Checkliste Elektr98 Englisch

Safety inspection list for machines
FADP Electrical equipment
07.04
1 Data on the test object and the test
Record No. / Procedure No.:
Type of inspection: Part inspection Equipment ………………..
Control ………………..
Electrical ………………..
Applicant:
Manufacturer:
Tested object:
Type:
Year of manufacture:
Serial No. / Product No.:
Inspection carried out on:
Location:
Inspection carried out by:
in the presence of:
Page - 1 -
(R) = Recommendation
Version 1
FADP
Inspection basis
N/A
Electrical equipment
DEFICIENCY
DIN EN 60204-1:1998- of machinery
NO
11
YES
Section
2 Test results - Test lists
2.1 Labeling of control equipment

Inscriptions
17.1 1. available
17.4 on machine name-plate
on / in installation site
2. Inscription legible and permanent
with information on:
3. Manufacturer / Supplier
4. Machine No. / Serial No.

5. Rating voltage,
phase number, frequency
6. Full-load current
7. Short-circuit breaking capacity

of the overload protector
(if present)
8. Circuit diagram No.
9. Test sign
2.2 Mains connections / Input terminals

5.1 1. Only one mains connection for machine (R)
(exception possible)
5.3.5 2. Bei mehreren Einspeisungen Hinweis in der
Bedienungsanleitung (Netztrenneinrichtung)
5.1 3. Power supply cable direct to mains disconnecting device (R)
5.1 4. Power supply cable to separated supply terminals
5.1 5. Insulated N-terminal or connecting point if N-conductor
present
5.1 6. Terminals of the mains connecting point clearly marked
(L1, L2, L3, N, PE in accordance with IEC 60445)
Page - 2 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
5.2 7. Terminal for external protective grounding system or

external PE conductor located near to the external
conductor terminals for each mains connection
5.2 8. Labeling of the external PE conductor with “PE“
5.2 9. Terminal for PE has sufficient dimensional stability

Table 1
6.2.2b 10. Mains terminals and N-terminals (in front of mains
disconnecting device) screen-protected (IP2X)
6.2.2b
11. Terminals with warning sign
2.3 Supply disconnecting device
5.3.1 1. Supply disconnecting device for each power supply,
designed as:
5.3.2
- Switch disconnector (e.g. cam contactor)
- Circuit-breaker
- Disconnecting device with auxiliary contact
- Plug/socket combination for machines <16 A and
< 3 kW
- Plug/socket or appliance coupler for a movable machine
5.3.1 2. Isolation of the total electrical equipment
5.3.3 3. Disconnection of all the live (unearthed) conductors
5.3.3 4. N is also switched off
2.3.1 Circuits not switched off (excluded)

5.3.5 1. Illumination (only for purposes of repair and maintenance)
2. Sockets (only for purposes of repair and maintenance)
3. Undervoltage protection circuits
4. Circuits for maintaining operation
(measuring device, program memory)
5. Control circuits for interlockings
6.2.2b 6. Screen protection (cover) ≥ IP2X or IP XXB and warning
symbol for excluded circuits
5.3.5 7. Own disconnection device (R)
Page - 3 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
5.3.5 8. Warning symbol

14.2.4 or separate cable installation
or colored marking for interlocking circuits with external
supply (orange recommended)
5.3.5 9. Note in the maintenance manual
5.3.5 10. Warning symbol on mains disconnecting device
17.2
7.2.8 11. Overload protection for circuits which are not switched off
(excluded)
7.2.8 12. No special overload protection of the supply line (main
line)
Conditions:
- current carrying capacity sufficient for load and
- supply line not longer than 3 m and
- lines protected from external influences by
housing or cable conduit
2.3.2 Mains disconnecting device/switching capability

1. - Manufacturer:
- Type:
- Rating voltage: V
Rating current: A
Switching capacity (AC 23B): kW
(380/400V)
- Power of the largest DS motor: kW }
- Full-load current of all consumers: A
- Power/current of the other see name plate
consumers: kW/A of the control
equipment
5.3.3 Mains disconnecting device is::
5.3.3 2. - manually operable
- handling: red (only with EMERGENCY
STOP function)
- handling: black grey
5.3.3 3. - lockable in the “OFF“ position
5.3.3 4. - marked I (on)
5.3.3 5. - marked 0 (off)
Page - 4 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
5.3.3 6. - only for two switch positions (on-off)

5.3.4 7. Handle easily accessible between 0.6 m and 1.7 m
(max. 1,9 m) high
Main switch input terminals:
6.2.2b 8. - screen-protected (IP2X or IP XXB)
6.2.2b
9. - terminals with warning sign
5.3.1 10. If there are two main switches, there is protective
interlocking (if in dangerous situation)
5.3.1 11. wenn Pos. 10 „nein“ Nachweis durch
Gefährdungsanalyse
2.3.3 Plug and socket as mains disconnecting device

5.3.2d 1. Rating current ≤ 16 A and
Rating power ≤ 3kW
5.3.2e 2. Circuit-breaking capacity sufficient, if necessary also with
blocked rotor (e.g. saw, INPlug ≥ IA)
5.3.2e 3. ON-OFF switch additionally present
2.4 Protection from electric shock
2.4.1 Protection from direct contact

6.2
6.2.2 1 Housing (covers)
Installation site 1
Installation site 2
Installation site 3
see questions in the section on “Installation sites (protection

through housing”)on page Fehler! Textmarke nicht definiert.
6.2.3 2. Insulation of live components will be destroyed when
removed
affected components:
Page - 5 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
6.2.4 3. For discharge of residual voltage see the section on

“Further demands on equipment in the installation site“ on
page 16
6.2.5 4. Protection through guard covers, space or obstructions
6.2.6
Components concerned
2.4.2 Protection by indirect contact

6.3
6.3.2.2 1. Protection through use of protection class II devices (totally
insulated) or equivalent insulation
- complete machine
- sub-assemblies/components
6.3.2.3 2. Protection separation for a circuit:

part of machine concerned:
6.3.3 3. Automatic switching off of the supply in the case of an

insulation error
- all the bodies are connected to the protective circuit
- protective devices for automatically switching off
fuses
FI-protective devices
ground monitoring
6.3.3 4. Protective device matched to the net structure and
requirements met
Netzform und mögliche Schutzeinrichtung :
Schutz durch Abschaltung oder Meldung
TN-System TT-System IT-System
Überstromschutzeinrichtung Überstromschutzeinrichtung Überstromschutzeinrichtung

FI-Schutzeinrichtung FI-Schutzeinrichtung FI-Schutzeinrichtung
FU-Schutzeinrichtung FU-Schutzeinrichtung
Isolationsüberwachung
Page - 6 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
2.4.3 Protection from direct and indirect contact per PELV

6.4
6.4 1. Parts of equipment concerned
(circuits)
The following requirements are met (No. 2-14 )

6.4.1.a) 2. Maximum rated voltage 25 V AC/60 V DC in dry rooms
when contact does not occur on a large area
6.4.1.a) 3. Maximum rated voltage 6 V AC/15 V DC in all other case
6.4.1.b) 4. One side of the circuit is connected to the protective circuit
6.4.1.c) 5. Electrical isolation corresponds to the disconnection of the

safety isolation transformer between primary and secondary
coil
6.4.2 Supply for PELV voltage through:
6. - Isolation transformer in accordance with IEC 742/VDE
0551 (symbol: )
7. - Safety transformer in accordance with IEC 742 / VDE
0551
(symbol: )
8. - Transformer marking in the circuit diagram
9. Electrochemical voltage supply

