Sega Master System II SERVICE MANUAL APRIL, 1991 SEGA ENTERPRISES, LTD. OVERSEAS CONSUMER PRODUCTS DIVISIONTABLE OF CONTENTS neral 1. Product Number and Color Specifications 2. AC Adaptor Specifications 3. Product Dimensions and Weight 4. Electrical Specifications Repair Procedures 1. Flowchart for Troubleshooting Fault Locations 2. Main Uni A. Servicing the main unit B. Possible symptoms for each fault location C. Inthe event picture appears alone without sound D. Inthe event picture is not present E. in the event controls do not respond normally 3. Software (Card or Cartridge) Malfunctions Auto Switchboxes Controller Related sae Diagrams and Parts Lists Schematic Diagram for PAL Version PCB Parts Location Diagram for PAL Version Parts List for PAL Version Schematic Diagram for RGB Version PCB Parts Location Diagram for RGB Version Parts List for RGB Version pppp neo PPPPPPPD v a BO@VNoOn1. PRODUCT NUMBER AND COLOR SPECIFICATIONS Color ‘Textitory ModelNo. Format = = System BF Modulator Channel ‘America| MK-3006 [NTSC [M 200-5178-01 or | 3/4 200-5115, Canada| MK-3006-22| PAL___|B (VV) 200-5194-02 ‘| 3/4 ‘Australia__|MK-3006-03| PAL__|B (VE) 200-5198 of N. Zealand |MK-3006 PAL D 200-5139 23 China MK-3006-15| PAL__[G 200-5086-02 3/4 Germany __|MK-3006-18] PAL G 200-5086-02 36 France MK-3006-08| PAL___[ RGB NONE = 2. AC ADAPTOR SPECIFICATIONS. Parts Diagram Voltage/ Plug Tentitory — Model No. Number = Frequency Type ‘America _]MK-3008 | 400-5115 | H-0248 | AC120V2 10% A Type 60Hz Canada __|MK-3006-22| 400-5128 _|H-0249 | AC120V 2 10% |A Type _| 60Hz Australia |MK-3006-03| 400-5050 _|HO733 ACRAOV.E TO S Type 50Hz N. Zealand |MK-3006-04| 400-6050 |H-0183 | AC240V 10%/ |S Type 50Hz China MIR-SO0B- 18 [400-B08E-S1 | H-OTEE-OT | ACZZOV.E TOW [A Type Hz Germany _ | MK-3006-16| 400-5126 ACZ20V + 10% | C Type 50Hz3. PRODUCT DIMENSIONS AND WEIGHT Main Unit Dimensions 256 (W) x 172 (D) x 81.5 (H) mm Main Unit Weight 790 g Packed Dimensions 360 (W) x 216 (W) x 125 (H) mm Packed Weight 1.7kg. Master Carton Dimensions (6 pes./earton) 450 (W) x 400 (D) x (390 (H) mm Master Carton Weight 11.5kg. (0.072 m3) 4. ELECTRICAL SPECIFICATIONS Power AC 220V or 240V, 50Hz cpu Z-80A 3.58 MHz RAM 64 Kbit V-RAM 128 Kbit ROM AMbit Scrolling Screen 256 x 192 dot 32 colors displayed from a palette of 64 Sprite Screen 64 sprites of 8 x8 dot or 8 x 16 dot on screen 16 colors displayed from a palette of 64 Character Patterns Maximum of 448 types Scrolling Directions Horizontal, Vertical, Diagonal Sound Three types plus noiseREPAIR PROCEDURES 1. FLOWCHART FOR TROUBLESHOOTING FAULT LOCATIONS Power switch check IC8 OUT +5V check Reset circuit check- XTAL 10.738 MHz output check ICI: pin 6 clock 1C2: pins 20, 22 pulse IN check IC3: pins 1, 20, 22, 27 pulse check ] [ICS: RGD sighal. C. SYNC signal check; Audio signal check 1C6, 1C7: pins 20, 22, 27 pulse check IC9: pins | to 2,3,4, RGB IN check;’ pin 19 to 20, C. VIDEO OUT check RF modulator IN check; RF modulator QUT (+5 V) check2. MAIN UNIT (POWER BASE) (A). Servicing the Main Unit (Power Base) NS=10-9s Parts Test Procedure Fault Location [| Symptoms . 7805 1, IC8 (LM7805) faulty. 