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Engineering, Construction and Architectural Management

Learning to see work flow: an application of lean concepts to precast concrete fabrication
Glenn BallardNigel HarperTodd Zabelle
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Introduction
Learning to see work This paper reports the results of an
flow: an application of experiment in lean production carried out by
lean concepts to precast Strategic Project Solutions, a management
consulting firm, working with Malling Precast
concrete fabrication Products Ltd, a subsidiary of the O'Rourke
Group, located in Grays, Essex, UK. The
Glenn Ballard Lean Construction Institute participated in
Nigel Harper and shaping and guiding the experiment. The
experiment was initiated as part of a larger
Todd Zabelle effort to develop a standard product and
process model of multi-story precast car parks
The authors for BAA (formerly known as British Airport
Glenn Ballard is Research Director at Lean Construction Authority). The specific focus of the work
Institute, Oakland, California, USA. with Malling was to reduce the time required
Nigel Harper is Operations Director for Malling Products, to fabricate precast elements. Cycle time
O'Rourke Ltd, Grays, UK. reduction brought with it a substantial
Todd Zabelle is Principal at Strategic Project Solutions,
improvement in factory productivity.
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San Francisco, California, USA.


Most precast concrete elements (walls,
beams, columns, etc.) are engineered-to-
Keywords
order products. Engineered-to-order
Cycle time, Flow, Lead time, Lean production, Production, products include elevators, some electrical
Systems design and mechanical equipment, curtain wall,
HVAC duct, structural steel, and many more.
Abstract One opportunity for improvement in the
Reducing the lead time for engineered-to-order products construction process is to standardise design,
can allow more time for exploration and testing of design so that products can be made to order rather
alternatives, reduction of project durations, or some than engineered to order. However, in some
combination of both. Combined with improved reliability cases, customization is necessary in order to
of work flow on site, more fabricated products can be
meet customer needs. Consequently, the
pulled to site when needed, thus avoiding unnecessary
International Group for Lean Construction
inventories. Lead time reduction benefits both the design
and the construction phases of projects, and it benefits
(IGLC, http://cic.vtt.fi/lean/) includes
the fabricator as well. Integration of engineering and ``Reducing lead time for engineered-to-order
detailing may offer the greatest potential for lead time products'' in its research initiatives. The first
reduction. However, fabrication lead times can also be author of this paper is champion for that
reduced. This paper describes the application of lean IGLC initiative.
production concepts and techniques to structural precast Reducing the lead time[1] for engineered-
concrete fabrication. The key change was learning to to-order products can allow more time for
identify and utilise work flow as opposed to focusing
exploration and testing of design and
management effort on keeping workers and plant busy.
engineering alternatives, reduction of project
Results included shop cycle time and lead time reduction,
increased throughput rate, and improved productivity.
durations, or some combination of both. In
the following, we focus on the benefits to the
fabricator. We provide some background
Electronic access
explanation of interconnected concepts,
The Emerald Research Register for this journal is
describe in overview what was done at
available at
Malling, present the specific experiments that
http://www.emeraldinsight.com/researchregister
were performed in restructuring production
The current issue and full text archive of this journal is cells, review the results from those
available at
http://www.emeraldinsight.com/0969-9988.htm This case study would not have been possible
without the generous support and participation of
O'Rourke Ltd, Malling Precast Products, Strategic
Engineering, Construction and Architectural Management
Volume 10 . Number 1 . 2003 . pp. 6-14 Project Solutions, and BAA. The authors are also
# MCB UP Limited . ISSN 0969-9988 grateful to Greg Howell, Lauri Koskela and
DOI 10.1108/09699980310466505 Mark Spearman for their valuable suggestions.
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Learning to see work flow Engineering, Construction and Architectural Management
Glenn Ballard, Nigel Harper and Todd Zabelle Volume 10 . Number 1 . 2003 . 6-14

experiments, and conclude with an invitation exploration and development of design


to collaborate in further research. options, since commitment to a single option
does not have to be made so early. Increased
production system robustness and the ability
Lead time, demand reliability, system to rapidly recover from upsets also provides
robustness, and customer value value to clients by increasing project control
and assuring on-time delivery, in addition to
Application of the last planner system of the benefits to producers, which include fewer
production control[2] on projects has been defects and higher productivity. Work-in-
demonstrated to increase plan reliability process inventories shrink, reducing carrying
(Ballard, 2000), which is measured by percent costs, material handling, and the risk of
plan complete (PPC): the percentage of damage or obsolescence. More rapid
weekly or daily releases of work from feedback cycles allow faster identification of
``supplier'' to ``customer'' compared to what problems and more rapid learning and
was planned. How far in advance releases improvement.
(work flow) can be accurately predicted from
plans establishes a window of reliability within
which the supplier's production can function
effectively. With regard to engineered-to-order
An overview of what was done
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products such as precast concrete, it is The Malling experiment involved numerous


