EDS TECHNOLOGIES PVT.

LTD

Our Solutions and Service Offerings in

Electric Vehicle Segment

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We deliver a range of specialized services in the field of Electric Vehicle segment. The
Automotive Industry is experiencing tremendous business shifts with traditional car-makers
launching innovation labs and pure new players starting from scratch.

We encourage and enable new mobility startups and industry-leading OEMs to imagine,
develop and industrialize new electric mobility concepts within a comprehensive collaborative
environment. We provide professional consulting, project implementations and rollouts,
relevant services and specialized trainings. Some of those areas include Vehicle Packaging &
Compliance, Body structure engineering, Creative design & Styling, Chassis suspension
engineering, Electrical wiring harness engineering, Vehicle systems architecture, Electric Drive,
Battery Engineering, Power Electronics, Interior & Exterior equipment and Collaborative
engineering.

Value added Services:

• Professional Consultation for EV startups through Value engagement model

• Vehicle regulations and legal compliance in Automotive design
• Human Ergonomics, Safety and comfort studies and performance improvements
• Battery engineering - Design and simulations
• Electrical wiring harness design for Battery packs
• PLM Consulting, implementation and support for EV programs.
• Advanced trainings for projects on DMU validation, Electrical wiring harness design, Styling,
Human ergonomics etc…
• Data Quality management with quality checking tools
• Software license management and administration

Vehicle Packaging & Compliance:

Brands: CATIA, CAVA, RAMSIS

• Integrate or develop styling with Body in White and other mechanical components to check
feasibility and iterate
• Define and converge on technical specification through 2DLayout sections in 3D context
• Integrate components, Template based design, to converge quickly on packaging while applying
best practices and know how
• Ergonomic study using 2D/3D Manikin for Vision, Reach, Clearance and comfort
• Ensure the legality of the vehicle architecture, international rules, norms and standards during
the entire design process

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Clients: Mahindra & Mahindra, TCS, Tata Motors, TVS Motors, Maruti Suzuki, Mercedes Benz

By using our Vehicle Packaging & Compliance solutions, Customers have benefitted by

✓ Defining a common physical referential (DMU and Parameters) to drive and integrate all systems
and sub-systems specifications development
✓ Improving safety, comfort, ease of use, productivity/Performance and aesthetics of a Vehicle
✓ Ensuring the observation of legal regulations during the entire design process
✓ Making human ergonomic assessments with digital human models for shorter development
processes
✓ Calculating most probable posture for each individual vehicle

Body structure engineering:

Brands: CATIA, SIMULIA

• Define the concept of the new vehicle and decide the style, size, weight, etc.
• Optimize the path of the major load-carrying members which are the base of the BIW structure
• Generate detailed design of the BIW based on SFE Concepts which enables variant analysis and
automatic optimization

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 • Upfront validation of multi-attribute structural performance tradeoffs (NVH, Durability, Safety)
taking into account of manufacturing processes like stamping, hydro forming or folding etc.
• Fasteners management with continuity to manufacturing

Clients: Mercedes Benz, Toyota Kirloskar Motor, IFB Automotive, RGBSI, Dura Automotive

By using Body Structure Engineering solutions, our customers benefitted by,

✓ Increasing productivity through fast parametric modeling

✓ Saving time and reducing risk by upfront functional studies and validations
✓ Improving product quality through automatic optimization loops
✓ Developing performance driven body and trims dealing with passenger ergonomics as well as
battery weight, volume and fragility.

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Creative design & Styling:

Brands: CATIA, ICEM

• 3D Sketching ideation to advanced Concept Modeling and high-performance Visualization

• Integrated design environnement with full digital continuity from 3D Sketch to final shape
• Unified Industrial Design Workflow with Human design centric approach
• Immersive sketching in Virtual reality using Natural Sketch options.

Clients: Ather Energy, Neuton Auto, Kinetic Communications, Lectrix EV, Twenty Two Motors, EV
Motors India

By using Creative Design & Styling solutions, our customers benefitted by,

✓ Shortening cycle times while preserving initial design intention

✓ Unbinding the creativity and streamlining the design and engineering collaboration
✓ Exploring the non-regular shapes and patterns with an intuitive algorithmic approach
✓ Collaborating with different disciplines to bring holistic experience to life

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 Chassis suspension engineering:

Brand: CATIA

Analyse and optimize the development of mechanical chassis and Suspension

• Define and predict actuation and control of the active suspension and steering
• Study Vehicle Dynamics and propose suspension alternatives
• Capture the design methodology using Engineering templates and reuse
• Create kinematic mechanisms and optimize the system with a simulation
• Explore the unimaginable shapes while respecting design specifications.