10. Switched-mode power supply in accordance with DIN EN
60950
with equivalent isolation (safety isolation transformer)
and internal errors taken into account
11. Markings of the current source
12. Live parts are safely isolated from the other circuits (e.g.
by separated walls, insulation for maximum voltage, see
DIN EN 60204 T1, Section 6.3.2.3 and 14.1.3)
If there are plugs and socket-outlets:
Page - 7 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
6.4.1.e) 13.- Plug and socket only fit into the corresponding plug and
socket-outlets for PELV circuits
If PELV voltage for control circuit:
14.- The requirements for control circuits are met additionally
2.5 Installation sites (protection through housing)

17.2 1. Installation site clearly
recognizable
if not:
2. High voltage flash present
(black on a yellow triangle)
12.2.2 3. Installation site contains only

electrical equipment (also no
solenoid valves)
2.5.1 Doors / Flaps
6.2.2a 1. Lockable
6.2.2a 2. Can be screwed down
6.2.2a 3. Can only be opened with

key or tool
6.2.2b 4. Can only be opened with
key/tool after all live
components have been
disconnected from the mains
(e.g. mains disconnecting
device)
6.2.2c 5. Can only be opened without
key/tool when all live
components are safeguarded
with a cover (test gauge IP
2X or IP XXB)
12.4 6. Captive locks/screws
Page - 8 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
12.4 7. Door/Cover-plate width

< 0,9m
opening angle at least 95 °
(R)
12.4 8. Vertical hinges on doors,
preferably removable (R)
12.2.1 9. Only control units, signaling
units, measuring units and
cooling systems (ventilators)
on doors/covers
8.2.3 10. movable PE terminals with
sufficient cross section or
design elements with low
resistance on doors and
covers with electrical
equipment
12.4 11. Seals permanently and
securely fastened
2.5.2 Types of protection
12.3; 1. Gehäuse für allgemeine
EN1010-1, Anwendung erfüllen ange-
Section messene Schutzart (IP 54
5.2.5.5 (E))
Elektrische Betriebsmittel - Kennzeichnung des Schutzgrads mit IP-Code
Erste Kennziffer: 3 geschützt gegen feste Fremdkörper > 2,5 mm
4 geschützt gegen feste Fremdkörper > 1 mm
5 geschützt gegen Staub
6 dicht gegen Staub
Zweite Kennziffer: 3 geschützt gegen Sprühwasser
4 geschützt gegen Spritzwasser
5 geschützt gegen Strahlwasser
6 geschützt gegen schwere See
12.4 2. Openings for ventilation

protected from penetration
of water, dust, oil etc. (e.g.
by filter)
Page - 9 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
12.4 3. Penetration of water, dust,

oil through apertures like
- cable entries
- fixing holes
- openings in the floor
(foundations)
- openings to other machine
components
4.4.6 4. Suitability for the reaction of
acids, corrosive gases, salt,
4.4.7
radiation
2.5.3 Accessibility
12.2.1 1. correct installation height
and location of the terminals
and device connections (≥
0,2 m above servicing level)
(R)
12.2.1 2. Correct installation height
for equipment requiring
maintenance or adjustment
work (0.4m - 2m)
12.2.1 3. easy accessibility to the
switching devices for
operation and maintenance
from the front
12.2.1 4. simple identification of the
devices (without moving
wiring) and expansion
possibilities
2.5.4 Protection from contact
6.2.2a 1. Actuating elements near to
live components for
setting/restoring specified
reference functions
correspond to IP 2X or IP
XXB
6.2.2a 2. with screw-in fuse-links
6.2.2a 3. with timer elements
6.2.2a 4. with overload triggers
6.2.2a 5.
Page - 10 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
6.2.2a 6. live components on the

inside of doors correspond
to IP 1X or IP XXA (ball 50
mm diameter)
2.5.5 Marking
17.5 1. Electrical equipment is
permanently and clearly
marked. If not, equipment
concerned:
17.5 2. No marking necessary since

there is only one motor, one
motor control device, one
push button or one localized
work illumination working
light or similar
2.6 Wiring inside the installation sites

14.1.1 1. Connecting points for all
cables available
14.1.1 2. Terminals are suitable for
the type and cross-section
of the cables (also for
aluminum connections)
14.5.2 3. Cables laid in suitable
conduits and conduits are
not overfull
14.3 4. Cables outside of the
conduits fixed sufficiently
14.3 5. Alteration to the wiring
possible from the front or
from the rear through doors
or swinging control panels
(R)
Page - 11 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
14.3 6. For external control cables

there are terminal strips or
plug-socket combinations
(main power supply and
measuring circuits possible
directly)
14.1.1 7. Terminals are clearly marked
14.1.2 8. Cables sufficiently long

(especially for PE
conductors)
14.1.2 9. PE terminals near to the
corresponding external
conductors (R)
13.6 10. Minimum cross-section:
- normal wiring; inside
housings 0.75 mm2
- connections in control
circuits 0.2 mm2
- connections in data
transfer systems 0.08 mm2
14.1.3 11. All cables which are
installed together (e.g. in the
cable conduit) are insulated
for maximum voltage
14.1.1 12. Soldered connections and
soldered cable lugs only as
appropriate
13.2 13. Single-core cables only for
stationary components (no
Tab. C4
vibrations, note exceptions)
14.1.2 14. Cable ends of multi-core

cables are clamped (no
tension on single strand)
14.1.2 15. All cables from terminal to
terminal (without
intermediate connector)
Page - 12 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
14.1.1 16. Conductor ends with wire

end ferrules (exceptions
possible, e.g. connecting
option for stranded
conductors)
14.1.1 17. terminals are not covered
by cable cores
14.4.7 18. Reserve cores on
replacement terminals or
insulated
14.1.3 19. Separated laying of cable or
colored marking of the
network input up to the
main switch
14.1.1 20. With shielded cables,
fraying of flexible leads is
prevented
2.6.1 Connections to devices on doors

14.3 1. with flexible cables
13.2
14.3 2. Protection from damage
14.5.1 (tubing, spirals etc.)
15.3 3. Strain relief on the fixed and
movable component
2.6.2 Markings of conductors

8.2.2 1. PE conductor: easily
recognizable as green/yellow
14.2.2
over the entire cable length
or by shape, arrangement or
marking
14.2.3 2. N-conductor: light blue
14.2.4 3. Conductor marking by color
14.2.4 4. Main circuits:
black (R)
14.2.4 5. Control circuits (DC):
blue (R)
Page - 13 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
14.2.4 6. Control circuits (AC):

red (R)
14.2.4 7. Interlocking circuits (external
supply):
orange: (R)
14.2.1 8. For single core cables:
no colors, green, yellow and
color combinations
14.2.3 9. Blue with main circuits only
for N
14.2.1 10. Cable connections
identifiable, e.g. by means of:
- rings, collars - .
EN1010-1, 11.Leitungskennzeichnung:
Section - Aderkennzeichnug durch
5.2.5.6 Ziffern oder Alphanumerik
- farbliche Kennzeichnung
gemäß 14.2.4
der EN60204-1
- Fixierung der Adern in
„Kämmen“ damit diese in
Position gehalten sind,
damit ein Verwechseln der
Adern beim Austausch von
Bauteilen verhindert ist
oder
- ein gleichwertiges
Verfahren
2.7 Protective circuit