important that lead times, the advance notice
initiatives, some of which extend beyond the
of need for delivery provided by a construction
scope of this paper[4]. Below are some of the
site, fall within that window of reliability. For
most important actions taken or initiated.
example, suppose a construction site achieves
(1) Critical success factors were established
80 per cent PPC looking one week ahead, but
focusing attention on means rather than
the precast supplier's lead time is two weeks.
results[5]:
PPC two weeks in advance might only be 60 . 100 per cent reliability of information
per cent, assuring that perhaps 40 per cent of
and product delivery;
requested precast elements will not be able to . lead time towards zero;
be installed, thus building up unneeded . six sigma quality standard;
inventory at site. If lead times do not fall . zero safety incidents; and
within the window of reliability of the . continuous and sustainable
``customer'' process, then pulling materials
recommendations for improvement
from suppliers will inevitably build up
by all team members.
unneeded inventory. On the other hand, if
(2) A 5S[6] initiative was implemented and
pull mechanisms can be used effectively, site
work-in-process (WIP) reduced to the
inventories can be reduced and the production
minimum to better understand the flow
system's robustness vastly increased[3]. A
production system is said to be more robust if of work through the production areas,
it can function effectively under a wider range setting the stage for physical
of conditions and is less vulnerable to upset or reorganization into cells.
disruption (Taguchi et al., 2000). A shorter (3) The factory was reorganized from a
lead time increases system robustness because functional structure into cross functional
it allows less wasteful and more rapid recovery production cells, each of which was
from upsets. In other words, if something goes responsible for a specific product or
wrong, it can be fixed quickly with minimal family of products. For example, at one
disruption to factory operations and to other point there was a columns cell, a shear
orders. wall cell, a Ts cell, and a beam cell, plus
Lead time reduction contributes to the various cells dedicated to architectural
objective of delivering products while precast elements for specific projects.
maximizing value and minimizing waste (4) Material deliveries from suppliers were
(Koskela, 2000) in a number of ways. Clients reduced from large batches to weekly or
receive value when projects deliver what they even daily deliveries. Supplies previously
need, when they need it (Womack and Jones, issued from a central storeroom were
1996; Ballard, 2001). Reducing lead time for distributed to production cells and
fabricated products can allow more time for controlled through a min/max process.
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Learning to see work flow Engineering, Construction and Architectural Management
Glenn Ballard, Nigel Harper and Todd Zabelle Volume 10 . Number 1 . 2003 . 6-14

(5) The overall work flow through the factory Figure 2 Malling make ready process
was structured around a decoupling
buffer[7] (Figure 1) in response to low
demand reliability from projects. Precast
elements (walls, beams, columns, etc.)
were made ready in accordance with
project programmes, but were released to
the factory floor for actual production
when triggered by a call off, a specific
request for delivery made seven calendar
days prior to need.
(6) After it was observed that drawing errors
were common and that as much as a
week's production was often required
before achieving production quality and
quantity targets on new designs, steps
were taken to ensure adequate review of
drawings for accuracy and buildability
prior to assignment for production. The
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ultimate solution will involve using 3D


modeling and simulation, which will
allow detection and correction of most
errors prior to production of physical
prototypes. The interim solution was to
issue drawings earlier to cell leaders so
they could review them before the specific criteria to be met for release
element is due to be produced. For new of work from one process phase to the
products or new product designs, a first next; e.g. from engineering to
run study is done, approximately a week procurement or from prototyping to
before the product is scheduled to begin release into factory backlog);
production, as shown in Figure 2. First . weekly work plans for staff performing
run studies involve the production of make ready actions (make ready
physical prototypes in order to assure that actions include securing engineering
product and process design meet criteria drawings, purchasing special fittings,
for safety, quality, timeliness, and cost conducting first run studies, etc. (for
(Howell and Ballard, 1999). details, see Ballard (2001));
Other innovations in Malling's practice . the preparation of a standardized
indicated in Figure 2 include: product spreadsheet showing all the
. three month and six week forecasts; data and characteristics of each
. a kickoff meeting required for each precast element; and
project or delivery contract; . measurement of both staff weekly
. constraints analysis to be performed work plans and production cell daily
on each precast element (the basic work plans, as well as action on
idea is to establish stage gates in the reasons for failing to complete
overall make ready process, with planned tasks.

