640MT Milling Specification

640MT PROGRAMMING COURSE CONTENTS
MILLING SPECIFICATION
Page
12. Additional Axis Specification..……………………... 12-1
Axis Definition…………………………………….. 12-3
13. Basic Milling Unit Types ………….…………….… 13-1

Point Machining……..………………………….…. 13-3
Line Machining……………………………………. 13-27
Face Machining……………………………………. 13-35
14. Milling Tool File.……………………………………… 14-1

15. Plane Selection………………………………………… 15-1
16. Tool Layout………………………………………….. 16-1
Tool Data…………………………………………… 16-17
17. Polar Co-ordinate System…………………………... 17-1

Program Example 6……………………………….. 17-5
Program Example 7……………….………………. 17-9
18. Cartesian Co-ordinate System……………………... 18-1

Program Example 8……………………………….. 18-5
19. Figure shift…………………….……………………. 19-1

Shape Rotate/Shift…………………………………. 19-3
C-3
20. Program Example 9……………………………… 20-1
21. Milling Manual program.………………………….... 21-1
Program Example 10………….……...………….... 21-9
22. Y Axis Positioning………………………………... 22-1

23. Program Example 11………………...…………….. 23-1
24. Program Example 12 …………..………….…….. 24-1
C-4
MAZATROL FUSION 640MT
C/Y AXIS SPECIFICATION
12-1
12-2
12-3
AXIS DEFINITION
C – Axis Positioning is
commanded in terms of
angular values, having a
minimum increment of
0.001 degrees.
12-4
BASIC MILLING UNIT TYPES
13-1
13-2
POINT MACHINING CYCLES
This option may be chosen for the machining of holes in the work-piece and is accessed
from the Main machining menu options, see below.
Once within the POINT MACHINING area, the following options are accessible:
An explanation for each of the Point Machining cycles can be found on the following
pages.
13-3
DRILLING UNIT
Select this drilling unit for machining of a hole with a drill.

DRILLING unit Tool sequence
DIA
CHMF DEPTH
Centering drill Drill (Drill) (Drill) (Chamfering cutter)
The tools in parentheses ( ) are developed or not developed depending on the particular case.
Automatic tool development
The tools are automatically developed according to different patterns on the basis of the
data entered in the unit. The machining is executed on the basis of the tool sequence data
and the unit data are not used for the machining. If the data developed are inappropriate for
the machining, edit by modifying the data or deleting the tool.
<Development patterns>
Tool Development patterns
Centering drill Development is always executed.
A maximum of three tools are developed depending on the
diameter of the hole.
Drill 0 < DIA ≤ D8: Development of one tool
D8 < DIA ≤ D9: Development of two tools
D9 < DIA ≤ D10: Development of three tools
Development is not executed in the following cases:
Chamfering cutter DIA + (CHMF × 2) ≤ D2 – D4
CHMF = 0
The bold codes represent parameter addresses.
Note: In the following cases the alarm 493 AUTO PROCESS IMPOSSIBLE will be
displayed.
- DEPTH < CHMF
- DIA ≤ 0
- D10 < DIA
13-4
ROUGH COUNTER BORE UNIT (RGH CBOR)
This unit is selected for machining a hole with a counterbore (faced hole).
RGH CBOR unit Tool sequence
CB-DIA
CB-DEP
CHAMF DEPTH
Centering drill Drill (Drill) (Drill) End mill (Chamfering

DIA cutter)
data entered in the unit. The machining is performed on the basis of the tool sequence data
and the unit data are not used for machining. If the data developed are inappropriate for the
machining, edit by modifying the data or deleting the tool.

End mill Development is always executed.
Development is not executed in the following casses:
Chamfering cutter CHMF = 0
DIA + (DEPTH × 2) ≥ CB-DIA + (CHMF × 2) < D13
displayed.
- CB-DIA < DIA
- DEPTH < CB-DEP
- DEPTH < CHMF
13-5
ROUGH BACK COUNTERBORE UNIT ( RGH BCB)
This unit is selected for machining a hole with an inversed faced hole.
RGH BCB unit Tool sequence
DIA
CHMF DEPTH
CB-DEP
CB-DIA Centering drill Drill (Drill) (Drill) (Chamfering Back facing
cutter)

CHMF = 0
Back facing tool Development is always executed.
displayed.
- CB-DIA < DIA
- DEPTH < CB-DEP
- DEPTH < CHMF
13-6
REAMING UNIT
Select this unit for performing finish machining with reamer.In reaming, the content of the
tool sequence to be set is different according to the process preceding the reaming.
A. CASE OF DRILLING PRECEDING REAMING PROCESS
REAMING unit Tool sequence
DIA
DEPTH
CHMF
Centering drill Drill (Drill) (Drill)
(Chamfering cutter) Reamer