1, LED doesn't light. 1 TGS CLACTEURT BoE | Soldering Faulty. 2. No picture (1) INPUT DC 9V 3. Short Circuit ()OUTPUT Vee=DCsy | 4- Printed circuit board (PCB) pattem is cut. 5. POWER switch is faulty. 6. Heat sink attachment faulty. Z. Power check of ICs T. PCB pattem is cut. T. No picture. (1) Is Vee SV power present? | 2. Soldering is faulty. 2. Screen is black. 3. Is reset circuit T. Capacitor C16 faulty. T. No picture. operating? 2. Soldering faulty. 2. Screen is black. (1) Use tester to measure 3. Resistor R4 faulty. voltage of JR. Should be 0.3.6 V (slowly rises). Is oscillator circuit | 10SC(53M) faulty T-No picture working? 2. Soldering faulty (1) Pin 41 of IC4: AC 6 Vp-p; | 3. PCB pattem is cut 2. Color may be 10.738635 MHz + 100Hz | 4. 1C4 is faulty monochromatic 5. Frequency, allowable deviation. AVAVAY a by (2) Pin 33 of IC 5 clock 3.579545 MHz + 30 Hz ‘ [ow — 225.6 Ns. (3) Pin 42 of IC4 clock:4.43361875 MHz + 30Hz - - 279 Ns.[ 3. Check connectors T. Broken trom excessive | 1. No picture (1) Make visual check of weight. 2, Picture is monochromatic. connector pins. 2. Soldering faulty. 3. Characters are unnatural. 3. PCB pattern is cut. 4. Controls do not respond (2) Check for faulty soldering | 4. Terminal plugs are dirty. Properly. connections |"6. Check button T. Switch is loose. T. No power voltage switches. 2. Soldering faulty. present. (1) Check power button 3. PCB patter is cut. 2. LED doesn't light. switch. 4, Switch is short-circuited. | 3. No picture. 4, Reset occurs (2) Check Pause buttonsvitch | 1. Soldering faulty spontaneously. 2. PCB pattern is cut 5. Characters suddenly 3. Blade is not parallel with appear abnormal. circuit board. 4, Switch is short-circuited. | 1. Pause doesn't operate properly. | 7. Check RF modulator |. PCB pattem is cut. T. No picture (1) Is OUT +5V present? 2. Soldering is faulty. 2. Picture appears dirty. 3. RF modulators faulty. | 3. No sound. 4, IN event IC9 is faulty. | 4. Much audio noise. 1. RF modulator is faulty. | 1. CH3 appears, but not CH4. (2) Check channel selector: 2. CH4 appears, but not Are CH3 and CH4 ok? ch3.(B) Possible symptoms for each fault location Fault Location (Contents of malfunction) 1, When C1 (CPU) is faulty. Symptom 1, System doesn’t operate at all. No picture at all. 2. When IC2 (OS ROM) is faulty. 1. Since this is the program which operates the system, no picture will appear. 2, Depending on the case, a mosaic pattern may appear. 3. When IC3 RAM Is faulty. 1. Since this is the unit that temporarily records data, no picture will appear. 2. Deperiding on the case, a picture may appear, but it is easily distorted. 4, When 1C4 ts faulty. 5. When ICS is faulty. 1. Since this IC emits several control signals, no picture will ap- pear. 2. Controller may not respond properly. 3. Pause, reset may not respond properly. 4. If no oscillation is present, clock 3.58 MHz is not produced, with result that system does not operate at all; no picture appear. In addition, several control signals are involved; if fault is pre 1. sent, system will not operate and no picture will appear. 2. Even if a picture appears, characters may be distorted. 