DE SO 1- HOP GIAM TOC BANH RANG CON-TRU HAI CAP Phan I: Chon déng co va phan phdi ty sé truyén 4 AP Hinh 1.1 Lugc dé he dan dong bang tdi 1.Béng co dién: 2.Khép nbi; 3.Hop gidm 16¢ bank rang con tru 2 cp 4.B6 truyén xich; 5.Bdng tdi | 4 1-1. CHON DONG CO DIEN 1. Chon kiéu loai dong co: Hién nay c6 hai loai dong co ditn IA dong co mot chiéu vA dong co xoay chiéu. Dé thuan tién, phi hop véi Indi dién hign nay ta chon dong co ditn xoay chiéu, Trong s6 c&c loai dong co xoay chiéu ta chon loai dng co ba pha khong déng b6 16 to Ing séc (cdn goi lA ngin mach). Véi nhGng ww diém: Két c&u don gidn, dé bao quan, gié thanh th4p, lam viee tin cy, c6 thé mic truc tiép vao luéi dign ba pha khong céin bién déi dong dien. 2. Cfc két qua tinh to4n trén bang tat: 1) Mé men thuc té trén bang tdi: PD . Tre segs = 720.10°(Nmm) = 720(Nm) 2) Chon sé vang quay déng bé cita dong co: - SO vong quay déng b6 cita dong co (cdn goi Ia tc dé tir trudng quay) duge x4c dinh theo cong thifc: 60.f n= OL aay P . ‘Trong dé; f - tn 6 cha dong dién xoay chiéu; véi mang dién 3 nuéc ta f = 50Hz; 20p-s6 d6i cue tir ( chon p= 2). = 220 = 1500(n/ ph) ~ Can ctf vao van téc vong cia bang tai, chon s6 vong quay cila bang tai la: 60.10°y m= 2 (ve! ph) (2) Voi: v - van t6c vong bang tdi (v = 0,95m/s); D - dung kinh tay quay (D = 320mm). 3 aaa 7867! 3) Xéc dinh hiéu sudt todn b6 hé thong: Goi 7. 18 higu sudt cia toan b6 hé théng duge xéc dinh theo cong thitc: T= Nbrans Mary MA! Nain (1.3) VGi: Nonse ~ higu suat trayén dong cita bé truyén bénh ring cén; Toa ~ higu sudt truyén dong ciia bo truyén banh rang try; 1s - higu sudt truyén dong cia cap 6 lan; Tes ~ hidu sudt truyén dong cia bé truyén xich; Theo bang 2.3 [43, 57, 58, 59], tapl, o6 duce: Newey = 0.97 Nase = 0,96 | Na = 0,99 5 heen = 0,92 ‘Thay cAc tri s6 trén vao (1.3) ta duoc: Nn = 0,97 . 0,96. (0,99)* 0,92 = 0,82 3. Chon dong co dién theo cOng suat: 1) M6 men déing tri: Ta = 75 (a4) | de Trong d6: T,, - La mo men thi k cita phé tai trong tc dong lén bang tai; t, - Thdi gian tac dong ciia mé men thit k. Tu dé bai cé két qua: T,=T; t, = 50%t = 0,5t T= 08T; t = 50% =0,5t 21Vay.c6 két qua: Tos T*.0,5t+(0,8T).0,5t _ /T?.0,5-+(0,8T)*.0,5 ‘dite = t ~ =¥0,5 +0,5.0,64 . T, =0,9.720 = 648(Nm) 2) Cong sudt ddng tri trén bing tdi: _Towetty _ 648:56,7 9550 9550 3) Cong sudt ddng tri cdn cé trén dong co: P, 3,847 we Pose? = gy 7870) Tir céc thong s6 da tinh todn, c6 thé chon loai dong co K mang nhan hieu K132M4 kiéu cé bich, 6 céc thong s6 ky thuat nh sau. Theo bang PL.I trang 234 (43, 57, 58, 59], Tapl, c6 bang s6 ligu sau: Bang 1.1. Bang dic trung co'- dign cita déng co Poe = 3,847(kw) Cong | Vant5equay ] Khoi Kidudong |__| _ve'Ph Je | Te te! ga cg Ma [n® Gwe TT, mm Kw ME) sorte cor | Te | kg 8 72 | 32 [pre 55 | 7.5 | 1445 | 1730] 860] 086 [59 * Dac diém cita dong co dién K: - Vé pham vi cong sudt: Vi cing s6 vong quay déng bd (na) 1500vg/ph dong co K cé pham vi cong suat 0,75 + 30 kW Ién hon cila dong co DK, nhé hon cita dong co 4A. - Dong co K cé khéi lugng nhé hon so vi dong co DK va dac bieét c6 mé men khéi dong cao hon 4A va DK. 4) Kiém tra didu kitn mé mdy, diéu kién qué tdi cho dng co da chon: a) Kiém tra diéu kién md may: Khi mé may momen tdi khong duge vugt qué mmen khéi dong cita dong co (T [Tac] = 0,82 . 2 .36,3 = 59,50 (Nm) 9550.P, C6 két qua: Tyasqde = Key» Ten = — 4 Neg 23__ 9850.3,847 = 1,4 = 43,4 ; mana 1445,0,82 om) Theo s6 ligu dong co da chon, c6 [Tac] = 59,5(Nm) So sdnh két qua: Vay [Tye] *59,5 > Trarause = 43,4. 1.2- PHAN PHOI Ti S6 TRUYEN Dé phan ph6i ti s6 trayén cho céc b6 truyén, phi tinh ti s6 truyén cho toan bé hé théng. ny, _ 1445 uy =H = = 25,48 . Fy 56,7 as) mA Us =U, . Ung (1.6) v6i u, - ti sé trayén cia hop gidm tc: u,, - ti s6 truyén ngoai hop; Ung = Ux + Vase Uy - USO truyén cita khép n6i (Uy = 1); > Uy = Uses Uy, - H s6 truyén cia bd truyén xich. ‘Theo bang 2.4 [43, 57, 58, 59], Tap 1, 66 tugs 2...5 > Ugg = Ue, = 2, Chon uy = 2, 66: By 25.48 Ung a= =12,74 * Ti sO truyén cia bd truyén trong hop: uy = Uy. Uy a7) u, - ti s6 truyén cla bé truyén banh rang con; u, - ti sO truyén ca b6 truyén bénh rang tru. V6i hop giam t6c banh ring con - tru 2 cp, név ham muc tiéu 1a kich thuéc cita hop gidm t6c nhé nat, nén chon ti sO truyén cap cham (u,) tinh theo c6ng thtic thuc nghiém trong tai liu [43, 57, 58, 59}, Tap 1: lay u, = 1,32. 3a, . thay s6 vao thu duge: u, = 1,32. ¥12,74 = 3,08; 24WOLD) uj= = Z og = 413 a Vay cé két qua vé ti s6 truyén cia cdc bé truyén trong hé thong 1a: BO truyén xfch : Uy; = 2; BO truyén banh rang c6n : u, = 4,13 ; ‘BO truyén bénh rang tu : v, = 3,08. 1.3. XAC BINH CAC THONG SO DONG HOC VA LUC CUA CAC TRUC 7H Hinh 13. Kj hidu cdc truc rong hé thong dn dong bing tdi 1. Tinh toan téc 46 quay ciia che truc - Truc dong co: n,, = 1445 vg/ph; Ng _ 1445 Nyor = 30 . 250° = 17067789 Nyjo2 = 30 . 240** = 15474913 Nyo- 86 chu ky thay déi ting suat co sé khi thir vé uon; Neo = 4 . 10° d6i véi tt cd cdc loai thép; Nye» Npe - 86 chu ky thay déi img sudt tong duong. Khi bo truyén chiu tai trong tinh: Nie = Ng =N=60.C. ny. ty (2.6) C- s6 lan an khép trong mot vong, C = 1; n,- s6 vong quay banh rang trong mdt phot ty - téng 86 gid lam viéc cha bénh rang dang xét; t, = 14nam.124ng.26ngay.7gid.3ca = 91728(gid) Thay s6 vio 06 két qua: . _ Nae = Nez = N= 60.. 1. 1450. 91728 = 7980336000 (gid) => Nuei>Nuors — Nre > Neo: Tinh toan tuong ty c6 két qua: Nur > Nuoot Neez > Neoo Ta ly Nye = Nuo Va Nr = Neo khi d6 06 két qua Ky, = 1 vay, = 1 (dudng cong mdi gfn ding 14 dutng thing song song véi truc hoanh; tic 1 trén khoang nay gidi han mdi tiép xdc va gidi han u6n khong thay déi). ‘Tir cong thiic (2:1a) va (2.2a) c6 két qua: [on]=24 «518,181 MPa;4321.1 = 246,857 MPa; ‘V6i bd truyén dong bénh rang cOn - rang thing, img suat tip xc cho phép 18 gid tr nhé hon trong 2 gid tri cia {o4,] va [6,g]. Tlic 1a [6,,] = 500 MPa. * Ung suat tiép xtéc cho phép va ting sudt u6n cho phép khi qué ti: [21 lowe = 2-80 Qn [or Jour = 80 (2.8) => [On Jen, = 2+8.580=1624 MPa; [02 |yan = 218-450 = 1260MPa; [61], = 0-8-580 = 464 MPa; [012 ]ua, = 0,8-450 = 360 MPa; 3. Tinh bd truyén bénh rang con V6i ty 86 truyén u = 4,13 nén chon bénh ring cn - ring thing dé thuan lgi cho viée ché tao sau nay. a) Xéc dinh chiéu dai con ngodi: Chidu dai con ngoai cia bénh ring con chi dong dugc xdc dinh theo do bén tiép xtic. Cong thiic thiét ké c6 ene (29) Trong dé: = 0,5K,- hé s6 phy thude vao vat li¢u bénh rang va loai rang. V6i truyén dong bénh rang c6n - ring thing bing thép: K, = 100 MPa’ => K, = 0,5. 100 = 50 MPa"® Keg: hé sO ké dén sur phan b6 khéng déu tdi trong tren chiéu rong vanh Fang bénh rng cOn, Theo bing (6.21); K,.- hé s6 chiéu rong vanh rang; 31b Ky = 30.25.03 Chon K,, = 0,25 viu, = 4,13 >3. Theo bang (6.21) [43, 57, 58, 59], Tap 1 Ky, _ 0,25.4,13 2-K, 2-0,25 Theo bing (6.21) [43, 57, 58, 59], Tap 1, chon Kyg = 1,13 do truc banh ring cOn lép trén 6 dla, so dé I, HB < 350. T,- mo men xoan trén truc banh chi dong, T, = 30752 Nmm; [o,)- ting suat tip xtic cho phép, [64] = 500. MPa; Vay c6 két qui: a R= 50.418" * a peyasaaa a soor 8S (mm) —0,25).0,25.4,13.500" b) Xde dinh thong s6’an khop: * $6 rang banh nho: 2K, __2.119,85 _ Jae lea do dé Theo bing (6.22) [43, 57, 58, 59), tim duoc 21p = 16 v6i HB < 350; 21 = 1,6. zip = 1,6 . 16 = 25,6. Chon zi = 25 (rang). * Dudng kinh trung binh va mo dun trang binh: dy, = (1 0,5K,.)d,, = (1- 0,5 0,25) . 