M3P091 D734P0001
A maximum of three tools are developed depending on the diameter of the hole.
0 < DIA – D35 ≤ D8: Development of one tool
Drill
D8 < DIA – D35 ≤ D9: Development of two tools
D9 < DIA – D35 ≤ D10: Development of three tools
Chamfering cutter DIA + (CHMF× 2) ≤ D2 – D4
CHMF = 0
Reamer Development is always executed.
13-7
In the following case the alarm 493 AUTO PROCESS IMPOSSIBLE will be displayed.
- DEPTH < CHMF
B. CASE OF BORING PRECEDING REAMING PROCESS

DIA
CHMF DEPTH
Centering drill Drill (Drill) (Drill)
Boring (Chamfering cutter) Reamer

M3P093 D734P0002
The tools in parentheses ( ) are developed or not developed depending on the particular
case.
machining, edit by modifying the data or deleting the tools.
Drill 0 < DIA – D36 ≤ D8: Development of one tool
Boring tool Development is always executed.
Chamfering cutter Development is not executed in the following cases:
13-8
DIA + (CHMF × 2) ≤ D2 – D4
CHMF = 0
The bold codes represent the parameter addresses.
Note: In the following case the alarm 493 AUTO PROCESS IMPOSSIBLE will be
displayed. -DEPTH < CHMF
C. CASE OF END MILL PRECEDING REAMING PROCESS
DIA
DEPTH
CHMF
Centering drill Drill (Drill) (Drill) End mill
(End mill) (Chamfering Reamer

cutter)
M3P095 D734P0003
case.
13-9
Drill 0 < DIA – D37 ≤ D8: Development of one tool
End mill Development of two tools is executed.
CHMF = 0
Note: In the following case the alarm 493 AUTO PROCESS IMPOSSIBLE will be
displayed.
- DEPTH < CHMF
13-10
TAPPING UNIT
<Setting the nominal diameter of unified screws>

Example 1: For 3/4-16 unified screws: Press the menu key Q (1/4) QUARTER, and then
press the keys 3 − 1 6 and in this

order.
Example 2: For 1 1/8-7 unified screws: Press the menu key E (1/8) EIGHTH, and then
press the keys 9 − 7 and in this order.

<Setting the nominal diameter of pipe screws>
Example 1: For PT 3/8 screws: Press the menu key E (1/8) EIGHTH, and then
press the keys 3 and in this order.
Example 2: For PF 1 screws: Press the keys 1 and in this order.

Note 1: The thread depths of PT screws or PS screws are set automatically according to
MAZAK specifications.
Note 2: For planetary tapping, the data to be set for the MAJOR- 3,7&+7$3'(3
and CHMF, depends on the selected type of tool. Enter the data specified in the
corresponding tool catalogue.
For TAP-DEP, enter the cutting edge length specified in the tool catalogue.
Also, set the tool data as follows.
- Enter the catalogued nominal diameter in the tool data item ACT-
- Enter the catalogued thread outside diameter in the tool data item DIAMETER.
- Enter the catalogued cutting edge length in the tool data item LENGTH.
Cutting edge length
Thread outside diameter

D735P0070
13-11
TAPPING unit Tool sequence

MAJOR-φ
CHMF TAP
-DEP
Centering drill Drill (Drill) (Drill) (Chamfering cutter) Tap

PITCH
M3P087 D734P0004
0 < Diameter of pre-hole drilling ≤ D8: Development of one
tool
Drill
D8 < Diameter of pre-hole drilling ≤ D9: Development of two
tools
D9 < Diameter of pre-hole drilling ≤ D10: Development of
three tools
Chamfering cutter Diameter of hole + (CHMF × 2) ≤ D2 – D4
CHMF = 0
Tap Development always takes place.
In the following cases the alarm 493 AUTO PROCESS IMPOSSIBLE will be displayed.
- TAP-DEP < CHMF
- Case of designation of threading other than the JIS standard threading (however, this can
be used for forced insertion).
13-12
BORING UNIT
Once the BORING unit has been selected you must select from four options. THROUGH
HOLE BORING, NON-THROUGH HOLE BORING, STEPPED THROUGH HOLE
BORING and STEPPED NON-THROUGH HOLE BORING.
1. THROUGH HOLE BORING UNIT (BORING T1)

