Professional manufacturer of optical cable equipment

Loose tube rewinding machine

1 The purpose of the equipment

This production line is used for loose tube inspection, segmentation, meter
counting, and rewinding.

2 Main Specifications
1) Production speed 150m/min
2) Counting error ≤3‰
3) Pay-off reel type PN800
4) Take-up reel type PN800
5) Equipment color
a. Equipment body RAL5007
b. Electronic control part RAL7032
c. Rotation warning RAL2003
6) Operation direction (face the equipment, pay-off → take-up): 14.
Equipment power supply: 50KVA 380v±5% 50Hz AC 3 phase + N wire +
ground wire

3 Equipment composition
1) Ф800mm gate type active pay-off stand
2) Wire storage tension controller
3) 630 Traction
4) Wire storage tension controller
5) Single reel suspension shaft type take-up

4 Equipment Description
1. Ф800mm gate type active pay-off stand
The main frame is a portal structure, active pay-off, AC frequency
conversion motor, DANFOSS frequency converter drive, electric lifting,
pneumatic clamping and loosening, and it has the function of preventing over
clamping.
Pay-off reel type φ800mm
Reel width 350～500mm
Reinforced core diameter φ0.8mm～φ2.6mm
Pay-off speed 150m/min
Maximum weight of pay-off reel 1,000kg

2. Wire storage tension controller

The swing arm structure is adopted, the movable wheel and the fixed
wheel are multi-piece wheel sets, and the counterweight type tension control is

ADD: Building 26, Liandong u Valley, No. 1, Changxing East Road, Nantong Economic and
Technological Development Zone, China.
 Professional manufacturer of optical cable equipment

adopted to keep the tension value of the filling rope with small fluctuations
during the production process.
Tension range （2.5～6.5）N
Length of storage line 2m
Straight line storage wheel φ300mm

3. φ630 single wheel traction device

It adopts single-wheel traction, with front and rear guiding devices, and the
tension of the belt is adjustable. It is ensured that the cable does not slip when
the speed of the production line rises and falls. The traction wheel is driven by
an AC variable frequency motor and a worm gear reducer, and the frequency
converter is imported Danfoss. The length of the product is measured by the
proximity switch and the code plate, and the metering accuracy is higher than
three thousandths. With aluminum alloy protective cover.
Technical index
Traction wheel diameter φ630mm
Traction 200N
Traction speed 150m/min
Meter counting accuracy 3‰（Modifiable）

4. Wire storage tension controller

The swing arm structure is adopted, the movable wheel and the fixed wheel
are multi-piece wheel sets, and the counterweight type tension control is
adopted to keep the tension value of the filling rope with small fluctuations
during the production process.
Tension range （2.5～6.5）N
Length of storage line 2m
Diameter of storage reel φ300mm

5. φ800 suspension shaft type single reel take-up device

It is a box type suspension shaft structure, which is composed of wire take-up,
wire arrangement, reel changing mechanism, frame, etc. It is suitable for
PN800mm reel, with compact structure and small footprint. The main drive of
the take-up has an AC variable frequency motor through a pair of pulleys to
drive the take-up reel to rotate. The mechanism is simple in structure, reliable
in operation, and has a high rate of success in changing discs.
The device adopts a screw rod wire arrangement mechanism, driven by
an AC variable frequency motor, the wire arrangement pitch is adjustable, and
is equipped with a wire arrangement limit protection device.
Take-up speed Max.150m/mim、
Take-up motor 4kw
Cable type PN800

ADD: Building 26, Liandong u Valley, No. 1, Changxing East Road, Nantong Economic and
Technological Development Zone, China.
 Professional manufacturer of optical cable equipment

6. Electrical control system

The whole machine adopts touch screen and PLC control technology to
realize the whole line linkage synchronization and independent operation; the
main production line operation, production process parameter setting and
display are all realized through the touch screen. Production status and
process control are realized by PLC. The touch screen and PLC realize the
functions of production operation, alarm display, and emergency stop of the
production line.

AC variable frequency motor and AC motor adopt domestic

well-known products
AC variable frequency motor drive adopts Danfoss inverter
Touch screen brand stepke
Intermediate relay adopts Schneider products

The low-voltage electrical appliances adopt Siemens, Schneider, Omron and

other brands produced in China, and the electrical installation complies with
IEC international standards.
The seller provides special wires and cables for the servo system in the
production line, wires and cables, and wire and cable wiring grooves for the
production line.

ADD: Building 26, Liandong u Valley, No. 1, Changxing East Road, Nantong Economic and
Technological Development Zone, China.