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Article history: A newly developed database for the Mixed Solvent Electrolyte (MSE) model of the OLI Systems software
Received 6 July 2009 was employed to model the solid and aqueous phase equilibria of calcium sulfate hydrates in electrolyte
Received in revised form solutions containing NiSO4 , H2 SO4 , MgSO4 , Fe2 (SO4 )3 , LiCl and HCl from 25 to 90 ◦ C. The MSE model is
24 September 2009
a variant of an excess Gibbs free energy model for Mixed Solvent Electrolyte systems which takes into
Accepted 28 September 2009
account long-range electrostatic interactions from a Pitzer–Debye–Hückel equation, middle-range inter-
Available online 7 October 2009
actions from a second virial coefficient-type equation and short-range interactions from the UNIQUAC
model. The effect of cations with similar anions on the solubility was investigated and it was found that
Keywords:
Calcium sulfate
the solubility depends mainly on the anion type while the cation has a minor effect. The effect of acid
Dihydrate (DH) addition and the acid type was also studied. The addition of both HCl and H2 SO4 increases the solubility;
Hemihydrate (HH) however H2 SO4 has a less pronounced effect due to the common ion effect. Furthermore, the effect of
Anhydrite (AH) phase transitions between different calcium sulfate hydrates was studied. The transformation of CaSO4
Phase transformation dihydrate to anhydrite results in a significant decrease in the solubility, which complicates the chem-
Solubility istry of the system. Since it is not practical to measure solubility data under all conditions of interest,
Chemical modeling the model developed and the experimental results obtained serves the purpose of assessing the calcium
sulfate scaling potential for a wide variety of complex aqueous industrial streams.
© 2009 Elsevier B.V. All rights reserved.
0378-3812/$ – see front matter © 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.fluid.2009.09.023
G. Azimi, V.G. Papangelakis / Fluid Phase Equilibria 290 (2010) 88–94 89
2.3. Procedure
2. Experimental
3. Theory
2.1. Reagents
The following reactions govern the solubility of CaSO4 hydrates:
In this work, all solutions were prepared by dissolving reagent
grade chemicals directly without further purification. Both CaSO4 CaSO4 ·nH2 O(s) = Ca2+ + SO4 2− + nH2 O (1)
solids phases (DH and AH) used in this work were from J.T. Baker. X-
ray powder diffraction was carried out on both solids using a Philips Ca2+ + SO4 2− = CaSO4(aq) o (2)
PW3719 diffractometer. Result showed 100% dihydrate (DH) and
The solubility of calcium sulfate is:
anhydrite (AH), respectively. No traces of hemihydrate (HH) or
anhydrite (AH) were found in the dihydrate (DH) solid powder.
[Ca]total = [Ca2+ ] + [CaSO4(aq) o ] (3)
2.2. Apparatus To obtain the equilibrium constants of reactions (1) and (2) at tem-
perature T and pressure P, the standard state chemical potentials
The experiments were performed inside 1 L double-layer glass of the products and reactants are required. These data are widely
reactors where heating was provided through a circulating oil available in standard thermodynamic compilations. To extrapolate
jacket. Temperature was controlled within ±1 ◦ C of the set-point. the standard state thermodynamic properties to high temperatures
The reactor slurry was kept suspended by a shaft stirrer. Sam- and pressures, the HKF model, developed by Tanger and Helge-
ples were withdrawn through a dip rubber tube using preheated son [10], embedded in the OLI software was employed. To account
syringes, and filtrations were performed using 0.22 m PTFE for the non-ideality (excess properties) of the electrolyte solutions
syringe filters from Fisher. Fig. 1 represents a scheme of the studied, the MSE activity coefficient model [11,12], which is also
experimental set-up used in this work. To avoid solution evapo- embedded in the OLI Systems software, was used. In the end, a self-
ration during the runs, the stirrer bushing was fully sealed using consistent and calibrated model was produced. More details on the
Dow Corning® high vacuum grease, which basically contains poly- modeling methodology and the database developed are available
dimethylsiloxane. elsewhere [8,9,13].