Select this unit for performing through-hole boring.
BORING T1 unit Tool sequence
DIA
CHMF
DEPTH
Centering drill Drill (End mill) Boring
(Boring) (Chamfering cutter) (Boring)

M3P099 M3P100
and the unit data not used for machining. If the data developed are inappropriate for the
Drill Development is always executed.
Development is not executed in the following case:
End mill
DIA – 6.0 < D8
Development of a maximum of three tools is executed
depending on the wall roughness.
Boring tool
Wall roughness = 1, 2: Development of one tool
Wall roughness = 3, 4: Development of two tools
13-13
Wall roughness = 5, 6, 7, 8, 9: Development of three tools
Chamfering cutter
CHMF = 0
displayed.
- Diameter of faced hole < DIA
- DEPTH < Depth of faced hole
- DEPTH < CHMF
2. NON-THROUGH HOLE BORING UNIT (BORING S1)

Select this unit for performing boring of non-through holes.
BORING S1 unit Tool sequence
DIA
DEPTH
CHMF
Centering drill Drill (End mill) Boring
PRE-DIA
(Boring) (Chamfering cutter) (Boring)
M3P101 M3P100
13-14
Development is not executed if the following three conditions
are fulfilled:
End mill DIA – 6.0 < D8
10.0 < PRE-DIA
DIA - PRE-DIA ≤ 6.0
The development of a maximum of three tools is executed
according to the wall roughness.
Boring tool Wall roughness = 1, 2: Development of one tool
Wall roughness = 3, 4: Development of two tools
Wall roughness = 5, 6, 7, 8, 9: Development of three tools
Development does not take place in the following case:
Chamfering cutter
CHMF = 0
Note: The alarm 493 AUTO PROCESS IMPOSSIBLE is given in the following cases:
- DIA £ PRE-DIA
- DIA ≤ 6.0
- DEPTH < CHMF
- PRE-DIA = 0 → Depth of hole < (A/3.328558 – D12)
- PRE-DIA ≠ 0 → Depth of hole < (A – PRE-DIA)/3.328558
A: DIA – 6.0 (incase of DIA – 6.0 < D8) or
A: D8 (in case of D8 ≤ DIA – 6.0)
13-15
3. STEPPED THROUGH HOLE BORING UNIT (BORING T2)
Select this unit for performing stepped through hole boring.

BORING T2 unit Tool sequence
CB-DIA
CB-DEP
CHMF
DEPTH
CHMF
Centering Drill End mill (End mill) Boring (Boring)
drill
DIA
Boring (Boring) (Chamfering (Chamfering (Boring) (Boring)

cutter) cutter)
M3P102 M3P103

Development of a maximum of two tools is executed depending
on the diameter of the hole.
End mill
0 < DIA – 6.0 < D8: Development of one tool
D8 < DIA – 6.0 ≤ 999.999: Development of two tools
13-16
depending on the wall roughness of the hole and depending on
the wall roughness of the large hole, respectively.
Wall roughness of hole = 1, 2: Development of one tool
Wall roughness of hole = 3, 4: Development of two tools
Boring tool Wall roughness of hole = 5, 6, 7, 8, 9: Development of three
tools
Wall roughness of large hole = 1, 2: Development of one tool
Wall roughness of large hole = 3, 4: Development of two tools
Wall roughness of large hole = 5, 6, 7, 8, 9: Development of
three tools
- CB-DEP < CHMF (CB)
- CB-DIA < DIA
- (CB-DIA – DIA)/2 < CHMF
- DEPTH – CB-DEP < CHMF
- DIA ≤ 6.0
4 . STEPPED NON-THROUGH HOLE BORING UNIT (BORING S2)
Select this unit for performing stepped non-through boring.
BORING S2 unit Tool sequence
CB-DIA
CB-DEP
CHMF
DEPTH
CHMF
Centering Drill End mill (End mill) Boring (Boring)
PRE-DIA drill
DIA
Boring (Boring) (Chamfering (Chamfering (Boring) (Boring)

