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Article history: Recycling of waste concrete has become an important issue worldwide due to the continued increase of
Received 2 December 2017 construction wastes. Also, the growing global construction activities urge to find sustainable resources to
Received in revised form replace natural materials for the production of concrete. In the past few decades, many researches have
23 February 2018
been carried out on the use of recycled aggregate (RA) derived from construction and demolition wastes
Accepted 14 March 2018
to produce concrete products. This paper reviews the previous findings on the effects of use of RA on
Available online 15 March 2018
durability of concrete. In general, the amount of adhered mortar and the quality of the original concrete
have a significant effect on the properties of resulting concrete. The increase of RA content and w/c ratio
Keywords:
Recycled aggregate concrete
results in poorer durability of concrete. In comparison, the negative effect of recycled fine aggregate is
Impermeability more obvious than that of recycled coarse aggregate. The use of pozzolanic materials either for surface
Chloride penetration resistance coating of RA or intermixed within the concrete are effective and feasible to improve the overall dura-
Carbonation resistance bility of concrete. Recent researches on CO2 treatment indicate that it can enhance the properties of RA
Frost resistance and durability of concrete significantly.
© 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.cemconcomp.2018.03.008
0958-9465/© 2018 Elsevier Ltd. All rights reserved.
252 H. Guo et al. / Cement and Concrete Composites 89 (2018) 251e259
for future researches and increase its applications in civil engi- water to flow into the RAC. Lage et al. [23] pointed out that the
neering. The existing problems and research needs of major dura- penetration depth of RAC under pressure is lower when the RA
bility concerns for the use of RA in concrete are also highlighted. replacement ratio is higher, because the RA used is not fully soaked
and can absorb more water. In comparison, fine RA affects the
impermeability of RAC more than coarse RA does due to its more
2. Impermeability capillary channels in the concrete system [11,23e25]. For example,
the water absorption by immersion and capillarity of RAC made
The impermeability of RAC is governed mainly by the RA con- with 100% fine RA were recorded as 46% and 70.3% higher than
tent, w/c ratio, original strength of the waste concrete, curing age those of the reference NAC, respectively [26]. Similarly, higher ox-
and presence of mineral admixtures, and is usually weaker than ygen permeability of RAC was also noticed with an increased RA
that of NAC. replacement for a given w/c ratio and age [27].
According to the published results [8e10], the impermeability of At a constant RA ratio, the penetration depth, oxygen perme-
RAC decreased with an increase of the replacement ratio of RA. ability and water absorption of RAC increase with the increase of w/
Fig. 1 presents the effect of coarse RA content on the relative water c ratio. The permeability of RAC with fine RA was similar to that of
absorption of concrete by immersion and capillarity (sorptivity). It NAC when the w/c ratio was relatively low [27e31].
can be seen that they increase with the increase of coarse RA The impermeability of RAC was also related to the particle size of
content regardless of the quality of RA. Fig. 1 also includes a 95% RA. The larger size of the coarse aggregate results in a smaller
confidence interval (UCL-upper confidence limit, LCL-lower confi- surface area and adhered mortar content, thus reduces the amount
dence limit). As indicated, there is a 95% probability that the RAC of water requirement and enhances the strength of concrete.
specimens containing 100% coarse RA could have about 2.47 times However, it increases the defects within RA particles. Basheer et al.
(by immersion) and 1.70 times (by capillarity) higher water ab- [32] found that the gas permeability of RAC increased with the
sorption values than that of corresponding NAC specimen. How- increase of the size of RA, as shown in Fig. 2. There are two possible
ever, some opposite trend was also observed in a few cases. As reasons: the tortuosity of the flow path decreases with the increase
expected, the higher water absorption is due to the attached mortar of the size of coarse aggregate; and the possibility of the bleeding
and cracks present in the concrete which could create a path for decreasing with the size of RA used. Also, the effective w/c ratio and
air permeability of the RAC decreases with an increase of the fine
aggregateecoarse aggregate ratio.
The source and crushing process of RA also affect the imper-
meability of RAC. For instance, the water absorption of concrete
prepared by 100% RA derived from Ambilei (a waste recycling plant
in Portugal) increased by 22.8%, whereas the same specimens
prepared with RA sourced from Valnor (another recycling plant in
Portugal) increased water absorption by 52.9% associated to the
present of high clay content [11]. The water absorption of speci-
mens containing fine RA1 (produced simultaneously with coarse
RA production) was more than the specimens containing fine RA2
(produced by the same crushing process until required particle
size) due to RA1 with higher content of cement paste [24]. This
suggests that the production process can significantly affect the
physical properties of RA and the performance (e.g. permeability)
of the resulting concrete.
