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An experimental study for two louvered fin flat tube type heat exchangers.
Effect of number of fin rows between the serpentine flat tubes under same conditions.
Transient period and steady state period of the heat exchangers were examined.
NTU, effectiveness, Colburn-j factor, friction factor and volume goodness factor were obtained.
a r t i c l e i n f o a b s t r a c t
Article history: An experimental comparison of double-row and triple-row multi-louvered fin exchangers was per-
Received 24 December 2014 formed to estimate air-side performance. The tests were conducted under identical thermal conditions.
Accepted 23 July 2015 The studied heat exchangers had identical frontal areas and depths. Transient and steady state conditions
Available online 20 August 2015
were considered. The air-side thermal performance data were analyzed using the effectiveness-NTU
method for a cross-flow heat exchanger with both fluids in unmixed conditions. The results were
Keywords:
evaluated using the volume goodness factor j/f1/3 for the air side, where j is the Colburn factor and f is the
Heat transfer
friction factor. As a result of the experimental study, the heat exchanger with double-row fins was found
Compact heat exchanger
Louvered fin
to be more effective in terms of NTU and effectiveness. The results of the present study were also
Flat tube compared with the correlations in the literature, and it was observed that the friction factor values of
both models were in agreement with the values found in the literature. The maximum deviation of the
friction factor was 15%, whereas the maximum deviation of the Colburn-j factor was 72% due to the
geometrical discrepancies.
© 2015 Elsevier Ltd. All rights reserved.
1. Introduction louvered fin and flat tube heat exchangers are compact and trans-
fer heat efficiently. In recent years, many experimental and nu-
Finned tube heat exchangers are used extensively in the merical studies on the multi-louvered fins have been conducted.
refrigeration and air conditioning systems and are classified as Kakaç and Liu [1] have contributed greatly to the calculation of
condensers and evaporators. Many studies have been conducted to heat transfer and pressure drop in compact heat exchanger areas.
improve the performance of heat exchangers because efficient heat Aoki et al. [2] conducted an experimental study on the heat transfer
exchangers are necessary for saving energy. Therefore, multi- characteristics of a louver fin array. This study examined different
louvered fin and flat tube heat exchangers area often used. Multi- louver angles and fin pitches and reported that heat transfer co-
efficients decreased with increasing fin pitch at a low air velocity.
Kim and Bullard [3] investigated experimental air-side character-
istics of louvered fin heat exchangers and developed correlations
* Corresponding author. Eskisehir Osmangazi University, Faculty of Engineering
for the j and f factors. Lyman et al. [4] performed experimental
and Architecture, Department of Mechanical Engineering, Bati-Meselik 26480,
Eskisehir, Turkey. Tel.: þ90 222 239 3750; fax: þ90 222 229 0535. studies on different louver models with varied fin pitch and louver
E-mail addresses: lberbay@ogu.edu.tr, lberbay@gmail.com (L.B. Erbay). angles over a range of Reynolds numbers. This study presented a
http://dx.doi.org/10.1016/j.applthermaleng.2015.07.059
1359-4311/© 2015 Elsevier Ltd. All rights reserved.
B. Dogan et al. / Applied Thermal Engineering 91 (2015) 270e278 271
method for evaluating spatially resolved louver heat transfer co- aluminum foam. It was demonstrated that the louvered fin heat
efficients. Dong et al. [5] conducted experiments on 20 types of exchanger proved to have a superior performance in particular at
multi-louvered fin and flat tube heat exchangers with an Lp of high velocities (>2 m/s).