cutter) cutter)
M3P104 M3P105
13-17
Development of a maximum of two tools is executed depending
on the diameter of the hole.
End mill 0 < DIA – 6.0 < D8, 10.0 < PRE-DIA and (DIA – PRE-DIA) ≤
6.0: Development of one tool
D8 < DIA – 6.0 ≤ 999.999: Development of two tools
depending on the wall roughness of the hole and depending on
the wall roughness of the large hole, respectively.
Wall roughness of hole = 1, 2: Development of one tool
Wall roughness of hole = 3, 4: Development of two tools
Boring tool Wall roughness of hole = 5, 6, 7, 8, 9: Development of three
tools
Wall roughness of large hole = 1, 2: Development of one tool
Wall roughness of large hole = 3, 4: Development of two tools
Wall roughness of large hole = 5, 6, 7, 8, 9: Development of
three tools
Development is not executed when the following two conditions
are fulfilled:
Chamfering cutter
CHMF = 0
CHMF (CB) = 0
- CB-DIA < DIA
- DIA ≤ PRE-DIA
- DEPTH < CB-DEP
- CB-DEP < CHMF (CB)
- (CB-DIA – DIA)/2 < CHMF
- (DEPTH – CB-DEP) < CHMF
- DIA ≤ 6.0
- DEPTH < CHMF
- B≤0
B: DIA – 6.0 (in case of DIA – 6.0 < D8) or
B: D8 (in case of D8 ≤ DIA – 6.0)
13-18
BACK BORING UNIT (BK-CBORE)
BK-CBOR unit Tool sequence
PRE-DIA
PRE-DEP
CHMF
DEPTH Centering Drill (End mill) Boring (Boring) (Chamfering (Back

drill cutter) boring)
DIA
(Back (Back (Back (Back (Back (Boring) (Back

boring) boring) boring) boring) boring) boring)
M3P106 M3P107
13-19
End mill
PRE-DIA – 6.0 < D8
Development of a maximum of three tools is executed
Wall roughness of pre-hole = 1, 2: Development of one tool
(Roughing)
Boring tool Wall roughness of pre-hole = 3, 4: Development of two tools
(Roughing, semi-finishing)
Wall roughness of pre-hole = 5, 6, 7, 8, 9: Development of
three tools (Roughing, semi-
finishing, finishing)
Chamfering cutter
CHMF = 0
The development of a maximum of five tools is executed
according to the value of N (See Note below.)
N = 2: Development of two tools
Back boring tool
N = 3: Development of three tools
N = 4: Development of four tools
N = 5: Development of five tools
The development of a maximum of two tools is executed
Wall roughness of hole = 1, 2: No development
Back boring tool
Wall roughness of hole = 3, 4: Development of one tool (Semi-
(Semi-finishing,
finishing)
finishing)
Wall roughness of hole = 5, 6, 7, 8, 9: Development of two
tools (Semi-finishing,
finishing)
- DIA < PRE-DIA
- PRE-DEP < DEPTH
- PRE-DEP < CHMF
- PRE-DEP ≤ DIA/2
- 5<N
The value N is determined by the roughness and the number of times of back
boring.
(DBBL –
N (Decimal fractions are rounded
DP)
= off.)
6
13-20
Wall roughness of hole DBBL
1, 2 DIA
3, 4 DIA – 1.0
5, 6, 7, 8, 9 DIA – 1.5
Wall roughness of pre-

DP
hole
1, 2, 3, 4 PRE-DIA
5, 6, 7, 8 PRE-DIA – 1.5
13-21
CIRCULAR MILLING UNIT (CIRC MIL)
Select this unit for performing drilling with the end mill.
According to the set value in item TORNA., one of the following two machining patterns is
selected.
TORNA.: .................. 0 : Circular milling cycle
................... 1 : Tornado milling cycle
Circular milling cycle
CIRC MIL unit Tool sequence
DIA
DEPTH
CHMF
CHMF
PRE-DIA
End mill (Chamfering cutter) (Chamfering cutter)
M3P108 M3P109
The tools are autromatically developed according to different patterns on the basis of the
data entered in the unit. If the data developed are inappropriate for the machining, edit by
modifying the data or deleting the tools.
Development is not executed under the following two
Chamfering cutter conditions:
CHMF = 0
- DIA < PRE-DIA
- DEPTH < CHMF
- (DIA – PRE-DIA)/2 < CHMF (pre-hole)
13-22
TORNADO MILLING CYCLE
CIRC MIL unit Tool sequence
DIA
PITCH1
CHMF
PITCH2
DEPTH End mill

(Thread mill)
D735P0063 D735P0064
The tools are autromatically developed according to different patterns on the basis of the
data entered in the unit. If the data developed are inappropriate for the machining, edit by
modifying the data or deleting the tools.

