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CAPÍTULO V

EFECTOS DE LA MALA CALIDAD


DE SUMINISTRO ELÉCTRICO

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General Comments

Electric power loads are designed to operate with sinusoidal


voltage (constant amplitude and frequency) within certain
tolerance defined and accepted by different standards.

Not all suppliers follow the same standards, specially with


electronic type of loads.

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 Most of electrical and electronics loads are
sensible to voltage fluctuations (sags, swells,
outage) and voltage distortion.

 The basic problem is to know how much each


load can tolerate these fluctuations and
distortions without being damage and
without affecting their operation.

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 The reliability of electronic loads is much more
closely tied to the quality of the power supply, as
compared to older or more traditional equipment
that may have had relay controls, or electrical
contactor controls.

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Voltage concern for electronic type of loads.
(The CBEMA Curve).

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IEEE Transactions of Power Delivery, July 1990, pp. 1501-
1513
“Power Quality – Two Different Perspective”

 None of these curves have been truly scientifically


generated in the sense that they were created from the
theory of power disturbances.

 The question of validity of these curves, their use in power


distribution assesment, and their appropriateness for
different types of loads are largely unknow and
uncorrelated to actual field evaluations.

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The:

 Electric Power Research Institute (EPRI).


 The Canadian Electric Association (CEA).
 National Power Laboratory (NPL).

Combined and assembled their data on voltage sags, spikes


and interruptions.

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Power Field Data.

19 per year
Percent of Nominal Voltage

> 700
Events per year
110 %
0 - 200 Events per year
106 %
ANSI C84.1 - 1989 Steady State Voltage Range
87 %

> 240 20 - 140Events per year


Events per year 70 %

0 - 16 Events per year

0 - 10/yr

0.01 s 0.02 s 1s 3s
Duration

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In 1996, based on this study, the Information Technology
Industry Council (ITIC), formerly the Computer Business
Equipment Manufacturers Association (CBEMA), modified
the well-know CBEMA curve to the shape shown in next
slide.

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Modified CBEMA curve; Actual ITIC/IEEE 1100

250
Change in Bus Voltage (%)

200 Overvoltage Conditions

150

0.5 Cycles
100

50
Aceptable Rated
0 Voltage
Power
8.33 ms

-50
Undervoltage Conditions
-100
0.0001 0.001 0.01 0.1 1 10 100 1000
Time (s)

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Applicability:

The curve is applicable to 120 V nominal voltages


obtained from 120 V, 208 Y/120 V, and 120/240 V 60 Hz
systems. Other nominal voltages and frequencies are not
specifically considered and it is the responsibility of the
user to determine the applicability of these documents for
such conditions.

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 For all conditions, the term “nominal voltage” implies
an ideal condition of 120 VRMS , 60 Hz.

 Seven types of events are described in this composite


envelope.

• Steady state tolerances.


• Line voltage swell.
• Low frequency decaying ringwave.
• High frequency impulse and ringwave.
• Voltage sags.
• Drop out.
• No damage region.
• Prohibit region.

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Typical Voltage Tolerance Curve for Computers

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Tolerance for Power Equipment.

 Most of the tolerance for power equipment, such as


motors, cables, transformers are specified by different
standard.

 Most of these standards dealt with classical voltage and


current limits.

 News analysis and studies have shown more concern about


the operation of power equipment with distorted voltages
and currents.

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TRANSFORMERS

Harmonics applied to transformers may result in increased


audible noise  the effects on these components usually
are those arising from parasitic heating.

The effects of harmonics on transformers are the following:

i) Current harmonics cause an increase in copper


losses and stray flux losses.
ii) Voltage harmonics cause an increase in iron losses.

The overall effect is an increase in transformer heating, as


compared to purely sinusoidal operation.
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IEEE C57.12.00-1987 proposes a limit on the
harmonics in transformer current.

 The upper limit of the current distortion factor is 5% at


rated current.

 Maximum rms overvoltages that the transformer


should be able to withstand in steady state 5% at
rated load and 10% at no load.

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K – Factor Transformers.
To protect against transformer overheating caused by
harmonics, designers can specify:

 derated equipment, that is oversized transformer that will


run at a fraction of this rated capacity,

 or K-factor transformer specially designed to accomodate


harmonics currents.