56,4= 49,35 (mm) (2.10) — = 0,59 d - 38 mg = == 4974 mm) (2.11) 1 * X4c dinh mo dun: V6i bénh rang con - rang thing mé dun vong ngoai duc x4c dinh theo cong thite: my = Fe = Ri, + RY = 246,43" +7856,6* =8233,45 (2.12) 1,974 => =2,2 > ™= 729,50.35) 'S (mm) 32m, = 2,25 (mm), tir m, tiéu chudn tinh lai dy, va My: My, = M1 ~ 0,5K,,) = 2,25 . (1 - 0,5 . 0,25) = 1,968 (mm) dq) = Myq - 2; =1,968 . 25 = 49.2 (mm) * Xéc dinh s6 ring banh lén z,: 2 =U, . 2 = 4,13 . 25 = 103,25 (rang); chon z, = 103 (ring), do 46 ty s6 truyén thuc té: 2 _ 103 = Ba 412 tm, 28 * Tinh g6c con chia: 25 © = 19°9R 34" = ear Z)=13.6 =13°38'34 8, = 90° - 8, =90" - 13,64° = 76,36" = 76°21°36” + Chiéu dai con ngoai thuc: R,=0,5m,. yz? +23 = 0,5.2,25.V25? +103? = 119,23 (mm) c) Kidm nghiém rang vé dé bén tiép xiic: ‘Ung suit tiép xtic xuat hién trén bé mat rang cOn phi thoa man diéu kign: —_——— 27, Ky Nw +1 =Z, ZyZ,.~—————_ . On Luly Le as hdeg 81H) (2.13) Trong dé: Zya~ he sO ké dén co tinh vat li¢u cha céc bénh ring an khép, Theo bang (6.5) [43, 57, 58, 59] , Tap 1, tim duge Zy = 274 MPa!” Zy- hé 86 ké dén hinh dang bé mat tip xtic, Theo bang (6.12) [43, 57, 58, 59] , Tap 1 voi X, =X) +K.= 0-9 Zy = 1,16 Z,- hé s6 ké dén su tring khép cia rang véi banh con ring thing (2.14) GO day e, - hé s6 tring khép ngang, tinh theo cng thttc: e,= | 1,88-3,2 1,1) .1=1,720 25 103 | 33‘Thay s6 vao (2.59a) c6 két qua: Z, = Ky- hé s6 ti trong khi tinh vé tigp xtic; Ky = Keg - Kaa -Kyw (2.15) V6i Kyg~ hé s6 ké dén sur phan b6 khong déu tdi trong tren chiéu rong vanh ring, Theo bang (6.21) chon Kyp = 1,13. Kyar hé s6 ké dén sur phan bé khong déu tai trong cho cdc doi rang an khép déng thdi, vdi banh rang cOn - ring thing Ky, = 1. Ky he s6 ké dén tai trong dong xudt hign trong ving an khép, tinh theo cong thie: Ky = bt eet 2.16) 22 Kup Kua 7 d, Trong 46: vy, =5y.fo%4} 2.17) dyy- dung kinh trung binh bénh con nhd, d,,, = 49,2 (mm); v - van t6c vong, tinh theo cong thifc: Fey My _3,14.49,2.1445 7 Cy Cie ‘Theo bang (6.13) [43, 57, 58, 59} ding cp chinh xac 8, theo (2.17): V4, =0,006.56.3,720., is ea) =9, Trong d6: Theo bang (6.15), [43, 57, 58, 59] chon , = 0,006; ‘Theo bang (6.16) [43, 57, 58, 59] chon gy = 56; T,- m6 men xodn trén truc bénh chi dong, T, = 30752 (Nmm); b - chiéu rong vanh rang, b=K,, . R, = 0,25 . 119,23= 29,8 (mm); Lay b = 30 (mm). Theo (2.16): =3,720 (m/s) (2.18) 9,77.29,8.49,2 _ Kw =14950752.1,13.1~ 1,2Do dé (2. 15) sé la: Ky=1,33.1.1,2=1,356 * [o,] - tng sust tip xtic cho phép, [64] = 500 MPa; ‘Thay céc gid tri vita tinh duge vao (2.13): 2.30752.1,356.4(4,12? +1) On= 274 . 1,76 0.87. V9 8599,8.49,2°4,12 Theo (2.1) va (2.1a), (64) = Z, - Z_- Kun ‘Trong dé: v < 5 (m/s) — lay Z, = 1; voi R, = 1,25m...0,63m — Z, = 1; d, < 700 mm > Ky, = 1. = [oy] = 500.1.1.1=500 MPa Vay 6, < [64] => thoa man didu kién 69 bén mdi tiép xtc 4) Kiém nghiém rdng vé dé bén ubn: Dé dim bao 6 bén udn cho ring, tmg sudt sinh ra tai chan ring khong duge vugt qua mot gid tri cho phép. on eat s[on] (2.19) = 496,35 MPa rte ste,] Ys, (2.20) Trong 46: T,- m6 men xodn trén bénh chi dong, T, =30752Nmm; Mn" m6 dun phép trung binh, véi bénh con ring thing Mm = My = 1,974 (mm) b- chiéu rong vanh ring, b = 30 (mm); d,y- duémg kinh trung binh cia bénh chil dong, d,, 49,2 (mm); Yq = - he 36 kf dn dg nghieng cia ring, voi rang thing (B = 0) Y=: Yr. Ym- hé s6 dang ring cia banh | va banh 2, tinh theo céng thifc sau: _ 4A 25 Zat = cosd, cos(13,64) = 25,725% 103 = — 193 _ 2 436,77 08d, c0s(76,36) na = G day 8, 5, - Mn lugt 1a géc cOn chia cia banh 1 va bénh 2 (44 tinh & trén), chon bénh ring khong dich chinh, Theo bang (6.18) [43, 57, 58, 59] , Tap L, tm duge Yp, = 3,90; Yp = 3,60; Y, = L- he s6 ké den sy tring khép cita rang, véi €, 1a hé s6 tring 1 Ehopngang, €6 = 1,720; => Ye= 7755-0581; K,- hé 6 tai trong khi tinh vé uén; Kp =Kyg - Kea Key (2.21) v6i Ky - hé so ké dén su phan b6 khong déu ti trong trén vanh rang, Theo bing (6.21) [43, 57, 58, 59}, tap 1 chon Ky = 1,25; Kya ~ hé s6 ké dén su phan b6 khong déu tai trong cho cde doi rang déng thdi an khép, vai banh cn ring thing K,, = 1; K,,~ hé s6 ké é€n tai trong dong xuat hién trong ving an khép, tinh theo cong thie (tuong ty nhu khi tinh vé tip xtic): v, bd, Kp = 1+ ea TT Kin Kre voi vy, =5) eon fine ~ 8, - hé s6 ké dén anh huang cia sai s6 an khép, theo bang (6.15) (43, 57, 58, 59] , Tap 1, chon 8, = 0,016; g,* hé s6 ké dén anh buéng cia sai lech butéc rang, Theo bang (6.16) {43, 57, 58, 59] véi cp chinh xéc 8, c6 md dun < 3,55 nén chon g, = 56; v- van t6c vong (nhu da tinh vé tiép xtic), v = 3,720 (m/s); d,,- 6u8ng kinh trung binh bénh ring cén nhd, dq, = 49,2 (mm) u- ty s6 truyén, u = 4,12; b- chiéu rong vanh ring, b= 30 (mm); T,- mo men xoén trén bénh chi dong, T, = 30752 (Nmm); (2.22) (2.23) = vp = 0,016 . 56 . 3,720.‘Theo (2.22) c6 két qua: 26.30.49,2 2.30752.1,25.1 ‘Thay s6 vao (2.22) tadugc: Kp = 1,25. 1. 1,499 = 1,873 Thay cdc gid tri vita tinh duge vio (2.19) va (2.20): _ 2,30752.1,873.0,581.1.3,90 ~— 0,85.30.1,974.49,2 Or oe =97,3MPa ta thay: Of, = 105,4 MPa < [O,)] = 257,14 MPa ; Op, = 97,3 MPa < [o,.] = 246,857 MPa Vay digu kign bén mai u6n duoc dim bio. e) Kiém nghiém rang vé dé bén qué tdi: Khi lam viéc rang cé thé bi qué tdi (Ic mé my va him my...) voi hé sO qua tai: Ky = fx C6 thé lay K,,= 14 K,=1+ =1,499 Fl =105,4 MPa Trong dé: T - m6 men xodin danh nghia; Trace MO men xodn qué tdi: Vi vay, khi cn kiém nghiém rang vé qué tai dua vio ding sutt tip xtc cuc dai (Gyj.,) Va tng sudt U6H CMC dai (Brng,)- Dé trénh bign dang du hodc gy ddn I6p bé mat, hay phé héng tinh mat lugn chan rang. Ta sir dung cong thifc sau: Grin, = Su - 20188 19 =93,84 < [Olen (2.24) Grimax = OF «Ky S [Oplonax (2.25) Trong dé: Oy- ting suat tiép xc, 0, = 496,35MPa (48 dugc tinh theo cong thiic (2.58) 6 ¥ 0); G,- tng suat uén, theo cong thite (2.65) va (2.66) (4a dugc tinh & ¥ d) V6i Op, = 105,4MPa; 6, = 97,3 MPa; [o,dmax ting sudt ti€p xtic cye dai cho phép (4% duge tinh theo cng thc (2.7), viz [GyuIpa, = 1624 MPa; [y2]uax = 1260 MPa; 37[Gr]nux~ ting sudt udn cuc dai cho phép (da duge tinh theo cong thitc (2.13) & muc 2), Vi: [Opr|nax = 464 MPa; — (Or]nas = 360 MPa; ‘Thay céc gid trj vio (2.48) va (2.49) ta duge: Giimax = 496,35. 1,4 = 587,28 MPa; rina = 105,4. 1,4 = 147,56 MPa; Gramax = 97,3 . 1,4 = 136,22MPa; = Oyama = 587,28 MPa < [Gji;]na = 1624 MPa; rimax = 587,28 MPa < [Oyu] ax = 1260 MPa; Srimax = 147,56MPa < [651 )max = 464 MPa; ramax = 136,22< [ya ]nax = 360 MPa; Vay rang dam bao 49 bén u6n va d6 bén tiép xtic khi qué tai. f) Cac thong sé va kich thudc bé truyén banh rang con: ~ Chiéu dai con ngoai: R, = 119,23(mm) ~ Mo dun ving ngoai: m, = 2,25 (mm) - Chiéu rong vanh rang: b= 30 (mm) ~ Ty s6 truyén u,,: u,, = 4,12 ~ Géc nghiéng cia rang: B=0 ~ $6 rang ciia banh rang: 2, = 25 (rang) 2 = 103 (rang) - Hé s6 dich chinh: X,=x,=0 * Theo cng thitc & bang (6.19) ta tinh duge: ~ Dudng kinh chia ngoai: 6g. = Me . Z, = 2,25 . 25 = 56,25 (mm) dea = Mg. % = 2,25 . 103 = 231,75 (mm) - Géc con chia: 8, = 13,64" = 13°38°34" 8, = 76,36° = 76°21'36" - Chiéu cao rang ngoai: h, = 2h, .m, +c v6i hy = cosB = cos(0);- Duong kinh trung binh: dq, = 49,2 = (- 9,5.30 Jp.75=20,s5¢mm - Chiéu cao dau rang ngoai: ahr = (Mee +X) - COSB) My. ; Hyg = 2h, . M, ~ Hye, Trong a6: 5 x, = {1-1}, 208 Ba = of; | | 20,376 why 4, az? }V25 => hy = (1 +0,376 . 1). 2 = 2,752 (mm) Fyg = (2. 1). 2 - 2,752 = 1,248 (mm) - Chiéu cao chan ring ngoai: Rye = hy = Rye, = 4,9 - 2, Tyg = h, - hey = 4.9 - 1,2 - Dutmg kinh dinh rang ngoai: dye, = dy +2. hy, . c0s8, = 56,25 + 2. 2,752 . cos13,64° = 61,6 (mm) dug = deg + Uhyy . OSB, = 231,75 +2. 