- DIA < PRE-DIA
- DEPTH < CHMF
- (DIA – PRE-DIA)/2 < CHMF (pre-hole)
13-23
COUNTERBORE TAPPING UNIT (CBOR-TAP)

Select this unit for machining a tapped hole with a counterbore (faced hole).
CBOR-TAP unit Tool sequence
CB-DIA
CB-DEP
CHMF
TAP-DEP
CHMF
Centering Drill (Drill) (Drill) End mill

drill
PITCH MAJOR-φ
(Chamfering (Chamfering Tap

cutter) cutter)
M3P110 D734P0005
case.

depending on the diameter of the hole.
Chamfering cutter CHMF (faced hole) = 0
CHMF (threaded hole) = 0
The bold codes represent the parameter addresses
13-24
- CB-DIA < MAJOR-φ
- (CB-DIA – MAJOR-φ)/2 < CHMF (threaded hole)
- PRE-DEP < CHMF (faced hole)
- TAP-DEP < CHMF (threaded hole)
_________________________________________________________________
13-25
HIGH SPEED DRILL USE
By selecting this option PRIOR to choosing a point machining cycle the number of tools generated in the
cycle is minimised. You may choose this if a U-Drill for example is to used, the result would be that centre
drills would not be generated in the sequence data. See the result below when a drilling cycle is used:
UNo. UNIT MODE POS-B POS-C DIA DEPTH CHMF

2 DRILLING
SNo. TOOL NOM-φ HOLE-φ HOLE-DEP PRE-DIA PRE-D RGH DEPTH C-SP FR M M
1 DRILL DRIL
2 CHF-C
1) Centering drill data for machining a center hole is not developed automatically.
2) Drilling cycle is developed at RGH in the drilling tool sequence, irrespective of the
hole depth.
3) Only one drill data is developed automatically, even for a large hole diameter.
4) When the hole diameter is larger than the value of parameter D2 (nominal diameter of
a centering drill), chamfering cutter data is developed automatically. Tool data for
chamfering with a centering drill is developed automatically for a hole diameter (DIA)
smaller than or equal to the value of parameter D2 (nominal diameter of a centering
drill).
13-26
LINE MACHINING
13-27
13-28
LINE MACHINING CYCLES
Select this option from the main MENU options menu if you wish to machine
around a profile on the workpiece.
Once you have chosen Line Machining you must select from the following types
of cycle:
An explanation for these cycles can be found on the following pages:
13-29
1: LINE CENTRE ( LINE CTR )
Using Line Centre, the centre of the cutting tool will follow the programmed profile.
2: LINE RIGHT ( LINE RGT )
Using Line Right, the centre of the cutting tool is offset to the right hand side of the
programmed profile so that the periphery of the tool is kept in contact with the
programmed shape.
3: LINE LEFT ( LINE LFT )
Using Line Left, the centre of the cutting tool is offset to the left hand side of the
programmed profile so that the periphery of the tool is kept in contact with the
programmed shape.
13-30
4: LINE OUT ( LINE OUT )
Using Line Out, the centre of the cutting tool is offset to the outside of the programmed
profile so that the periphery of the tool is kept in contact with the programmed shape.
With line out, the shape described must be fully enclosed. If the shape described is not
enclosed, the control will attempt to join the end point of the shape, to the start point.
5: LINE IN ( LINE IN )
Using Line In, the centre of the cutting tool is offset to the outside of the programmed
profile so that the periphery of the tool is kept in contact with the programmed shape.
With line in, the shape described must be fully enclosed. If the shape described is not
enclosed, the control will attempt to join the end point of the shape, to the start point.
6: CHAMFER RIGHT ( CHMF RGT )
Using Chamfer Right, the centre of the cutting tool is offset to the right hand side of the
programmed profile so that the angle edge of the tool is kept in contact with the
programmed shape.
13-31
7: CHAMFER LEFT ( CHMF LFT )
Using Chamfer Left, the centre of the cutting tool is offset to the left hand side of the
programmed shape.
8: CHAMFER OUT ( CHMF OUT )
Using Chamfer Out, the centre of the cutting tool is offset to the outside of the
programmed shape. With chamfer out, the shape described must be fully enclosed. If
the shape described is not enclosed, the control will attempt to join the end point of the
shape, to the start point.
9: CHAMFER IN ( CHMF IN )
Using Chamfer In, the centre of the cutting tool is offset to the outside of the
programmed shape. With chamfer in, the shape described must be fully enclosed. If the
shape described is not enclosed, the control will attempt to join the end point of the
shape, to the start point.
13-32
Note:
When using Line, Centre / Right / Left, or, Chamfer, Right / Left, the direction of
the tool path will be determined by the programmed direction of the figure data lines.
When using Line, In / Out, or, Chamfer, In / Out, the tool path direction is NOT
determined by the programmed direction of the figure data lines. Instead the tool path
direction is determined independently within the Tool Sequence data.
AUTO TOOL GENERATION

