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24 PIRATE SHIP INSTALLATION MANUAL

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1.Requirements before installation

1.1Engineering installation process and quality requirements

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1.1.1Foundation

1) The construction shall be carried out according to the technical

requirements of foundation drawing, and the quality inspector shall carry

out real-time inspection.

2) C20 concrete test block is prepared for strength detection.

3)Before equipment installation, the foundation shall be reviewed in

detail, and the equipment shall be installed only after foundation meeting

the requirements.

1.1.2preparation

1) Before locating the equipment, clean the operation site and remove it

debris.

2)Necessary manuals: 2 SETS OF welding MACHINES, 1 set of gas

welding equipment, all kinds of wrench, level, ruler, tape measure,

ammeter, speed meter, resistance measuring instrument, etc.

3) Check the quantity and quality of spare parts and fasteners of pirates

ship to be installed on site, and arrange them on site in an orderly manner.

4) 16-ton cranes and 3-ton forklifts entered the site.

5) According to the construction needs to mark out the safe operation area,

set up obvious warning signs. No random personnel are allowed to enter

the construction site to ensure safe and orderly installation.

6) According to the design requirements, check whether the foundation

meets the requirements of the drawings: including the specifications of

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pile foundation; The distance between the four piles; Whether the level

and height of pile foundation are consistent.

2. Installation process

The crane and forklift truck cooperate with the professionals to assemble

the bracket assembly on the ground

2.1 Lubricate screw threads and nut end faces of all bolts on pillars. first,

connect the pillars (4 pieces) and the upper middle connecting pipe (2

pieces) of the pillar with M16 bolts as shown in Figure 1. The bolts can

be tightened with an ordinary wrench.

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Figure 1

2.2 Connect the pillars and the middle connecting pipe (2 pieces) under

the pillar with M16 bolts, as shown in the figure.

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Figure2

2.3Tighten M16 bolts with a torque wrench with a torque of 696Nm.

According to the design requirements, each bolt should be equipped with

double nuts. The pretightening torque of the first nut should be 80%, the

pretightening torque of the second nut should be 80%, and then tighten all

100%. When tightening for the last time, the pretightening torque on each

bolt should be uniform. The finished parts are shown in Figure 3.

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Figure 3

2.4 Install suspended parts

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ÿ ÿ PT ÿ ÿ ÿ ÿ

ÿ ÿ PT ÿ ÿ ÿ ÿ

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Figure 4

Assemble the suspended parts and the support assembly together

according to the procedure in 2.3.

2.5Install side pull arm and wire rope

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Figure 5

Connect the side pull arm parts with pins and lock them with shaft clamps.
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Finally, thread the safety wire rope.

2.6 install whole frame

1ÿAfter the assembly of the whole frame, the crane will lift the bracket

overall and place it on the foundation under the command of the

professionals

2ÿAdjust the length of the support column to ensure that the total height

Of the device is 7300 mm, and the deviation does not exceed 7 mm. The

Inclination deviation between the center line of ÿ50 holes of the beam

hanger lug and the reference horizontal plane shall not exceed

1/1500 (6mm after calculation). The column installation Angle (the Angle

between the column center line and the reference horizontal plane) should

be equal and symmetric (that is, ensure that the distance between the

vertical center line and the column center line of the support components

is equal).

4ÿAdjust the supporting bolts of the flange of the horizontal rod of the

support rod and the longitudinal rod of the support rod to ensure that the

Distance between the center lines of the four support columns is 8120 mm

and 4153 mm. After the size is qualified, tighten the M16 bolts with a

plum wrench, weld and fix the support columns, and conduct

nondestructive testing on the welds.

2.7 install boat

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Figure 6

Move the hull under the frame and the crane lifts and connects with the

hanger. Manually move the hull and visually check whether the hull can

Swing freely, whether there is hysteresis, impact or vibration, whether

There is abnormal noise.

2.8Install transmission part

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figure 7

Install the transmission parts according to the position of the foundation

drawing, check the alignment of the steering wheel and the bottom of it

ship, and the belt is properly tightened.

2.9 Install platforms and fences.

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Figure 8

2.10 Perform electrical installation and limit switch installation, measure

phase insulation resistance and ground resistance, and record accurately.

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3. The whole machine commissioning

After the drive component is connected to the power supply, the first test

is whether the normal push, whether the normal power brake failure.

Swing 3~5 times in the no-load state to observe whether the thrust of the

drive is enough, whether the swing can reach the rated swing, whether the

Contact area between the steering wheel and the hull can reach more than

75%, if not, adjust the position of the driving parts, the tightness of the

brake, etc., and make debugging records.

After debugging and confirming that the driver is normal, check carefully

all parts of the device. Whether the tightness of bolts meets the

requirements; Whether the long spring and cotter pin of each shaft end

are configured and installed in accordance with the provisions; Test the

Electrical device: the main motor current is normal, the switch is sensitive

and reliable, the wire connection is firm and reliable, test the power

supply line is normal; Check whether all running parts are normal.