1.2 mm. They found that the fin length and fin pitch significantly Ryu and Lee [11] reported the heat-transfer and the fluid-flow
affect the heat transfer coefficients and the pressure drop as a correlations to describe the performance of heat exchangers that
function of frontal air velocity. Additionally, they investigated the use corrugated louvered fins. Their f and j correlations could be
air-side heat transfer and pressure drop and developed general utilized in a wide range of Fp/Lp which is not only to Fp/Lp < 1, but
correlations for the j and f factors. Qui et al. [6] studied the effect of also to Fp/Lp > 1, for 100 < Re < 3000. They also derived flow effi-
the flow depth, the ratio of fin pitch to fin thickness, tube pitch, ciency correlation which is applicable for in 100 < Re < 3000 within
number of louvers, and the angle of the louver on the heat transfer an error of ±15%. Ribeiro and Barbosa [12] conducted an experi-
and pressure drop in a heat exchanger with corrugated louvered mental study to compare the thermal-hydraulic performances of
fins. Their results showed that the flow depth, the fin pitch to fin cross-flow microchannel condensers using louvered fins and metal
thickness ratio and the number of louvers were the main factors foams as extended surfaces. A condensing temperature of 45 C was
that significantly influence the thermal hydraulic performance of a used in all tests, with face velocities ranging from 2.1 to 7.7 m/s. A
heat exchanger with corrugated louvered fins. comparison based on the thermal conductance and air-side
A generalized heat transfer correlation for louver fin geometry pumping power showed that louvered fins performed better than
was developed by Chang and Wang [7] with the aid of a large data the metal foams under all conditions investigated. Phan et al. [13]
bank. This data bank contained 91 samples of louvered fin heat conducted an experimental study to investigate the effect of a
exchangers with different geometrical parameters, including the tube row, a fin pitch and an inlet humidity on air-side heat and
louver angle, tube width, louver length, louver pitch, fin length and mass transfer performance of louvered fin-tube heat exchangers
fin pitch. For corrugated louver fin geometry, it was shown that under wet condition. The change in a relative humidity was not
89.3% of the corrugated louver fin data were correlated within ±15% affected heat transfer and friction. However, the mass transfer
with a mean deviation of 7.55%. Li and Wang [8] conducted ex- performance was slightly decreased with the increase of a relative
periments with a number of large-scale louver models with varied humidity and with the decrease of a fin pitch. The mass transfer
louver pitch in a range of Reynolds numbers between 400 and performance decreased with the decrease of a fin pitch. Moallem
1600. They reported that thermal-hydraulic performance et al. [14] investigated the frost growth on louvered folded fins in
decreased with increasing Reynolds number. Vaisi et al. [9] per- micro channel heat exchangers. The effects of surface temperature,
formed an experimental investigation to compare two different fin geometries, and air environmental conditions were studied.
heat exchanger with multi-louvered fins in terms of geometrical They found that the fin length and fin depth have minor effects on
parameters. The results from this investigation indicated that the frosting performance. Park and Jacobi [15] developed an air-side
configuration of the louvered fins has the dominant influence on data analysis method for flat-tube heat-exchangers under
the heat transfer and pressure drop. Schampheleire et al. [10] partially wet conditions and demonstrated the method with
compared two HVAC heat exchangers using a thermodynamic experimental data for a flat tube louvered-fin heat exchangers
performance evaluation criterion experimentally. The first one was under various latent loads. Park and Jacobi [16] studied experi-
a high quality louvered fin heat exchanger, while the second heat mentally the air-side thermal-hydraulic performance of flat tube
exchanger is a prototype in house made using 10 PPI open-cell aluminum heat exchangers and measured the heat transfer and
272 B. Dogan et al. / Applied Thermal Engineering 91 (2015) 270e278
pressure drop at air face velocities from 0.5 m/s to 2.8 m/s for dry fluid flow and heat exchange on the air side of a multi-row fin-and
and wet-surface conditions. The correlations for the Colburn-j tube heat exchanger by numerically. A comparison was given be-
factor and Fanning friction factor were developed by Park and tween fin-and-tube heat exchanger characteristics with flat and
Jacobi [17,18]. Springer and Thole [19] performed numerical and louvered fins over the range of Reynolds numbers within 70e350.
experimental studies on the flow behavior of louvered fin config- The greatest increase in heat transfer performance of 58% was
urations and reported flow characteristics with Reynolds numbers obtained with Reynolds ¼ 350 when using louvered instead of flat
in the range of 230e1016. These results showed that incorrect fins.