When Auto Tool Generation takes place in most LINE MACHINING type units, the tools
developed will be a maximum of two End Mills (rough and finish), these may be switched
over to Face Mills or Ball End Mills if required. For CHAMFER Operations a single
chamfering cutter is selected.
End mill End mill

(for roughing) (for finishing)
13-33
13-34
FACE MACHINING
13-35
13-36
FACE MACHINING CYCLES
Select this option from the main MENU options if you wish to machine on or in a surface
on the workpiece.
The following cycles are available from the Face Machining area:
An explanation of the cycles can be found on the following pages:
13-37
1. FACE MILLING (FACE MIL)
Face mill Face mill

This type of unit may be selected for the machining of a flat surface by the use of Face
Milling Tools. Tool generation is as shown above if surface code 4 or above is chosen, less
than that would result in the auto generation of one Face Mill.
2.TOP END MILL (TOP EMIL)
End mill End mill

This type of unit may be selected for the machining of a flat surface by the use of End
Milling Tools. Unlike the Face Milling Unit the tool is fed into cut axially onto the area
defined to be machined, rather than clear of the area as with a Face Mill cycle. Tool
generation is as shown above if surface code 4 or above is chosen, less than that would
result in the auto generation of one End Mill.
13-38
3. POCKET
End mill End mill Chamfering

(for roughing) (for finishing) cutter
Pocket is used for the machining of a square or round pocket. Tool development would be
as above, if the pocket is to be roughed and finished. The chamfer cutter would be
developed only if chamfering of the pocket had been requested in the unit data. This type
of unit is perfomed with the C-Axis clamped during cutting machining is performed using
ZY,XY or /Y(B-axis only).
4. SLOT
End mill End mill

This unit is used to produce a radius-ended slot in the work-piece using a maximum of
two End Mills. The C-Axis remains clamped during machining. When using XC, ZC Axis
for machining the cutter must be equal to the width of slot and only a straight-line slot can
be produced. Using the Y-axis options, for example XY or ZY arbitrary geometry can be
selected and the cutter diameter greater than HALF the slot width but less than the total
width of the slot.
13-39
13-40
TOOL FILE DISPLAY
14-1
14-2
TOOL FILE Display
Function
- This display is used when registering the data of the milling tools to be used,
such as end-mills, face-mills, chamfering cutters, ball end-mills, etc.
Remarks
- The TOOL FILE display is divided into the following four displays
according to the type of milling tool to be used:
1. TOOL FILE (END MILL) display
2. TOOL FILE (FACE MILL) display
3. TOOL FILE (CHAMFER) display
4. TOOL FILE (BALL E-MILL) display
- Up to a maximum of 256 milling tools can be registered on the TOOL FILE
display.
- Milling tools that are not registered on this display cannot be used when
creating a program or when executing a program in the automatic operation
mode. Milling tools on hand, therefore, should be registered on this display.
- If the TOOL FILE display has been changed over from another display, the
TOOL FILE (END MILL) display will be selected automatically.
If another TOOL FILE display should be called up:
1. Pressing the FACEMILL menu key changes the current display over to the
TOOL FILE (FACE MILL) display.
2. Pressing the CHAMFER CUTTER menu key changes the current display
over to the TOOL FILE (CHAMFER) display.
3. Pressing the BALL ENDMILL menu key changes the current display over
to the TOOL FILE (BALL E-MILL) display.
4. Pressing the ENDMILL menu key changes the current display back to the
TOOL FILE (END MILL) display.
14-3
<Data display>
- Displayed data of the displays for end-mills and ball end-mills
- Displayed data of the displays for face-mills
14-4
- Display data of the display for chamfering cutters
D734S0139E
<Display data description>

No. Item Unit Data description
No. Register number of the milling tool on each display
mm (inch) Nominal diameter of the milling tool
ACT-φ Suffix (code that identifies the milling tools having the same nominal
diamater)
MIN-φ mm (inch) Minimal diameter of the chamfering cutter
MAT. Material of the milling tool
DEPTH mm (inch) Maximum depth of cut
TEETH Number of teeth of the milling tool
ANG. degrees Nose angle of the face-mill or chamfering cutter
Page number and total number of pages
a/b
Page
a: Number of the displayed page
b: Total number of pages
14-5
1. Registering milling tool data

When registering milling tools on the TOOL FILE display, the types of
data to be set differ according to the types of tools to be used.
A. Setting a tool other than chamfering cutter
We will register the end-mill shown below as an example.
Tool mateiral: High speed steel

Number of teeth: 2
30
10
End-mill M3S018
(1) Call up the TOOL FILE (END MILL) display.