1,248 .c0876,36° = 232,3 (mm) ILL2. Bo truyén banh rang tru - rang nghiéng c&p cham 1. Chon vat lidu: * Banh nhé (banh 3): + Thép 45 t0i cai thien; + Dat t6i dO rin HB = (241...285); + Gidi han bén o,, = 850MPa + Gidi han chay 0.,, = S80MPa; Chon do rn binh nhd HB, = 250. * Banh lon (banh 4): + Thép 45 toi cai thién; + Dat t6i 46 rin HB = (192...240); + Giéi han bén 6,, = 750MPa; 2,148 (mm) 3,652 (mm) 39+ Gidi han chay 0, = 450MPa; Chon 46 ran banh 16n HB, = 230 MPa. 2. Xée dink tg sudt cho phép Ung suat tigp xtic cho phép [6] va tg suat uén cho phép [o¢] duge xc dinh theo cong thite: (o.]= Sa Zy2, Ky Ky, NO —4a0 (2.26) a [oy =p Fah Kae Kee Ku, (2.27) Trong d6: Z,- hé s6 xét dén 4 nhém ciia mat bénh rang lam vide; Z,- hé s6 xét dén anh huéng cia van t6c vong; Kyyr hé s6 xét dén anh hudng cia kich thuéc banh rang; Yq- hé 6 xét dén anh hudng cla do nhdm mat luon chan ring: Y,- hé 6 xét dén dO nhay cita vat ligu d6i véi tap trung img suat; K,,- hé s6 xét d€n kich thuéc banh rang anh huémg dén do bén un; Trong thiét ké so bO lay: ZpZ.Kyy = 1 va ¥gYKyr = 1, do d6 cdc cong thiic (2.1) va (2.2) tré thanh: [o,]= Zito Xa, Qua) (2.28) Trong d6, cing nur trong (2.1) va (2.2): | Oorig VE Oo, Van ligt BA ting sual tip xiic cho phép va tg sudt uén cho phép ting vai s6 chu ky co s&, tri s6 cba chting theo bang [43, 57, 58, 59] (6.2); Theo bang (43, 57, 58, 59] (6.2) vdi thép 45 t6i cdi thign dat do rn HB = (180 ... 350) Siig = ZHB + 70 , Sa= 11; Ohm = 1,8HB B S.= 1,755 Sy» Sp hé 86 an toan khi tinh vé tiép xiic va udn; Thay s& vao c6 két qua: O° igs = 2HB, + 70 = 2 . 250 +70 = 570 MPa;Crime = 2HB, + 70 = 2 . 230 + 70 = 530 MPa; Ohims = 1,8 . HB, = 1,8 . 250 = 450 MPa; Chima = 1,8. HB, = 1,8 .230 = 414 MPa; Kees hé sO xét dén anh huéng dat tdi, Kye = 1 khi dat t4i mt phia (66 truyén quay mé6t chiéu); Kyu, Kn.- hé s6 tudi tho, xét dén anh hudng cia thoi han phuc vu va ché do tai trong cia bd truyén, duoc xéc dinh theo cdc cng thife sau: N, Ki = z M. i N (2.29) HE Nu Ky = (2.30) Ne (2.30) G day: m,, mg - bac cia duémg cong méi khi thir vé tigp xtic va u6n; my =m; = 6 khi dd rn mat rang HB < 350; Nyor 86 chu ky thay 46i ting suat co sé khi thir vé tiép xc; Nyo = 30473 (2.31) => Nyy = 30 . 250" = 17067789; Nyos = 30 . 230" = 13972305 Nyo- 86 chu ky thay déi ting suit co sé khi thir vé u6n; Nyo = 4. 10° d6i v6i tat cA cc loai thép; Nu, Ny - 86 chu ky thay déi tmg suat wong duong. Khi bd truyén chiu tdi trong tinh: * Nw = Ne =N=60.C. ny). ts (2.32) C- 86 lan an khép trong mdt vong, C = 1; nyr 86 vong quay trong mot phuit, ny = 349,87 (ve/ph); ty - tng s6 gid lam viéc ciia bénh rang dang xét; t= 91728(gid) nhu trén di tinh. Thay s6 vo cé két qua Nees = Nees = N = 60. 1. 349,87 . 91728 = 19255725216 (gid) => Nuer> Nuos + Nees > Neos Tinh todn tuong tu c6 két qua: Nyea> Nuos + Neea> Neos Ta lay Nug = Nuo Va Nrz = Nyo khi d6 06 két qua Ky, = 1 va Ky, = 1 (dung cong mdi gén diing 1a dudng thing song song véi truc hoanh; tfc 1a tren khoang nay gidi han mi tip xtic va giéi han u6n khong thay déi). 4Tir cong thifc (2.1) va (2.2a) 06 két qua: {o.5] = = 518,181 MPa: 530.1 [on] = 481,818 MPa; il 450.11 [ers)= 175 = 257,14 MPa; 414.11 = =2 a ‘ [or] LT 36,571 MPa: V6i bo truyén dong bénh rang tru - rang nghiéng, tmg sudt tiép xtc cho phép [o,,] 18 gid tri trung binh cia [o,,] va [644] nhung khong vuot qué 1,25{6,)eiar ‘Theo (2.12): [o,]= [en] lem _ 518.181 <481.818 = 499,995 MPa. * Kiém tra so bd img sudt: 1,25[0j1]mia = 1,25 . 481,818 = 602,2725 MPa > [6,1] = 499.9995 MPa. Vay ting suat tip xtic dam bdo diéu kign. * Ung swat tiép xtic cho phép va tmg suat uén cho phép khi qué tai: [ou a, = 2-804 (2.33) [o% Jeu = 980. vb? —4ac (2.34) => [6ns],2, = 2.8.580 = 1624 MPa; [ons Ipu, = 28.450 = 1260 MPa; [043 un = 0,8.580 = 464MPa; [or], = 0,8.450=360 MPa; 3, Xéc dinh cdc thong sé co ban ciia bé truyén: a) Xéc dinh khodng céch truc: 7, K, a, 2K, WO Tae (2.36) en 42Trong 6: K,- hé 86, phu thudc vao vat li¢u cla cap bénh ring va loai rang, K, = 43MPa'® (Theo bang (6.5) [43, 57, 58, 59]; Ty- md men xodn trén tryc bénh chi dong, Ty = 120702 (Nmm); [o,] - tng swat tiép xtic cho phép, [6,] = 499,9995 (MPa), u- ty s6 truyén, uv, = 3,08; Chon ¥,, = 0,3 (Theo bang [43, 57, 58, 59] (6.6) Theo cong thifc (2.16) c6 yy = 0,53 . Y(u + 1) => Pq = 0,53 . 0,3 . (3,08 + 1) = 0,648 Kyg- hé 86 ké dén sy phiin bo khong déu tdi trong trén chidu rong vanh rang: ‘Theo bang (6.7) (43, 57, 58, 59] c6 két qui: Ky = 1,03 - so d6 5. 66 két qua: 120702.1,03 yq 2 43.(3,08 +1).} 2002 203 _ = 142,7 BAS. » (499,9995)* 3,08.0,3 (mm) Chon a, = 140 (mm). b) Xac dinh dudmg kinh vong lan bénh nhé: dy = K, gt Kuglu*!) 237 [on] a, Trong dé: K,- he s6, phy thugc vao vat ligu cba c&p banh ring, Theo bang (6.5) [43, 57, 58, 59] c6 két qua K, = 67,5 MPa". 120702.1,03.(3,08 +1) 67S gp OP OB) 67.87 = dn {| (499,9995)' 3,08.0,648 (mm) 4. Xéc dinh cdc thong sé dn khép: a) Xic dink mé dun: Theo cong thtic (6.17) c6 m =(0,01 ... 0,02) .a, = my = (0,01 ... 0,02). 140 = (1,40... 2,8). 43- Dé thdng nat trong thiét ké va dua Theo bing (6.8) [43, 57, 58, 59] ta chon mé dun theo tiéu chudn mé dun cia bénh ring cp cham bang mo dun ciia bénh rang ctip nhan, do vay m,, = 2. b) Xéc din s6 ring, gdc nghiéng B va hé s6'dich chinh x: + Tinh s6 rang bénh nhé: 2.a,.cos B m(u,, +1) Véi bo truyén binh ring tru - rang nghieng B = (8 ... 20)” Chon sob géc nghiéng B = 10° '40.cos10° ee = 33,79 , 5 . 8 +1) (rang); Chon z, = 34 (rang); Re (2.38) tir z, = 32 (rang) tinh tip 24: 24 = Usy 2, = 3,08 . 34 = 104,72 (ring) Lay 2, = 104 (ring). + Tinh lai géc nghiéng B theo cong thiic (6.32): cosB = VGi 2, = (Z; + 24); 2.(344+104) ‘ => cosB = —F7 gy = 09857 => B=9,70117° = 9°42°40” + Tinh lai s6 rang bénh nbd: 2.a,.cosB _ 2.140.cos9,70117° m(u;, +1) 2(3,08+1) ate = 33,82 (rang) Lay z, = 34 (rng). + Tinh lai s6 rang bénh 16n: Yq = Ugy - 2, = 3,08. 34 = 104,72 (rang) Lay 2, = 104 (rang). + TY s6 truyén thuc té: 104 4+ Khoang cach truc thuc té: a mated (2.39) 2.(34 +104) FS &= 7.c089, 70117" Lay a, = 140 (mm). 5. Kiém nghiém ring vé dé bén méi tiép xtc: Ung suat tiép xuic xudt hién trén mat ring cia bo truyén phai thod man diéu kien sau: = 140,002 (mm) Ty Ky (u+l) Ou 2-2 -Zee aa [oy] (2.40) - Trong 46: Zyu~ he 86 ké dén co tinh vat ligo cia cdc bénh ring &n khép, tri s6 cia Zu Theo bang [43, 57, 58, 59] (6.5), c6 két qua: Z,, = 274 MPa". Zn he sO ké dén hinh dang bé mat tigp xtc (2.41) Oday: B,- g6c nghiéng cita rang trén hinh try co sé tgB, = cosc, . tgB (2.42) V6i bénh ring nghiéng khong dich climh. tga 1g20° o == = |= arctg) —>——__ |= 20, 266° Ore = Os wea{ 5 } «(saa r ot - géc nghiéng profin géc, theo TCVN1065: ct = 20° = tgB, = cos20,266° . tg9,70117° = 0,16 : => B,=9,1111 =9°6°39" Do dé theo (2.34): 2.cos B, Ze Ysin 2a, Z,- hé sO ké d€n su tring khép cia rang, voi hé s6 tring khép ngang: Khi tinh giin diing c6 thé xéc dinh e, theo cong thie:e= [rse-s2{ 21 om (2.43) 1 it = |1,88~3,2{ —+—— a [ (5a 104 ‘Theo cong thite (2.36c) c6 két qua hé s6 ké dén tring khép ciia rang: 1 1 Z,=,J—=,|—-=0, i te nT 76 Khieg2 1 V6i &- hé s6 tring khép doc, dug tinh nhu sau: _ b.sinB Jeno 17° =1,73 a= (2.44) Trong 46: by =¥,, . a, = 0,3 . 140 = 42 42.81 = g- CSR UT =1,126>1 K,y- hé 6 tai trong khi tinh vé tiép xtic; Ku=Kig - Kis - Key (2.45) V6i Kyy~ he 86 ké dén sur phan b6 khdng déu ti trong tren chiéu rong vanh rang, Theo bang [43, 57, 58, 59] (6.7) c6 két qua Ky = 1,03. So dé 5. ‘Theo cOng thitc (2.40), c6 van t&c vong bénh nhé: MdgyMy _3,14,67,87.349,87 Y= G00) 60.10? #2426 (ms) VGi v = 1,2426 (m/s) Theo bang (6.13) [43, 57, 58, 59] ta ding cdp chinh xéc 9. Theo bang (6.14) [43, 57, 58, 59] v6i cp chinh xdc 9, v < 2,5 (an/s) tht Kiyy = 1,13. Theo cong thite (2.42): fa, Theo bang (6.15), [43, 57, 58, 59}: 34 = 0,002 Theo bang (6.16) [43, 57, 58, 59}: g,= 73 Vy = Oy BV. => V4 =0,002,73.1,2426, Do d6, theo (2.41):Vibedey 1, 122742.67,87 20, Kup-Kua 2.120702.1,03.1,13 Thay 86 vao (2.39): Ky = Kup - Kya» Kyu = 1,03. 