| SOOUHERBOD,. | reezannany | ene | The TB ... turrets are driv u igh a brushless motor and its servo amy has to be installed in the electrical cubicle (dim aaa : The servo amplifere sions of t servo amplifier in command the motor and c: P comunicate, through its own “lo the machine “logic” and position the turret as per Numerical Control request SERVO AMPLIFIER SA-O1A-TB 4 i | TURRETS 4 TB series... Instructions manual for the connections and handling TURRET TB series Ds aie ola ‘Warning! All specification inctaded inthis manual may change without notice Died com CascoINDEX PRELIMINARY 1 INDEX Pag 2 ELECTRICAL CONNECTIONS (TOPOGRAPHIC) .. Pag. 3 ELECTRICAL CONNECTION SCHEME Pag 4 W/O SIGNAL CONNECTIONS Pag. 5 TURRET TYPE SELECTION Pag 6 OPERATIVES MODES SETTING (0) Pag 7 OPERATIVES MODES SETTING (1) Pag. 8 | OPERATIVES MODES SETTING (1) example Pag 9 OPERATIVES MODES SETTING (2-3-4) Pag. 10 OPERATIVES MODES SETTING (5-6) Pag. 11 Pag. 12 Pag 13 Pag. 14 into the internal parts of the servoamplifier. y to get into the internal components, with qualified technicians, we remind to wait re g out the covers, in order to permit to discharge the condensers. decline if the notices and instructions are not followed. Digaead co Camseamer25-1 MA Rev. 00 Pag. spol ELECTRICAL CONNECTIONS (TOPOGRAPHIC) 8 $ a syeusis O/T | 9p Ave (i @a) &n Ajjgop soaqea fOT pur COT Vu 008 au asnesag ‘stEla2 saaqeaonoapa ‘aanssaid [10 yep peorunyoar ayp fe 40j ‘OZ aed ‘-ZOOKLL [enueLH OU OF aij Jo Buusojo pue Zuuado oyp 103 puewuro overpay Wr puewiuos yous sindino as010} 0} AuRssa99H $1 IT oy Surpsesa asvaid aun jopour ay 404 ((qunu ¢z‘0xz)xp) uaosos yeu + agro poudosos pur parsiaut sajdnoo ‘ons AtnatOreE ETE soaqearonsolat otf pnnceeatan | Electrical connections topographic scheme (turret — servoamplifier — valves) iL OO-00 2. u2as8-moljax a}oigno punosa punoaf oun, (quur ¢*[xp) a[qeo pauaasos: i OW wun ¢1¢ “wp Youd smaios SuIxy, uur 0X0 IZXSZE SOSA ALL-V10-VS OWyYdULOAIIS Digaead co Camseameryellow-green Digaead co Camseamer S ELECTRICAL SP 0125-1 MA_| GORUPPOGOD coxnrcrioss nO 20 SpA SCHEME Rev. 00 Pag. Power supply and connection between turret’s terminal boards and servo amplifier’s 4 couples twisted and screened cable + extemal screen (4x(2x0,25 mm?)) ‘ d Turret terminal board Servo-amplifier terminal boar’ Tit term ewes : 2 [bianco (the Y |, : 3 eT 3 8 | 2 <4 psstette onl 4 é t : B 5 [black (0cos 5 a cy a { Be) z 3 fen J 6.44 z = [blue (sin) . . 7 ¢ & 5 e 7 TT i 2g [yetow io sim J . 8 5 is jp ie va brown (+24 V common) FN ee en \\ e 2 [black (unlocked proximity sw ) fp —utt = 2 Iblack (locked proximity sw ) {io Z black (zero position prox sw) | ug ak HT stsiegumemmalligg—_§ ie 4 | diguemmnigg $ qa aa | xm OV) 5 to be assured terminals x1 e x2 1EP GODUSPIBOD,.| conecrions Eon aon (v37 connector) Wiring scheme I/O cable scheme (between seryoamplifier and CNC) NB. The inputs require enable with positive signal + 24V 24V DC +/- 10% livelled SOW max use fuse 2A asin =) Outputs for alarm handling AL BIT 25 24V 100mA max. (page 14) | wars, | ___S\0% Signal turret locked (24V-100mA max.) Signal turret in position (24V-100mA max.) Turret type selection —_ Execute the necessary jumpers with PIN 4 (#24V), according to the connected turret (see page 6) os BIG bos IT Code for position request with parity control and Start (pag. 8) Operative'§Mode selection (pag. 712)4 DODUPEION SpA. ‘Turret type selection and relative number amplifier. TURRET TYPE SELECTION of positions, which have to be handled by the servo For the selection of the turret is necessary to make the necessary bridges between PIN 4 (+24V) , and the respective setting bits (pin 19 - 37 — 18 ~ 12 — 30) according to the turret connected to the servoamplifier. Between brackets, in the entry bits, are indicated the respective connector’s (v3 ~ DB37) pins. ie a ‘ive ial The column “decimal reference” is only given for information and it is equivalent to decim: Tepresentation of the setting bits L119) Torretta tipo] Posizion | ie Turret type | Positions LL2 G7) bit2 L13 (18) bit Digaead co CamseamerSP 0125-1 MA | ee DOQOPCRMDL,,,| Om srrisco™ The selection of the possible “operative modes” is given by the combination of the signals Mod BIT] ~ ModBIT2 -ModBIT4, connected through the connector v3 — DB37 to the inputs of the internal logic of the servo amplifier LI 5 (pin17), L1.6 (pin 35) and LI.7 (pin 16) as per following data sheet. The enable of the inputs has to occur with a positive signal 24Vde Operative modes selection data sheet IMod BIT 1] Mod BIT 2)Mod BIT 4 LIS (17) | LL635) | L1.7 (16) Emergency / Reset ‘Normal condition Automatic selection shortest way Forced rotation in CW direction 0 1 0 Forced rotation in CCW direction T L 0 2 3 + Positioning next tool 0 0 1 5 Services operation 1 0 L 6 Not used 0 1 1 7_|__Acquirement resolver's position 1 1 L in brackets the nr of pins of the connector v3 - DB37 0- Operative Mode “Emergency or Reset” Mod BIT 1]Mod BIT 2] Mod BIT 4} Operative mode 11517) | L16 G5) | 11.7 06) ‘Emergency / Reset 0 0 turret is enabled to the position research, the setting of the stops all the movements of the turret and eliminates the signals ST- n with the setting of the operative mode “zero” is normally used to Digaead co CamseamerSP 0125-1 MA BOGOPSOGDD,,. | oPeetves moves [SEU te Rev. 00 Pag. 8 1— Operative mode ~ normal function — “ Automatic shortest way selection” ee rative ec LL5 (17) | LLé L1L7 (16) Setting, through the Mod BIT inputs, the operative mode “one”, the normal function condition is enabled, it means, that according to the positioning requests, through the positions codes with parity control, the servo amplifier will position the turret, into the requested one, through he shortest way. The positions codes setting have to be given through the inputs: PosBIT1 PosBIT2 PosBIT4 PosBIT8 PosBIT16 PARITY . Connected through the connector v3-DB37 to the inputs of the internal logic of the servoamplifier LL13 (pind3) L114 (pind) LS (pind2)— L116 (pint3) | LI 7 (pin31) L118 (pins4) as péer following data sheet. Pos BIT 8 [Pos BIT 16] PARITA’ L116 (13)] LL17 G1) | LL8 G4) Pos BIT 1 | Pos BIT 2 sition | L113 (33)] L1.14 (3) Pos BIT 4 LL1S G2) gz i EREEEE Lt Digaead co Camseamera . SP 0125-1 MA [42> GORDGPOBOO,,. | ndQONGS | soa Rev. 00 Pag. 9 In the diagram we represent an example of positioning’s sequence and the respective control to 8 Position request nr 3 starting from position 8. START signal which enables the position reasearch tI= delay time to enable START signal with regard to the PosBIT setting > 50 ms < 5 sec PosBIT setting as per data sheet In page 8 for the position request 3 t2= duration time of START signal > 50 ms < 200 ms After having recognized the START signal, the signals ST-INDEX and ST-LOCK are cancelled by the servo amplifier — (see delay times) ST-LOCK =Turret's signal -turret closed in the requested position To enable the working both signals ST- INDEX and ST-LOCK have to be present, Digaead co CamseamerAas ers MODES _SP0125-1 MA > GODUPCORD),..| °° sernxe ie Operative mode “Forced Rotation in CW direction” [2 | Foreed ration in CW diction Setting through the inputs ModBIT, the operative mode “two! CW direction, it means, that according to the positioning request with parity control, the servo amplifier will position the turret, into the requested positio ”” is enabled the forced rotation in ts, through the positions codes n, through the a rotation in “CW” direction even if it will be a longer way. 3— Operative mode “Forced Rotation in CCW direction” ‘The rotation is enabled through the signal START as in the normal function. ed ea a Foudvainmccwaram [11 | Setting through the inputs ModBIT, the operative mode “three” is enabled the forced rotation in CCW direction, it means, that according to the positioning requests, through the positions codes ‘with parity control, the servo amplifier