Í The following display will then be presented:
No. ACT-φ MAT. DEPTH TEETH
- In this example, assume that no end-mills have yet been

registered.
(2) Press the cursor key to call up the cursor on the screen.
(3) Press the cursor key to move the cursor to the position of the No. item to
be registered.
- The cursor can be moved only to the lines of numbers which have been
registered and the next line.
Move the cursor to this position.
(4) Press the INPUT key.

Í The corresponding number will then be displayed under No., and the
cursor will move to the ACT-φ item.
1
14-6
(5) Using the numeric data keys, specify the nominal diameter of the tool to
be registered. Then, press the INPUT key.
- In the example, specify “10” and press the INPUT key.
Í The input value will then be displayed under ACT-φ, and the cursor will
move to the right side of that value.
- The following menu for assigning tool ID codes will be presented in the
menu display area:
A B C D E F G H >>>
(a)
J K L M N P Q R >>>
(b)
S T U V W X Y Z >>>
(c)
Pressing the menu key >>> will change the menu in order of (a) → (b)
→ (c) → (a).
With a menu item from A to Z, select a suffix.
- If it is not necessary to assign a suffix, press the cursor key .
(6) Select the material from the menu and press the INPUT key.
- The list of the materials set on the CUTTING CONDITION
(REGISTER) display is displayed in the menu display area.
(7) Using the numeric data keys, specify the maximum depth of cut that can
be machined during one cutting operation (i.e., the length of the cutting
edge of the end-mill). Then, press the INPUT key.
- In the example given, specify “30” and press the INPUT key.
(8) Using the numeric data keys, specify the number of teeth of the tool to
be registered. Then, press the INPUT key.
- In the example given, specify “2” and press the INPUT key.
Use the same registration procedure for another type of tools after
calling the TOOL FILE display that corresponds to each type of milling
tool.
Note 1:For face-mill, data can be set on the item ANG.
14-7
ANG.
Face-mill
Note 2: For chamfering cutter Data must be set on the items MIN- & and
ANG.
ANG.
MIN-φ
ACT-φ
Chamfering cutter
2. Erasing a part of the registered data

A part of data registered on the TOOL FILE display can be erased.
(1) Call up the TOOL FILE display on which the data to be partly erased is
registered.
Example: Erasing the end-mill data that is registered under No. 3 on the
TOOL FILE (END MILL) display:
1 10.A CBD 30. 2
2 10.B HSS 10. 2
3 20.A CBD 20. 4
4 30.A HSS 15. 3
5 40.A CBD 20. 4
- In this example, assume that the end-mill data shown above is

registered on the display.
(2) Press the cursor key to call the cursor on the screen.
(3) Press the cursor key to move the cursor to the No. item of the tool data
to be erased.
14-8
1 10.A CBD 30. 2
2 10.B HSS 10. 2
3 20.A CBD 20. 4
4 30.A HSS 15. 3
5 40.A CBD 20. 4
(4) Press the ERASE menu key.

Í This will cause the display of ERASE to reverse.
Í The data in the line where the cursor is placed will then be erased, and
the data on the next line and following lines will then be shifted
upwards.
1 10.A CBD 30. 2
2 10.B HSS 10. 2
3 30.A HSS 15. 3
4 40.A CBD 20. 4
- After that, the reverse-display status of ERASE will be released.
14-9
14-10
PLANE SELECTION
15-1
15-2
PLANE SELECTION
When describing a Driven Tool operation (Point, Line or Face Machining), once the
unit type has been selected the planes to be used for machining must be set, this is done
by choosing the appropriate Axis from the Menu. The available Axis will change
dependant on machine specification. Detailed in the HELP Window display below are
all the possible options:
Machining Method and/or Tool Aptitude govern selection.
NOTE
The XC , XY , /C , /Y mode can be selected for a machine model
capable of back machining.
The /C, /C , /Y, /Y mode can be selected for a machine model having a
B-axis.
15-3
POS-B is required when machining on an angle plane using the B-AXIS.
Specify the angle of the plane on which the feature occurs (See B-Axis
section).
This data item will become valid when the /C, /Y, /C , /Y mode is
selected for a machine model having a B-axis.
POS-C Specify the position of the C-Axis. This data item will become
valid when the ZY, XY, XY , /Y, /Y mode is selected.
Mode Description
Cylindrical sides can be machined into the desired shape as specified in the Z-C co-ordinate system. (C-
axial machining)
ZC
Edges can be machined into the desired shape as specified in the R-C or X-Y co-ordinate system.
(C-axial machining)
XC
C C
Rear plane can be machined into the desired shape as specified in the R-C or X-Y co-ordinate system.
(C-axial machining)
XC
C
15-4
Mode Description
Plane of cylinder can be machined into the desired shape as specified in the Z-Y co-ordinate system.
(Y-axial machining)
ZY
Y
Edges can be machined into the desired shape as specified in the X-Y or R-C coordinate system.
(Y-axial machining)
X
XY
Y
Rear plane can be machined into the desired shape as specified in the X-Y or R-C coordinate system.
(Y-axial machining)
XY
Y
15-5
15-6
TOOL LAYOUT DISPLAY
16-1
16-2
TOOL LAYOUT Display
Function:
This display is used on the screen when assigning pocket numbers to the tools to
be used for machining or erasing the registered tool names.
Remarks:
The operation of assigning pocket numbers to the tools to be used is referred to
as tool layout.
The TOOL LAYOUT display can be used only when executing a
MAZATROL program.
<Displayed data>
D734S0167E