Figure 1 Decoupling buffer

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Learning to see work flow Engineering, Construction and Architectural Management
Glenn Ballard, Nigel Harper and Todd Zabelle Volume 10 . Number 1 . 2003 . 6-14

(7) Workforce supervision was engaged in Plate 1 Shear walls production cell
leadership of factory restructuring.
(8) Direct workers were engaged in the
restructuring of cell production processes
(described in the next section).
(9) A quality of work life (QWL) council was
formed to periodically evaluate
orderliness, safety, and working
conditions and to recommend
improvements. The QWL council charter
was to conduct site evaluations bi-weekly,
make changes within the power of council
members to improve QWL, and advise
management regarding changes beyond
council member powers. Quality of work
life includes safety, orderliness of working
areas, and the conditions in which
workers work, take breaks, move on and placed rebar mats in moulds. Steelfixers
off the job, etc. It also includes cultural (reinforcing ironworkers) kept three mats
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issues such as managerial practices and tied and ready for placement. When a mat
reward system issues; e.g. the extent to was taken, they tied another. This pull
which individuals are encouraged to make mechanism prevented build up of work-in-
suggestions and the extent to which those process inventory, keeping cycle times low
suggestions are taken seriously. The site and increasing cell robustness and flexibility.
evaluation process consists of examining Once ready for concrete, moulds were filled
each production cell and other areas of immediately, as opposed to the previous
the site and evaluating each by
practice of batching pours late in the day.
completing an evaluation form. Charts
The new system produced three shear walls
are prepared and posted by management
in every three hour period because three
so all plant workers can see the council's
individual walls proceeded through each of
QWL evaluation and how it improves or
the process steps in each of those three hour
deteriorates over time. The QWL council
periods. Further, work flow was controlled
consists of four to five people at a time,
locally, by the workers in the cell, each of
rotating at least every two months, drawn
whom learned to ``see'' how the entire system
from production cell leaders and other
members of the workforce. was performing.
Although workers in the production cells
were not given a choice about whether or not
to change how work was done, they were
Structuring production cells
given a voice in deciding how to make the
In February 2001, experiments were changes that had been determined by
performed in two production cells, shear walls management. Prior to implementation of the
and nap Ts, to demonstrate the feasibility and new production system design in the cell, a
benefits of lean production concepts, meeting was held with all cell workers to
including one piece flow and pull. Plate 1 explain the plan, to go through a learning
shows the shear wall cell and a mould being exercise intended to communicate lean
prepared for filling with concrete. concepts (Airplane Game ± details available
A process flow chart for the shear walls at: www.leanconstruction.org) (Plate 2), and
production cell, shown in Figure 3, reveals to solicit their agreement to the following
the new flow oriented design of that guidelines, observance of which would move
production system, which then served as a each cell towards self management:
model for other cells[8]. Redesign began by . follow the sequence;
structuring for that output rate demanded by . inspect your own work;
the client project, which needed to have nine . do not get more than one step ahead of
shear walls delivered each day for an your ``customer'' ± do one at a time;
indefinite period. Three two-person teams . help others maintain workflow;
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Learning to see work flow Engineering, Construction and Architectural Management
Glenn Ballard, Nigel Harper and Todd Zabelle Volume 10 . Number 1 . 2003 . 6-14

Figure 3 Process flow diagram ± shear walls production cell


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Plate 2 Workers playing the airplane game . move inventoried materials to the
workplace to reduce unnecessary
movement and material handling;
. acquire additional trailers needed to ship
the increased number of shear walls
produced each day;
. clear the work area; and
. get additional chains for the overhead
crane.