8.2.3 1. Conductive components
(body) which can accept
6.3.1
voltage in the case of
malfunction are connected
to the protective circuit.
(Exception, see DIN EN
60204 T1, section 8.2.5)
separate PE terminal for:

2. cabinet housing
3. Mounting frame (plate)
Page - 14 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
4. Control panels (e.g. Eloxal)

5. Electrical equipment/devices
8.2.1 6. Type of cable, cross-sections
and connections of the PE
8.2.2 conductors satisfy electrical
Tab. 1 and mechanical stresses. If this
is not the case, components
8.2.3 concerned:
PE connecting points:
7. on PE conductor bar
8. on individual terminals (e.g.
strain-relief clamps)
14.1.1 9. only one PE terminal an a
terminal
14.1.1 10. PE conductors are
safeguarded against working
loose
8.2.7 11. Marked supply terminals
/screws (, green/ yellow,
PE)
8.2.3 12. PE terminal durable and
good conductor and
safeguarded against
mechanical and chemical
influences
8.2.7 13. PE connecting point not for
additional fixing functions
8.2.3
(e.g. supporting rails)
8.2.3 14. Flexible or rigid metal
tubes/sleeves are not used
as PE conductors but are,
however, connected to the
protective circuit
Page - 15 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
8.2.6 15. For removable components

with electrical equipment the
8.2.3
PE terminal is maintained or
14.4.5 is only interrupted if (e.g.
with plugs) live conductors
are isolated (exceptions
14.4.5)
8.2.4 16. No switching devices or
protective devices in the
protective circuit
8.2.3 17. PE conductor belongs to
the conductors which feed
the equipment (outer
conductor and PE conductor
in shared sleeve)
8.2.3 18. Protective circuit is not
interrupted by removal of
components (e.g. for
maintenance work)
2.8 Further requirements of equipment in the installation site

4.2 1. Electrical equipment is suitable for industrial use and is in line
with the relevant European standards
4.3 2. Electrical equipment is not operated above the limit values
(usage in accordance with the intended purpose)
12.2.3 3. Influencing of sub-assemblies by heat generating devices is
avoided
4.4.7 4. Equipment has sufficient mechanical stability and is fixed
reliably. Setting elements are safeguarded against vibration as
necessary
6.1 5. All those electrical circuits galvanically isolated from the mains
(transformer) have suitable protective measures ( see
“Protection from electric shock“ on page 5
Page - 16 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
5.1 6. The electrical equipment (behind the mains input terminals)

contains no connection between PE and N inside
5.1 7. The electrical equipment contains no PEN terminal inside

6.2.4 8. Residual voltage on accessible components (e.g. capacitors) is
limited to 60 V within 5 seconds (if not, then warning sign). For
accessible plug pins the discharge time is 1 second, otherwise
protection through IP 2X or IP XXB
6.3.2 9. Manually actuated operating components made of insulating
material or connected to PE conductors ( see “Protection from
electric shock“ on page 5 )
14.1.3 10. Cables in the same cable conduit with various voltages are
either
- isolated by means of a suitable covering or
- insulated for the highest occurring voltage
5.1 11. Supply for accessories or other supply types, e.g. for
electronic circuits, couplings etc., are generated through
machine equipment (R)
Page - 17 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
2.9 Control circuits
2.9.1 With control-power transformer 1

9.1.1 1. → Marking in accordance with circuit diagram
Inscriptions:
- Manufacturer: Type:................................
→ Marking in accordance with circuit diagram
Inscriptions:
Inscriptions:
Inscriptions:
Inscriptions:
2. Control-power transformer in accordance with VDE 0550, Part

3 section C
Control-power transformer in accordance with EN 61558-2-2
Safety isolating transformer in accordance with EN 60742,

chapter III
Safety isolating transformer in accordance with EN 61558-2-6
Page - 18 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
Isolating transformer in accordance with EN 60742

Switched-mode power supply in accordance with EN 60950
- Nominal voltage, primary: .............. V
- Nominal voltage, secondary: .............. V
- Nominal current: .............. A
- Nominal power: .............. VA
3. - between 2 outer conductors

4. - between 1 outer conductor and N
5. - between 3 outer conductors
9.1.1 6. Transformer has isolated windings

5.3.3 7. Transformer is connected behind mains disconnecting device
9.1.2 8. Secondary voltage does not exceed 277 V
9.4.3.1 9. - Control circuit Transformer 1
9.4.3.1 10. Grounded at the control-power transformer (also with extra-
low and direct voltage) (detachable connection behind
protective circuit green/yellow)
18.7 11. Connection shown in the circuit diagram in accordance with
protective circuit
9.4.3.1 12. Unearthed with insulation monitoring
9.1.4 13.eine Seite der Betätigungsspulen direkt am geerdeten Leiter,
Schaltkontakte nur auf nicht geerdeter Seite
9.1.3 14. Overload/short circuit protection present
7.2.4 in secondary circuit 1 x A,
7.2.10 marking in accordance with circuit diagram
in primary circuit X A,
marking in accordance with circuit diagram
7.2.10 15. Short-circuit protection of the contacts is ensured in the

control circuit
7.2.9 16. Over-current protection by means of electronic devices with
power limitation
Page - 19 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
2.9.2 Without control-power transformer

9.1.1 1. A motor starter, maximum 2 control devices
9.1.3 2. Overload/short-circuit protection present and protection of the
contacts guaranteed
7.2.4
1 x .................... A, (1 outer conductor)
7.2.10
Marking in accordance with circuit diagram........
2 x .................... A, (2 outer conductors)
Marking in accordance with circuit diagram
9.4.3.1 3. Two-pole control switch for connection between 2 external

conductors or between 1 external conductor and N if phase
inversion (e.g. by means of earthing pin plug) is possible (for
start and stop function and potential risk)
2.9.3 Direct voltage control circuit
9.1.1 1. If direct voltage control circuits are connected to the protective

circuit, supply occurs from isolated winding of the alternating
current control-power transformer (or separate transformer for
direct voltage supply)
2.9.4 Access to switching devices
12.5 1. Minimum dimensions of aisle in front of and between switching
devices met
(→DIN VDE 0100 part 481 currently draft = IEC 60364-4-481)
2. Doors in aisles for access to electrical operating places;
- are at least 0.7 m wide and 2 m high
- open outwards
- can be opened from inside without key or tool
2.10 Control functions / electronic equipment
2.10.1 Control equipment

9.1.1 1. Supply for electronics (e.g. SPC) by transformer from machine
equipment or own, installed transformer
11.2.1 2. Inputs and outputs have status displays (R)
Page - 20 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
9.4.3.2 3. Voltage interruption and recovery does not lead to a hazardous

condition
11.2.2 4. Subracks for inputs/outputs, processors and power supply units
- have shared chassis ground and
- are connected to the protective circuit
11.3.2 5. Memory alterations by unauthorized persons prevented
Action:
6. Remote control system
11.3.3 7. With reprogrammable logic; method for checking with program
documentation available
Type of method:
8. Electronic equipment not for Emergency-Stop, stop-category 0
EN1010-1, 9. Bei wechselrichtergespeisten Antrieben ist Not-Aus mit Stop-
Section 5.2.5.4 Kategorie 2 (EN 60204-1, Abschnitt 9.2.2) zulässig, wenn
- die im Wechselrichter erfolgte Impulssperre und
- das Wegschalten der Spannungsversorgung der
Zündübertrager oder Optokoplerstufe
entsprechend der Kategorie 3 (EN 954-1) unabhängig
voneinander erfolgt
→Kennzeichnung gem. Schaltplan
Aufschriften:
- Hersteller: Text............... Type: Text...............
→Kennzeichnung gem. Schaltplan Text...............
Aufschriften:
- Hersteller: Text............... Type: Text...............
2.10.2 Drives with electronic equipment