CURRENT: PKNO. Pocket number for the current tools
CURRENT: Direction of the current tools durring tool-setting
CURRENT: TOOL Tool name for the current tools
degree Cutting angle of the tool or cutting width of the grooving tool for the
CURRENT: EDG-ANG
s current tools (for turning tool)
mm Nominal diameter of the current tools (for milling tool)
CURRENT: NOM-f
(inch)
Suffix (code that identifies tools) for the current tools
16-3
Rotational direction of the spindle and left-handed/right-handed tool
FW/RV R/L
identification
Usage of the current tools (for roughing, finishing or common-use) (only
Tool usage
for turning tool)
Information upon the status of the current tools (tool life is reached or
STS
tool is broken)
WNo. Work number of the specified program
NEXT: PKNo. Pocket number for the next tools
NEXT: Direction of the next tools during tool-setting
NEXT: TOOL Tool name for the next tools
mm Nominal diameter of the next tools (only for milliing tool)
NEXT: NOM-φ
(inch)
Suffix (code that identifies tools of the same nominal diameter) for the
next tools
Note 1:The CURRENT display indicates the names and nominal diameters
of the tools which already are each assigned a pocket number. That
is, the CURRENT display indicates the same status of tool
registration as with the TOOL DATA display.
Note 2:The NEXT display indicates the names and nominal diameters of
all the tools necessary to execute the specified machining program.
1. Tool layout procedure
(1) Call up the TOOL LAYOUT display on the screen.
Í The names and nominal diameters of the tools which have already
been registered will be indicated on the CURRENT display. (No
display will be presented if no tools have been registered.)
- The WORK No. item will have already been placed in a reverse-
display status by the time that the display is called on the screen.
(2) Using the appropriate numeric data key(s), specify the work number
of the machining program to be executed. Then, press the INPUT key.
Í This will cause the reverse-display status of WORK No. to be
cleared and the input work number to be displayed in the WORK
No. item (data portion ).
- The names and nominal diameters of all the tools to be used
under the program whose work number has been input will be
indicated on the NEXT display. Under the PKNo. item, 0 will be
displayed for any tool name.
- For the item (tool direction), ↓ is displayed for following both
tools (A and B).
For other tools, ← is displayed.
A. O. D. turning tools
16-4
B. Tools for milling machining units the MODE item of which
is set to ZC or ZY.
(3) Subsequent operations differ according to several factors such as the
registration status of the tools which are already registered on the
CURRENT display. However, separate or combined use of the three
methods described below makes it possible in any cases to assign
pocket numbers to all the tools to be used. Select the most appropriate
method according to the particular tool-registration or other status.
A. Pocket-number shift
B. Automatic pocket-number assignment (only for INTEGREX
200 series)
C. Manual pocket-number assignment
A. Pocket-number shift
If there are the same tools as those which are already registered on the
CURRENT display among the tools being indicated on the NEXT
display, it is no longer necessary then to assign pocket numbers to
such tools. That is, the pocket numbers that have already been
assigned can be shifted as they are. This method is referred to as
pocket-number shift. Once a pocket-number shift operation has been
carried out, it suffices just to assign pocket numbers to the tools for
which no shift operations have been carried out.
(A-1) Press the PKNo. SHIFT menu key.
Í This will cause the display status of PKNo. SHIFT to reverse.
(A-2) