PURCHASER ANT NAME | CONTRACT DATA SHEET CONTRACT No, 0250, 0281 MAHARASTRA STATE ELECTRICITY BOARD KHAPERKHEDA 2x210 MW Contact: TURN KEY Date: March 84/Aug. 85 utility ] - Ash Fusion) HHV PROPOSED FUEL | con partion is wo | 70 | o¢ | — | #00 | real ies 2 a FUEL BURNING EQUIPMENT TYPE Tilting Tangenti Oit Burner |_| tyee:_xRp 80a MAKE & NOS.| | BHEL/24 Nos. 8] Het /12 Nos | Maker Nos. BHEL/6 Nos. CONTROL g | Ale Damper 2) ‘Air Damper Capacity: 36.9 yh ' capacity — |B] 33.8%10¢ Keal/hr/compt| 8 10x10* Keal /hr/ gun Motor KW: 340 “pisposition |3| Cor | corner System: Pressurised | FURNACE Type: Fusion Welded Effective Projected Radient Surtace: 2072 m? WIDTH 13868 mm Depth 10592, mm | Volume m? | Fuel Heat Input 5049 5246x10* Keal /hr Design 1758 kg.cm? (g) ATTEMPERATOR: sEHEATER al | Sprey Type: Pendant - Spaced BOWER | Radient Reheat Natural Circulation 19068 181 635 a © | | Supor Heater DESIGNATION: tome Tet S22 1778 NCAR [| outer 155 Ka ema) Type é Stage: | 2 4 Type : Ss 4 w z 1340 Final Supetheater No. of Sages Single | row: Hs. me 2078 Medium of Spray: Feed Water | Control: Burner' CONTRACT DATA SHEET CONTRACT No. 0250, 0251 ECONOMISER, Type: Bare Tube Total: H.S. mt 4920 No. of Banks: Two AiR Heater — | Type: Total: H.S. mt 2x19000 | Motor kw: 11 — Regenerative Bl-Sector 27 Wr 1850 Nos: 2 _Make: BHEL BOILER AUXILIARIES - a - eee ave Flow | Pressure | Teme. pyiyg | Soeed| Motor | Con uo) ens | time Nerluteceajamwe-o] °C |" | tam. | wf Conte i I ea Fs egies lence eee Ei —— Foran |ari-zoin| ener | 2| 151 | 408 | 50 | moro [1400 | soo [%*9%..., ON ~ I , Ine Mera ran ‘Tee | one | 6] 20 | ovo | axa | wor [reed | amo [H,, pisveane | NDZVesIbC Ts sui eatin wale ere Ses agen | Rte woran | NO2V31 gue [2 | 230 [aos] 150 motot | 740 [1900 |S pee soot sLowers | Type | take | Nos. | Medium FURNACE | Watt Blowers — RWOE [ewer | 68°] st. steam PLATEN | tong Revactable Soot Blower 1-30 Mak ef BHEL | 20 | SH. Steam CONVECTION SH | Long Retractable Soot Blower T-30 Mork 1€ | BHEL | 20 | SH. Steam REMEATER & £CO. | Long Revactable Soot Blower T-20 Mak 1 | ee | 20 | SH. Steam E tree oe | a AIR HEATER | swivet Arm | ener | 2a | SH. Steam le Sear ieee ten - at ust T qual |eieesl | reeers [aera compres DUST COLLECTOR | Make os, | ONSET! Weign: |Loss | Consum | S25, | Ettciency i i wey | WC) | mm we | KW wey | (wo) FE m ~s oe = ye j oe i Elec. Precipitator 3 Re | mis | FAA-5 x 36-2 « BHEL | Two {97S/Nm*) holm) 150 760 | als | 99.676 ce | [ous | roszco9 ae | Be? (ore e ea ea at ee i ‘ PIPE LINES. Main Steam Hot Reheat Eeca tees | 10 2836 » 470 | 00 soo x 20 No. of Lines 2 2- ‘ : CONTRACT DATA SHEET Contract —rU TURN KEY CONTRACT No. 0250, 0251 Date: Match 84/Aug. 85 BOILER MOUNTINGS Location | Type Make No set Pr Size TB 17S i _ | cum +1750 we | BHEL 3 Bj 1793; | 76.21 152.4 5 | Besse Loe = i a740wo | BHEL 1 | 1625 | 75211524 Satety Valves | SH Ovtler |" 1838 vr | + | 1600 | 635/101 nw tries | 1788. wa, | BHEL 1 | 450 i Gutter | 1788 WO, | adasiaz.g43.72| 1524/2032 aS | yet aml ene owiG Yarway 2 . ae ror, Lee Gs eae [Desi Urea | s57mm_ vi Indicator |~Fire Man's moa ae Fire Man's | pw | Yarway | 2 = | 457mm Vision \ MAIN PARAMETERS FUEL, | {a Unit McR. ner | Se'ox | who | GENERATOR MW 210 126 | 210 + ‘SH Steam. yh 690 627 5 381.3 875.7 k FLOW 1 L Reheat Steam uh sor | seas | 2aa6 | Se0.1. Total Heat to Boiler SH, RH System Mkcayn | 5246 | 4021 | 3005 | 4973 = Pressure at Super Heater Outlet kg/cm? (9) 195 | (15a 1508 183.2 3 | emperors oF 54 Out *e sao | sao | seo | 880 © | Pressure at Reheater Inlet kg/cm? (9) 22.0 37.2 Temperature et Reheater inlet 7 Ke 325.5 | 3975 Pressure at Reheater Outlet kg em? (9) Temperature at Reheater Outlet °c Feed Water Temperature “c Ambient Air Temperature °c | ‘Combustion Air Temperature Secondary |. Fast Quantity Air Quantity (Total) Temp. of Gas at Boiler Exit (Corrected) ‘Temp. of Recirculation Gas ‘Quantity of Recirculation Gas uh = = Bharat Heavy Electricals Limited1 row ea : Onantiplon Stonn Superheater Outlet Reheater Outlet Water Feed Water (thto Economiser) SN Spray Air Aisheaier Outlet (Primary) Tempering Air ‘heater Outlet (Secondary) roi Com TATAT Fuol Con! (HHV= 4400 keal/kg.) Gas Aitheater Inlet Airheater Quilet Unt uh uh ub Nuh uh uh uh Uh. uh ub uh melt 690 bod 690 122.6 97.0 620.4 aula any 149.3 945.0 1008.0 PREDICTED PERFORMANCE HP Honturs in New 210 MW 627 564.5 601 26 19 101.6 67.7 CL toy NeH 301.3 348.6 345.3 36 83.0 68.5 327.0 CTF vov0 215 > 109.6 869.0 932.0 ony 69.2 548.0 606.1 im uP Hontar ‘out NCH 470.7 32 706.8 766.0 876.7 569.1 541.7 5790 410.6 2% 113.0 895.6i ih W TEMPRnATUNES 4 PREDICTED PENTONMANCE Description Steam Set Temp. in Orum LISH Outlet SH Platen Inlet - SH Platen Outlet SIH Finish Outlot RH Inlet RH Outlet Woter Economiser Inlet Eeonomiset Outlot Air Aunblent AH Outlet SH Platen Inlet RH Front lolet RH Roar Inlet SH Finish Intot LISH Intot Economiser Inlet Air hostor tntet Air treator Ouilat (Corrected) HP Heaters In Unt ee wen go eh *c 350 348 343 °c 404 4a 46 *c 404 394 372 °c 510 510 5817 “c 640 540 540 ec a 339 337.6 326.6 “c ‘B40 540 640 °c 247 244 221 c 284 205 269 cc 38 38 38 ‘oad 8802 ee tc 6711701118 Set aaa ee 6 865 B66, 762° "c= 769 74804 "c oat 631 663 *c 47569432 "c 364 367 318 aa 441128 HP Hontur a0", out NCR nent 38 ava 149. 