1,13 . 1,012 = 1,177 ‘Thay c&c gid trj vita tinh duge vio (2.33) c6 két qua: 20702.1,177(3,06 +1) Oy = 274 . 1,743. 0,76 . 1 42.3,06.67,87° Xéc dinh ting suat tiép xtic cho phép theo (2.1): V6i v = 1,2426(m/s) < 5 (m/s), lay Z, = 1; v6i cfp chinh xéc dong hoc 18 9, vay chon clip chinh x4c vé mite tip xic IA 8 khi 46 gia cong cin dat do nhdm R, = 1,25 pm...0,63pm, Z, = 1 véi d, < 700 (mm) => K,, = 1. Vay theo cOng thtic (2.1) va (2.1a) ta duoc: [04] = 164) .Z, .Zq - Ky =499,9995 . 1. 1. 1 = 499,9995 Mpa = 500 MPa oy -[on] 506,6— 500 | oy 506,6 Ta thay 0,> [64] nhumg sai s6 gitfa img suat cho phép va ting sugt sinh ra [a %Afoy] = 1,3%<4% vi sai sO nhd Ién vin thoa man diéu kién cho phép 6. Kiém nghiém rang vé do bén mdi won: Dé dim bao do bén udn cho rang, tng suat sinh ra tai chan ring khong duige vurgt qué mot gi tri cho phép: 27, Ky YY, - Ne 1 in Yy= 0,93 __4 a _ 24 ma? OB m= OB 34 -— 4 —=35,5 : > C9559, 70117" Ly 29 = 35 104 -— 14 ___ 198, = Ba Sos89, 701 10859 Lely a= 108 Theo bang (6.18) {43, 57, 58, 59] , ndi suy c6 két qua: Y;, = 3,80; Ypq = 3,60 K,- h¢ s6 ti trong khi tinh vé uén Ke=Kyp- Ke Kev (2.48) v6i Key - hé s6 ké dén sy phan bé khong déu tai trong trén chiéu rong vanh rang khi tinh vé uén, Theo bang (6.7) (43, 57, 58, 59]: chon Ky, = 1,08; Kyq- hé 6 ké dén sy phan b6 khong déu ti trong cho céc doi rang éng thdi an kh6p khi tinh vé uOn. Theo bang [43, 57, 58, 59} (6.14) Kea = 1,37; K,,- hé s6 ké dén tai trong dong xuét hi¢n trong ving &n khép khi tinh vé u6n; + Vp.b, dys Ke= tor RK KepKra (2.49) 5, -8,¥ (2.50) Theo bang (6.15) va (6.16) [43, 57, 58, 59], ndi suy cO két qua 8, = 0,016, g, = 73 48=> vp=0,016 . 73 . 1,2426. = 9,816 6 9,816.42.67,87 2.120702. 1,08.1,37 K, = 1,08 . 1,37. 1,078 = 1,595 Thay céc gid tri vita tinh dutge vio (2.43) va (2.44): _ 2.120702.1,595.0,$78.0,93.3,80 7 42.67,87.2 _ 236,13.3,60 ~ 3,80 : => Gy, = 236,13 MPa < [6] = 257,14 MPa ; Gey = 223,7 MPa < [64] = 236,571 MPa Vay ring dim bao do bén méi uén. 7. Kiém nghiém ring vé do bén khi qué til: C6 thé lay hé s6 qué 14 Dé trénh bién dang dir hode gy dn lép bé mat, ng suse tiép xUc cure dai Ona, KhOng duge vugt qué mot gi tri cho phép: Grins = On» (Ky <[On]., Q.51) Déng thdi dé dé phodng bien dang dit hodc phé hong tinh mat lugn chan rang, tng sudt un cuc dai Opn, tai mat Iuon chan rang khong duoc ‘vuot qué m6t gid tri cho phép: Grnax = Op Ky S [Fpnne (2.52) voi O,,- ting suat ti€p xtic, 6, = 506,6 MPa (44 tinh 6 muc 5); G,- ting sudt udn, theo cong thifc (2.43) va (2.44) (4 tinh & myc 6): Gy; = 236,13 MPa; Gp = 223,7 MPa; [ype tng suat tip xtc cue dai cho phép (duge t{nh theo cong thttc (2.13) 8 muc 2). . [Gyslnur = 1624 MP2; [Gygax = 1260 MPa; [Selma - tng sust ubn cuc dai cho phép (duge tinh theo cong thitc (2.14) & muc 2). : K,= 1+ =1,078 = 236,13 MPa FB Fe = 223,7 MPa 49[6p Ina = 464 MPa; [Ghar = 360 MPa; Thay céc gid tri vao (2.48) va (2.49) ta duge: rims = 506,6. 1,4 = 599.4 MPa; ‘Grrmax = 236,13 . 1,4 = 330,5 MPA; Opus = 223,7 « 1,4 = 313,18 MPa; VAY Grimes = 5994 MPa < [Gy ]ax = 1624 MPA Sytner = = 599,4 MPa < [Oyslnac = 1260 MPa Grima = 330,5 MP8 < [ps }oax = 464 MPA remax = = 313,18 MPa < [Gp)a, = 360 MPa Vay ring dim béo do bén méi tip xiéc va 69 bén mdi un khi qué tai. 8. Cc thong 96 va kich hue bd trayén bénh ring try - ring nebleng - Khoang céch truc: a, = 140 (mm) - M6 dun phép: m=2(mm) - Chiéu rong vanh ring: b, = 42 (mm) ~ Ty 86 truyén: u,, = 3,06 - SO ring bénh 3 va 4: B= 2 = 104 - He sé*dich chinh: X,=X,=0 - Géc nghiéng cia ring: B=9,70117 * Theo c4c cong thifc trong bing (6.11) ta tinh duge: d, = d,, = 67,87 (mm) dy =4,, = d,,. = 67,87. 3,06 = 207,68 (mm) 113, THIET KE TRUYEN BONG X#CH 2.3.1. Chon loai xich Xich 6ng - con lan goi tit 1 xich con lan ché tg0 don gidn, gié thanh ha, do bén mon cao. Do'bé truyén tai khang 16n nén ta chon loai xich nay. 2.3.2. Xée dh cdc thong sf cia xich va bé truyén xéch 1. Chon 36 ring dia xich Theo cong thtic: z, = 29-2. thin 219 VGi Ug = 2, Thay 96 vo c6 két qua: 2, = 29-2.2=25>19 2, = 25 la s6 rang dia nbd. ‘Tirs6 ring dia nhé z, tinh ra s6 ring dia lon z,: Zp = Uyien + 2 S Zar (2.53)thay vio: z,=2.25=50 1 = 50 < Zpa, = 120. 2. Xfce baie xich P Diéu kien dim bao chi tiu vé do bén mon ca bd truyén xich due viét du6i dang: P= Pik. .k, s[P] (2.54) Trong 46: P, - cong sudt tinh todn; P - cong sudt cfin tmyén; P = 4,246 (kW); V6i n,;=200v/ph Theo bang (5.5) [43, 57, 58, 59] c6 két qua [P] - cong swat cho phép; [P] = 34,8 (kW); 2 25 k, “he sO ring: k= S°= 35 ky “Be s6 ving quays k,= b= ES 1,76 Hé 86 k dugc xc dinh theo cong thitc: k= Kk kucha, Céc hé s6 thinh phén tay trong bag (5.6) [43, 57, 58, 59]: k, - -hé s6 ké dén anh hudng cila vi tri bo truyén; ky = 1(dutmg néi tam hai dia xich so véi du’mg nim ngang nhé hon 60°). k, - hé s6 ké dén khoang céch truc va chiéu dai xich; k, = 1. Chon a = (46p). k,, - hé 86 ké.dén anh huéng cba vige didu chinh luc cng; k,, = 1,25 (vj tri truc khong didu chinh dugc). Ky - hé 56 ké.d&n anh huimg cita boi tron; k, = 1,3 (m6i muing lm vite cé bui; chat hemg bdi trom binh thing), yf 26 tdi trong d¢ng; ky= 1,2 (thi-tromg, va dap he). k, - hd 66 ke din ché dp Jam vide cha bd amyén; k, = 1,25.(ché 04am xigc 2 ca). «2.225 21,3 1,2. 1,25 = 2,437 A2M6 . 2437 1. L76= 1820) =k=Theo bang [43, 57, 58, 59] (5.5) véi mo, = 200(vg/ph) va diéu kien P, < [P], chon bd truyén xich mot day cé bute xich p = 38,Imm thod man diéu kién bén mon: P, = 18,2(kW) < [P] = 34,8(kW); déng thai Theo bang (5.8) [43, 57, 58, 59], P< Prax ~ Khong cAch truc so b6 a, = 40p = 40 . 38,1 = 1524mm; ‘Theo cong thitc (2.12) xéc din 86 mat xich: Qa atm (2-4) P Pp 2 ama Thay s6 vao ta dugc: 2 5+ 5 = 25) 381 _ 117,896 2 (3,14) 1524 Lay 6 mit xich chdn x, = 118, tinh lai khoang céch truc theo cong thie: a= nar -astaray fe-astaeant [Sea thay tri s6 tuong ting vio cong thife trén c6 két qua: a= vasnyf taxa po-oseaeap 2] } a’ = 1525,987 = 1526mm . Dé xich khong chiu luc cng qué lén cén gidm khodng c4ch truc di mot lugng Aa = (0,002 . . . 0,004)a: Aa =0,003 .a = 5mm =>a=a*- Aa = 1526~5= 1521mm $6 lin va dap ciia ban 1é xich trong mot giay: , Aen . - i= fsx, Sli (2.55) 25.113,59 jo SOS = 46 cps = i= Tyg bo Fy=9,81.4.5,5. 1,521 = 328,26(N); 127000 =40 1,2.2025, 64 +328, 26 + 13,38 ‘Theo bang (5.10) (43, 57, 58, 59] véi n = 200vg/ph, {s] = 8,5. Vay s > [s]: b6 trayén xich dam bdo di bén. Do dé: s = 534. Diéng kinh dia xich: ‘Theo cong thitc (2.17) va bang 14- 4b: + Duong kinh ving chia d, va d;: P38 __ sin(/2,) _sin(180/25) =—P_-__381__ in (s7/2,) _sin(180/50) + Dung kinh vong dinh d,, vad: 140 =303,989 Ly d, = 304mm 4a, = = 606,779 Lay d, = 606mm y d= ofosecre{ -se[oseoe( S$ )-2408 h 30 Léy dg = 624mm + Dung kinh vong chan: dy va dp dy = 4, - 2 V6i r = 0,5025 . d, + 0,05, Theo bang (5.2) va (14-46) [43, 57, 58, 59] duge d, = 22,23mm => 50,5025 . 22,23 + 0,05 = 11,12mm do 46: dy = 304-2. 11,12 =281,76mm Lay dy, = 282mm d= dy - 2. 1 = 606 - 2. 11,12 = 583,76 Lay dy = 584mm. * Kiém nghigm 49 bén tigp xiic cha dia xich: On= oar eRe Ra)e sey] 7 (2.18) Trong 46: [6,1] - tmg suat tiép xtic cho phép; theo bang (5.11) (43, 57, 58, 59]; F, - luc vong bang tai; F, = 4500(N); F,, - htc va dap trén m day xich (& day m = 1); tinh theo cong thite: Fy=13.107.ng.p'-m (2.19) => Fy = 13. 