With increased curing age, the density of RAC is increased, while
its gas permeability, water permeability and capillary water ab-
sorption gradually decreased [33e36]. The effect of curing age on
oxygen permeability is more obvious than the effect of w/c ratio. The passed charge of RAC using ASTM C 1202 testing method
When the w/c ratio was fixed at 0.4, the oxygen permeability at 28 increases with the increase of RA replacement ratio [11,34,38]. Fig. 3
days and 365 days was about 2 10 17 m2 and 2 10 18 m2 shows the influence of coarse RA content on the relative total
regardless of RA replacement ratio. A similar trend was also ob- passed charge in coulombs, and it can be seen that it increases with
tained for the specimens with higher w/c ratio [27]. Also, the high the increase of coarse RA content regardless of the quality of RA.
porosity of RA can store some water and provide internal curing to This is consistent with its effect on impermeability. It also suggests
RAC during its microstructure development, thus enhances con- that there is a 95% probability that the total passed charge of RAC
crete impermeability [4]. with 100% coarse RA content is about 2.07 times greater than that of
To further improve the impermeability of RAC, mineral admix- NAC. The effect of fine RA on chloride penetration is more obvious
tures have been to fill the pores and to produce pozzolanic effect at than that of coarse RA due to the higher amount of adhered mortar
the meso level. In an alkaline environment, mineral admixtures and clay content [11,26]. For example, the variation relative to the
could promote pozzolanic reaction to generate secondary C-S-H gel NAC of chloride ion diffusion coefficient at 28 and 91 days of con-
and refine pore structures [37]. Therefore, the addition of a certain crete samples prepared with 100% fine RA derived from Vimajas
amount of mineral admixture is an effective method to improve the and Europontal were 130%, 92% and 128%, 120.6%, and were 24.2%,
interface structure and the performances of RAC. When a certain 45.5% and 36.1%, 52.4% of the samples with 100% coarse RA [11].
amount of fly ash was used to replace cement, RAC exhibited lower Similar to ordinary concrete, the chloride penetration resistance
water permeability compared with the reference concrete after 28 of RAC decreases with the increase of w/c ratio [47,56], and in-
days [38e40]. This suggests that higher amount of RA could be creases with curing age [11,40,57]. When a compressive load is
incorporated with the use of mineral admixture. The improvement applied, the chloride diffusion coefficient of RAC firstly decreased
effect of mineral admixtures followed the order: slag > fly and then increased with the increase of the compression load [58].
ash > steel slag [41]. In addition, the use of ultra-fine materials such The maximum reduction in chloride diffusion coefficient of RAC
as silica fume and metakaolin also significantly improve the was about 40%, which is found to be more sensitive to the
impermeability of concrete containing RA [42,43]. The fine mineral compressive loading compared with NAC due to the higher porosity
admixtures play a microcrystalline nucleation effect on the hy- of RA.
dration of cement, which accelerates the hydration of cement and RAC prepared with RA derived from a higher original strength of
growth of hydration products. concrete demonstrated a lower chloride penetration than the
The treatment of RA can also affect the impermeability of RAC. concrete prepared with lower strength RA due to its lower water
The water absorption of concrete with microbial carbonate treated absorption of RA [49]. Duan et al. [59] studied the influence of the
RA decreased by about 38% in comparison with the concrete amount of adhered mortar on the chloride penetration resistance of
without RA treatment, and the impermeability even slightly better RAC by adopting three types of RAs, namely RA1, RA2, RA3 (RA3 had
than that of NAC [44]. This is because precipitated CaCO3 covers the the highest adhered mortar content, followed by RA2 and RA1). The
surface and/or filled the inner pores of the RA. When the RA surface results in Fig. 4 showed that the chloride penetration resistance of
was coated with 100 g/m2 and 200 g/m2 of silane paste, the capil- RAC with different grades increased with a decrease of the adhered
lary water absorption coefficient of RAC was decreased by 95% and mortar content. The chloride penetration resistance of RAC made
96%, respectively compared with RAC prepared with un-treated RA with RA1 was similar to that of NAC at both 28 days and 90 days.