Gleichstromantrieb
Wechselstromantrieb
Frequenzumrichterantrieb
Servoantrieb
VDE 0160 1. EE connections to the mains are made in such a way that they
6.3.1 can be isolated independently from the other parts of the
installation (e.g. by switches, plugs and socket-outlets, fuses)
Page - 21 -
Version 1
FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
4.4.1 2. Interference signals are limited by:

VDE 0160
4.3.1
3. Converter transformers
4. Commutating reactors > 4% UK
5. When connecting EE (e.g. thyrister converter) to the earthed
mains and operating without converter transformer:
VDE 0160 - loading capacity of the PE conductor is √3 times higher then
6.5.2.2a for outer conductors between mains and EE (operation with
current limitation)
16.1 6. Switch-off command (e.g. of protective device, emergency-
stop) interrupts power circuit (contactor) of controlled drives:
Stromerfassung .....
Überdrehzahlschutz .....
2.11 Stop-function, emergency procedures

2.11.1 Stop-function
9.2.2 1. Machine is equipped with stop-function;
- Category 0 (immediate disconnection from supply)
- Category 1 (controlled shutdown)
- Category 2 (controlled shutdown, power to the machine drives
is
maintained)
2. Stop-function has priority over start
3. Stop category 1 (controlled shutdown) for the following
drives:
4. Stop-Category 2 (maintaining the power supply) for the

following drives:
9.2.5.3 5. Manually resetting of the stop-function does not bring about

any dangerous condition
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Section
2.11.2 Devices for shutting down in an emergency

10.7.1 1. present (in the case hazardous situations for persons and
machines) and designed out in accordance with stop category 0
or 1
10.7.1 2. In all areas of danger (workplace, operator terminal)
Danger area 1: Stop-cat.:
3. Easily and safely accessible
10.7.2 4. Automatic mechanical latching
10.7.5 5. Emergency stop = Mains disconnecting device
(not for stop-categories 1 and 2)
10.7.4 6. Red handle on yellow surface
10.7.1 7. Emergency stop in the control circuit:
10.7.4 8. Red push button, palm or mushroom shaped button on a
yellow surface
10.7.2 9. Kick plates, foot switches (without mechanical guard)
10.7.2 10. Pull-wire switches (secure from breaking, detaching etc.)
10.7.3 11 Switching back on only possible after unlocking all actuated
control elements by hand
9.2.5.4 12. Re-setting does not cause start-up
9.2.5.4 13. Emergency stop has priority in all modes of operation
9.2.5.4 14. Switching off as quickly as possible without generating further
hazards
10.7.3 15. Positive opening of contact members
- Manufacturer:
- Current (AC15-DC13) A at
V
- Maximum permitted overload protection
in accordance with manufacturer:
A
- Overload protection
A
7.2.9 16. Overload protection of the contacts is guaranteed
17. No operational switching off with emergency stop
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Section
2.12 Control functions

2.12.1 Switch off device to prevent an unexpected start-up (see also section 2.3.4)
5.4 1. present
see also prEN 2. Type of construction: main switch
1037
plug and socket-outlet
(when dismantling the machine, working on electrical

equipment, carrying out adjustment and maintenance work)
3. Device in the control circuit
(only for short-term settings, checks, operator interventions
etc.)
4. Type of construction: lockable switch
5. „Halt-Sicher“ / „Sicher-Halt“ .....
6. .................................................. .....
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Section
2.12.2 Operation - Interlockings - Monitoring - Start

7.5 1. No dangerous condition through re-start after voltage failure
and recovery
2.12.3 Two-Hand Control
9.2.5.7
EN 574 1. present
Section 5
EN 574 2. Type 3: (in addition to type 1 and type 2)
Section 5 - synchronous actuation(0.5 s)
Safety performance level:

EN1010-1, B = Category 3 (one-error safety)
Section 5.2.8
Es ist ausreichend, dass pro Stellteil ein Signalgeber vorhanden
ist, wenn sie in Übereinstimmung mit EN60204-1 installiert sind
(Prüfgrundsätze GS-DP-01:08.2001, Seite 12, Position 7).
S1 S2
Eingangseben 135
SPS C
Ausgangseben 24 6
M
d1 3
d3
d2
d3 d1 C d2
C = Category 4 (self monitoring)
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Section
2.12.4 Confirmation facility

9.2.5.8
9.2.5.8 1. A conformation facility is an additional, hand-operated control
device which is used in connection with a start-up control
EN 1010-2
system and, if actuated permanently, allows a machine function
Section 5.4.11
9.2.5.8 2. Machine movement is only possible in one position
9.2.5.8 3. In every other position, machine motion is stopped
2.12.5 Remote control systems

2.9.7
9.2.7.1 1. Power supply of the control station can be easily removed or
disconnected
2. Unauthorized use of the control station prevented through the
following measure: ...................................................
3. Determinate display of which machine is controlled via control
station
4. Where necessary, machine can only be controlled in
predetermined zones or fields.
Type of precautions:
9.2.7.3 5. Control station equipped with device for initiating the stop-
function.
Device not marked as emergency stop.
9.2.7.5 6. When using several control stations, precautions taken that in
each case only one control station is enabled.
Display present showing which machine is controlled by which
control station.
Display at suitable points (risk assessment)
Stop-command effective from every control station if this is
shown by the risk assessment
9.2.7.6 7. Change of the battery voltage does not cause any dangerous
condition
If dangerous movements through battery-fed control stations:
Warning when changing the battery voltage (fixed limits)
Time is sufficient to put machine into a safe condition (no
danger)
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Section
2.12.6 Operating modes

9.2.3
1. Several operating modes present
EN 292-2 2. Setting the operation mode (in dangerous situations) via:
Section 3.7.9 Selector switch: - cam-operated switch
lockable
- key switch
lockable in every position
- access code
9.2.3 3. The selected mode of operation is clearly recognizable
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Section
9.2.3 4. Operating mode selector switch does not set the machine in
motion, separate action required;
EN1010-4 Bei hohen Tippgeschwindigkeiten v ist ein
Betriebsartenwahlschalter erforderlich; EN1010-4:
- Sammelhefter (bei v>= 10m/min; Zweihandschaltung), Abs.
5.2.2.8,
- Zusammentragmaschine (bei v>= 10m/min;
Zweihandschaltung), Abs. 5.2.3.7,
- Klebebinder (bei v>= 10m/min; Zweihandschaltung)
Abs. 5.2.4.9,
- Bogenfalzmaschine (bei Produktionsgeschwindigkeit;
Zweihandschaltung oder bei v<= 70m/min;
Einhandtippbetrieb), Abs. 5.2.8.5,
- Buchfertigungsstraßen (Hard cover) (bei Überschreitung einer
Wegbegrenzung von 75 mm oder einer Überschreitung der
Laufgeschwindigkeit von 5m/min (EN1010-1,
Abs. 5.2.3.2a)2)); Zweihandschaltung), Abs. 5.2.9.10,
- Falzeinbrennmaschinen (Buchformpressen) (bei
Überschreitung einer Wegbegrenzung von 75 mm oder einer
Überschreitung der Laufgeschwindigkeit von 5m/min
(EN1010-1, Abs. 5.2.3.2a)2)); Zweihandschaltung),
Abs. 5.2.13.4,
- Briefumschlag- Versandtaschenmaschinen (bei v>=
10m/min; Zweihandschaltung), Abs. 5.3.1.20.1,
- Hygieneartikelmaschinen ( bei Stroposkopeinsatz;
abschließbarer Betriebsartenwahlschalter) Abs. 5.3.2.9.2,
9.2.4 5. Neutralization of protective devices only through operating
EN 292-2 mode selection switch / device and positive prevention of
3.7.10 automatic operation
9.2.4 6. Als Betriebsartenwahlschalter dienen die Positionsschalter mit
und Prüfstelle Sicherheitsfunktion an den Verriegelungen
9.2.3 7. Schutz- und Sicherheitsvorkehrungen bleiben in allen
Betriebsarten wirksam
(Ausnahmen siehe Prüfliste Pos. 2.12.6. 5)
2.13 Control devices and signaling units