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K-factor transformer have additional thermal capacity
of known limits:

 Designed features that minimize harmonic current losses.

 Neutral and terminal connection sized at 200 % of normal.

 Allow operation up to nameplate capacity without


derating.

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 Underwriters Laboratory (UL) recognized the potential
safety hazards associated with using standards
tranformers with non linear loads and developed a rating
system to indicate the capability of a transformer to
handle harmonic loads.

 The ratings are described in UL 1561 and know as K-


factors.

 K-factors is a weighting of the harmonic load currents


according to their effect on transformer heating, as
derived from ANSI/IEEE C 57.110.

 The K-factor indicates the multiple of the 60 Hz winding


eddy current losses the tranformer can safety dissipate.
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Typical Tranformer Derating Factor
(for nonlinear loads)

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The higher the K-factor, the greater the harmonic
heating effects:

K-Factor = (I
h
h
2
) h 2

Ih is the load current at harmonic h, in (º/1) bases such


that the total RMS current equals to 1 p.u.

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 Some K-factors use up to 15th harmonic, others 25th
harmonic, and still others include up to the 50th
harmonic.

 Based on the underlying assumptions of C57-110, it


seems reasonable to limit the K-factor calculation to
harmonic currents less than the 25th component.

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K-Factor Calculation for a Typical Nonlinear Load
h (harmonic Ih (nonlinear load (Ih)2 ih = (Ih)/(S(Ih)2)1/2 (ih)2 (ih)2h2
number) current)

1 100,00% 1,000 0,792 0,626 0,626


3 65,7 0,432 0,52 0,27 2,434
5 37,7 0,142 0,298 0,089 2,226
7 12,7 0,016 0,101 0,01 0,495
9 4,4 0,002 0,035 0,001 0,098
11 5,3 0,003 0,042 0,002 0,213
13 2,5 0,001 0,02 0,000 0,06
15 1,9 0,000 0,015 0,000 0,051
17 1,8 0,000 0,014 0,000 0,059
19 1,1 0,000 0,009 0,000 0,027
21 0,6 0,000 0,005 0,000 0,01
23 0,8 0,000 0,006 0,000 0,021
25 0,4 0,000 0,003 0,000 0,006
Total - 1,596 - 1,00 6,33

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 In establishing standards transformers K-factor ratings,
UL chose ratings of 1, 4, 9, 13, 30, 40 and 50.

 Office areas with non linear loads and large computers


rooms normally have observed K-factors between 4 to
9.

 Areas with high concentrations of single-phase


computers and terminals have observed K-factors of 13
to 17.

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Overcurrent protection Limits.

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CURRENT IN AMPERES

1000
TRF-1
52A-D01
A9
220 kV
A8 Propuesto
D6AM

150:5
50/51 52A-D01
100 KCGG-140

34.68 TRF-1
A9 00A
TRF-1 11/14.63/18.37 MVA
220/6 kV
Z=11%
10

D6AM 51 A9

TIME IN SECONDS
2000:5
IRI1-I5E5HD

A1
1

Siemens
50/51
7SK88
1000:5
52A-D01
A8
TX Inrush 51G IRI1-E5HD
0.10 50:5

A8 Propuesto

0.01
100 1K 10K 100K

2.tcc Ref. Voltage: 13200 Current Scale X 10^0


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Motors.
 Motors can be significantly impacted by the harmonic voltage
distortion.

 Harmonic voltage distortion at the motor terminals is translated


into harmonic fluxes within the motor.

 Harmonic fluxes do not contribute significantly to motor torque,


but rotate at a frequency different than the rotor synchronous
frequency  inducing high-frequency currents in the rotor.

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The effect on motors is similar to that of negative sequence
currents at fundamental frequency:

 The additional fluxes do little more than induce additional


losses.

 Decreased efficiency, along with heating, vibration, and


high pitched noises.

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 There is usually no need to derate motors if the
voltage distortion remains below 5% THD, and 3%
for any individual harmonic.

 Excessive heating problems begin when the voltage


distortion reaches 8 to 10% and higher.

 Such distortion should be corrected for long motor life.

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Principal operation characteristics of a motor (TEFC)
connected to a PWM inverter.
 The highest internal surface temperature can generally occur on the
surface of the rotor (including the end rings).