[45]. This reflects that silane can penetrate into a porous structure This suggests that the amount of adhered mortar of RA plays an
of RA and thus reduce the water ingression [45]. Similarly, the important role on the chloride penetration resistance of RAC.
incorporation of the carbonated RA also (cured under CO2 pressure) Researchers have explored the possibility of using mineral ad-
reduced its permeability [46], probably due to the precipitation of mixtures to improve the chloride penetration resistance of RAC
CaCO3. The influence of different parameters on the impermeability [34,53,60]. It is found that binary or ternary mineral admixtures
of RAC is summarized in Table 1. have better effects than a single mineral admixture does. Mineral
admixture can refine the pore size and increase the amount of C-S-
H, which can absorb more chloride ions. The chloride penetration
3. Chloride penetration resistance
Table 1
Influence of different parameters on impermeability of RAC.
4. Carbonation resistance
conditions on the carbonation depth of RAC, as shown in Fig. 6. The carbonation resistance of RAC is summarized in Table 2.
carbonation depth of RAC cured in laboratory environment at 20 C
and 60% RH was higher than those cured in other environments 5. Frost resistance
regardless of the replacement ratio of RA. Moreover, Kou et al. [51]
pointed out that the development of carbonation depth of RAC Freezing and thawing are often used as another evaluation index
increased gradually with the exposure time. After 1 year, the coarse of concrete durability. The frost resistance of concrete can be re-
RA replacement ratio had an insignificant effect on the depth of flected by measuring the dynamic elastic modulus, weight loss rate,
carbonation and further progressed by a linear rate of and strength loss rate after exposure to freeze-thaw cycles.
0.80e0.90 mm/year. Generally, this property is mainly affected by porosity, water con-
Sun et al. [41] found that the carbonation depth was remarkably tent, environmental conditions and aggregate types.
reduced with the incorporation of slag. This was explained by less RAC with RA particles may reduce the frost resistance because
pores and denser microstructure. Interestingly, Singh et al. [43] the absorbed water can drain into cement paste during freezing and
pointed out that the carbonation depths of self-consolidating thawing cycles. Therefore, RAC usually has weak frost resistance
concrete (SCC) prepared with RA increased with the fly ash con- and is not recommended for use in a harsh environment. However,
tent. Kou et al. [51] also found that the use of fly ash to replace Salem et al. [75] showed that RAC with a w/c ratio below 0.5 and
cement could increase the carbonation depth of RAC. For a case of incorporating 5% air content can still be used in unsaturated and
samples exposed for 10 years, the RAC with incorporation of 55% fly moderate cold climates.
ash exhibited about 1.68 times and 1.89 times higher carbonation Similar to NAC, the compressive strength, splitting tensile
coefficient compared to NAC and RAC without being mixed with fly strength and flexural strength of RAC decreases with an increase of
ash. This phenomenon is largely attributed to the lower calcium freezing and thawing cycles [76,77], the mass loss increased and the
hydroxide content in high volume fly ash concrete. Furthermore, relative dynamic elastic modulus decreased when concrete sam-
the incorporation of metakaolin was able to compensate the loss in ples are subjected to freezing and thawing cycles [78e80]. Wu et al.