107. 113,59 . (38,1). 1 =8,167(N)k, - hé s6 phan b6 khong déu tai trong cho cfc day; ky = A(xich 1 day) K, - hé s6 tai trong dong, bang (5.6); K, = 1,2 (tai trong va dap nhe) k, - hé s6 ké d€n anh hudng cia s6 ring dia xich; phu thudc z: Bang 2.1 Hé s6 duh hudmg cita s6 rang dia xich Z 15 20 30. ww 30 0 k 0,59 0,48: 0,36 0,29 0,24 0,22 VGi z, = 25 => k, = 0,42; ZEB, +E, cia vat ligu con lan va rang dia; lay E = 2,1 . 10° MPa; A - dign tich chiéu cia ban 18, Theo bang [43, 57, 58, 59}(5.12); A= 395mm? lit (2.18) thay s6 vao c6 két qua: 0,42(4500.1,2 + 8,167).2,1.10° 395.1 Gy, = 435,61 MPa < [oy] = 600MPa; Nhur vay c6 két qua thé diing thép 45 10i cai thign dat 40 rin HB = 210 sé dat duoc ting suat tiép xtic cho phép [6,,] = 600MPa dim bao duge dé bén tiép xtic cho rang dia 1. ~ Kiém nghi¢m 46 bén cia dia xich 2: ky (F.Ky + Fen) E ‘Ak, Trong d6: k,=0,24 doz=50; Fy = 13.107. ny. p'. m= 13. 107. 56,79 . (38,1)" = 4,083(N) 3 = om =0,474 ELF A 089)210 Gy = 390,27MPa < [6,;] = 600MPa Nhu vay ding thép 45 16i cdi thién dat d6 rin 1d HB = 210 sé dat duge Xing sust tiép xtic cho phép. - mé dun dan héi, véi E,, E, lan uot a md dun dan hdi Oy, = 0,47. = 516,48 MPa Oy: = 0,47, < =390,27 MPa 55* Két Iman: V6i oy < [04] VA Oy < [04] = vay ca 2 dia xich déu dam bao thoa man 49 bén tigp xtic. 5. Xéc dinh tue the dung Ken truc Luc cang trén bénh chi dong F, va tren nhénh bi dong F,: F,=F,+F,:F,=hy+F, Trong tinh todn thuc té°cé thé bd qua F, va F, nén F, = F,. Vi vay luc the dung len tryc duge tinh theo cong thtte: F.=k,.F, (2.20) Trong d6: k, - hé s6 ké dén trong luong xich; k, = 1,15 khi bd truyén nam ngang hodc nghiéng mdt géc <40"; F, - luc vong bang tdi; F,= 4500(N); = F,= 115.4500 = 5175(N); Bang 2.2. Céc thong s6'b6 trayén xich Dutng kinh vong dinh cila dia xich: Dutng kinh ving chan ring dia xich: Buc xfch: p=38,1mm 56Phdén HI: Chon khép néi - Chon khép néi vong dan héi vi loai nay dé ché tao, thay thé, lam viée tin cay va duge si dung rong rai. V6i cong thiic 1a: T, = kT <[T] v6i k 1a hg s6 ch€ do lam vige Theo bang (16-1) (43, 57, 58, 59] c6 két qua k = 1,5...2. chon k= 1.5. V6i md men xoin T = 30752 (Nmm) => T = 30,752 (Nm), Theo bang (16.10a) [43, 57, 58, 59] , chon duge kich thuéc khép néi: Bang 3.1. Céc thong kich thuéc cita khép noi vong dan héi T nm |? |D | da Lit jd |D]Z] me |B} B | | D |b 63,0 [25 [100 [50 [124 | 60] 45 | 71 [6 | 5700 | 4 | 28 | 2i | 20 | 20 ‘Theo bing(16.10b) {43, 57, 58, 59] o6 két qué kich thuéc vong dan héi: Bang 3.2. Céc thong kich thube cilai vong dan héi T nm | ® | 4% | Bf i) kh |b |b fb 63 10 M8 15 42 20 10 15 15 * Kiém nghiém diéu kien bén dap cia vong dan héi theo cong thiic: 247 od Dea, s[o.] 3.1) ‘Trong dé: {od} - tg suti dap cho phép cia ving cao su, [od] = (2... 4) MPa: ge 2530752 a4 upp = ode eariois 7 MP) Vay od = 1,44(MPa) < [6] = (2... 4MPa_nén thod min diéu kign bén dap. * Kiém nghiém didu kién bén cia ch6t ATI, Gia oz s[o,] (3.2) ‘Trong d6: 10 = n+ + [oul- img suat un cho phép, fou] = (60 ... 80) MPa; = [o= = 29,78 (MPa) ou = 29,78 (MPa) < [ou] = (60 ... 80) MPa Vay diéu kien bén uéin cita ch6t duge dim bao. Chon khép néi vong dan héi cé cdc thong s6 néu trén chap nhan duge. 0,1.10°.71.6 57Phdn IV: Tinh todn thiét ké truc IV.L CHON VAT LIfU: Voi hop gidm t6c chju tai trong nhd va trung binh (F, = 4500N), van t6c voag bang tai nhd (v = 0,95 m/s), vat ligu duge chon 1a thép 45 thutng hod dé ch tgo. Theo bang (6.1) [43, 57, 58, 59], tap 1, ¢6 cdc thong 56 sau: DO ran HB = (170 ... 217); Gigi han bén: 6, = 600 MPa; Gi6i han chay: 0. = 340 MPa; IV.IL TINH TOAN, THIET KE TRUC: 1. Xée dinh so bd dutmg kinh truc: Dudng kinh cac truc thit k trong hop gidm t6c (k = 1 + 3) , 06 thé chon gan diing theo cong thitc (10.6), (43, 57, 58, 59], tap 1, nhu sau: df= i (4.4) oat) V6i T,- mO men xoan cia tryc thit k; cy thé:T, = 30752 Nmm; Ty = 120702Nmm; Tm = 356979 Num; {t] - ting sudt xodn cho phép ting véi vat ligu la thép 45, c6 két qua: [t] = (15... 30)MPa. Chon [t] = 15 MPa. C6 ket qua: T, 30752 = = = 21,72 (mm); Lay d= ‘0, 2.[F] q 0.2.15 (mm); Lay dj* = 25 (mm) [,_ _ {120702 d= a =34,26 . pb i do, 2. Fe Vos (mm); Lay di? =35(mm) Tn _ ,[356979 Nees 0215 = 49,18 (mm); Lay di = 50 (mm) [ssz88 dis 5 = 60 w Veer" (mm) ; Vay 06 keét qua: 58- Duong kinh so bé truc I: d/* = 25 (mm) ~ Dudng kinh so bé trac TI: d? =35(mm) - Dudng kinh so bd trye HI: di = 50 (mm) - Dudng kinh so b9 tc IV: 7 = 60 (mm) Tu dudng kinh so bd truc vita tinh duoc, Theo bing (10.2) [43, 57, 58, 59] ta xéc dinh duoc chiéu rong gin dling cia 6 lin. Voi (K, <[o,].,,, (mm) => by, = 17 (mm) d3 =35(mm) => by, = 21 (mm) din = 50 (mm) => bys = 27 (mm) dj} = 60 (mm) =>by= 31 (mm) 2. Phin tich hic the dung len bd truyén vA chon chiéu nghiéng cho cap bénh ring tru - rang nghiéng: ‘Hinh 4.1, Phan tich luc dn khép dé tink todn truc * Xéc dinh chiéu dai mayo dia xfch, mayo bénh rng tra duoc xéc dinh theo cong thitc (10.10) [43, 57, 58, 59], Tap 1:1, = (1,2... 1,5)d V6i d 1a duimg kinh truc lan dia xich banh rang. - Chiéu dai mayo dia xich (24): Yoo = (1,2 va L5)dn = (1,2 «-- 1,5)50 = (60... 75) mm Lay 1.x. = 60 (mm) - Chiéu dai mayo bénh ring tru: + V6i bénh rang try nhé (2,): 59Joa = (1,2. 1,5)dy = (1,2... 1,5)35 = (42 ... 52,5) mm Lay Ina: = 50 (mm) + V6i bénh rang tru Ién (z,): [aaa = (1,2 ... 1,5)dy, = (1,2... 1,5)50 = (60 ... 75) mm Lay L,,35 = 60 (mm) - Xéc dinh chiéu dai mayo bénh ring con: + V6i bnh rang c6n nhé (2,): Tyas = (1,2. 1,4)4, = (1,2... 1,4)25 = (30... 35) mm. Lay Ls = 30 (mm) + Véi banh rang cn Ién (z,): Tyas = (1,2... 1,4)dq = (1,2... Lay Iya. = 49(mm) + Xéc dinh chiéu dai mayo nia khép ndi: Chon khép néi truc vong dan héi nén theo CT (10.13) [43, 57, 58, 59], »4)35 = (42... 49)mm Tap 1 c6: Iya = (14 -- 2,5)d) = (14... 2,5)25 = 5 ... 62,5)mm Lay Lig = 50 (mm) - Cac khoang céch khéc duge chon trong bang (10.3) [43, 57, 58, 59}, Tap 1: + Khoang céch tiy mat canh ciia chi tiét quay d€n thanh trong cla hop hoac khoang céch gitla céc chi tiét quay 60 k, =(8... 15)mm ; Lay k, = 15(mm) + Khoang cach ti mat canh cia 6 dén thanh trong cla hop k, = (5... 15)mm; Ly k, = 15(mm) + Khoang céch tit mat canh chi tiét quay dén nap 6 k, = (10 ... 20)mm; Lay k, = 15(mm) + Chiéu cao np 6 va dau bu long: h, = (15 ... 20)mm; Lay h, = 20 (mm) - Xfc dinh chiéu dai cdc doan truc, Theo bang (10.4) [43,57,58,59]: Xét d6i véi hop giam t6c bénh rang c6n - tru, c6 ket qua: + D6i VOI tye Typ = “Leja = 0,5(Iqy2 + bp,) + Ky +h,= 1, =0,5(50 + 17) + 15 + 20 = 68,5 (mm) 1, = (2,5 ... 3)dy = (2,5 ... 3)25 = (62,5 ... 75)tm Lay 1, =70 (mm) Tis = 1 + ky + ky + ys + 0,5 (bo, - b,,C085,) => Ly = 70+ 15 + 15 + 30 + 0,5(17 - 30 . cos13,64°) = 123,923(mm) - Déi voi truc H: Lip = 0,5 gan + Doo) + ky + ky = 0,5(50 + 21) + 15 + 15 = 65,5(mm) Ty = leg + 0,5 (Ian + Djs - C088,) + Kk, => 1, = 65,5 +0,5(50 + 30 . cos77,525°) + 15 = 109,037(mm) Yat = Inaa + Tas + Bn +3. ky +2. ky => Mn = 50+ 49+ 2143.15+2.15=195(mm) ~ D6i v6i ruc HI: sa = O;5(hagp + bos) + ky + hy, = 0,5(60 + 27) + 15 +20 = 78,5(mm) 3. Xe dinh dutmg kénh va chiéu dal céc doan truc: 3.1. Tinh cho truc I: ‘So dé tinh truc duge chi ra nhu hinh vé: Hinh 4.2 Luge dé tinh truc 1 a) Xéc dink luc tdc dung lén truc: Cac lye téc dung len truc I g6m c6: - Momen xodn tir dong co trayén cho truc I; T, = 30752Nmm ~ Luc vong Fy = oe V6i d,,- dutmg kénh trung binh cita bénh ring con nhé, d,, = 49,2 (mm); 612.30752 > Fie gq 712500) ~ Lage doc truc F,: F,, = Fy. tgor. sind, Voi a = 20°; => F,, = 1250. 1g20°.. sinl3,64° = 107.28(N) - Lyc huéng kinh F,,: F,, = Ft, . tgor . cos6, = 1250 . 1g20° . cos13,64"= 442,12(N) * Tinh phan luc tai cic g6i B va C: Gia str chiéu cha phin luc tai g6i B va C theo phuong x va y nhu hinh vé c6 k& qui: - Phan Ine theo phuong truc y: LM = Rey Ry =F, - Ro, = 372,564 - 744,99 = -372,426 (N) Vay Ro, 06 chidu ngugo lai v6i gid thigt. ~ Phin ue theo phuomg truc x: My) = Req -lyy = Fy, «by =0 Eyyhy _1250.123,923 “ho DA = Rat Re- Fi =0; => Ry =Fy- Re = 1250 - 2212,9 = -962,9 (N) Vay Re, c6 chiéu nguoc lai véi gid thiet. ~ Khi di luc F,, vé tam ruc ta dugc-mé men koin M,, My =F, t= 107.28. 92 — 2639 tin =2212,9 dq, M, =F, 20= 1250. 32 ~ 30750 0mm) 2 My, = Ro, ly, = = 372,426 . 70-= - 26069;8 (Nmm) My, = Roxy =~ 9629 .. 70 =-67403 (Nem)Hinh 4.3. Biéu dé noi luc va ban vé phéc truc 1 b) Tinh dudng kinh truc: V6i di = 25, vat lita Ia thép 45, 06 0 2 600. Theo bing (10.5) [43, 57, 58, 59} c6 két qua ting suat cho phép [a] = 63 MPa. Dung kinh tai céc mat c&t dugc tinh theo cong thifc: (4.2) Trong 46: M,- md men ‘toong daeng tren chic ‘mat-cét. Daoc tinh theo cong théc: M,, = (M2 +E +0, 5.P Kt mat cit ‘tryc ‘tai Bidm A idm Mp Khdp néi), ti bigu dé mo men ta ‘thuity: 63M, = 0; M, = 0; M, = 30752 (Nmm) = M4 = Jo? +0* +0,75.30752? = 26632 (Nmm) 0,1.63 - Tai ché lap khép n6i cé dutmg kinh truc bang 0,8 dudng kinh truc dong co, voi dy, = 32(mm) => d* = 0,8 . 32 = 25,6; Lay d* = 25 (mm). - Xét tai diém B (diém lap 6 lan): Dé thy Mi =M4 => d® =16,16 (mm) - Xét mat cit tai diém C (diém ldp 6 lan): M, = 67403(Nmm); M, = 26069,9 (Nmm); M, = 30750 (Nmm) => M§ =/67403" + 26069,9? + 0,75.30750? =77019, 28 (Nmm) Thay vio (4.2) ta duge: ~ __ 177019,28 d® =3)———— = 23 ;] 0,1.63 (am) - Xét mat cét tai D diém lép banh ring): M, =0; M, = 4263927 + 307502? .0,75 = 26760,7 (Nmm) Thay vio (4.2) ta duge: a=) aed =16,195 (mm) Do tai vj tri D cé lp ranh then nén dung kinh truc Iy tang len 4% thay vao (4.2) c6 két qua: d* =16,16 (mm) 4 d? =16,195 +[ 16,195, — |=16,84 (mm (16195. }=1684 om) Tir yeu cau vé d9 bén, lép ghép (dé théo lp va c6 dinh cfc chi tiét tren” truc), kha nang cong nghé ta chon du’ng kinh céc doan truc nhu sau: df = 25(mm); c) Kiém tra diéu kién banh rang lién truc (xét tai diém D): Khi dutng kinh bénh ring gén véi dutmg kinh tryc thi bénh rang duge lam ign véi truc. Banh rang lam Tién véi truc thi khoang edch tix chan ring t6i ranh then phai thod man diéu kign: 64XS 1.8. m, adi véi bénh rang con. Trong d6: m,+ m6 dun mit ngoai, m, = 2.25; €6 két qua: 8, = oath) v6i h, - chiéu cao rang ngoai, h, = 4,9(mm); R, - chiéu dai c6n ngoai, R, = 119, 23(mm); 4,9 < = 2849) _ 9 659° 119,23 6, = 5, - O, = 13,64° - 0,658° = 12,982” - Dudng kinh day ring mat mit nho: d=2, - b)sine, V6i_ b - chiéu rong vanh rang, b = 30(mm); => d= 2(119,23- 30)sin12,982° = 40(mm); = X= s(t] 2, 2 Vi t, = 2,8 la chiéu sau trén 16, Theo bang (9.1a) [43, 57, 58, 59] ting v6id = 20(mm) = 1,4 (mm) X =7,2 (mm) > 1,8. 2,25 = 4,05 (mm) Vay banh ring con nhé khéng thod min diéu kign lign truc. 3.2. Tinh cho true I: So d6 tinh toén truc I nhu hinh vé: Fa Is. A Fy i Fa a 86,963(mm)| 43,537(mm) | 65,5(mm) Hinh 4.4 Luocdé tinh truc 651, = 65,5(mm); 14, = 109,037(mm); 1, = 195(mm) a) Xéc dink céc luc tic dung lén truc: Cé4c Ie tc dung len truc II gém c6: = Mo men xodin tir truc J truyén cho tryc II, Ty =120702(Nmm); ~ Lue ving Fy = F, = 1250(N); ~ Lute vong F, = (ca! Eicon W) d,;- dudng kinh vong lan bénh ring 2,, d,, = 67,87(mm); ~ Luc hung truc: Fa =Fy= 42,12 (N) F,, =F, . tgp . (4.3) Trong d6: B- géc nghiéng ciia ring, B = 9,70117"° =F, =3556,85. g9,70117° = 608(N) ~ Luc huéng kinh: F, = F,, = 107,28(N) 1B Oy ‘a+ ‘cos Trong d6: 0,,- g6¢ &n khdp, 04, = 20,260" 1220,260° cos9,70117° - Khi dai cdc lye vé tam truc ta dutge cdc mo men uén M,, va M,; va m6 men xodn Mg va My. Fy, =F, => F,=3556,85. =1331,94 (N) Ma = Fy Met = 440,120 a4784,5 (mm) V6i do = 202,59- dung kinh trung binh bénh ring 2;; M,,= A fe = 608. 181 = 20632,48 (Nmm) Mae Fy =1250 7222 =126618,75 (Nmm)My= r,.Ae = 3556,85, 87 =120701,7 (Nmm) Vay céc luc téc dung lén truc gém: Fa=1250(N) Fy = 3556,85(N) F,, = 442,12(N)_ ; F,, = 608(N) F,=107,28N) ; F, = 1331,94(N) M,, = 44784,5(Nmm); M,, = 20632,48(Nmm) My = 126618,75(Nmm); M,; = 120701,7(Nmm) * Tinh phan luc tai 2 g6i A va D: Gia sit chiéu cila phan luc theo 2 phwong x va y nhu hinh vé cé ket qua: ~ Phan luc theo phuong truc y: SME = Ryy.195 + F,,.86,963 - F,5.129,5-M,,—M, 195 . 07, 28.86, 963 + 1331,94.129,5 + 44784,5 + 20632, 48 195 Ry, = 1172,17(N) DA = Re + Roy +Fa-Fa20 => Ray = Fea- Roy - Fa = 1250- 1172,17- 107,28 = -185,11(N) Vay Ry, c6 chiéu nguoc vdi gid thie. ~ Phan luc theo phuong truc x: Mi = Ry,.195 + Fy.129,5 + Fip.86,963 = 0 F..129,5— F,, 86,963 _ -3556,85.129,5 -1250.86,963 195 19S Ro, = -2919,56(N) Vay Rp, 66 chiéu nguge véi gid thiét. DE, = Rax- Rox + Fo + Fy =0 => Rag = Roy - Fo - Fy = 2919,56 - 1250 - 3556,85= -1887,29(N) Vay Ry, c6 chiéu nguyc Iai v6i gid thiét. Dat cdc luc t4c dung len truc ta vé duge bigu dé mo men nhu hinh vé: =>Ry, 67(Nmm) 32781,62 Hinh 45. Biéu dé noi hue va bin vé phéc truc Il b) Xac dink duong kinh cdc dogn truc: Tai cdc mat cit A, B, C, D: V6i di =35 (mm), Theo bang (10.5) [43,57,58,59] c6 két qua ting suat cho phép [6] = 63MPa Dutmg kinh tai cdc mat cdt duge tinh theo cong thitc (4.1): 68d=, 01 Trong dé: * Xét mat cAt truc tai diém B (diém lap bénh ring cOn 1én 2,): ‘Tir biéu 46 m6 men ta thay: + V6i mat ct bén trai diém B cé: M, = 164124,4(Nmm); M, = 52724,26(Nmm); M, = 0 =Mi= fi64124,4? + 52724, 26? + 0,75.0° =172384,8 (Nmm) Thay vio (4.3) cé két qua: gt = [1723848 2 0.1.63 + V6i mat cAt ben phai diém Bcé6: M, = 164124,4(Nmm); M, = 32781,623(Nmm); M, = 120702(Nmm) ME = \/164124,4? +32781,623° +0, 75.120702° = 197327,6 (Nmm) = 30,13 (mm) Thay vao (4.3) c6 két qua: gt = )197327.6 B= or63 35 cm) - Tai vi tri lfp banh rang nén dug kinh phai tang Ién 4% 4 = 31,5.—~ |=32,76 => dy 215+ in| (mm) * Xét mat cat truc tai C (diém tp bénh rang try nhé z,): Tir biéu dé mo men c6 két qua: + Xét mat cét bén trai diém C cé: M, = 191231,18(Nmm); M, = 41210,09(Nmm); M, = 120702(Nmm) 2M], = f191231,18 + 41210,09 +0,75.120702? = 221798Va" +5? (Nmm) ‘Thay vao (4.1) ta duoc: 69a =32,77 (mm) 221798 0,1.63 + Xét mat cét ben phai diém C 6: M, = 191231,18(Nmm); M, = 76777,135(Nmm); M, = 0 => MZ, = f191231,18? + 76777,135 + 0,75.07 = 191385,2 (Nmm) Thay vio (4.3) ta duge: =31,2(Nmm) - Tai vj tri lp bénh rang nén duéng kinh phai ting lén 4% 4 de = 32,77 + (27m 34,08 (mm) * Céic mat ct truc via tinh duge: dy, = 30,13 (mm); df =31,5 (mm); a! =32,77 (mm); df =31,2 (mm) Xusit phat tir yéu cdu vé do bén, lap ghép (dé théo lap va c6 dinh céc chi tiét trén truc), kha nang cong nghé ta chon dudng kinh cdc doan truc dua theo day tigu chudn nhu sau: dy = de = 40(mm) Hai vi tri lap 6 lan: dy = dy = 35(mm) c) Két cdiu truc: Dura theo céc kich thude mat cét truc vita chon 6 trén ta xc dinh dugc két cu truc nhu hinh vé. 3.3. Tinh cho truc HI: V6i 1, = 78,5(mm); 1x, = 60(mm), Ly = 65,5(mm); 1, = 195(mm) = I - Ly = 195 - 65,5 = 135(mm) 70So 46 tinh todn truc IT nhu hinh ve: Hinh 4.6. Luoc dé tink truc It a) Xéc dinh cdc luc téc dung lén truc: Cc luc téc dung lén trac IIT gém cé: - MO men xoén tir tryc II truyén cho truc IL Ty = 356979(Nmm); F,,- lye cia bO truyén xich, F,, = 5175(N) - Lue vong F,, = Fy = 3556,85(N) - Luc huéng kinh F,, = F,, = 1331,94(N) - Lue hung truc F,, = F,5 = 608(N) Khi ddi cdc lye vé tam truc ta duge cdc luc tuong tmg va cdc mé men udn M,, va mo men xoén My. Mu=Fu- S608 28 207,68 _ 63134,72) * Tinh phan le tai céc g6i A va C: Gia sir phdn luc tai hai g6i A va C theo phuong x va y cé chiéu nhu hinh vé, 06 két qua: - Phan luc theo phuong truc y: HH = Ry 195 + F,,.135 + F,.273,5-M,, = _ Myp— Fig 35- F,.273,5 = oe 195 71_ 63134, 72 ~1331,94.135 ~$175.273,5 _ Ros 195 - Vay Ro, ngugc chiéu véi gid thiét. TAF, Ry tt Fy Ro =0 => Ry =Ro- Fy - Fe = 7856,6 - 5175 — 1331,94 = 1349,6(N) - Phan le theo phyong truc x: YMj = R195 + F,.135=0 ~7856,6(N) =2462,43(N) = RAS Fy-Ra= 3556,85 + 2462,4 = 1094,42(N) * Vay cac luc tac dung lén truc gém: F,,=3556,85(N); Fy = 1331,94(N) ; F,,= 608(N) ; M, = 63134,72(N) Cfc phan luc: Ry, = 1349,6(N); Re, = -7856,6(N) ; Ry, = 1094,42(N); Ro, = 2462,43(N) 5 Hinh4.7. Biéu dé ndi luc va bain vé phéc truc IIT 72b) Xéc dinh duéng kinh cde doan truc, dat cdc lie téc dung lén truc va ve biéu dé mo men: ‘Ty biéu 46 m6 men 6 hinh trén ta'di x4c dinh dutng kinh céc mat ct tai cdc diém A, B, C, D theo cong thitc: (43) V6i ai = 50(mm), Theo bang (10.5) [43, 57, 58, 59] c6 két qua: [o} * Xét mat ct truc tai diém B (diém lap banh rang tru): ‘Tir biéu dé mo men ta thay: + V6i mat ct bén trdi diém B cd: M, = 147746,7(Nmm); M, = 131280,5(Nmm); M, = 0 = Mi, = J147746,7? +131280,5 + 0,75.07 = 197645,28 (Nmm) ‘Thay vao (4.3) ta duge: ar M, 197645,28 dj =| = J = 34,06 , orfe V 0,150 (mm) + V6i mat cat bén phai diém B cd: M, = 137683,358(Nmm); M, = 158449,2(Nmm); M, = 356979(Nmm) => MJ, = ¥137683,358" + 158449, 2? + 0,75.356979? = 373682,16 (Nmm) Thay vio (4.3) ta duge: , Mi. '373682,16 df = jh = J = 42,122 "Vo fo] V0,1.50 (mm) - Tai vi tri lép banh rang nén dudng kinh phai tang lén 4% 4 => = dy=42,122+ (#122555 43,8 (mm) * Xét mat ct truc tai diém C (diém lip 6 lain) c6: M, = 0(Nmm); M, = 406237,5(Nmm); M, = 356979(Nmm) 73= MI = J0? +406237,5? +0, 75.356979 = 510494,28(Nmm) Thay vio (4,3) ta duge: MS 510494, 28 d= id — = 3{ = 46,7 ‘ Vout] Fr os0 470mm * Xét mat cét ben phai diém D (diém lap dia xich nhd) cé: M, = 0(Nmm); M, = 0(Nmm); M, = 356979(Nmm) => Mi = 0? +0? +0,75.356979? =309152,8 (Nmm) Thay vao (4.3) ta duge: Me [309152,8 d? =3—4 — = J" 99,5 ®“Vorfe] V o1.50 (mm) - Tai vi tri lip dia xich nén dudmg kinh phai tang len 4% * Vay c6 két qui cdc dutng kinh tryc so bd Ba: 4, =50(mm); d,=d, = 45(mm) d, = 40(mm) ¢) Dinh két cdu truc: Dua theo céc kich thuéc mat cit truc vita chon & trén ta x4c dinh duge két cau truc nhu hinh vé. 3.4. Tinh cho truc IV: Chidu dai may o xich: ly, = (1,2...1,5)4 = 60.(1,2..1,5){mm) ng = (72...90)(mm) lay Ip, = 80(mmm) 4 dp = 39,5 + (325555 41,08 (mm) v6i k, = ky= 15 (mm) Chigu dai tang quay: 1, = 250(mm) (do D = 320mm) Tq, = 0,5.(Bpg + hy) + 2 K+ ky = 0,5.(250 + 31) + 45 = 185,5(mm) Teg= 0,5-( Tyg + Ig) + Kit Ky + Boe= =0,5.(80 + 80) + 30 + 31 = 411,5(mm) 14a) Cac Inte tdc dung lén truc IV g6m cb: F, = 5175(N) Lite vong trén bang tai :F,= 4500(N) Mo men xoén trén truc IV la Ty = 650288(Nmm) * Tinh truc tai hai g6i A va C - Phan luc theo truc y: DP’ =, +R +F-F,=0 = Ry +Ry=F,-F, =5175-4500=675(N). (*) DMAK = Ro 346 + F185,5 - F415 = 0 F,-411,5 -F.185,5 Ry 346 5178.411,5 -4500.185,5 = aBTHRN) ‘Thay Re, vio (+) 06 két qui R,, = 675 - 3742= - 3067(N) Vay Ryynguoc chidu so véi gid thigt = Phin luc theo truc x: Ryy = Re =0 * Tinh mo men tren truc: 4+ Truc y: My = - Ray 185,5 = -3067.185,5 = -568928,5 (Nmm) My = = Ruy 364 + F,.160,5 = -3067.346 + 4500.160,5 = -339278 (Nmm) + Truc x: khéng c6 mé men Vay cdc luc tac dung Jen truc gém: F,, = 5175(N); Ry= - 3067(N) ; F,= 4500(N) ; Re, = 3742(N) ; Mo men trén truc : M, = -568928,5(Nmm) M, = -339278(Nmm) 75b) Xac dinh duémg kinh cdc dogn truc: Tw biéu dé m6 men 6 hinh tren ta di xc dinh dudng kinh cdc mat cat tai cdc diém A, B, C, D theo c6ng thitc (4.3): My= (M2 +M?+0,75M? Voi di? = 60(mm), Theo bang (10.5) [43, 57, 58, 59] c6 két qua: [o] = SOMPa. * Xét mat ct truc tai diém B (diém lip bang tdi): Ry) Pe B cP Re Rae Ray Fr Re, Fa Raw Rey 185,Smm 160.40m 65,5mm 568928,5 | Cr) Hinh 48. Bid dé noi luc va bein vé pha truc IV 76Tir biéu dé m6 men ta thy: + Voi mat ct ben tdi diém B cé: M, = 0(Nmm); M, = 568928,5(Nmm); M, = 0 = MJ =568928,5? = 568928,5 (Nmm) Thay vao (4.3) ta duge: Mi _ _[568928,5 di =3|—Mu__ = 5689285 _ 4g 4 2" Vorlo] V 0.1.50 (mm) + V6i mat cat bén phai diém B cé: M, = 0(Nmm); M, = 568928,5(Nmm); M, = 650288(Nmm) = Mi, = (56892852? +0,75.650288° = 800522 (Nmm) Thay vao (4.3) ta duge: (300522 =54,3 0.1.50 (mm) Mi s1[o - Tai vi tré lép bang tai nén dug kinh phai tang len 4% 4 = 543.4 |=56,472 dy = 543+ ( i00 | (mm) * Xét mat ct truc tai diém C (diém lép 6 lan) c6: M, = 0(Nmm); M, = 339278(Nmm); M, = 650288 (Nmm) => M1,= 0? +339278? + 0,75.650288" = 657468,9 (Nmm) Thay vo (4.3) ta duge: Mg (657468,9 d.= ig = 0° 0" = 50,8 "Vor lo] { 0,1.50 (mm) * Xét mat cAt bén phai diém D (diém Mp dia xich nhd) cé: M, = 0(Nmm); M, = 0(Nmm); M, = 650288 (Nmm) = MZ = 0? +0? +0,75.650288? = 563165,9(Nmm) - Thay vao (4.3) ta dugc: , Mi 563165,9 df =| Au = "= 48,2 > Vor fo] j 0,1.50 on) 7- Tai vi tri lp dia xich nén dutmg kinh phai tang lén 4% 4 dp = 48.2 + [#82355 }* 59128 amy * Vay c6 két qué cdc dutmg kinh truc so bO d,=60(mm) 3d, =d.= 52(mm) ; dy =50(mm) c) Dinh két cdiu truc: Dya theo cdc kich thuéc mat cat truc vita chon & trén ta xéc dinh duge két cau truc nh hinh vé. 4. Tinh kiém nghiém truc vé 46 bén méi (Chi xét truémg hop kdk=1,00) Khi xdc dinh dudng kinh tryc theo (4.3) chua xét t6i cic anh huémg vé 40 bén mdi cia truc: dic tinh thay d6i cia chu ky img sudt; yéu t6 kich thuée va chat lugng bé mat... Vi vay cén tién hanh kiém nghiém truc vé do bén méi c6 ké dén cdc yéu t6 tren. Két cu truc via thiét ké mu6n dam bdo duge bén mdi néu hé sé an toan tai céc mat c&t nguy hiém thod man diéu kién: (4.4) Trong 6: [s] - hé s6 an toan cho phép, [s] = (1,5 ... 2,5); Lay [s] =2 Sq Sj hé s6 an toan chi xét riéng tng sust plidp va hé sé an toan chi xét riéng ting sudt tiép tai mat cit j. (45) 46) Sy Katy +¥eTay V6i o.,, - gi6i han mdi u6n va xodn ting v6i chu ky d6i xting, v6i thép 45 c6 6, = 600MPa => 0, =0,4366, = 0,436 . 600 = 261,6MPa 1, = 0,586, = 0,58 . 261,6 = 151,728MPa Wor We~ hé s6 ké t6i anh hutng cia tri s6 tng suat trang binh dén do bén mai, Theo bang (10.7) [43, 57, 58, 59] véi 6, = 600MPa cé ket qua: 78Wo = 0,05 ; w.=0 = D6i v6i truc quay ting suat udn thay déi theo chu ky d6i xtmg nen: Gy =O: Oy = Fay = = Gy Ty Sa 1a bién dd va tri s6 trung binh cita ting sust phdp va tiép tai mat cit ta dang xét. Khi truc quay mot chiéu img suat xodn thay déi theo chu ky mach dong, do vay: a, aD ‘V6i W,, W,,- m6 men can ud va mo men cdn xodn tai mat cét dang xét. ‘Tai 2 mat cdt ldp bénh rang trén truc II, nhin trén biéu 46 mo men ta thay M&S. bén phai lA mat cAt nguy hiém nhat nén ta kiém nghiém cho mat ct tai C. Tircong thie: M i = = 6, =2t vi M, = fa? + M2 = J191231,26? + 76777,135 => —-M,=206068,249(Nmm) xd ; 2 ~Psfeoay ‘Theo bang (10.6) [43, 57, 58, 59], tryc c6 mot anh then. ‘Trong dé: b, t, - bé rong rinh then va chiéu sdu rinh then trén truc, ‘Theo bang (9.1a) [43, 57, 58, 59] 6: b= 12(mm); t, = 5(mm); ting véi d = 40(mm) => WwW = Rlda0? _125(40-5)) =5361,25 32 240 vay 0, = 206068,249 “ 5361,25 Trong cong thiic (10.23) c6: T =T,= 120702(Nmm) = 38,436 w, = 20 PANS T A) BNA NF 11641,25 Thay vao (10.23) ta duge: T __ 120702 et, oa 120M es ins Fa =o > Ow, 2.11641,25 79Kay = ~ (4.8) Keak, 1 fc: __ 4: Ky K (4.9) Trong 46: K, - hé s6 t4p trang ting sudt do trang thai bé mat phu thudc vao phuong phép gia cong va 46 nhén bé mat, Theo bang (10.8) [43, 57, 58, 59] duge: K, = 1,06 (vi o, = 600MPa, Tign R, 2,5 ... 