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com

N
NG
GS
SD
D/
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NG
GG
GS
S高速齿轮箱
高速齿轮箱
——可靠的传动专家

南京创力传动机械有限公司
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Directory
Ｉ、NGSD/NGGS Introduction of high speed gearbox................................................................2

Designed for high transmission efficiency..........................................................................2

Advantages of independent processing and manufacturing...........................................3

Application range....................................................................................................................3

Design for Engineering Applications....................................................................................4

Technical parameter index....................................................................................................4

Run monitoring data...............................................................................................................4

Advanced calculation software based on various international standards....................5

Gear force and bearing load calculations............................................................................5

Bearing design.........................................................................................................................6

Seal (oil seal) design...............................................................................................................6

Rotordynamic Analysis............................................................................................................7

II、Basic assembly form and type specification code............................................................8

Selection procedure...............................................................................................................9

Selection example..................................................................................................................9

Power parameters of commonly used gear transmissions....................................10

Continuation...................................................................................................................11

Table 4: Gearbox rated power table (two-stage)......................................................11

Outline structure dimension drawing..........................................................................12

Table 5: NGSD Center Distance 200~630 Gearbox Outline Dimensions............13

Table 6: Dimensions of NGSS center distance 480-960 two-stage gearbox.......14

III、Selection of non-standard products and accessories...................................................15

Turning function and function............................................................................................15

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I、NGSD/NGGS Introduction of high speed gearbox

NGSD/NGGS series of high-speed gearboxes are based on the latest

technical standards (AGMA, API, ISO and other standards or special design
requirements) and based on proven technology. Thanks to continuous
research and development, the company is able to provide efficient and
reliable turbine gearboxes for high speed and high power. The highest design
can reach 80Mw, which is a high-quality brand product dedicated to domestic
and foreign users.
Features and advantages of NGSD/
NGGS products:

High speed - the maximum speed of the

series products reaches 30000r/min, and
the pitch circle speed is 175m/S;

High specifications - the maximum

center distance is 1000mm, and the
maximum power reaches 80Mw;

High precision—gear precision

reaches ISO3-6 level; gear dynamic
balance precision reaches ISO 0.4-1.6;
gear heat treatment is manufactured and
inspected according to ISOME-MQ level

High efficiency - the efficiency of the gearbox can reach more than 98.5%,
and the transmission efficiency of a single gear pair can reach 99.5%;
High standards - according to the latest technical standards (AGMA, API, ISO
and other standards or special design requirements), product design due to
the latest standards;

High reliability - the design life of the gearbox is 20 years

(excluding wearing parts).
Designed for high transmission efficiency
Gear modification: The gear and pinion shafts under load show elastic
deformation, and their temperature rises unevenly, deformation and thermal
expansion damage the tooth meshing, so during the grinding process, the
gear modification will be carried out, to Optimizing the load distribution under
the load and speed is especially important for thermal efficiency compensation
for high-speed gears, which is the advantage of our company's gear design.
In high-speed gear transmissions, especially when the linear speed of the
gear is relatively high, the wind resistance and agitation of the gear
The dynamic loss accounts for about 80% of the power loss of the entire
gear, and the power loss of the entire gear accounts for about 55% of the loss of
the entire device. 2
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Therefore, reducing the power loss of the gear plays an important role in
improving the overall transmission efficiency. There are mainly the following
methods to improve the transmission efficiency of the gear transmission.

◆Optimized bearing design, sliding bearing: the dynamic pressure sliding

bearing can provide excellent load-carrying capacity, and the oil hole is
opened at the largest part of the bearing to reduce power loss, while providing
excellent stability. The maximum axial speed of the bearing is as high as
140m/s.

◆Appropriately reduce the tooth width when

conditions such as strength and coincidence are
met
◆The cabinet is designed in a circular arc shape
for easy air flow
◆Set up the wind deflector
◆Reduce ineffective lubrication of gears
Advantages of independent processing and
manufacturing
◆The gear box below 450 adopts high rigidity casting box;

◆Standard center distance, batch processing, low purchase cost for

users, short purchase cycle, flexible replacement of wearing parts;

◆The upper box cover is separated from the

bearing seat, which is convenient for inspection
and service;
◆Both ends of the tank can enter and return oil,
which is convenient for users to prepare on-site
pipelines;
◆Gearbox single-stage gear ratio i≤6.5; double-
stage gear ratio i≤20;
Application range
The applicable fields of NGSD/NGGS series products mainly include:
1.Steam turbine, gas turbine power generation, centrifugal and axial fans,
blowers, compressors, high and low pressure pumps, petrochemical industry,
steel production, paper industry

2.Energy recovery system

3.Increase (decrease) speed high-speed

gearboxes for military and civilian test benches.

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Design for Engineering Applications

◆More than 10 years of product design ◆Highly developed computational
experience, more than 800 engineering analysis methods
cases —Design Selection of Gear
◆Commonly standardized structural Dynamic Parameters
components —Design Analysis of Gear
Thermal Deformation and Elastic
◆Comprehensive CAD analysis
Deformation
◆Advanced processing and
—Design Analysis of Bearing
manufacturing equipment
Dynamic Parameters
◆High-precision measurement and
—Design Analysis of
diagnostic technology
Rotordynamics
◆Close cooperation with host
—Design Analysis of Box Rigidity
manufacturers
—Design Analysis of
Transmission Efficiency

Technical parameter index Run monitoring data

Transfer power：up to 80Mw； Oil supply pressure:0.15 MPa-0.25 MPa

Speed: the maximum speed reaches Oil supply temperature：35 ℃-45 ℃
30000r/min, pitch circle Line speed 175m/S;
Oil filter precision：10μm～25 μm
Accuracy: Gear accuracy reaches
ISO3-6 level;gear dynamic balance Bearing temperature：≤90℃；
accuracy reaches ISO 0.4-1.6;
Radial shaft vibration：≤25.4μm
Wheel heat treatment is manufactured
and inspected according to ISOME-MQ
level

Efficiency: The efficiency of the

gearbox can reach more than 98.5%.
The transmission efficiency of a single
gear pair can reach 99.5%;
Standards: AGMA, API, ISO and other
standards or special design requirements).

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Advanced calculation software based

on various international standards
 Large gear and high speed shaft design
 Bearing load calculation and optimization
 Seal (oil seal) design
 Rotordynamic analysis (rotor dynamic
stability) analysis

Gear force and bearing load calculations

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Bearing design

——Calculation of bearing load, stiffness, damping, oil film thickness, temperature and
power consumption

Seal (oil seal) design

——Calculation and matching of speed, pressure, clearance and oil quantity

compressed air

oil mist

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Rotordynamic Analysis

——Analysis of Rotor Dynamic Stability and Evaluation of Rotor Vibration Based on

API617

Modular design and analysis of gears, bearings, seals and complete

rotors through advanced software. The independent bearing performance
calculation program optimizes the bearing load and angle, and optimizes the
rotor sealing effect through the calculation of gas side labyrinth seal and oil
seal side gas leakage. The dynamic stability analysis and damping analysis of
the rotor greatly improves the reliability of the system.

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II、Basic assembly form and type specification code

Herringbone
thrust
Plain plate
gear Bearing body labyrinth seal
bearing
The form of high-speed
gearbox series products is named
after the gear form of the gearbox,
the position of the shaft system and
the size of the center distance.

The code includes the gearbox

type code, specification (center
labyrinth
distance), form, and product serial
number. Code example: oil ring

high speed gear shaft

Model example:

NGGS 300 -Z(J)200PBX.01

NGGS—type code High-speed gearbox (SD single-slope, GS double-slope, SS

double-stage, SL parallel up and down)
specification：Single-stage200、250、300、350、400、450、530
300—Center distance 、560、600、630、670、700，Double stage480、545、680、800

Z（J）—Type code Z-speed up, J-deceleration

200-Gear ratio×100, P-cranking (optional) B-oil pump (optional)
200PBX—Gear ratio*
code X-thin oil station (optional)
01—production
Our company arranges by itself
serial number

*Note: In this article, the gear ratio (Gear Ratio) is the ratio of the number of teeth of the
large gear to the number of teeth of the small gear (or the ratio of the speed of the high-
speed shaft to the speed of the low-speed shaft)

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Selection procedure

The maximum carrying capacity (rated power) is calculated when the

speed of the low-speed shaft is 1500r/min. The user can select the model
according to the power, speed and gear ratio:
 Calculate the gear ratio (high speed shaft speed/low speed shaft speed).
 Select the service factor Ka according to the type of prime mover and
working machine (our company recommends the use factor Ka=1.4,

Specific users can refer to API613 minimum gear work coefficient table to
find out).
 The power of the prime mver or working machine is defined as P1, which
is the transmission power.
 Determine the design power of the gearbox as Pc=P1*Ka.
 Refer to the rated power value of the gearbox below to select a gearbox
model that not only meets the space installation requirements, but also
satisfies the rated power value of the gearbox Pn≥Pc.

Selection example

How to choose:

◆Gear ratio: high speed shaft speed/low speed shaft speed;

◆According to the category of the prime mover and the working machine,
the service factor Ka is selected;
◆Set the working power of the working machine as the transmission
power P1 of the gearbox, and determine the design power of the gearbox Pc=
P1*Ka;

◆Refer to the gearbox rated power table*1.4 (Table 3, Table 4), select
the gear device model that satisfies the gear ratio and speed, and the rated
power value Pn of the gearbox is greater than or equal to the design power Pc
The selection can be deduced according to P X9550：e.g.：power 750kW，
Rotating speed 5250—1500r/min， n
Use factor 1.4, gear ratio i=3, check the table below to choose NGSD200, if
the speed is 6000-3000r/min, the maximum load capacity (power) can reach
1500kW;

When the gear ratio and rotational speed are slightly different from the
data listed in the table, the analog method or UMC consultation can be used
for model selection.