10.1.2 1. Easily accessible (≥ 0.6 m high)
10.1.2 2. Can be operated safely
10.1.1 3. Risk of accidental actuation is minimal, especially for start
10.6 functions (except for two-hand operation)
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Section
10.1.3 4. Protected from external influences (aggressive liquids, steam,

gases; shavings, dust, foreign bodies), e.g. IP 54/IP 55;
protection against contact IP XXD
2.13.1 Push button
10.2.1 1. red mushroom-shaped push button only for EMERGENCY STOP
10.2.2 2. clearly marked (e.g. I or 0) (R)
17.3 3. With function marking (text or symbol)
2.13.2 Colored marking on push buttons
10.2.1 1. Stop/Off: black, gray, white, (red)
not green
10.2.1 2. Start/On: white, gray, black, (green)
not red
10.2.1 3. Inching mode: white, gray, black
not red, yellow, green
10.2.1 4. Intervention when in abnormal state: yellow
10.2.1 5. Mandatory state (e.g. resetting): blue
10.2.1 6. Safe state (actuating or preparing): green
9.2.6 7. Push button with double actuation only for secondary functions,
10.2.1 Marking: white, gray, black,
not red, yellow, green
10.2.1 8. With identical colors, e.g. for On/Off (white/gray, black)
definite, additional identification is achieved through structure,
Table
shape and position
10.5 9. With rotary switches (e.g. selector switches, potentiometers),
the circuit state is clearly recognizable., grip has a form-fit
design
10.
2.13.3 Signal lamps/luminous push buttons
10.3
10.4
10.3.2 1. For the type of application “display“ (information or action
Table 3 after lighting up) the following colors are used:
2. - Red (emergency, danger, immediate action necessary)
3. - Yellow (abnormal state, intervention necessary)
4. - Green (normal state, safe condition)
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Section
5. - Blue (mandatory action, resetting)

10.3.2 6. For the type of application “confirmation“ (lighting up after
Table 3 action) the following colors are used:
7. - White (command or state is confirmed)
8. - Blue (command or state is confirmed)
9. - Green (in special cases)
10.4 10. White is used for luminous push buttons with difficult color
allocation
10.4 11. For emergency stop switch, the red color effect is not
dependent on the illumination
12.
2.13.4 Touchscreen-Bildschirme und Folientastaturen
Touchscreen-Bildschirme vorhanden .....
10.2.1 1. Stop/Aus: Schwarz, Grau, Weiß, (Rot)
nicht Grün
10.2.1 2. Start/Ein: Weiß, Grau, Schwarz, (Grün)
nicht Rot
10.2.1 3. Tippbetrieb: Weiß, Grau, Schwarz
nicht Rot, Gelb, Grün
10.2.1 4. Eingriff bei anormalem Zustand: Gelb
10.2.1 5. zwingender Zustand (z.B. Rückstellen): Blau
10.2.1 6. sicherer Zustand (betätigen oder vorbereiten): Grün
9.2.6 7. Schaltfläche mit Doppelbetätigung nur für Nebenfunktionen,
Kennzeichen: Weiß, Grau, Schwarz,
10.2.1
10.2.1 8. bei gleichen Farben, z.B. für Ein/Aus (Weiß/Grau, Schwarz)
erfolgt eindeutige, zusätzliche Kennzeichnung durch Struktur,
Table
Form, Lage
Folientastaturen vorhanden .....
10.2.1 1. Stop/Aus: Schwarz, Grau, Weiß, (Rot)
nicht Grün
10.2.1 2. Start/Ein: Weiß, Grau, Schwarz, (Grün)
nicht Rot
10.2.1 3. Tippbetrieb: Weiß, Grau, Schwarz
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Section
10.2.1 4. Eingriff bei anormalem Zustand: Gelb

10.2.1 5. zwingender Zustand (z.B. Rückstellen): Blau
10.2.1 6. sicherer Zustand (betätigen oder vorbereiten): Grün
9.2.6 7. Drucktaster mit Doppelbetätigung nur für Nebenfunktionen,
10.2.1 Kennzeichen: Weiß, Grau, Schwarz,
10.2.1 8. bei gleichen Farben, z.B. für Ein/Aus (Weiß/Grau, Schwarz)
erfolgt eindeutige, zusätzliche Kennzeichnung durch Struktur,
Table
Form, Lage
2.14 Machine body (frame)

8.2.3 1. Machine body is connected to protective circuit:
- separate PE terminal
2. PE terminal is:
3. permanent
4. conductive (section “Fehler! Verweisquelle konnte nicht
gefunden werden.“ on page Fehler! Textmarke nicht definiert.)
8.2.7 5. marked
6. sufficient cross-section
6.2 7. active components in and on the machine protected from direct
contact by:
6.2.2 8. Casing (covering)
6.2.2 9. Minimum degree of protection IP 2X (test gauge) or IP XXB
6.2.6 10. Protection through physical distance or obstacles
11. Touch guard can only be removed with a tool
6.2.3 12. Durable and complete insulation
6.4 13. Protection from direct and indirect contact

through PELV (see section “Protection from electric shock“ on
page 5)
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Section
2.15 Electrical control devices/equipment
2.15.1 Control devices (positions switches, pressure switches, encoders)

10.1.3 1. have appropriate type of protection (e.g. IP 54) including cable
14.4.1 entries, at least IP XXD
10.1.1 2. are arranged functionally (protection from external influences,
steam, water, moving parts)
10.1.2 3. are of functional design (type of construction, material)
10.1.2 4. are easily accessible
6.3.2 5. are double insulated (including heavy gauge screwed joint)
or
6.3.3 6. equipped with PE terminal (even for extra low voltage except
for PELV),
6.4
If no, devices concerned:
12.2.1 7. With plug-in control devices, definite allocation through shape,

marking, designation
8.
2.15.2 Position sensor (position switch)
1. Travel limitation through:
9.3.2 2. Mechanical device
3. Interlocking through position switch
10.1.4 4. No damage when overrunning etc.
Position sensor (position switch) for operator safety

Code of 5. Positionsschalter für Personenschutz nach Kategorie 1
Practice gemäß EN 60947-5-1 bzw. DIN VDE 0660 Teil 200 .....
MBL 20
Manufacturer:
Type:
Einsatzort:
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Section
Code of 6. Positionsschalter für Personenschutz nach Kategorie 2

Practice gemäß EN 60947-5-1 bzw. DIN VDE 0660 Teil 200 .....
MBL 20
Manufacturer:
Type:
Einsatzort:
Code of 7. Näherungsschalter für Sicherheitsfunktionen
Practice gemäß DIN VDE 0660 Teil 209 .....
MBL 15
Manufacturer:
Type:
Einsatzort:
8. Operating element is actuated by rigid, mechanical components
(no springs)
(ZH1/153) 9. Position switches, operating elements and actuating elements
Code of safeguarded against positional movement (spring washers, serrated
Practice lock washers, alignment pins)
MBL 20
MBL 15
10. Sufficient actuation travel
11. Switch-off or standstill before hazardous areas can be accessed
12. All position switches serving safety purposes are mechanically
actuated
10.1.4 13. If there are no mechanical position switches, the same degree of
protection is achieved (e.g. through switches in accordance with
VDE 0660, part 209, EN 60947-5-3)
Reason:
10.1.4 14. Mechanical position switches with positive opening in accordance
with EN 60947-5-1 (DIN VDE 0660 part 200, chapter 3)
(ZH1/153) 15. Selection and fixing of those mechanical position switches, which
Code of serve safety purposes, correspond to the requirements (see table)
Practice
MBL 20
MBL 15
16. Position switch safeguarded against accidental actuation
2.15.3 Schaltmatten und Schaltleisten
EN1010-1 1. Schaltmatten nach EN 1760-1:1997 .....
Abs. 5.2.10
2. Schaltleisten nach EN 1760-2: 2001 .....
EN1760-1 3. Anforderungen der Kategorie 3 der EN 954-1 sind erfüllt
Abs. 4.15
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Section
EN1760-2 4. Anforderungen der Kategorie 4 der EN 954-1 sind erfüllt

Abs. 4.18 für Maschinen mit betriebsmäßig regelmäßigen Zugriff zur
Gefahrstelle
2.15.4 Berührungslos wirkende Schutzeinrichtungen (BWS)
EN1010-1 1. BWS nach EN 61496-1:1997 und EN61496-2:1997
- Typ 2 für Maschinen ohne betriebsmäßig regelmäßigen
Abs. 5.2.9.1
Zugriff zur Gefahrstelle .....
- Typ 4 für Maschinen mit betriebsmäßig regelmäßigem
Abs. 5.2.9.2 Zugriff zur Gefahrstelle .....
EN1010-1 2. BWS als Zugangssicherung :
- mind. zwei Lichtstrahlen
Abs. 5.2.9.4
- in einer Höhe von 400 mm und 900 mm
2.16 Cables (terminal boxes and plugs and socket-outlets) outside the installation sites
1. Lines as light plastic-sheathed cable
14.4.2 2. Single-core cables and terminals in
cable conduits or protective tubing
13.3 3. Electric strength of the insulation at least 2000 V AC, 5 min.
for voltages > 50 V or 120 V = (PELV circuits laid separately:
500V)
2.16.1 Light plastic-sheathed cables

14.4
14.5 1. safeguarded against mechanical damage
14.5.1 2. no sharp edges
14.5.1 3. safeguarded against oil, temperature, chemical influences etc.
2.16.2 Single core cables in cable / installation conduits

14.5
14.5.1 1. Minimum degree of protection IP 33
14.5.1 2. no sharp edges, rough surfaces etc
14.5.1 3. no mechanical damage to the conduit and securely fixed
14.5.2 4. conduits are not over-filled
14.5.1 5. no cable conduits together with oil and water lines or clear
marking (R)
14.5.3 6. cable conduits of suitable design
14.5.5
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Section
2.16.3 Movable cables

14.4.3 1. Are flexible, multi-cored and suitable for fatigue bending
protected through:
14.4.3 2. flexible metal tubes
14.4.3 3. Plastic tubes
14.4.3 4. Special type of cable
14.4.3 5. No strain or exacting fatigue bending (e.g. on screwed joints)
14.4.3 6. Bending radius ≥ 10 x outer diameter
14.4.3 7. Distance of moved cables to moveable machine components ≥
25 m or partitions
14.4.3 8. Flexible metal tubes not for quick and frequent movement
9. Flexible cables of machines safeguarded and / or the following

misuse not possible;
- overrunning by vehicles or other machines;

- contact to the machine structure while the cable is moving;
- running into and out of cable holders or onto and off
cable drums
- accelerating forces and wind forces for
cable garland carrying systems or suspended cables;
- excessive friction through cable holders;
- excessive radiant heat
10. No torsional strain (deflection < 5°) when;
- Winding onto or off cable drums

- Running in or out of cable guide systems
- Two windings remain on the cable drum
- Bending radii in accordance with table 8 are met
2.16.4 Connected to protective circuit

8.2.1 1. Cable conduits/pipes/swivel arms made of metal
8.2.3 2. Flexible metal tubes including bushing plates
3. Cable drag chains made of metal
4. Heavy gauge screwed joints made of metal
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Section
5.
2.16.5 Minimum cross-sections (see DIN EN 60204 T1, table 6)

13.6
1. Multi-core, permanent, normal cables 0,75 mm²
2. Multi-core, frequently moved cables 1 mm²
3. Low current circuits (< 2 A),
multi-core 0.3 mm²/0.5 mm² (D = 0.6 mm/0.8 mm)
2.16.6 Strombelastbarkeit (see DIN EN 60204 T1, table 5)

13.4
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Section
Verlegearten
B1 B2 C E
Querschnitt Strombelastbarkeit IZ
mm2 A
0,75 7,6 - - -
1,0 10,4 9,6 11,7 11,5
1,5 13,5 12,2 15,2 16,1
2,5 18,3 16,5 21 22
4 25 23 28 30
6 32 29 36 37
10 44 40 50 52
16 60 53 66 70
25 77 67 84 88
35 97 83 104 114
50 - - 123 123
70 - - 155 155
95 - - 192 192
120 - - 221 221
Elektronik (Paare)
0,2
- - 4,0 4,0
0,3
- - 5,0 5,0
0,5
- - 7,1 7,1
0,75
- - 9,1 9,1
2.16.7 Terminal and connection boxes

14.5.8 1. Terminals are in easily accessible, stable housings
14.5.8 2. Have appropriate type of protection (e.g. IP 44) including cable
14.4.1 entries
14.1.2 3. Sufficiently long cable ends
14.1.2 4. Strain relieved cable entries
14.1.1 5. One terminal for each core or specially suited terminals for
several cores
14.1.2 6. All cable connections from terminal to terminal (without
intermediate connection inside or outside the boxes)
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Section
14.3 7. Control cables are all connected via terminals or plugs and
socket-outlets (direct connection only possible on main circuits
and measuring circuits)
14.4.4 8. Intermediate terminals for controlling complex machines (e.g.
for position sensors/push buttons) present and shown in the
circuit diagram (R)
8.2.3 9. Metal housing good conductor and connected to PE conductor
8.2.7 10. PE terminals marked (, green/yellow, PE)
14.1.1 11. PE terminals safeguarded from working loose
14.1.1 12. Only one PE conductor to one terminal
14.2.2 13. PE conductor: green/yellow
14.1.1 14. Terminals are marked
14.1.1 15. Terminals are not covered by cables
14.4.7 16. Reserve cores on spare terminals or insulated
14.1.1 17. Cable ends with core-end ferrules (exceptions possible)
14.1.3 18. Cables laid together insulated for maximum voltage
14.1.3 19. Cables which are not switched off by the main switch, are
laid separately or marked (orange) and provided with a warning
sign
14.4.2 20. Screw joints suitable for ambient conditions
14.4.2 21. With suspended control tableaus, no tensile strain through
own weight
2.16.8 Plug and socket-outlets

14.4.5 1. Supply side on the protected sockets
14.4.5 2. PE terminal (pin) capacative when plugging in and lagging when
8.2.6 unplugging (exception e.g. for plug connectors, see section
15.4.5)
8.2.6 3. Metal housing connected to PE conductor (not with PELV)
14.4.5 4. Live parts cannot be touched whilst being plugged in or
unplugged
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Section
14.4.5 5. Plug and socket-outlets can be latched (to prevent separation)

6. - for rated currents above 16 A
7. - if they remain plugged in during normal operation
14.4.5 8. Plug and socket-outlets from and above 63 A are lockable and
combined with switch
14.4.5 9. Plug and socket-outlets are adequately dimensioned and suited
for the voltage
14.4.5 10. If there are several plug and socket-outlets, clear marking (if
possible, also mechanical coding)
14.4.5 11. No household-type plug and socket-outlets or CEE shrouded
plug and socket-outlets for control circuits
7.2.4 12. Circuits for sockets with over-current protection in all live (not
grounded) conductors
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Section
2.17 Collector wires and slipring assemblies

13.8
2.18 Motors
15.1 (E) 1. Designed in
accordance with
VDE 0530 or
IEC 34-1
15.2 2. Type of
protection
sufficient,
at least IP 23
Determined type
of protection IP IP IP IP IP IP
15.4 3. Motor cooling is
not restricted
through
installation
15.1 4. Overload-
overcurrent
protection
correct
5. PE terminal
present and OK
6. Power contactor
sufficiently
dimensioned
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Section
Table of motors
Motor name Motor designation Nominal Nominal Overload Overload short circuit
power current protection protection
in the plan
(motor
circuit- max.
Nominal
breaker)
voltage permitted present
Motor 1 set
A A
kW A A
setting range
A
V
Motor 2 set
A A
kW A A
setting range
A
V
Motor 3 set
A A
kW A A
setting range
A
V
Motor 4 set
A A
kW A A
setting range
A
V
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Section
2.19 Overload-overcurrent (short circuit) protection
2.19.1 Motors
15.1
7.3 1. with power > 0.5 kW have overload protection, detection and
switching-off in all live conductors except for N
7.2.9 2. Motor overload protection (bimetal medium voltage switch) is
set correctly (see “Fehler! Verweisquelle konnte nicht gefunden
werden.“ table on page 39)
Type of overload protection:
7.3 3. Restart after triggering is prevented (if necessary)
7.3 4. Overload protection through thermal protection or similar
(possibly additional protection with a locked rotor)
7.2.8 5. Short circuit protection (back-up fuse) of motor circuit
breakers, bimetal relay, automatic devices ensured
(data on name-plate and in lists)
2.19.2 Electric circuits (cables) - load capability

13.4 1. Cables are designed for the highest possible continuous
7.1 current.
See table 5 and appendix C2
13.4 2. Cables are sufficiently protected against overcurrent (short
7.2 circuit e.g. in the event of an insulation fault) by appropriate
6.3.1 protective devices, see DIN EN 60204 T1, appendix C3 and C4
7.2.8 3. No overcurrent protection after main cable
(see also question 0 on page 4)
Risk of short circuit is reduced through the following measures:
- Current load capability sufficient for load
- Mains lead not longer than 3 m
- Protected from external influences by housing or cable duct
Page - 42 -
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FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
2.20 Accessories and illumination
2.20.1 Illumination
16.2.1
1. Included in the protective measures through:
2. PE terminal
3. Protective insulation
16.2.3 4. Own overcurrent protection in all unearthed conductors
16.2.2
16.2.2 5. Nominal voltage under 50 V (R), max. 250 V
16.2.2 6. Supply via separate transformer with separate windings and
overcurrent protection on the secondary side
16.2.2 7. Supply from electrical circuit for machine equipment
16.2.2 8. Transformer connected

prior to the mains disconnecting device
behind the mains disconnecting device
For further possibilities and requirements, see DIN EN 60204
T1, section 16.2.2
16.2.4 9. Adjustable lamps:
- suitable for operation in the workshop/ambient conditions
16.2.4 10.- Lamp-holder made of insulation material and protected from
accidental touching
16.2.1 11. On/Off switch not in lamp-holder and connecting cable
2.20.2 Accessories
16.1 1. Sockets for tools, testing equipment etc. up to 250 V AC, 16
A
16.1 2. Sockets where possible in accordance with EN 60309-1/DIN
VDE 0623, part 1 (for industrial use)
16.1 3. Separate overcurrent/overload protection
16.1 4. PE terminal for accessories present
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Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
2.21 Explosionsschutz
EN 1010-1 Section 5.2.4
EN 50014 Elektrische Betriebsmittel für explosionsgefährdete Bereiche:
- EN 50015 Ölkapselung „o“
- EN 50016 Überdruckkapselung „p“
- EN 50017 Sandkapselung „q“
- EN 50018 Druckfeste Kapselung „d“
- EN 50019 Erhöhte Sicherheit „e“
- EN 50020 Eigensicherheit „i“
- EN 50028 Vergusskapselung „m“
- EN 50039 Eigensichere elektrische Systeme „i“
EN 1010-1 Zone 0 : - Luft oder Gasgemische, Dämpfe oder Nebel EN 50020

Section und/oder EN 50039 Gruppe II Kategorie 1G
5.2.4.10
siehe Anhang A
- Staubgemische EN 50020 und/oder EN 50039
Gruppe II Kategorie 1D
EN 1010-1 Zone 1 : - Luft oder Gasgemische, Dämpfe oder Nebel EN 50015,

Section EN 50016, EN 50017, EN 50018, EN 50019 oder
5.2.4.11 EN 50028 Gruppe II Kategorie 2G
siehe Anhang A
- Staubgemische EN 50015, EN 50016, EN 50017,
EN 50018, EN 50019 oder EN 50028 Gruppe II
Kategorie 2D
EN 1010-1 Bremsen und Kupplungen bilden keine Zündquelle,
Section
z.B. prEN 13463-5
5.2.4.12
Page - 44 -
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Inspection basis
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11
YES
Section
EN 1010-1 Entelektrisatoren (Ionisation) (siehe CLC R 044-001) (E)

Section
5.2.4.13
EN 1010-1 Ableitwiderstände kleiner als 1MW
Sections
5.2.4.14/15 z.B. Schläuche, Rohre usw.
EN 1010-1 Pumpenantriebe für Farbe usw.