3. Colors may be improper. 4. Sound may appear alone without picture. 5. Picture may appear alone without sound. 6, When 1C6, ICT ure faulty. I. Sines these parts are responsible for temporarily storing color data, picture may not appear. Even if picture appears, colors may be improper. Characters may be distorted. _ Picture may be move sluggishly or jerkily. 7. When 1C8 Is faulty. 1. Sinee this is +5 V stabilized current, if malfunction is present, uniform +5 Vis not present; system will not operate and no pic: ture will appear, 2. LED doesn’t light. 8. When 1C9 is Faulty. 1, Since this part converts the RGU signal to composite mouc, a malfunction will result in no picture. 2. Even if a picture appea may be abnormal.(©). In the event picture appears alone without sound Service Procedures Fault Location 1 1s audio signal output from pin 15 of C5? (1) MAX 300 mVp-p (2) 20 Hz-20kHz T. Soldering is faulty. 2. PCB patter is cut. 3. Q48, Q49, R47 are faulty 4, R46 is faulty 5. ICS is faulty. 6. RF modulator is faulty. (D) In event picture is not present. Service Procedures Fault Location 1. Is video signal present at pin 3 of RF modulaor? 2. Is video signal output from pons 19 and 20 of IC9? 3. Is RGB signal present at pins 1,2,3, and 4 of IC9? T. C38, R29 is absent or faulty. 2. Soldering faulty. 3. PCB pattern is cut. 4, RF modulator is faulty (when picture is present on RF). 5. 1C9 is faulty. 6. Peripheral parts around IC9 are faulty. ann(E) in event controls do not respond normally Symptom(s) Fault Location(s) 1, Game doesn’t start. 2, Button may not pressed. 3. Absolutely no response at all. respond when | 1. CON2 or CONS faulty (disconnection) 2, Soldering faulty. 3. PCB pattern is cut. 4. 1Cis faulyy, 5. EMI filter is faulty. 6. Resistor 330 ohm is faulty. 1. Check for continuity between CON? and CON3 terminals and terminals of IC4. 4, Demonstration sercen doesn't ape pear. 5. Switeh stays depressed in middle of game. 6, Switel remains fixed in one diree- tion. 7. Starts by itself. 1, CON2 or CON is faulty (short-circuited) 2. Soldering is short-circuited, 3. PCB pattern is short-circuited. 4, 1C4 is faulty,3. SOFTWARE Software (Card or Cartridge) Malfunctions ‘Symptoms Fault Location 1. No picture, Picture remains monochromatic. Picture is mosaic pattern, 1. Connector (50 pin) is dirty, disconnected, or other connection fault. 2. Soldering faulty. 3, Short-cireuit, 4, Capacitor is missing or faulty. 5. IC is damaged from overheating or static electricity. 2. Characters are disrupted suddenly in middie of game. Reset occurs spontancously in mid- die of game. Other abnormal symptoms appear in middle of game. 1, Connection fault at connector (50 pin). 2. Soldering faulty. 3. Capacitor is missing or faulty. 4, IC runaway overheating. 5, In the case of number 4 above, the problem may be rectified by adding a capacitor 100PF—180PF at Al3 (address 13). 6. 1C is faulty.4, AUTO SWITCHBOXES Symptoms Fault Location No picture. Game picture doesn’t appear. TY picture doesn’t appear. i. Cable is cut or shorted. 2. Plug is faulty. 3. Soldering is faulty on cable connection testninal. 