Clients: OLA Electric Mobility, Neuton Auto, Kinematic Communications, EV Motors

By using Chassis & Suspension engineering solutions, our customers benefitted by,

✓ Improving product development efficiency with templates

✓ Reducing Part weight with embedded optimization for Part designers
✓ Rapidly simulating and validating the behavior of complex multi-physics vehicle systems.
✓ Leveraging the open Modelica standard to create systems models that are fully associative with
detailed 3D mechanical models

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Electrical wiring harness engineering:

Brands: CATIA, SIMULIA

• Create intelligent net & wiring diagrams to define the electrical system
• Enable the physical design of wire harness in the context of the Digital Mockup in an integrated
3D electrical development environment
• Generate a flattened definition of the 3D wire harness design to create manufacturing form-
boards and harness documentation
• Development of a Battery Management System Wire Harness
• Perform electromagnetic solution for accurate and fast simulation of 3D wire harness EMC
performance inside the complete vehicle.

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Clients: OLA Electric Mobility, Neuton Auto, Mercedes Benz

By using Electrical Wire Harness Engineering solutions, our customers benefitted by,

✓ Reducing development time and cost of wiring harness

✓ Improving quality and avoiding issues late in the process
✓ Ensuring collaboration/Concurrent engineering among all stake holders
✓ Detecting costly EMC/EMI problems in the early phase of development
✓ Eliminating physical prototypes and minimize risk of EMC/EMI events

Vehicle systems architecture:

Brands: CATIA, ENOVIA

• Elicit Operational Needs & Validation criteria

• Define System Services, Requirements & Verification tests
• Define System Functional & Components Architecture, interfaces, Design Requirements
and integration tests
• Define Requirements and Functions to be met by Sub-Systems
• Manage Configuration, Manage Changes & Impacts
• Control & Monitor Progress
• Generate Traceability Reports & Documentation from Model

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Clients: Neuton Auto, Cyient

By using Vehicle systems architecture solutions, our customers benefitted by,

✓ Reducing System development effort by managing configured architecture with variants and
system assets reuse.
✓ Ensuring Consistency & completeness between Architecture & Requirements
✓ Reducing the risk of warranty and recall
✓ Improving product development efficiency

Electric Drive:

Brands: CATIA, SIMULIA

• Design and manage system architecture for the full electric powertrain. Trade off analysis after
sub-system integration
• Rapid convergence and investigation of the full electric powertrain performances by using multi-
physics simulation
▪ Ready-to-use implementation of important ISO norms for batteries
▪ Preconfigured models for several cell shapes and chemistries
▪ Delivers a large set of components: boundary conditions, pumps, pipes, valves,
reservoirs, air fan and heat exchangers, including cold plates.

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 ▪ Covers single-phase cooling media with thermal dynamics properties, designed for high
simulation performances of use cases like drive cycles.
▪ Speed/torque controller design of electrified powertrains
▪ Loss estimation of inverter and electric machine and thermal simulation Study the
effects Voltage and current ripple effect

Clients:

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By using Electric Drive solutions, our customers benefitted by,

✓ Reducing development time

✓ Improving product development efficiency
✓ Fostering productivity with built-in algorithms for model management and data
handling
✓ Significantly reducing costs through the efficient modeling and simulation of cooling
circuits.
✓ Fostering innovative solutions for heat recovery and thermal management of the
complete system.