conclusions as to whether the flow is directed by the duct or the There is no existing experimental investigation for the com-
louvers could be drawn. The authors noted the importance of parison of thermal-hydraulic performance in serpentine-type flat
correctly designing an experimental facility to simulate the tube heat exchangers that have the same louvered fin parameters
numerous rows of louvered fins found in a compact heat exchanger. but also have different number of fin rows between the tubes. In the
Tafti et al. [20] conducted a numerical study on the flow and present study, louvered fin flat tube heat exchangers with different
temperature fields for two-dimensional louvered fin geometries number of fin rows were examined. The thermal-hydraulic per-
and compared flow behavior and heat transfer coefficients with formance of two types of heat exchangers with double row and
experimental results in literature. triple row multi-louvered fins were compared in terms of number
Malapure et al. [21] performed three-dimensional simulations of transfer units (NTU), effectiveness (ε), Colburn factor (j), friction
of single and double row flat tubes with louvered fins. Simulations factor (f) and volume goodness factor (j/f 1/3). In addition to the
were performed for different geometries with varying louver pitch comparison of steady state results, the startup period was also
(0.81e1.40 mm), louver angle (20 e29 ), fin pitch (1.65e3.33 mm) analyzed to obtain the transient response of the two types.
and tube pitch (8e14 mm) and for different Reynolds numbers
(400e4000). The Stanton numbers and friction factors were found 2. Experimental facility
to be in good agreement with the experiment except at low Rey-
nolds numbers. Hsieh and Jang [22] studied the effects of fin pitch, 2.1. Test apparatus
fin collar outside diameter, transverse tube pitch, longitudinal tube
pitch, number of longitudinal tube rows, louver height, louver A schematic of the test apparatus used in the study is shown in
angle, fin thickness and louver pitch on fin performance of louver Fig. 1. The unobstructed flow distances and nozzle geometry all
finned-tube heat exchanger by numerically. The results showed meet ANSI/ASHRAE 51-07 for air flow and temperature measuring
that fin collar outside diameter, transverse tube pitch and fin pitch apparatus. The test apparatus consists of a suction-type wind
are the main factors that influence significantly the thermal hy- tunnel with square cross-section, a circulator of heat transfer fluid,
draulic performance of the heat exchanger. Ryu et al. [23] carried control units and a data acquisition system. The inlet part of the
out a parametric study and optimization procedure to improve the wind tunnel has a cross-section of 0.18 m 0.18 m and length of
performance of a corrugated louvered fin. The JF factor of the 0.5 m. The test heat exchanger is placed at the middle of the inlet
resulting optimum model was increased by 14e32% compared to part. The temperature and the pressure probes are located imme-
that of the base model for Reynolds numbers in the range diately before and after the specimen to prevent from any effects of
0 ReLp 500. Ameel et al. [24] performed a numerical study to the cross-section changes. The air-side pressure drop through the
solve the interaction effects between geometrical parameters in a heat exchanger is measured using a digital micro-manometer with
vortex generator and louvered fin compact heat exchanger. The a range of 0e30 Pa. The wind tunnel system is in a constant tem-
results showed that varying the fin pitch, the louver angle, the perature room. Water is used as the heat transfer fluid. Air-side
height ratio and the aspect ratio have the same order of magnitude inlet condition of the heat exchanger can be maintained by the
effect on the modified Colburn-j factor and the effect of the fin pitch constant temperature room using a resistance heater and a cooler
is the most important main effect. Carija et al. [25] analyzed the with R-22. The heat exchanger is surrounded with a foam of
Fig. 2. Geometrical details of the heat exchanger with double-row multi-louvered fin.
274 B. Dogan et al. / Applied Thermal Engineering 91 (2015) 270e278
Fig. 3. Geometrical details of the heat exchanger with triple-row multi-louvered fin.
Table 2
Specifications of the heat exchangers.
Type of HX Fh [mm] Fp [mm] Lh [mm] Tp [mm] La[ ] Lp [mm] Fd [mm] Pt [mm] A [m2]
The number of transfer units (NTU) can be calculated using the j ¼ StðPrÞ2=3 (8)
following equation:
The heat transfer and pressure drop can be expressed in terms of A typical set of instant experimental data for the heat exchanger
j and f factor. The f factor expression is with double-row fin was given in Table 3 to indicate the order of
magnitudes of the numerical values.
dP The measured parameters were the pressure drops across the
f ¼ (7)
2 heat exchanger and the nozzle set, and the inlet and outlet tem-
r ðu2c Þ A
Ac peratures of air and water. The other parameters were calculated
with a front-end program using the measured parameters.
where Ac is the minimum free flow area of the air side and A is the In the comparison of the heat exchangers, the transient period
total air-side surface area. The j factor expression is can be used and is considered the time it takes the process to be
B. Dogan et al. / Applied Thermal Engineering 91 (2015) 270e278 275
Table 3
Typical experimental data at t ¼ 10 min.