90 G. Azimi, V.G. Papangelakis / Fluid Phase Equilibria 290 (2010) 88–94
Fig. 2. CaSO4 solubility as a function of MSO4 (M = Ni, Mg, Mn) concentration; MgSO4
experimental data are from [14–17]; NiSO4 experimental data are from [17,18];
MnSO4 experimental data are from [17,19]; curves are model predictions. Fig. 3. CaSO4 solubility in CaSO4 –MgSO4 –HCl (0.5 M)–H2 O solution; experimental
data are from this work, and curves are the model predictions.
Table 1
Solubility of CaSO4 dihydrate in 0.5 M HCl solutions at various MgSO4 concentrations.
MgSO4 (mol/L) 25 ◦ C 45 ◦ C 70 ◦ C 90 ◦ C
CaSO4 (mol/L) Density (g/mL) CaSO4 (mol/L) Density (g/mL) CaSO4 (mol/L) Density (g/mL) CaSO4 (mol/L) Density (g/mL)
Table 2
Solubility of CaSO4 dihydrate in 0.5 M H2 SO4 solutions at various NiSO4 concentrations.
NiSO4 (mol/L) 25 ◦ C 45 ◦ C 70 ◦ C 90 ◦ C
CaSO4 (mol/L) Density (g/mL) CaSO4 (mol/L) Density (g/mL) CaSO4 (mol/L) Density (g/mL) CaSO4 (mol/L) Density (g/mL)
Fig. 5. CaSO4 solubility in CaSO4 –NiSO4 (1.4 M)–H2 SO4 (1 M)–Fe2 (SO4 )3
Fig. 4. CaSO4 solubility in CaSO4 –NiSO4 –H2 SO4 (0.5 M)–H2 O solution; experimental (0.2 M)–LiCl (0.3 M)–H2 O solutions at various retention times and different
data are from this work, and curves are the model predictions. temperatures.
formation of calcium sulfate neutral species. Also, the solubility the equilibrating solid phase was estimated semi-quantitatively by
of dihydrate (DH) is significantly higher in the presence of HCl measuring the peak intensities of the different X-ray diffraction
(Fig. 3) compared to that in H2 SO4 (Fig. 4). This effect is most pro- patterns and was confirmed by thermo gravimetric analysis (TGA).
nounced near zero metal sulfate concentrations. The addition of Hemihydrate was not detected in any of the samples despite a care-
both H2 SO4 and HCl increases the solubility of CaSO4 dihydrate ful search for this phase. The experimentally measured solubility
(DH) due to the formation of bisulfate ions; however, in the case
of H2 SO4 , there is a common ion effect due to the produced SO4 2−
from the second dissociation of H2 SO4 hindering the dissolution
reaction.
In both systems, model “predictions” are in good agreement
with the experimental data. It should be emphasized that no
extra fitting were perfumed in these systems which proves the
predictability of the model in multicomponent systems using
the interaction parameters obtained in binary and ternary sys-
tems, i.e., CaSO4 –H2 O, CaSO4 –MgSO4 –H2 O, CaSO4 –NiSO4 –H2 O,
CaSO4 –HCl–H2 O and CaSO4 –H2 SO4 –H2 O which have been studied
previously [8,9].
Table 3
Calcium sulfate concentration, saturated solution density and solid phase composition in 1.4 M NiSO4 , 1 M H2 SO4 , 0.2 M Fe2 (SO4 )3 , 0.3 M LiCl solutions at various temperatures
and retention times.
Time (h) T (◦ C) Density (g/mL) CaSO4 (mol/L) Method Solid phase composition
Fig. 8. CaSO4 solubility vs. temperature in CaSO4 –MnSO4 –H2 SO4 –H2 O solutions;
the experimental data are from [20]; the solid curves are the predicted values and
the dashed lines show the phase transition region.
solubility decreases with an increase in MnSO4 concentration at solubility is significantly higher in the presence of HCl compared to
fixed H2 SO4 concentrations due to the common ion effect. Also, that in H2 SO4 because in the case of H2 SO4 , there is a common ion
there is a systematic increase in the solubility with temperature effect due to the produced SO4 2− from the second dissociation of
in the presence of MnSO4 up to 80 ◦ C because of the tendency of H2 SO4 hindering the dissolution reaction.