Battery Engineering:

Brands: CATIA, SIMULIA

• Study the combination of electrical, thermal and mechanical loads affecting cell performance
and safety
• Qualify safety at cell level to design better protection at cell, module & pack level
• Detect short circuit initiation due to deformation and measure internal temperature and electric
current in the core
• Predict the electrical performance, investigate fast and slow dynamics, and identify and
understand operation limits on cell level
• Predict cell performance in long-term operation, define optimal operation strategies, and
investigate charging scenarios

MATERIALS CELL MODULE/PACK VEHICLE

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Clients: EV Motors India

By using our Battery Engineering solutions, our customers are benefitted by,

✓ Predicting the energy losses in the battery cell considering all relevant physics in a
coupled simulation: thermal, electrical and mechanical
✓ Assessing structural integrity (Strength, Stiffness and Durability) and safety of battery
cell in virtual environment

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 ✓ Targeting lower and evenly distributed temperatures to improve battery performance,
safety & life.
✓ By exploring and testing alternative design concepts to improve battery protection
✓ Creating reduce cell model for module/pack analysis

Power Electronics:

Brands: Saber (Synopsis)

• Evaluate design architecture tradeoffs (parallel, serial, or complex topologies)

• Analyze power generation and distribution for motor drives and controls, regenerative braking,
power assist, etc. Incorporate multi-domain effects at the system level – mechanical, electrical,
thermal, and magnetics
• Design, test, and verify control strategies, power management, torque/speed coupling, and
vehicle dynamics
• Optimize cost, performance, and reliability with advanced stress, sensitivity, and statistical
analyses
• Specify and size HEV and EV powertrains and components (motors, controllers, and energy
management)
• Analyze complex power electronics systems for signal integrity and electromagnetic
compatibility (EMC)
• Verify hardware/software interactions using real controller target code Use characterized
semiconductor models from the built-in library and modeling tools (IGBTs, MOSFETs, diodes,
etc.)
• Accurately model Battery for cell-level and pack-level behavior using SaberRD’s new Battery
Tool
• Flexibility to import and use Motor models into Saber from established FEA motor modeling
tools
• Use industry-standard languages (VHDL-AMS, MAST) for model exchange throughout the supply
chain
• Enhance system safety and reliability using Robust Design methodologies, Worst Case Analysis,
and Fault Analysis
• Increase analysis throughput with distributed grid computing

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Clients:

By using Power Electronics solutions, our customers are benefitted by,

✓ Minimizing risk and potential recall or re-design

✓ Ensuring efficient performance, safety and reliability of electronically-Controlled systems under
wide range of operating conditions
✓ Improving design methods for mechatronic integration to meet the demands of shorter design
cycles
✓ Improving power network (Powernet) performance and efficiency to enhance system
reliability.
✓ Optimizing the power systems in HEVs to increase fuel economy and reduce emissions, while
still providing sufficient torque to the drivetrain to meet power demand
✓ Meeting stringent emissions, fuel economy and performance criteria.

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Interior & Exterior equipment:

Brands: CATIA, SIMULIA

• Design all interior/exterior trims, lightings and plastic components with special features
that embed manufacturing constraints and processes
• Intuitive function driven approach, dedicated to plastic parts, aiming to create efficiently
robust and flexible designs regarding rules and constraints related to plastic injection.
• Convey Manufacturing information through 3D Tolerances
• Easy to use plastic injection simulation process, helping designers to anticipate eventual
issues and adapt design, improving manufacturing productivity.
• Manufacturing feasibility and CAE analysis of trims

Clients: OLA Electric mobility

By using Interior & Exterior equipment engineering solutions, our customers benefitted by,

• Quickly generating concepts through cognitive augmented design, finding the optimal material
distribution, minimizing weight, optimizing performances and decreasing cost
• Reducing design time by quickly adapting to design changes

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 • Increasing engineering productivity for interior/exterior equipment from concept to detailed
manufacturing specifications

Collaborative engineering:

Brand: ENOVIA

• Enables high level physical product breakdowns to classify Multidiscipline Product Engineering
IP.
• Facilitates concurrent engineering with efficient navigation through relevant ontologies (e.g.
zone, discipline, responsibility, etc…)
• Initiate product architecture, allocate design responsibilities and define enterprise part numbers
• Aggregate all multi-discipline design IP into a single enterprise bill of material

Clients: OLA Electric mobility

By using Collaborative Engineering solutions, our customers benefitted by,

✓ Leveraging ad hoc classification ontologies for dedicated navigation on multidispline engineering

definition
✓ Configuring product structures and resolving large product variations, possibly in 3D
✓ Ensuring digital continuity across the Organization
✓ Accessing from anywhere and on any device

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