20.00 14.67 25.48 29.88 41.75 39.20 208.70 266.52 237.61 18.00
104.50 47.40 0.454 0.38 0.408 0.316 47.00 0.0081 0.1062 0.0172
Fig. 5. Transient temperatures of fluids for the heat exchangers with triple-row fin. Fig. 6. Deviation of average heat transfer rate versus time.
276 B. Dogan et al. / Applied Thermal Engineering 91 (2015) 270e278
Fig. 7. Deviation of Colburn-j factor versus time. where Cl, C2, C3 and C4 are dependent on the physical dimensions of
the heat exchanger.
An important design parameter of the heat exchangers is the Experimental results of this study were compared with the
number of transfer units, NTU. The NTU represents the relative correlations obtained by.
magnitude of the heat transfer rate in comparison with the rate of
change of the enthalpy of the fluid with the minimum heat capacity Kim and Bullard [2], 100 ReLp 600
rate. Therefore, the air that is the fluid for external flow with the
minimum heat capacity rate has a direct effect on the NTU. The NTU 0:257 0:13 0:29 0:235
is not considered to be a direct indicator of physical size of the heat La Fp Fh Fd
j ¼ Re0:487
Lp
exchanger whereas it provides the thermal size of the heat 90 Lp Lp Lp
exchangers. (14)
0:68 0:279 0:05
It is quite valuable to use the normalized values of parameters L Tp d
h
like the number of transfer units NTU, or effectiveness ε for Lp Lp Lp
different structures of the heat exchangers from the designer's
point of view. Normalized values (NTU, ε, j, f ) are obtained such that 0:444 1:682 1:22 0:818 1:97
La Fp Fh Fd Lh
the value of the selected parameter divided by the maximum value f ¼ Re0:781
Lp
90 Lp Lp Lp Lp
within the related results of both types. They are presented in Fig. 8
to get a clear comparison between the heat exchangers. (15)
Measures over the last 20 min for the quasi-steady state time
period of 150 min were used for the comparison of heat exchangers.
The figure shows that the NTU value of the double-row fin heat Dong et al. [4], 200 ReLp 2500
exchanger is approximately 20% greater than the NTU values of the
triple-row fin heat exchanger under quasi-steady state conditions.
Effectiveness of the heat exchangers were calculated using two La 0:257 Fp 0:5177 Fh 1:9045
j ¼ 0:26712Re0:1944
different approximations, εI andεII . Clearly, the magnitude of the Lp
90 Lp Lp
effectiveness values is related with NTU. Therefore, the double-row (16)
1:7159 0:2147 0:05
finned model has a higher effectiveness value. The j factors are L Fd d
h
nearly equal, but the friction factor of the double-row fin heat Lp Lp Lp
exchanger is greater than that of the triple-row fin heat exchanger
due to its compactness defined by the heat transfer surface area 0:444 0:9925 0:5458
density designated b (m2/m3). b values of double fin row and triple La Fp Fh
f ¼ 0:54486Re0:3068
Lp
fin row heat exchangers are 935.06 and 771.48 m2/m3, respectively. 90 Lp Lp
(17)
Volume goodness factors were calculated to compare the thermo- 0:0688 0:2003
F Lh
d
Lp Lp
Table 4
Comparison of the present study with literature.