977 aig 109 598 459 338) von 106 234 300 1137 991 ? 943 741 028 any 324 1904 afi UPRESSURES(STEAMG@WATER) PREDICTED PERFORMANCE | . 1 HP Heaters in HP ———— Hater NOR cl com 60% out NCR MCR aiomw NCR NCR Oo Description Unit Prossure Supetheater Outlet kglemg 165.0 '154,.0 180.8 162.2 1632 UISH Outlet kgiem’g = '163,.2--100.9 163.0 180.8 189.1 Drum kgiem’g 168.9 164.0 © 164.8 = 168.8 101.7 Economiser Inlet ko/em’g 171.2 167.9 157.5 162.1 166.3 kgiem4g 38.1 34.8 QURGARF 281 36.7 kolemg 396 © 38.2220 28.1 37.2 kgiem? = 11,92 10.0 40 6.6 85 kg/cm? 15 0.6 1.0 15 kg/cm? 4.28 3.9 Gi 8:20) 3.6 3 Bharat Heavy Electricals LimitedIV. PRESSURES &) DRAFTS 1 PREDICTED PERFORMANCE (AIR @ GAS) HP Heaters in He es Hoater Wer cL 60% . 80% our NCR ziomw NCR NCH Primary Air a PA Fan Inlet mmwe 3) 33 12 qo 8120) PA Fan Outlet mmwe 576 639 agg. 879 854 Min Inlet mmwe B66 630 480 869 a4 Mill Outlet mmwe 216 200 wm 219 204 Secondary Air | FO Fan Inlet mfifiwe BERR .qyetee was Oita 23 FO Fan Outlet firjusert meres Dp ke 195 244 SCAH Inlet mmo, 262227 yso 186282 k SCAH Outlet : mmwe 27 208 140 71 208 pif Aiooter let femmes toile) tiny! ee 166 200 j DY | Aiheater Outlet aan aOR! a 48) pr ae 195 Windbox Pressure prices 100s es Oe au ov 100 Windbox to Fur. Diffie mowe Aa SHE 120) 126126 ; Gos : | Furnace mmwe 6, 7°38 5 -6 - ‘Supotheater Platen Inlet mmwe is AH Inlet mmwe -6 “6 -6 -6 6 SH Finish Inlet mmwe” “10 “8 “7 -8 -8 LISH Inlet ' nnjwo.ae 2a apenas cine ow ~20 Economisor Inlet minwae 08. | = Suber one aw nM AY Aiheatur Inlot mmwe 277 86; nO wl -00) ne CP. Inlet mmwe 227-201 101 2142-198 Wo Fan Inlet ie ye Ne | 1 Fan Outlet 1 mwa, 4802, 0k tO otis Commney intet re a8 ee sa 41a ay 4 Bharat Heavy Electricals Limitedtho tuet data on which the guarantees given ora os follows: Fuel Proximate Analysis Fixed Carbon Volatile Mattur Moisture rae Grindability Index Higher Heating Value Size of coal to mill w Unit Hel keallkg mm Coat 20,0 10.0 50.0 4400 25 i i ee eePENFOMANeE 7) Vi MILL AND BUANER PREDICTED PENFORMANCE ag \ HP Hooters in ue Description Unit Hate NCR CL 60% Hs out NCR MCR a3 mw NCR NCA No of mills ia operation 4 4 3 3 4 Mill loading nm 868 | 745 G27 MIO 78.6, Air How per mill uh 549 63.46 0G BB BAO Air temp. ot mill Inlet 20193184 701 195 PUFOVMeemDeramrEMET “c 7 TR 7 7 70 70 70 10 70 ~ Burner Tilt Dog > 0 a or 2a1 of WXCEss Ain VI Wy, CO, (DRY VoL.) AND PREDICTED PERFORMANCE x Det Unit RON RAITT at Economiser Outlet st Carbon-di-oxide in gas et Economiser Outlet % Excess alt in 986 at Economiser