Unless the user has special requirements during model selection, it is

recommended that when the center distance is ≤300, the single helical
gearbox is preferred, and when the center distance is ≥300, the double
helical gearbox is preferred.

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Power parameters of commonly used gear transmissions

Maximum carrying capacity Turning (optional)

Pn gear
model Low speed shaft
illustrate
form
gear ratio speed model torqueN.m
1500r/min
When the gear
monocli ratio is greater
1-3.5 1050KW
nic than 4.2, it is
200 recommended to
double
＞3.5-4.2 800 KW oblique
use the overall
high-speed box
monocli When the gear
1-4 1650KW ratio is greater
nic than 5.5, it is
250 PC600 600
double recommended to
＞4-5.5 1250KW
oblique use the overall
high-speed box
When the gear
1-4 2650KW ratio is greater
than 6, it is
recommended to
300 ＞4-5 2200KW double PC600 600 use a two-stage
oblique product or an
overall high-
＞5-6 1800KW speed box

1-3.9 3600KW
When the gear
ratio is greater
350 ＞3.9-4.9 3050KW double PC1500 1500 than 6.2, it is
recommended
oblique to use two-stage
＞4.9-6.2 2500KW products

When the gear

1-4.2 5000KW double ratio is greater
400 PC1500 1500 than 5.5, it is
oblique recommended to
＞4.2-5.5 4750KW use two-stage
products
1-4.9 7800KW When the gear
ratio is greater
double than 6.5, it is
450 ＞4.9-5.3 7000KW PC2500 2500 recommended
oblique to use two-stage
products
＞5.3-6.5 5600KW
Special design is
1-4.4 12600KW required when
the gear ratio is
530 double PC2500 2500 greater than 5.5
＞4.4-5.5 10500KW oblique

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Continuation

Maximum carrying capacityPn Turning (optional)

gear
model illustrate
Low speed form torque
gear ratio shaft speed model
N.m
1500r/min
Special design is
1-4.5 16800KW
double required when
560 PC2500 2500 the gear ratio is
＞4.5-6 11900KW oblique greater than 6

Special design is
1-3.75 21000KW
double required when
600 PC5000 5000 the gear ratio is
oblique
＞3.75-5 16800KW greater than 5

Special design
1-4.4 23800KW is required
630 double PC5000 5000 when the gear
＞4.4-5.4 18900KW oblique ratio is greater
than 5.4
Special design
1-4 28000KW is required
670 double PC5000 5000 when the gear
oblique
＞4-4.5 24500KW ratio is greater
than 4.5
Special design
1-4 32900KW is required
700 double PC5000 5000 when the gear
oblique ratio is greater
＞4-4.6 28000KW
than 4.6

Table 4: Gearbox rated power table (two-stage)

Maximum carrying capacity Turning (optional) illustrate

Pn gear
model
Low speed form
gear ratio shaft speed model torque
600r/min
monoclinic Special design is
545 ≤16 1400KW double PC600 600 required when the gear
oblique ratio is greater than 16

monoclinic Special design is

680 ≤12 2800KW double PC1500 1500 required when the gear
oblique ratio is greater than 12

monoclinic Special design is

800 ≤14 4450KW double PC1500 1500 required when the gear
ratio is greater than 14
oblique
monoclinic Special design is
960 ≤16 8400KW double PC2500 2500 required when the gear
oblique ratio is greater than 16

monoclinic Special design is

1080 ≤20 10500KW double PC5000 5000 required when the gear
oblique ratio is greater than 20

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Outline structure dimension drawing

Into the oil Into the oil

return oil return oil

Outline structure of a single-stage gearbox with a center distance of 200~700 (Fig. 2)

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Table 5: NGSD Center Distance 200~630 Gearbox Outline Dimensions

Bottom high speed Low speed shaft High speed shaft

Speci length mm mm
plate mm extension mm extension mm weight
ficat gear
ion ratio a1 a2 a3 A1 B1 H H1 D1 l1 L1 D2 l2 L2 kg