Section - Zündschutzart EN 50018 bzw.
5.2.4.17 - Motorschutzschalter an der Pumpe⇒ EN 50019
2.21 Protective circuit, insulation resistor, voltage check
2.21.1 Protective circuit
Körper eines
elektrischen
Betriebsmitte
l Körper eines
elektrischen
PE-Klemme Maschine Betriebsmitte
l
V
A
19.2
1. PE terminals have firm connection (check)
Page - 45 -
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Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
19.2 2. Measuring the continuity between PE terminal and test point:
- Effective cross-section of the PE conductor -------------------------------------------------------------⇓

- Voltage drop measured with PELV source 10 A, 10 sec ----------------------------------------------
⇓
- Bulk resistance measured with resistance meter -------------------------------------------------------⇓
inspection point Ohm V mm2

1. Control cabinet housing
2. Mounting plate
3. Control cabinet doors/covers with electrical equipment
4. Operating plates (also Eloxal)

5. Motors, valves
6. Machine construction
7. Plug and socket-outlets, limit switches, foot switches
8. Metal pipes, metal screwed joints

9. Hand-operated operating elements
(pendant pushbuttons, swivel arms))
10. Removable inserts
11. Removable components which must be taken into the hands for
adjusting/maintenance work
12. .................................................................................
13. Bulk resistance at all inspection points fulfilled
14. Maximum voltage drop met
EN1010-1 15. Measuring according to EN1010-1 Abs. 5.2.5.7
Section
5.2.5.7
16.
Page - 46 -
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N/A
DEFICIENCY
NO
11
YES
Section
2.21.2 Insulation resistance
Während der
Prüfung muss
die Erdung
aufgehoben
werden
500V
M
500V
19.3
1. Pre-inspection (also for voltage test):
No connection between PE and N in the main circuit
No connection between PE conductor and control and signaling
circuits after inspection re-establish
2. Insulation resistance ≥ 1 MOhm
- between short-circuited conductors of the main circuits
including auxiliary circuits which are directly connected to the
main circuit) and PE
- measured value: MOhm
EN1010-1 3. Measuring according to EN1010-1 Abs. 5.2.5.7
Section
5.2.5.7
Page - 47 -
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Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
2.21.3 Voltage resistance
Während der
Prüfung muss
die Erdung
aufgehoben
werden
1000V
00V
500VA
10o
500VA M
M
MMM
1000V
1000V
500VA
500VA
19.4
1. With 1000 V for 1 sec without objection Measurement:
- between (short-circuited) conductors of the main circuits
(including N) and PE
- between conductors of the control and signaling circuits and PE
Note:
Excluded are circuits with voltages ≤ 25 V ac/60 V dc and
components which are not designed for the test voltage.
EN1010-1 2. Messung gemäß EN1010-1 Abs. 5.2.5.7 technisch nicht
Section sinnvoll (durch die Messvorbereitungen ist das Risiko Fehler zu
5.2.5.7 erzeugen größer als der zu erwartende Nutzen der Messung)
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DEFICIENCY
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11
YES
Section
2.21.4 Prüfung sicherheitsrelevonter Funktionen

Funktion ordnungsgemäß ?
Not-Aus-Funktion
Halt-Sicher; Sicher-Halt
Verriegelungseinrichtungen
Gegenseitige Verriegelung nicht einsehbarer Bereiche
Schleichgang
Tippbetrieb mit reduzierter Geschwindigkeit
Tippbetrieb mit Wegbegrenzung

2.22 Other tests

19.5 1. Protection from residual voltage met
19.7 2. Functional tests

Stop-Funktion hat Verrang vor der Start-Funktion
kein gefährlicher Zustand durch Ausfall und Wiederkehr der
Energieversorgung
siehe auch „siehe Prüfliste Pos. 2.11.1 und„ Prüfliste Pos.2.12
If necessary, pay attention to the separate checklist for the
control system
3 Documentation and operating manual
3.1 Operating manual

18.8 1. Operating manual is present:
- same specifications as with the machine marking
Machine 2. Operating manual in one of the EU languages
guideline, - German
appendix I,
- English
section 1.7.4
- French
Page - 49 -
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Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
3.2 Requirements all documentation must fulfill

18.3 1. Reference to various documentation through one of the
following
methods:
- Documentation contains cross-reference to all the other
documents belonging to the electrical equipment
- All the documents are compiled with documentation numbers
and titles in a drawing and documentation list
3.3 Block diagrams

18.6 1. If necessary, block diagram available
2.
3.
3.4 Circuit diagrams

18.7 1. Circuit diagrams available
2. Plan for interface connections can be combined with circuit
diagram
3. Data on load currents and the highest starting currents,
permitted voltage drops
4. Symbols shown in switched-off condition
5. With all supply devices
6. Characteristic values concerning the function of the control
devices and components, which are not recognizable by their
symbol are entered in the plans next to the symbol or in a
footnote
7. Parameters on programming procedures, on program checks,
workflow including additional safety measures, monitoring
intervals.
Frequency and type of function tests
Page - 50 -
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FADP
Inspection basis
N/A
DEFICIENCY
NO
11
YES
Section
3.7 Necessary information, circuit diagrams, bills of material

18.2 1. Circuit diagrams
2. Bills of material/device lists
For each part, the bill of material contains
- equipment identification
- Type designation
- Supplier/Procurement source
- Parameters
- Quantity
3. Drawings
4. Operating/maintenance manual
Page - 51 -
Version 1

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Safety inspection list for machines

FADP Electrical equipment

Type of inspection: Part inspection Equipment ………………..

Serial No. / Product No.:

Inspection carried out on:

Inspection carried out by:

in the presence of:

2 Test results - Test lists

2.1 Labeling of control equipment

4. Machine No. / Serial No.

7. Short-circuit breaking capacity

2.2 Mains connections / Input terminals

5.2 7. Terminal for external protective grounding system or

5.2 9. Terminal for PE has sufficient dimensional stability

2.3.1 Circuits not switched off (excluded)

5.3.5 8. Warning symbol

2.3.2 Mains disconnecting device/switching capability

5.3.3 6. - only for two switch positions (on-off)

2.3.3 Plug and socket as mains disconnecting device

2.4 Protection from electric shock

2.4.1 Protection from direct contact

see questions in the section on “Installation sites (protection

6.2.4 3. For discharge of residual voltage see the section on

2.4.2 Protection by indirect contact

6.3.2.3 2. Protection separation for a circuit:

6.3.3 3. Automatic switching off of the supply in the case of an

Schutz durch Abschaltung oder Meldung

TN-System TT-System IT-System

Überstromschutzeinrichtung Überstromschutzeinrichtung Überstromschutzeinrichtung

2.4.3 Protection from direct and indirect contact per PELV

The following requirements are met (No. 2-14 )

6.4.1.b) 4. One side of the circuit is connected to the protective circuit

6.4.1.c) 5. Electrical isolation corresponds to the disconnection of the

8. - Transformer marking in the circuit diagram

9. Electrochemical voltage supply

2.5 Installation sites (protection through housing)

12.2.2 3. Installation site contains only

6.2.2a 2. Can be screwed down

6.2.2a 3. Can only be opened with

12.4 7. Door/Cover-plate width

12.4 2. Openings for ventilation

12.4 3. Penetration of water, dust,

6.2.2a 6. live components on the

17.5 2. No marking necessary since

2.6 Wiring inside the installation sites

14.3 6. For external control cables

14.1.2 8. Cables sufficiently long

14.1.2 14. Cable ends of multi-core

14.1.1 16. Conductor ends with wire

2.6.1 Connections to devices on doors

2.6.2 Markings of conductors

14.2.4 6. Control circuits (AC):

2.7 Protective circuit

separate PE terminal for:

4. Control panels (e.g. Eloxal)

8.2.6 15. For removable components

2.8 Further requirements of equipment in the installation site

5.1 6. The electrical equipment (behind the mains input terminals)

5.1 7. The electrical equipment contains no PEN terminal inside

2.9 Control circuits

2.9.1 With control-power transformer 1

→ Marking in accordance with circuit diagram

→ Marking in accordance with circuit diagram

Isolating transformer in accordance with EN 60742