0,63) K, - hé s6 ting bén bé mat truc, cho trong bang (10.9) [43, 57, 58, 59] véi phuong phdp gia cong tang bén bé mat toi bing dong dién tén $6 cao, c6 K,=16. £4, €,- hé s6 ké dén anh hung kich thuée mat cét truc, déi vdi truc cé. d = 40(mm), Theo bang (10.10) [43, 57, 58, 59] véi thép Céc bon duge: 4 = 0,85; €, = 0,78 K,, K,- tri s6 cha he s6 tap trung tmg sudt thuc t€ trén bé mat truc déi vGi tryc c6 ranh then va gia cong bing dao phay ng6n, Theo bang (10.12) (43, 57, 58, 59] c6: Ky= 1,76 : K, = 1,54 ‘Thay vao (4.8 va (4.9) ta duge: =1,271 1,6 5, = = __= 23,028 Kqylq tWim 1,271.5,184+ 4,249.0 Thay vao (4.4) ta duge: 80Vay truc II dam bao digu kién bén mai. 5. Kiém nghiém truc vé 66 bén tinh: Dé trénh bién dang déo qué Idn hodc phd héng truc do qué tai dot ngot cén tién hanh kiém nghiém truc vé d6 bén tinh theo cong thtic: 0, =Vo? +30 <[o] (4,10) Trong 46: o = ae (4.11) Tr. 5 (4.12) Mauss Trax” MO men u6n Ién nhat vA mo men xodn 1én nhat tai mat cAt nguy hiém hic qué tai. Moar = My» Ky! Trax = 7 + Ky Lay Ky =Ky= 1,4 (o] =08. 04, (4.13) Voi thép 45 thutmg hod cé 6, = 340MPa => [0] =0,8 . 340 = 272MPa. a) Kiém nghiém cho truc I: Tir biéu 46 mo men ta thay mat cét nguy hiém cia truc I la vj trf C 06: M, = 67403(Nmm); M, = 260628(Nmm) => Maas MK, = ¥67403? + 2606287 .1,4 =101172,97 (Nmm) V6i d, = 30(mm), thay vao (4.11) duge: _ 101172,97 01.30? Tra = T. Ky = 30750. 1,4 = 43050(Nmm) thay vao (4.12) duge: ea 23050) 0,2.30° thay vao (4.10) ta duge: on 37,47? +3.7,972 = 39,93 MPa < [0] = 272MPa. Vay truc dim bio diéu kién bén tinh. = 37,47 (N/mm?) = 7,972 (Nimm*) 81b) Kiém nghiém cho truc I: Mat cit nguy hiém tai vj tri C bén phai: M¢ = [M2 + Mi = sf191231,18? +7677,135" =191385,22 (Nmm) => Mey = ME. Ky = 191385,22 . 1,4 = 267939,3(Nmm) Voi De = 40(mm); thay vio (4.11) duge: = 267939,3 0,1.40° = 41.86 (N/mm?) Trax = T . Ky = 120702 . 1,4 = 168982,80Nmm) thay vio (412) dugc: 68982,8 168982,8 _ 135 0,2.40° Nene’ thay vao (4.10) ta duge: 0, = V41,86" +3.13,2? = 47,696 (MPa) 0 4,= 47,696MPa < [6] = 272MPa Vay truc II dim bao didu kien bén tinh. c) Kiém nghiém cho truc III: Mit cét nguy hiém tren truc II tai C: Mf = ym +m? = f0? + 406237,5" = 406237,5 (Nmm) => Mew = MOK, = 406237,5 . 1,4 = 568732,5(Nmm) V6i d, = 45(mm), thay vio (4.11) dune: To. -200_ 1 46 113,59.” Wim’) My Tpax = T . Ky = 356979 . 1,4 = 499770,6(Nmm) 499770,6 thay vio (4.12) duce: 7=—9 5 453-= 27,42 (Nfmm*) thay vao (4.10) ta duge: 0, = 62,42? +3.27,42? = 78,4 (MPa) ©, = 78,4MPa < [6] = 272MPa Vay truc IH dim bao diéu kign bén finh.Trudng hop Eo(h<} viée tinh toan cy thé, xin xem tai ligu [51). Trw8ng hop nay viéc tinh ton do bén moi ciia truc chua duge trinh bay trong cdc séch gido khoa va s4ch huréng dan thiét ké chi tiét may [44, 50, 64, 65]. Hé s6 an toan méi duoc tinh theo cong thie duéi day: SS0 2[s], (4.14) Is3 sated oy 6. Tinh kiém nghiém truc vé 46 emg ving 6.1. Tinh d6 cing won: Khi 46 vong f qué Ion sé lm cho céc bénh ring an khép bi nghiéng, lam tang su phan bé khong déu tdi trong trén chiéu rong vanh ring. Can Kkhi g6c xoay 6 qué J6n sé Tam ket cfc con Jan trong 6, do vay diéu kien dim bio 46 cing u6n sé 1a: fst; @< [0] (4.15) Trong 46: [f] - do ving cho phép; - Déi v6i truc lip bénh ring try: [f] = 0,01. m v6i m = 2(mm) la m6 dun bénh rang trén truc => [f]=0,01 . 2,25 = 0,0225¢mm) » = B6i v6i truc lap bénh ring cén: [f] = 0,005 . 2,25 = 0,01125(mm) {0] - géc xoay cho phép, d6i vdi 6 bi dd: [@] = 0,005(Rad); * Kiém nghiém truc Hi: Nhin trén biéu 46 md men cia ture H ta thily mat cit nguy hiém tai C (diém lip bénh rang try z,) nén ta kiém nghitm 49 vong tai vi ti nay va géc xoay 0 tai vi tri 6 D, 6:g4n mat cit chin md men u6n Ién nhét. Theo site bén vit litu thi: f= 72+7? ; = +e Trong 46: ¥,, 8,--chmydn vj va géc xony theo phutong x; £,,0,-chuyén vj +8 géc xoay theo pang y: va duge xéc dinh bing phép shan biéu 86 Wantsghin. a) Chuyén vi, géc oay theo phmang x: + Chuyén vj theo phuong x: Vé bién dé M, do P, = 1 Gat tai vi tei hp baeth ving tru gay nén sGi thc hit phép nbn bide 86: f,=M, . Mf, = ZOHinh 49. Bidu db tinh dé ciing viing theo ¥§ thuyéi Veresaghin ‘Véi E - mé dun dan héi, E = 2,1 . 10"MPa; J- m6 men qué tinh cba mat ct; nde J= 76 =0,05.d¢ =0,05.40" = 128000 (mm*) 64 1 > f= 57(Qn, +m, +O;n, +Q.n) Vv Q, ; - 86,963 . 164124,4 = 7136375,099(Nmm’) Q, = 43,537. 164124,4 = 7145484(Nmm?) 2, = 2 = 200 4,76. 43,537. (191231,18 - 164124,4) ty 113,59 = 59007,94(Nmm’) Q= + 191231,18. 65,5 = 6262821,145(Nmm’) 2 .86,963.43,49 = 7>————_=19, 469 ) ™ 129,5 mm’43:527 496,963 43,49 = = 36,515 2 T 129,5 (Nmm’) 43,537 3 129,5- 43,49 = 38,616 (mm?) 129,5 = 243, 49 = 28,993 (Nmm?) thay vao ta duge: 1 FFT 1 198000 + 590073,94 . 38,616 + 6262821,145 . 28,993) = 0,022(mm) => ,=0,022(mm) + Géc xoay theo phuong x: Vé biéu dé Mi, do My = 1 dat tai D gay nén va thuc hign phép nhan biéu 46. (7136375,099.19, 469 + 7145484.36, 515+ > 1 QM, Wy = Fy.) + M42.) +9.) 4 Véi J= a =0,05.d4 = 0,05 . 35* = 75031,25¢mm*) Q,, Q,, 24, 2, 4 tinh S wren. = $6,963 = 3 =0,2973 (Mmm?) ™ 195 (mm) A587 +86,963 n,=—+ 195 =0,555 (Nmm’) 129,5 — 43,537 n= 195 =0,5896 (Nmm?) 129,5+ oe =——__i-= ? m 195 0,776 (Nmm’) 850,= —— 1113683 75,099.0,2973 +7145484.0,555+ ** 2,1.10°.75031,25 + 590073,94 . 0,5896 + 6262821,145 . 0,776); => 0, = 7,168. 10“(Rad) b) Chuyén vi, g6c xoay theo phuong y: + Chuyén vi theo phuong y: VE bigu dé M, do Py = 1 dat tai C gay nén theo phuong y. Sau d6 thee hién phép nhan biéu 6: > 1 G=M,. Me = 75 -O.n, Tir biéu 46 mé men cé két qua: L 8 = Gy rN - My.) 86,963(mm) | 43,537(mm) 65,5(mm) —F 6 i Hinh 29. Bidu dé diing dé tinh dé cing theo by thusyét Veresaghin 86Trong 46: a= ; - 52724,26 . 86,963 = 2292529,911(Nmm?) Q, = 32781,623 . 43,537 = 142723,521(Nmm?) Q,= + (41210,09 - 32781,623) . 43,537 = 183475(Nmm*) Qe 1. 76777,135 . 65,5 = 2514451,171(Nmm’) Now 2 96,963.43,49 1,23 19.469 Qt at +86,963 joao me 129,5 = 34,078 (mm!) 86,963 + 257 43,49 The 19,5 =36,515 (Nmm’) ™h =2.5,49 = 28,993 (Nmm’) Thay vio c6 két qua: 1 5 211.10°.128000 + 183475 . 36,515 - 2514451,171 . 28,993) => f,=-2,613. 10°%(mm) + Géc xoay theo phuong y: Ve biéu dé M, do M, = 1 dat tai D gay nén theo phuong y réi thuc hign phép nhan biéu dé. (2292529,91 1.19,469—1427213,521.34,078 — 1 = pn / Tir bigu dé md men cé két qua: 1 8, = 7 (Q-M, - Q.M-Q-- -1) V6i O,, Q,, Q4, O, 4 tinh & wen. 8788 2 =——____2__=0,557 ny 195 (Nmm?) 129,54 955 m= se = 0,776 (Nmm*) 1 2,1.10°.75031,25 (2292529,91 1.0, 2973 — 1427213, 521.0,520— ~ 183475. 0,557 - 2514451,171. 0,776) = 0,=-1,34. 10%(Rad) Vay c6 két qua chuyén vi téng F=f? +f} = J0,022? +0,002613* = 0,02215 (mm) Vay f = 0,02215(mm) < [f] = 0,0225(mm) o= 0? +6? = (7,168) +(1,34.104)' =7,3.10* Rad) Vay truc II dim bao 49 ciing uén. 6.2. Tinh dé cting xodn: Kiém nghié¢m 46 ctmg xodn theo cong thife: _T,1K GJ, Trong 46: G - mo dun din héi trugt, d6i v6i thép: G = 8. 10°MPa, J,- m6 men quén tinh doc cuc, v6i mat cat tron. T= AE 231440" | 951200(mm') 332 Ty- m6 men xoan tren truc, Ty = 120702Nmm; e slo] (4.16)1 - chiéu dai doan truc chiu xodn, | = 43,537(mm); [¢] - g6c xodn cho phép, véi truc hop gidm t6c [9] = 30’/m. Ung v6i | = 43,537 . 10° = (9) = 1,397" 1,397.3,14 = 2ate* = 0,000406 (=~ G0.180 ad) /K= — ' K - he s0: K zs d V6i d= 40(mm) = h=8; 7= 0,5 v6i truc c6 mOt rénh then lip banh rang con 2. 1 C6 két qua: K = = 1,666 ia 0,5.8 40 Thay vao (10.36) duge: op = 120702.43,537.1,666 _ 9 og93gp Ae (8.10°).251200 = —p=0,000382(Rad) < 0,000406(Rad) Vay tric dam bao cig xodn khi lam viée. 89