4, PCB pattern is broken or interrupted, 5. Aulo-switcher unit is faulty. 2, Sound is bad. Much audio noise. 1. Cable is cracked. 2. Soldering faulty. 3. Plug connection is faulty. 4, Auto switcher is faulty (adjustment faulty), 5. CONTROLLER RELATED Control pads Symptoms Fault Location 1. Controller does not operate, Doesn't move as it should. Game doesn’t start, 1, Cable is cut. 2. Faulty connection at connector. 3. PCB pattern is cut. 4, Conductive rubber is faulty. 5. Soldering faulty. 2, Moves spontaneously by liself. Switch remains depressed in one direction, 1. Cable is shorted. 2. Solder is greasy. 3. Conductive rubber is stuck. wnParts List For Master System II PAL Version LOCATION ACADAPTOR AC. -MOD. RF. MOD. Pe CRI CNZ CNZ NT P RS! PAUSE PAUSE SW. Cr C2 ICS Ics 166, 1C7 ics Ico T T 12,13 1, 9 RII, R2, R24, R25 4 PARTNUMBER ==———DESCRIPTION 400-5130 400-5126 400-512: 200-3198 200-5086 610-5127 610-5128 1-121 601-6681 671-1155 671-1156 672-0228 5-64; 250-518. 51 53-6425 253-6352 253-642. 5-647 171-: aT )-50: 209-5017 209-5017 212-5004 09-5240-01 3207 310-5019 315-0041 MPR-12808 315-0298 1 315-5246 313-0298-1 13 5-50 481-0149-01 1-5038-01 180- 180-5032 479-0472 479-0472, 479-0102 OT ACADAPTOR_AC240-/DC9V_0.5A (Australia) ‘AC. 2201 0.5A (Europe) C 240V/DOIV_0.5 3423 (B-PAL VE) ©) 3 ‘TROL PAD 3020-03 ‘ASSY RF SW BOX W/RF CABLE SUPPORT BOARD MS2 MULTI |OXC MS2 BLA LTT 2. JK. MULTI ia o) MOIR "TOP CASE MIR, BLACK "AUSE SW MRIR, BLACK POWER BUTTON M4JR. BLACK CBD MaIR PAL OP PSB4D255-4R1 ‘D-SUB CONN SP D-SUB CONN 9] Pr C/NP UC-0056 #1 3 A “TACTILE PUSH SW SKEVAA. TCZ80A, T T68C-20 UPD65005C-114 168C-15, a IC CXAIIG. DIODE 1824 PEAI RES. RES. RES 10RS, RE 479-0331 RES 330 OHM V6W RT, R8 479-0331 RES 330 OHM 76 W RIO 479-0332 RES____3.3 KOH, V6W Re RIG, RIG, _ [479-0822 RES 8.2 KOHM Vow RIS, RIS, RI7___| 479-0821 ____ | RES 320 0HM EW [RIB, R20, R29 | 479-022: RES. 2.2 KOHM V6 W. RI9, R30 479-0152, [RES. 1.3 KOHM V6W R21 479-0202 RES___2KOHM 6 W. [R26 479-0273 RES 27 KOHM, 7oW [R27 479-0103 RES 10 KOHM 7eW CI, C2, C3, C4, | 151-0126 CAPCER 82PF OV C5, C6, C9, C10, C11, C12, C13, 25, C53 CT, CB | 131-0020 CAP CER 33PF SOV C45, C46, C47, C48, C49 C14, CI7 131-0027 [CAP CER_20PF SOV CIs 131-0002 CAP CER _100PF 30V [Ci6, C21, C27 151-0018 CAP TS0PF_ SOV. C18, C32, CEI, | 150-0023 [CAPE 10UF T6V CE2, CE3, CE4, CES, CE6 C20, C50 151-0072 CAPCER_SIPF__30V (oz) 131-0156 CAP CER_270PF _50V- C26, 34 1-001T CAP CER _0.01 UF 50V C27, C28, C29, | 131-0060 CAPCER 0.1 UF 16V C39, C40, C54 C30 131-007. CAP CER RA T80PF SOV C3 150-0009 TUF _—50V_ C33, C35 151-0190, CAP CER 12PF__50V) C36 151-0159) CAPCERRA TOOPF 30V C37 151-0172, CAP CER _[80PF_ 50V [C38 C4, CA3__| 150-0047 CAPE _100UF_10V [Cay 150-0059 CAPE 100UF_16V Cat 150-0062, CAPE 47UF __10V CST 131-0287 CAP CER_27PF___S0V [cs2 151-0079 CAPCER_47PF__50V CPI, CP2, CPS, [151-0170 ‘CAP CERAX 0.0220F T6V CP4, CPS, CP6, CP7, CP8, CP9, CPi0, CP1I, CP12, CP13 FBI, FB2, FBS, _ | 271-0005-1 EADS INDUCTOR FBA04VA600VB-00 FB4, FBS, FB6, FBS, JV, JG [FBT 270-5027 TINE FILTER [FB9, FBIO 270-5035 TINEFILTER___ FBRO7HAT21[EMIT, EM12, 271-0007 EMIFILTER STX222MB EM13, EM14 EMIS, EM16 EMI8, EM21, EM22, EM23, EM24, EM25, EM26, EM28 EM27 271-0006 EMI FILTER STB271KB [OSC 230-5058 OSes 20PPM, RAT 477-000: #4. 