the sulfate ions to form bisulfate. Above 80 ◦ C, calcium sulfate sol- Furthermore, the effect of the phase transformation of calcium
ubility declines sharply as a result of dihydrate (DH) to anhydrite sulfate dihydrate (DH) into anhydrite (AH) on the solubility was
(AH) transformation. It can be seen from the figure that the sol- studied. The transformation takes place at higher temperatures
ubility of anhydrite is also depressed by subsequent addition of and acid concentrations and has a complex effect on the solubil-
MnSO4 . ity. In this work, complete transformation was achieved at 70 ◦ C
after 3 days retention time in the presence of 1 M H2 SO4 . The solu-
5. Conclusions bility of anhydrite is much lower than that of dihydrate (∼50–80%
lower); therefore process solutions which are saturated with dihy-
Many industries are dealing with calcium sulfate scale for- drate (DH) at ambient temperature and are recycled to autoclaves,
mation and need regular removal of precipitated calcium sulfate operating at temperatures above 100 ◦ C, need to be processed to
hydrates. At elevated temperatures, the transformation between decrease their calcium content and make it less than anhydrite sat-
the calcium sulfate phases has a complex effect on the solubility, uration level inside an autoclave. Otherwise, scale formation will
making the behaviour of calcium sulfate difficult to predict and be unavoidable.
control. Chemical modeling is a practical asset to map calcium sulfate
In this work, a recently developed database for the MSE model chemistry in electrolyte solutions over wide ranges of temperature
of the OLI Systems software was used to study the effect of dif- and concentration. This, in turn, results in gaining comprehensive
ferent electrolytes on the CaSO4 solubility. It was found out that insight for process improvements and optimization in various pro-
it is mainly the anion which controls the solubility of calcium sul- cesses.
fate, while cations have a minor effect. The solubility behaviour
of CaSO4 is the same in all metal sulfate electrolytes with differ- Acknowledgements
ent cations: as the metal sulfate concentration increases from pure
water, the solubility initially drops due to the common ion effect The authors would like to acknowledge the financial support
and then increases gradually due to the formation of calcium sul- provided by Anglo American plc., Barrick Gold Corporation, OLI
fate neutral species. After passing a maximum, solubility decreases Systems Inc., Sherritt International Corporation, Vale Inco Ltd., the
smoothly with a further increase in the concentration due to the Ontario Graduate Scholarship (OGS) and the Natural Sciences and
salting-out effect and decreased number of free water molecules in Engineering Research Council of Canada (NSERC) for this project.
the solution.
The solubility of CaSO4 dihydrate was measured in solutions Appendix A. MSE middle-range interaction parameters
containing NiSO4 , H2 SO4 , MgSO4 and HCl. It was found that the (OLI-version 8.1.3)
Ca2+
Mg 2+
−2602.165 4.8761 333009 3630.73 −6.8234 −462726
CaSO4 –MgSO4 –H2 O 25–175
CaSO4(aq) Mg2+ 678.644 −1.529 −62232.5 −562.19 1.7298 –
CaSO4 –Na2 SO4 –H2 O Ca2+ Na+ 25.171 −0.0262 – −33.189 0.0210 – 25–300
Ca2+
HSO4 − 3715.460 −6.0144 −618224 −4472.033 7.3066 733093
CaSO4 –H2 SO4 –H2 O 25–300
CaSO4(aq) HSO4 − 393.149 −1.6809 11323.61 −671.232 2.5821 –
CaSO4 –CaCl2 –H2 O/CaSO4 – Cl− SO4 2− 465.363 −0.8069 −62105.4 −511.001 0.9236 64179.32
HCl–H2 O/CaSO4 –NaCl– Cl− HSO4 − −148.074 0.3573 – 176.162 −0.4188 – 22–300
H2 O/CaSO4 –MgCl2 –H2 O Cl− CaSO4(aq) 9.4550 0.0367 – −55.0627 0.02547 –
CaSO4 –Fe2 (SO4 )3 – Ca2+ Fe3+ −172.067 −9.8085 955584 313.487 13.8038 −1362390
25–90
ZnSO4 –H2 SO4 –H2 O CaSO4(aq) Fe3+ 663.006 −1.1448 −104326 1099.014 −1.1435 −202962
94 G. Azimi, V.G. Papangelakis / Fluid Phase Equilibria 290 (2010) 88–94
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