Results achieved

(1) Lead times were reduced for structural


precast elements to one week,
corresponding to a reduction in
. make suggestions to improve safety, manufacturing cycle time[8] to one to
product quality, productivity, or quality 11/3 days:
of work life ± based in part on worker
. one-sixth of a day to cut and bend
suggestions, various steps were taken to rebar, and to fabricate the wooden
remove obstacles to better performance in end pieces to close the end of the
the production cell; mould;
. provide the cell with its own equipment . one-sixth of a day to tie rebar mats;
for cutting and bending rebar to make . one-sixth of a day to place mats in
them self sufficient; moulds, prepare for pouring, and
. set up a carpenter in the cell with needed pour;
equipment ± he had previously worked . a half day to cure (with heat, if
out of a central carpenter shop; necessary);
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Learning to see work flow Engineering, Construction and Architectural Management
Glenn Ballard, Nigel Harper and Todd Zabelle Volume 10 . Number 1 . 2003 . 6-14

. a third of a day (varying somewhat the production cells where the initial
with transport distance) to strike, experiments were performed, i.e. NAP Ts
load, and deliver. and shear walls.
(2) The shear wall production cell had (6) A number of actions and changes
previously averaged 3.2 walls per day, with signaled a shift in management
12 workers. In the first week the new philosophy toward employee involvement
structure was used in the cell, the number of and empowerment; specifically:
workers was increased to 14 and an average . formation of the Quality of Work Life
of six walls per day was achieved. That Council and immediate action on its
amounts to a productivity improvement of first recommendations;
59 per cent. By the third week, the number . involvement of factory personnel in
of workers was back down to 12 and design and implementation of
average daily output was nine, an increase process improvements; and
in productivity from the pre-experiment . making direct workers responsible for
level (3.2/day) of 181 per cent. controlling work flow within their
(3) The Ts production cell was restructured production cells.
in a very similar way, resulting in an (7) Production system robustness was
improvement from a baseline of nine Ts increased in direct consequence of
per day to 18 Ts per day, an increase in reducing cycle time. The ability to rapidly
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productivity of 100 per cent. No change recover from disruption was illustrated
was made in the number of workers. during the Malling experiment when a
(4) One piece flow and pull concepts were shear wall element had been mismarked
rapidly extended to other production and sent to a project for erection. The
cells. In consequence, factory throughput project discovered the error, alerted
as measured by revenue, shown in Malling, which was able to fabricate and
Figure 4, changed from an average weekly deliver the correct element the next day, a
rate of £130,000 sterling prior to consequence of having radically reduced
February 2001 to an average weekly rate the manufacturing cycle time[9] within
of approximately £260,000 sterling the factory. Since the factory production
afterwards, with an increase in workforce schedule is fixed only one day in advance,
from 115 to 122. it was not necessary to ``break in line'' in
(5) Quantitative measurements of quality order to react so rapidly. In fact, nothing
were not available at that time, however, unusual was required at all. The day's
construction sites reported an release to the shear wall production cell
improvement in quality, specifically from simply included the needed element in

Figure 4 Malling revenue ± April 1999 to August 2001

11
Learning to see work flow Engineering, Construction and Architectural Management
Glenn Ballard, Nigel Harper and Todd Zabelle Volume 10 . Number 1 . 2003 . 6-14

first position, ensuring that it would That is true for Malling and for fabrication
emerge first from the manufacturing systems in general. The relevant production
process. No orders were interrupted or systems in the Malling case include:
delayed, no additional resources were . the factory-plus-project production system;
expended. The system recovered from the . the factory production system; and
upset and returned to normal. . the individual cell production systems.
(8) Continuous improvement was
Making work flow smoothly and reliably is the
successfully launched.
first step in performance improvement at
Additional improvement initiatives are every level in the production system complex.
underway at Malling, including: For example, demand reliability on the
. Make demand more reliable by factory is a function of the lead time and
application of work flow control to quality of requests for delivery received from
O'Rourke projects. its customer, the construction sites.
. Train workforce to be multiskilled and The secret to making work flow reliable is
possibly uplift pay for each additional skill for the people doing the work to control work
acquired. flow, rather than relying on schedules or a
. Fully implement 3D CADD (the boss to tell them what to do next. Without
software they intend to use is IDEAS changing how rebar was cut or bent, how
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from EDS). mats were tied or placed, or how moulds were