the carbonation resistance [43]. This is because the high fineness [81] studied the uniaxial compressive stress-strain relationship of
particles of metakaolin is beneficial to improve the microstructure coarse RA concrete after freezing and thawing cycles (see
(less pores and denser) and consequently against the ingression of Figs. 7e9). The results showed that both the cubic compressive
CO2. strength and relative dynamic modulus of RAC decreased linearly
Besides, Matias et al. [16] found that the carbonation depth at with the increase of freezing and thawing cycles, and its cubic
early ages could be significantly reduced by the presence of compressive strength was lower than that of NAC under the same
superplasticizer (even lower than for NAC), but the efficiency freezing and thawing cycles. Compared with NAC-12 and NAC-13,
decreased with time. This is attributed to the fact that the intro- in 25 freezing and thawing cycles, the mass of RAC-6, RAC-7 and
duction of superplasticizer hinders the growth of mixed crystals, RAC-8 increased rapidly with the increase of freezing and thawing
and makes the crystal become denser on the surface of cement cycles. However, after 75 to 100 cycles, it increased slowly or ceased
particles, thereby enhancing the carbonation resistance. to increase. This was caused by two aspects: firstly, internal cracks
Adopting the double mixing method (mixing fine and coarse and pressure when water within the concrete is being frozen result
aggregates for 30 s, followed by 1/2 water for 30 s, cement for 60s in the spalling of mortar and mass loss, further extending the
and the reaming 1/2 water for another 120s) under a high w/c ratio cracks. Secondly, the enclosed pores in concrete are connected by
also has a significant effect on the carbonation resistance, probably the freezing action of water, which makes the water penetrate into
due to the lower water-binder ratio mortar coated on RA and the concrete and cause the mass of concrete to increase. These two
water near the aggregate being lesser in amount which can limit aspects interact with each other, the final mass is depending on the
crystal growth, thereby enhancing the ITZ [47]. Moreover, the total amount of water absorbed and mass loss associated to con-
carbonation resistance of RAC can be improved by coating oil-type crete spalling. The reason is that the higher the porosity and water
or silane repellent on the surface of RA [45,74]. Based on the liter- absorption of RAC, the higher the water absorption ability. Thus, a
ature and discussions, the influence of different parameters on the higher water absorption and saturation degree of water in RA leads
to the lower frost resistance of RAC [82]. However, when the water
saturation degree is less than 91.7%, the concrete may not be sub-
jected to freezing and thawing damage. So, the frost resistance of
RAC can be improved by reducing the amount of mixing water or
reducing the water saturation of the samples.
As expected, the frost resistance of RAC is greatly influenced by
the percentage of the incorporated RA. The weight change of RAC
increases with the increase of coarse RA replacement ratio, and is
Table 2
Influence of different parameters on the carbonation resistance of RAC.
Fig. 6. Carbonated depth of concrete at 90 days cured in different environments [73]. Remark: [- increase, Y- decrease.
256 H. Guo et al. / Cement and Concrete Composites 89 (2018) 251e259
Fig. 7. Comparison of relative cubic compressive strength between RAC and NAC [81]. Fig. 9. Relative dynamic elastic modulus of RAC and NAC [81].
Table 3 (3) Improvement of RA with a fly ash or slag coating not only can
Influence of different parameters on frost resistance of RAC. improve the pore structure of RA, but also can react with
Parameter Change Effect existing Ca(OH)2 to produce additional secondary CSH
RA content [ Strong negative
products to strengthen the ITZ layer. Modified RA with CO2
w/c ratio [ Strong negative can also react with hydration products to produce CaCO3 for
adhered mortar [ Strong negative micro-pore structure strengthening. Therefore, in order to
strength of original concrete [ Mild positive produce a more durable RAC it is suggested to use pozzolanic
air entraining agent Mild positive
materials and CO2 treatment prior to use in concrete.
pozzolanic materials Mild positive
Pre-soaking RA Mild positive
As the properties of RA and the microstructure of concrete are
Remark: [- increase, Y- decrease.
responsible for the durability performance of RAC, future research,
particularly on the efficiency of different enhancement methods for
resulting in expansion and cracking which eventually affect the RA, and their influence on the microstructure performance of RAC
dimension stability and durability of concrete. It is expected that at new and old interfacial transition zones should be systematically
the incorporation of RA containing original reactive aggregate researched and explored.
could pose a potential ASR in a new concrete.
Li et al. [96] and Shehata et al. [97] indicated that RA originating Acknowledgment
from ASR-affected concrete had similar expansion compared to the
original aggregate. Therefore, similar expansion hazards as its Financial supports from National Natural Science Foundation of
original concrete were produced when reactive RA was applied into China (Contract Nos.51678220, 51502080, U1605242) are greatly
a new RAC [97,98]. McCarthy et al. [99] pointed out that the appreciated.
expansion of fine RA was slightly greater than the coarse RA when
mixed with reactivity aggregate in a new concrete under a high Appendix A. Supplementary data
alkaline environment. Moreover, the effect of water absorption of
RA on ASR should be taken into account because it can change the Supplementary data related to this article can be found at
effective w/c ratio and thus affect the reaction process [100]. https://doi.org/10.1016/j.cemconcomp.2018.03.008.
Etxeberria et al. [101] found that the expansion of adhered mortar
of RA changed from 0.1% to 0.37% when cured for 14 days and 56 References
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