Outlet Ga Meayy ie bey (yi ale ae ery Cae aban! ovlbep Nloxe © he hey men , 3.6 16.9 20 tere a ony Geo, HP Heaters. in Nen CL ove, HoMW Nit OOF as 169 169 20 20 ern vol Gye try els Nao vel Dust concentredion ort L500 inlele A cutiot uP > Heater 82% out NCR ' NCR 35 36 189 15.9 20 20 we Qros/NN3 i\ ARE Hoy / MN \f Description Unit Losses Dy Gas i | 4,0 end Hy in fuel oS | 40 in oir oe | \ Unburnt Carbon te | Ragiation % | Unaczounted “ 1 ba i Manutacturer’s margin Total iosses |, «EFFICIENCY mcr 4.37 6.26 0.21 2.00 0.20 1.50 1.50 13,63 86.47 Gharat Heace muse HP Hoaters in riomn Agi 4.34 aba 6240 Ba 0.21 o19 200 2.00 021 0.32 1.60 1.50 1.60. 1.50 13.60 13,06 86.50 86.94 He Heater BOs aut NCR Non 13.10 86.90 guo bar 0.19 1.50 12.9 87.10a ba ws - Wwienaeztsic 3unssag — i ER eset ey epee eee 29 27 e007 017409 webu yr0r sof 210 = Bysunjomoys rerys C1 ry) = es (Ce) = SS ww ese Bf xo 7 3 Peqeaathp aessazid 2 so = fe 2100 buyey pebisapp ~~ DESIGN CALCULATION SHEET ENGINELHING ANU Lt VE KHAPEREHEDA ® XB10 WN va/eo MOd-wIy XOF ZaYAD J1L8I¥zL2NNVHD : Terewaw2tsic JensETed SA NOTS See P , f = oaPREDICATED PERFORMANCE LoAD Ys TOTAL COMBUSTION AIR 3 3 TOTAL AIR FLOW-E/h —=— LOAD ‘4 MCR —m | Custemer/Piant:MSEB/KHAPERKHEDA 2X210MW Cont No. : 0250/0251 bINvuNO TO le a “en ae edS-H-OUTLET PRESSURE KG/CMIG) Cawtume (PREDIGH.D PLE ORMANCT 1A“. SHO PRESSURE ' Fond % MCR r/Viwt 1M SEB/KHAPERKHEDA 2X2105 + Gnu, PREDICTED PERFORMANCE LOAD SH* SPRAY. = > x ae a 9 = GPREDICTED PERFORMANCE | LOAD ‘VS EXCESS AiR Loaoy% mcr _— Customer/Plant MSE 8/KHAPERKHEDA 2X 210mMW Tent No, + 9 850/ O28) BRN / CHD Uy SCALE Una seme= = 8 a 5 a = s 3 e 3 3\4 8 a|2 3 70 LOAD % MCR —> 60 (CONTROLLED) 50 ‘ PREDICTED PERFORMANCE LOAD VS. STEAM TEMPERATURE AT SH @ RH OUTLET n 40 MSEB/ KHAPER KHEOA-2X210MW. 30 os aus Customer /Plantunt Mot 0860/0851 fund % MCR = PRLDIE TEN ULE OnManiet BURNER T/LT mA I & ct[ lant 1 M@ EB) KHAPERKHE DA Ba e/OMW + any 930 - 1711 e3N¥ag yi Custosot PREDICTED PERFORMANC LOAD Va STEAM TEMPERATURL AFTER DESH tood %* MCR ——> TRE Com No.: 0250] 0251 LEe_@ DRG Now SCALE Feomurnar/Pinnt 1MSEB | KHAPERKHEDA 2X210 MW peny cup]6 ° alt a n 3 ° ele Ola 3 | 2 ° z\s 7 wo S\2 ou . Sls Zz ee & s o . == = | 5S < z Qu 2 = ce : 3 wa a ee a x x < si a ° uo 3 3 oS = S su] 2a a> «|, w a\z 2° ac <2 s 24 o uw rr = : é Ss —=— 4]3?mois wv3is -H-s | 5 Losot: KWAPERKNE DA BX2/0 Mv 1 alan, Veer. NITH: RD 4 AR FLOW Vs AP CIM FOR VeNTURI AT MILL INLET. BACIERISTICS VEEP ag Na Mae SIZE cu con, up o2so/oes/| | TAIE 29-6. 8% | Dear 70250-18064 90 MILL AIR FLOW? 5) 40 PRESSURE DIFFERENCE —™7"S ————— 30 10