1-3.5 70 90 395
200 745 235 200 535 420 780 380 80 100 405 510
3.5-4.2 60 80 385

1-4 80 110 450

250 920 290 250 700 500 1000 510 100 140 490 950
4-5.5 60 80 420

1-4 100 140 535

300 4-5 1090 350 300 850 600 1125 585 120 160 555 80 110 505 1300
5-6 70 90 485
1-3.9 120 160 595
350 3.9-4.9 1230 375 350 950 690 1268 585 130 180 630 100 140 575 2000
4.9-6.2 80 110 545
1-4.25 130 160 660
400 4.25-5. 1350 400 400 1050 720 1330 600 140 200 680 2200
100 140 620
5
1-4.9 140 200 750
450 4.9-5.3 1500 440 450 1180 840 1465 685 160 220 770 120 160 710 3500
5.3-6.5 100 140 690
1-4.4 160 220 850
530 1790 530 530 1450 1080 1820 850 200 280 910 6500
4.4-5.5 140 200 830
1-4.5 160 220 880
560 1840 550 560 1500 1140 1870 900 200 280 940 7000
4.5-6 140 200 860
1-3.75 200 280 1030
600 2030 605 600 1600 1320 1970 900 230 320 1070 8000
3.75-5 160 220 970
1-4.4 200 280 1050
630 2080 615 630 1650 1360 1970 900 230 320 1090 8500
4.4-5.4 160 220 990
1-4 230 320 1130
670 2180 645 670 1750 1440 2090 1000 280 390 1200 10000
4-4.5 200 280 1090
1-4 230 320 1170
700 2250 645 700 1850 1520 2090 1000 280 390 1240 12000
4-4.6 200 280 1130

Note: choose one of oil inlet and outlet, other please explain separately

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Into the oil Into the oil

return oil return oil

Outline structure diagram of two-stage gearbox with center distance 480-960 (Fig. 3)

Table 6: Dimensions of NGSS center distance 480-960 two-stage gearbox

Bottom high speed Low speed shaft High speed shaft

length mm extension mm extension mm
gear plate mm mm weight
Speci
ficat ratio
kg
ion a1 a a3 A1 B1 H H1 D1 l1 L1 D2 l2 L2

545 ≤16 1340 335 545 1100 640 1230 550 120 160 570 70 90 495 1800

680 ≤12 1580 400 680 1300 760 1380 600 160 220 705 100 140 610 2600

800 ≤14 1740 400 800 1500 820 1430 650 180 250 750 100 140 640 4800

960 ≤16 2190 495 960 1800 940 1820 850 230 320 870 130 180 750 9000

1080 ≤20 2410 495 1080 2020 1060 2090 1000 280 390 1000 140 200 830 13000

Note: choose one of oil inlet and outlet, other please explain separately

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III、Selection of non-standard products and accessories

Maybe you need a specific center distance, specific dimensions, maybe

you need a large gear ratio, specific transmission form and accessories, our
company's gearbox has a wide range of variability, the company has designed
and manufactured various special gear boxes for users over the years Non-
standard products have great achievements! As long as users provide
requirements, they will definitely get satisfactory results!

The user fills in the details according to the requirements of the high-
speed gearbox order card. After receiving your request, the company will
quickly make a plan and contact you.

NGSD/NGGS series high-speed gearboxes have various accessories for users to

choose from:
◆Temperature measurement: thermal resistance wire and junction box on the
radial bearing (standard configuration)
◆Vibration measurement: two shaft vibration probe interfaces are reserved,
and our company can purchase vibration measurement probes (optional);
◆Speed measurement: our company can purchase the speed sensor (optional)

◆Sliding bearing: Our company can design it on behalf of the company,

and the company is equipped with various specifications of sliding bearings
for users to choose (optional);

◆Main oil pump: the company can purchase and install it on its behalf
(optional)
Lubricating oil station: the company can design and purchase for you
(optional)
◆Electric crank: (optional)

Turning function and function

a、Manual meshing, electric cranking, when the speed of the high-speed
shaft of the gearbox is greater than the speed of the cranking, the cranking
will automatically disengage;

b、Before starting the prime mover, the unit can be operated at the
cranking speed, and the starting power can be reduced when the prime mover
is started;

c、After the prime mover of the unit is stopped, the crank can be used to
make the main unit run slowly, so that the temperature of the shaft system of
the main engine reaches an appropriate value and then stop the machine to
reduce the deformation of the shaft system.
The electric crank is equipped with a hand wheel, and it can also be cranked
manually, and the requirements for the crank torque and the crank speed are
put forward when selecting.
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To be selected by the company, to provide consulting services.

Our company comes standard with the following four torque cranks
for users to choose from:

Turning Motor output Transmissi Degree of Explosion- Dimensions

speed proof grade
model Power r/min on torque protection L B H
PC600 2.2KW 5~50 600N.m IP55/IP65 Optional 300 260 ~700

PC1500 4KW 5~50 1500N.m IP55/IP65 Optional 490 320 ~1000

PC2500 7.5KW 5~50 2500N.m IP55/IP65 Optional 590 420 ~1300

PC5000 11KW 5~50 5000N.m IP55/IP65 Optional 620 510 ~1400

If users need to purchase cranks separately, they can contact us directly, and
we will provide detailed outline and dimension drawings

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