. Radically reduce the lead time for filled with concrete, substantial improvements
acquisition of materials and equipment. were made in performance at Malling, and
e.g. fabrication of wooden and metal the foundation was established for making
moulds. further improvements.
. Measure and improve product quality Prior to the restructuring, factory
and worker safety. management and supervision focused their
. A plan produced for a system consisting attention on resource utilization, following
of wheeled pallets running on rails and standard practice in manufacturing and in
carrying bases for moulds. Horizontal production management generally. When
moulds (beams and other relatively flat walking through the shops, they looked to see
items) are to be placed on the bases and if the overhead cranes were loaded and
moved through a series of workstations, moving, and to check if any workers were
including a pour station. The system will standing unoccupied. The assumption had
include a covered, heated curing area. been that keeping workers and equipment
Estimated daily production from this busy would result in optimum production
system is 72 precast elements, performance. Given that management
approximately equal to total previous behavior, naturally the workers attempted to
factory capacity. look busy even when doing so either concealed
problems that needed to be addressed or
produced work-in-process inventory that
Reflections on the Malling case could not be processed by downstream
workers. After the restructuring, management
Substantial improvements in factory and workers had learned to ``see'' workflow, as
performance at Malling resulted from advocated in Rother and Shook (1998). For
application of lean production concepts and example, they learned to see if three and only
techniques. The work outlined in the paper three rebar mats were in place between the
was performed with a capital investment of steelfixers and the placers. They learned to see
£40,000 sterling to build some walls for if moulds ready for concrete were sitting idle.
weatherproofing a cell. Note that In short, they learned to look at the work-in-
improvements were achieved without any process to see if the production system was
change in technology or in work methods, operating in accordance with its own rules.
which may well be other areas for Resources assigned to the production system
improvement, but the starting point is the ``kept busy'' as long as work was flowing to
structure of the production system itself. them. Cost was built into the production
Most production systems can be system design, so it made no sense to try to
understood as multiple, connected systems. minimize cost by urging people to work faster.
12
Learning to see work flow Engineering, Construction and Architectural Management
Glenn Ballard, Nigel Harper and Todd Zabelle Volume 10 . Number 1 . 2003 . 6-14

They came to understand that resource that are types of fixed position manufacturing;
utilization and production rates are functions where workers move through the partially
of production system design and control and completed product rather than vice versa.
that, consequently, designing the system for However, in this initiative, techniques such
flow and empowering workers to control work as one piece flow and pull were also applied.
flow is decisive. Substantial improvement in performance can
To what extent can this approach and be achieved through the application of these
results be duplicated in other fabrication lean production concepts and techniques to
processes? Fabrication shops often have fabrication of standard and semi-standard
multiple flows, at least some of which can be products such as structural precast walls,
structured as line flows with fixed processing beams, and columns. The key is to restructure
sequences, and so can directly apply and control production with attention to work
techniques such as one piece flow and pull, as flow rather than to resource utilization.
illustrated in the Malling experiment. Even Even though some fabrication and assembly
though the individual structural precast processes cannot be structured as line flows,
elements moving through the Malling factory they can still be improved through designing
tended to be different one from another, they and controlling those processes for value
all went through the same sequence of generation and waste reduction[11]. Research
processing steps. If elements can be mixed to is now under way exploring various types of
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yield a stable average processing duration over engineered-to-order products to see what
a relatively short time period, then lean concepts and techniques can help reduce lead
production techniques can be applied to such times and achieve other performance
``semi-standard'' products. For example, improvements that increase customer and
stakeholder value, while minimizing waste.
sheet metal shops can structure the
fabrication of straight run duct as a line flow
(Holzemer et al., 2000). Whether or not some
or all of duct fitting fabrication can be Notes
structured as line flows is under investigation.
1 Lead time and cycle time reduction are central to
Included in the IGLC research initiative the success of the Toyota production system (Ohno,
previously mentioned are: 1988; Shingo, 1992). The term ``lean production''
. Precast concrete. was coined by a member of the research team
whose work is reported in Womack et al. (1990).
. HVAC sheet metal duct.
Goldratt and Cox (1986) also developed major
. Plumbing. elements of his production management thinking
. High purity piping. around lead time reduction and shortened cycle
. Industrial piping. times. For current thinking on the role of lead time
. Pipe supports. reduction in product development and
manufacturing, see Thomke and Reinertsen (1998)
. Structural steel. and Lin and Hui (1997) respectively.
. Curtain wall. 2 Last planner is a hierarchical planning and control
. Elevators. system designed for dynamic projects. Last planner
. Switchgear. can be summarized in the following general principles:
. Limit master schedules to major milestones and

Researchers are documenting current work long lead items.