will position the turret, into the requested position, through the a rotation in “CCW” direction even if it will be a longer way. The rotation is enabled through the signal START as in the normal function 4 - Operative Mode “Positioning next tool” (JOG) EL aes LL6 (35) [a a a Mod BIT 4} Mod BIT 1 LL5 (17) L17 (16) to the next one in regards to the current. elect the sense of positioning of the next tool setting the PosBIT] and 2 as per Digaead co Camseamerae Rev. 00 Pag. 11 5 - Operative Mode “Services Operations” [s [Sev opentos [J Setting , through the inputs Mod BIT, the operative mode “five” is enabled the “service working condition”, which permits to carry out the operations indicated in the data sheet shown below using the positions Pos BIT and the parity BIT. The operation is enabled through the signal START as in the normal function. Pos BIT 1 | Pos BIT 2 Pos BIT 16| L113 3) LE.1s 14) } Li.ts (32) | L116 (13)} L117 G1) PARITY LI8 G4) Continuous rotation in "CW" direction Continuous rotation in "CCW" direction Positioning next tool in "CCW" direction ied out also without “Acquirement resolver’s position” and ifthe “Zero research” has been made rotation is necessary to set the operative mode “zero” — JMod BIT 1)Mod BIT 2] Mod BIT 4| 115 (17) } L635) | L706) Digaead co CamseamerSP 0125-1 MA ae GOUPPODDL.,.| °° ™Serrc | ees 2 7 - Operative Mode “Acquirement resolver’s position” IT 1] Mod BIT 2Mod BIT 4 11716) [7 [Regiment esohers postion [1 [Tt Setting , through the inputs Mod BIT, the operative mode “seven”, is enabled the procedure for the acquirement of resolver’s position corresponding to the position” I" of the turret (condition at the delivery). All the turrets are linked to the own servo amplifier writing the respective part ‘numbers in the Test Report in BARUFFALDI Therefore the acquirement of the resolver's position is made originally during the tes workshop. ‘This procedure essential for the correct function ofthe turret, has to be made again _ in case there is an exchange of servo amplifier in case of change of servo amplifier in case of substituition of the Brushless motor uring @ servicing, in case is not sure the correct re-assembly of the motor shaft in the ent of the marks on the “rotating” coupling and the “fixed” coupling (indicating “1” ofthe turret); ifnecessary rotate manually the rotating coupling or the disc to enable Digaead co CamseamerGORUCPONO. ome ae ZERO RESEARCH Rev, 00 Pag 13 At the starting of the machine (servo amplifier inputs 24Vde and 220Vac), is automatically carried out a turret’s locking cycle, which if correctly made will enable the signal ST-LOCK, and therefore, after a wait of at least 5 seconds, it will be possible to make a “Zero research” necessary to enable the servo amplifier to research the resolver’s initial position corresponding to the position “I” of the turret. In case the turret should not complete regularly the locking cycle, it is anyway possible, without the ST-LOCK, to make a “Zero research” ZERO RESEARCH + Set the Operative Mode "one" + Set the PosBIT and the Parity to zero + Give a START command + Wait that the turret (slow rotation) executes the research till stops in position "1" + Wait the turret’s locking signals ST-LOCK e ST-INDEX Atthis point the turret and the servo amplifier are ready to execute the commands forthe positioning ofthe turret Example of the starting and zero research sequence: 7 ——————————— elett) t1-t2 see pag. 9 i Digaead co CamseamerSP 0125-1 MA E> DOROPPOBDD,,.) arrrisnanpiinc | zm0 2 ALARMS HANDLING ‘The handling of diagnostics according to the alarms informations is possible through the indications siven by the following output signals AIBITI AIBIT2 ALBIT4 ALBITS connected through the connector v3-DB37 to the respective outputs: L0.5 (27) 10.6 (8) 10.7 (26) L0.8 (7) ALBIT2 ALBIT1 Alarms description 10527) | LO6 (8) 1 Power Fault 0 to the condition RESET/EMERGENCY (see page 7) Digaead co Camseamer