7K (RAB-4728K) [GRS 601-0076 TMLINT CD 200G/TUBE (AMICOM) “stParts List For Master System II RGB Version LOCATION — PARTNUMBER DESCRIPTION 610-5127 ASSY CONTROL PAD 3020-03 400-5048 AC220V/DCIV TA -OT. 671-1215 ‘SUPPORT BOARD MS2 MULTI (601-6687 STYROFOAM MS2 MULTI UR 671-1155 CK MULTI 671-1156 MA CIN Ms2 MULTI 672-0228 INSTR MANUAL M4 JR. MULTI 253-6426-02 50-5185 [TOPSHIELDM4JR. CCS 250-5186 BOTTOM SHIELD M4IR 670-0835 SEAL SER. NO. M4IR.RGB__———_| 253-6425 TOP CASE M4 JR. BLACK 253-6352 DOOR M4 IR. 253-6427 _ PAUSE SW MRIJR. BLACK 153-64, POWER BUTTON M4 IR. BLACK PCB 171-5926 PCBD M@IRVAI_ CNT 209-3023 EDGE CONN 50P PSB4D255-4R1 CN2, CNS 09-5017-01 | D-SUB 9P ANGLE TYPE UC-0060 #2 CNG 221-5004 PIN PLUG FOR DC/NP UC-0056#1 [CN. 212-5106 DI e [POWER SW. 509-5240-01 SLIDE SW HSW1699-01-010 PAUSE SW 509-5207 TACT SW SKEVAA PAUSE SW 310-5019 TACTILE PUSH SW SKEVAA TCI 315-0041 ICZ80A TC2 MPR-12808 TC OS IM MASK MGIR TCS 315-0298 IC UPD4168C-20 1C4 15-5216 f=59 | IC CUSTOM CHIP G/A TCS 315-5246 IC CUSTOM CHIP UPD9004G TC6, ICT 315-0298-15 | IC UPD4168C-15 1C8 313-0092 TC MA7805UC DI 481-0149-01 DIODE 152473 RADIAL [pe 481-3038-01 | DIODE 1SR-35-100A RADIAL _ RI, R2 479-0472 RES 4.7KOHM 76 W R3 479-0104 RES. 100 KOHM 176 W. Ra [479-0472 RES, 4.7KOHM 176 W. 6 479-0331 RES 330 OHM 76 W. R7, Re 479-0331 RES 330 OHM ew [RS 479-0152 RES, T.3KOHM 76 W R60, ROT 479-0222 RES) 2.2 KOHM 76 W Ci 150-0062 CAPE 47UF TOV" c 150-0023 CAPE 10UF T6V (C3, ca 151-0279 CAP CER SOPF. 30V C507 150-0059 CAPE TOOUF T6V) C51, C52 150-0060 [CONN 0.22MF 16V 95.C53, C54 130-0047 CAPE TOOUF TOV" C35 151-0060 ‘CAPCER, 0.1UF T6V. [Cor 131-0075 CAP CER RA. T80PF SOV [C7 151-0159 CAP CER RA TOOPF ‘S0V CPI, CP2, CP3, | 151-0170 CAP CER AX 0.022UF T6V CP4, CPS, CP6, CP7, CP8, CP9, CEI, CE2, CE3, | 150-0023 CAPE TOUF Tov CE4; CES; CE6 [FBI, FB2, FBS1, |271-0005-1 BEADS INDUCTOR FBA0SVAG00VB-00 EBSS, FBS6, FB67, JV, JG, IPR, JPG, JPB, IPS, XTAL 230-0046-1 TAL 10.738635 [EMIT, EM12, rT1-0007 R ‘STX222MB M13, EM14, EMIS, EM16, EMI8, EM21, EM22, EM23, EM24, EM25, EM26, EM28 [EMI7, EM27 271-0006 MI FILTER STB271KB IPT 600-3061 JUMPER WIRE SMM HOLDER 230-5187 HOLDER M4IR_ [GRS" 601-0076 TML INT CMPD 200G/TUBE (AMICON) ‘S-LOCK (090-0012, ‘SCREW LOCK [CN2L, CN2K, [012-0306 *G CN3L, CN3R [029-0214 ____ | S-TITESCRPH MSS SSCSC~SCSY [CNIL, CNIR (048-0001 EYLET 3.57 DINHOLDER 250-5013, DIN CONN HOLDER OF.CERT ADRESTESST Eanes 93) / ese > - _..___ ge ) Saket Sr2"S,8 C45 7 RI +6 3 wSadetededss a Yea, Sele tesedeg Hiasp_ac-2¢ = 88eazxe q og Sk LS BS Beek ~~" Bo yae et Bs 8 cis... c28 - = | ‘ Baa 1 Os 1 3 ] ae sl é 4b3P. 442% 15 ia 4 16 ice 7 ae es wer Ral q PRUSESW Se 4 lea 1 4 a [arpaies PD 4900 : | z |4 IS 4 # 4G MPDESOOSC- 114 q 6 7 o 7 28 35 & ss saa j : PP ESS S38y Fo We ok ] @ S Negegs gegege (s)e on @ fas gagizeég 28. * 40 8 + aes , GsEeks eee of og Bo i necuoey epeae gre, SS RSE Nee ae 4 9 ' 22 gE 8% Saeed, (le o> 58 Uy) gos. 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