 Rotor temperatures are generally increased when an induction motor


is fed from a PWM inverter instead of a sinusoidal voltage source.

 The difference between the rotor and stator temperature varies with
inverter set up, operating point, and motor design.

 Low flux and low carrier frequency are two conditions that increase
rotor temperature.

 While the highest temperature (for a constant torque load) may occur
at the lowest speeds, the differential between the rotor and stator
tends to be maximum at the highest speed.

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Temp. Rise at normal Flux Level 2-kHz PWM Carrier
Frecuency

Stator Winding (PWM) Rotor (PWM)


Stator Winding (sine) Rotor (sine)

140
Temperature Rise (ºC)

130
120
110
100
90
80
70
60
0 10 20 30 40 50 60 70 80 90
Frecuency in Hz

Temperature rise variation with speed (stator frequency)

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Temp. Rise at normal Flux Level 2-kHz
PWM Carrier Frecuency
Stator Rise @ 75% Load Rotor Rise @ 75% Load
Stator Rise @ 100% Load Rotor Rise @ 100% Load

140
Temperature Rise (ºC)

120
100
80
60
40
0 10 20 30 40 50 60 70 80 90
Frecuency in Hz

Temperature-rise variation with speed and load.

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Rotor / Stator Temperature Ratio

100% Load 75% Load

Rotor Rise Divided by Stator 170


160
150
Rise in %

140
130
120
110
100
0 10 20 30 40 50 60 70 80 90
Frecuency in Hz

Rotor rise relative to stator rise.

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Motor Life Calculation:

Motor life computation is based on the experimental aging


curves derived by E. Brancato [1] and listed in the IEEE Std.
117. The life of Class F insulation material can be expressed by
the following equation:

L = 6.0exp[0.0815(155 – T)] years


T = Ta + DT
The hot spot temperature of the stator insulation, Ta is the ambient
temperature in ºC, DT is the temperature rise ºC, determined from
the heat transfer model.
[1] E. Brancato, “Estimation of Lifetime Expectancies of Motors,” in
IEEE Trans. Electrical Insulation Magazine, vol. 8, Nº 3, May/June
1992, pp. 5-15.

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100 HP Motor: Percent Loss of Life vs. Percent
Harmonic Voltage.

For a 6% of 5th voltage harmonic


component motor loss of life is
18%.

For a 0.25% of interharmonic


(h=0.1), the motor loss of life is
18%.

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All motors : Percent Loss of Life vs Percent Voltage
Imbalance (sinusoidal voltages).

The percentage of motor loss of


life is not equal for all type of
motors, since it depends on the
motor rated power.

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100 HP motor with 2% voltage unbalance :
Percent Loss of Life vs Percent Harmonic Voltage.

The motor loss of life increases


if voltage harmonic and
unbalance are combined.

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Temperature at the stator winding.
(Steady state temperature for normal operating conditions 122 ºC)

Case 1:

5% voltage unbalance in the


supply voltage.

Final stator winding


temperature 128 ºC.

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Temperature at the stator winding.
(Steady state temperature for normal operating conditions 122 ºC)

Case 2:

Voltage harmonic distortion of


22% with 5th, 7th, 11th, 13th.

Final stator winding tempe-


rature 126 ºC.

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Temperature at the stator winding.
(Steady state temperature for normal operating conditions 122 ºC)

Case 3:

Voltage harmonic distortion of


30% with 5th, 7th, 11th, 13th.

3% voltage unbalance.

Final stator winding temperature


132 ºC

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Stator temperature rise and percentage motor loss of life.

Unbalance (%) Harmonics (%)


2 5 10 15 5 10 15 20 25

Stator Temp (ºC) 122,7 127,2 141,03 161,2 123,4 123,5 123,7 125,9 126,8

Motor life reduction


4 32,9 80,14 97 9,15 9,89 11,8 26,9 31,6
(%)

A larger unbalance in the supplied voltage increases the final


temperature in the stator winding and therefore reduces the motor life.

Voltage harmonic components slightly increase the stator winding


temperature.

