flotation of the flocs is very
rapid, as indicated by the high kinetics rate constant. We concluded that the DAF
of sulfate-loaded flocs has potential for the treatment of voluminous sulfate-
bearing effluents, including coal AMD, at high superficial rates.
Keywords: Sulfate removal; Precipitation; Polyaluminum; Flocculation; Flotation;
Micro and nanobubbles