These correlations were insensible for the effects of the pres- Colburn-j factor of the two heat exchangers yield similarities. Under
ence of intermediate plate. Under this circumstances the deviations quasi-steady state conditions, the results show that the heat
between the calculated and the measured j factors for both types exchanger with double-row fins has a higher thermal performance
are given in Table 4. in terms of NTU and effectiveness, but this model also has a higher
The results show that the Reynolds number agrees with the friction factor. The volume goodness factor, representing the
given correlations. Additionally, the average heat transfer rate thermo-hydraulic performance of the heat exchangers, has similar
found in the present study and that found in the literature were order of magnitudes. The results suggest that the number of fin
calculated using the ε-NTU method for cross flow and unmixed rows does not significantly affect the thermo-hydraulic perfor-
fluids. Table 4 shows the comparison of the Colburn-j factor and the mance of the heat exchangers under conditions considered.
friction factor obtained in the present study with the results of The Colburn-j and friction factors found in the present study
previous studies using the correlations calculated above and the were compared with those found in previous studies of multi-
deviations of the correlation results from the present study. The louvered fin heat exchanger. The correlations found in the litera-
deviation of Colburn-j factor is between 40% and 72% for both heat ture were insensible for the effects of the presence of intermediate
exchanger models. The f factors from the previous studies are more plate between the louvered-fins. Therefore the deviations were
similar to the f factors found in the present study than the j factors found between the Colburn-j values of this study and those of other
are. Specifically, the f factors of present study are in good accor- studies, but the friction factor values of both models were similar to
dance with those found by Dong et al. [4]. The maximum deviation those found in the literature. The heat exchangers considered in the
is 5%. Geometrical differences have the most significant effects on literature had only one louvered fin row between the serpentine
these deviations summarized as follows. flat tubes, whereas the heat exchangers tested in the present study
Kim and Bullard [2] performed experiments for 45 heat ex- had two fin rows with one intermediate plate and three fin rows
changers with different louver angles (15e29), fin pitches (1.0, 1.2, with two intermediate plates. Obviously using of more than one fin
1.4 mm), flow depths (16, 20, 24 mm). The core size is row between the serpentine tubes profound some differences. The
350 mm 225 mm with triangular channels. The present tube range of the tube pitch, the flow depth and the ratio of Fp/Lp were
pitches of 19.4 and 29.2 mm, the core size 160 mm 160 mm and also incompatible with the correlations. Additionally the present
rectangular channels were not included in their correlation given louvered-fins were vertically attached to the flat tubes so that the
by Eq. (14) and Eq. (15). Dong et al. [4] tested 20 types of multi- rectangular flow passages were obtained. However triangular
louvered fin and flat tube heat exchangers with different flow passages were observed in the correlations. As a result of these
depths (36.6, 53.0, 65.0 mm), fin pitches (2.00e2.75 mm). The core differences the deviations of Colburn-j and friction factors are up to
size is 250 mm 200 mm. The present flow depth and the fin pitch 72% and %15, respectively.
are 16 mm and 1.5 mm, respectively. Especially the flow depth Although the heat transfer and the pressure drop correlations
range of the correlations given in Eq. (16) and Eq. (17) were are defined generally for heat exchangers with multi-louvered fins,
incompatible for the present flow depth. Chang and Wang [6] it is necessary that the performance of every new type of heat
considered 91 samples of louvered fin heat exchangers with exchanger is analyzed individually. The difference between the
different geometrical parameters. Within the samples, a unique results of the present study and those of previous studies illustrates
sample has a single intermediate plate the between fin rows and the importance of experimental studies for all new heat ex-
additionally its fin pitch is one third of that of the present double fin changers. Due to the complexity of the combined effects of
row type. geometrical and operational parameters, the results obtained in
The explanations of experimental data cannot be generalized this study with the unique geometries are the main contribution to
due to the case dependent unique plate-fin and flat-tube geometry. the literature.
Unfortunately an assumption of a monotonic parametric effect can
cause misinterpretations. In addition to the discrepancies between
Acknowledgements
the data in the correlations, our measurements are near the bottom
range for the correlations due to the lower Reynolds number.
This research was performed under the Santez Project (00865-
Therefore the experimental data of our unique specimens could not
STZ.2011-1). The authors would like to thank the Ministry of Sci-
be compared perfectly by the reported data in the literature.
ence, Industry and Technology and the Research and Development
Department of the Arçelik A.Ş. Eskişehir Refrigerator Plant for their
4. Conclusion support.
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