. Produce phase schedules with the team that will
processes and exploring, through experiments
do the work, using a backward pass, and making
when possible, restructuring those processes float explicit.
using lean concepts and techniques. Others . Drop activities from the phase schedule into a

who would like to collaborate in this area of (typically) six week lookahead, screen for
constraints, and advance only if constraints can
research are invited to contact the first author. be removed in time.
. Try to make only quality assignments; i.e.

assignments that are well defined, sound,


sequenced, and sized to available capacity.
Conclusions Require that nonconforming assignments be
rejected. (This is the construction equivalent of
The last planner system of production control stopping the manufacturing line.)
. Track percent plan complete and act on reasons
(Ballard, 2000) can be beneficially applied to
for plan failure.
any work process that is driven in part or whole
3 For more on pull mechanisms and system
by directives[10]. Included are processes that robustness, see Ch. 10 of Hopp and Spearman
have the character of projects and also those (2000). For more on the general issue of
13
Learning to see work flow Engineering, Construction and Architectural Management
Glenn Ballard, Nigel Harper and Todd Zabelle Volume 10 . Number 1 . 2003 . 6-14

interdependence and uncertainty in construction, 2nd ed., Management & Organization Series,
see Crichton (1966). McGraw-Hill International Editions, New York, NY,
4 For another ``lean'' approach to fabrication shop p. 698.
improvement, see Skinner (1999). Howell, G. and Ballard, G. (1999), Design of Construction
5 For more on managing by means versus managing Operations, Lean Construction Institute White Paper
by results, see the work of H. Thomas Johnson, No. 4, Ketchum, Idaho, p. 9, available at:
especially Johnson & BroÈms (2000). www.leanconstruction.org
6 5S is a set of practices employed in manufacturing Johnson, H.T. and BroÈms, A. (2000), Profit Beyond
facilities to organize the physical workplace, often Measure, The Free Press, New York, NY, p. 256.
in preparation for changes in process. Koskela, L. (2000), ``An exploration towards a production
7 One of the primary functions of inventory is to theory and its application to construction'',
buffer against work flow variability. For a study of PhD dissertation, Helsinki University of Technology,
inventory buffers in sheet metal fabrication, see Helsinki, p. 296.
Tommelein and Weissenberger (1999). Lin, Z. and Hui, C. (1997), ``Adapting to the changing
8 The flow chart is modeled after Toyota's materials environment: a theoretical comparison of decision
and information flow diagrams. For details, see making proficiency of lean and mass organization
Rother and Shook (1998), who use the term ``value systems'', Computational & Mathematical
stream maps''. Organization Theory, Vol. 3 No. 2, pp. 113-42.
9 Manufacturing cycle time is the time it takes for a Ohno, T. (1988), The Toyota Production System: Beyond
product to be transformed from raw material to Large Scale Production, (Ohno, T. with Mito, S.,
finished product. In this case, the starting point is translated by Joseph P. Schmelzeis), Productivity
release of an element to the factory for production. Press, Cambridge, MA, p. 124.
Lead time is that amount of time in advance of Rother, M. and Shook, J. (1998), Learning to See: Value
Stream Mapping to Add Value and Eliminate Muda,
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delivery that ``orders'' must be sent to the supplier.


Typically, suppliers set lead time greater than cycle Vol. 1.1, The Lean Enterprise Institute, Brookline,
time in order to allow better matching of load to MA, October.
Shingo, S. (1992), The Shingo Production Management
capacity, i.e. production leveling. Captive
System: Improving Process Functions, Productivity
fabrication shops often have the problem that their
Press, Cambridge, MA, p. 215.
own projects provide inadequate lead time.
Skinner, D. (1999), Sheet Metal Made Lean and Clean,
10 Fully mechanized processes, in which work flow is
Sheet Metal and Air Conditioning Contractors'
determined by machine layout, are examples of
National Association, Inc., Chantilly, VA, p. 28.
processes not driven immediately by directives. Taguchi, G., Chowdhury, S. and Taguchi, S. (2000),
11 The Lean Construction Institute uses the term Robust Engineering, McGraw-Hill, New York, NY,
``lean'' to refer to production systems structured to p. 241.
pursue the goals of delivering a product, while Thomke, S. and Reinertsen, D. (1998), ``Agile product
maximizing stakeholder value and minimizing development: managing development flexibility in
waste, following Koskela (2000). Others restrict the uncertain environments'', California Management
term ``lean'' to those production systems structured Review, Vol. 41 No. 1, pp. 8-30.
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mechanisms. supply and construction processes'', in Tommelein,
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Foundations of Manufacturing Management, lean

14
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