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Voltage fluctuation tolerance in static frequency changers.
Eurotherm Drives ABB ABB ACS 500
Protections
Serie 690+. ACS 600. SAMI GS.
3.75xIn
Overcurrent
Yes 3.5xIn (Instantaneous),
Protection
2.65xIn (rms)
Overload protection n.e. No 1.5xIn (rms)
Dc overvoltage
Si 1.3xUn 1.35xUn
Protection
Dc undervoltage
Si 0.65xUn 0.65xUn
protection
Maximum
Yes 125 ºC 70 ºC
Temperature
Protected against
Auxiliary Voltage < 17 V n.e.
short circuit.
Ground Fault
n.e. Yes Yes
Protection
Protection against
Yes Yes Yes
locked rotor
Overtemperature in
Yes Yes Yes
the motor
13% ripple in dc
Open phase Yes n.e.
bus

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Ejemplos industriales, Planta Inforsa.
Análisis de señales de voltaje y corriente en barras de alta, media y baja tensión
del sistema de distribución de energía eléctrica de la Planta Inforsa de CMPC. Los
puntos de medición en las distintas barras fueron los siguientes:

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Ejemplos industriales, Planta Inforsa.
Existen perturbaciones transitorias de alta frecuencia y de menos de un ciclo de
duración que exceden los límites establecidos. (1.3 veces el valor máximo a 750 Hz).

• Registros en 220 kV.

Fase Amplitud Frecuencia Duración Fecha


(valor peak) registro
a 141.66 kV 798 Hz 20 ms 15 Julio
17:52:27,73

b 160.97 kV 794 Hz 20 ms 15 Julio


17:52:27,73

c 138.00 kV 791 Hz 20 ms 15 Julio


17:52:27,73

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Ejemplos industriales, Planta Inforsa.
Registros baja tensión Barra 480 V, máquina 1
Efecto NOTCH provocado por la conmutación.

Formas de onda de un ciclo del Forma de onda del voltaje y de la Forma de onda del voltaje y de la
voltaje y de la corriente (2.5 corriente en el instante del cruce corriente en el instante del cruce
ms/div) por cero de la tensión (50 por cero de la tensión (50
ms/div), canto de bajada del ms/div), canto de subida del
voltaje voltaje.

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Ejemplos industriales, Planta Inforsa.

Registros baja tension Barra 480 V, máquina 2

Efecto NOTCH provocado por la conmutación.

Formas de onda de un ciclo del Forma de onda del voltaje y de la Forma de onda del voltaje y de la
voltaje y de la corriente (2.5 corriente en el instante del cruce corriente en el instante del cruce
ms/div) por cero de la tensión (50 por cero de la tensión (50
ms/div), canto de bajada del ms/div), canto de subida del
voltaje voltaje.

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Ejemplos industriales, Palas P&H
Cargas en Operación: 2 palas P&H y 1 perforadora (Subestación Móvil de 10 MVA).
Desde Tesoro 23 kV

Circuito Mina

Barra 23 kV
S/E Móvil 2
10 MVA

23/7.2 kV

900 mts 940 mts 1800 mts


600 mts – 350 MCM 640 mts – 350 MCM 600 mts – 350 MCM
300 mts – 2/0 AWG 300 mts – 2/0 AWG 1200 mts – 2/0 AWG

Pala 1 Pala 2
7.2 kV 7.2 kV 6.9 kV

PV-02
600 V 600 V

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Perfil de Tensión en Puntos de medición

23,6 kV 6,99 V

(a) (b)

7,04 kV 581 V

(c) (d)
Registros de Voltaje en distintos puntos de medición (a) 23 kV Primario S/E (b) 7.2 kV
Secundario S/E (c) Terminales pala primario (d) Terminales pala secundario

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Ejemplos industriales, Palas P&H
Ciclo de Trabajo de la Pala
Etapa Movimiento
1 Se carga el balde con mineral
2 Giro de la tornamesa hacia el camión
3 Frenado de la tornamesa y descarga del balde
4 Giro de la tornamesa hacia el lado del mineral
5 Frenado de la tornamesa y bajada del balde
6 Se baja el balde

Las fluctuaciones de voltaje


asociadas a las fuertes variaciones
de potencia activa y reactiva
asociados al ciclo de trabajo
Ciclo de Trabajo de la Pala de las palas.

Caídas de voltaje en terminales de las palas son atribuibles a la pérdida de


voltaje en las impedancias equivalentes de los transformadores
(S/E móvil y pala) y de la línea (23 kV).

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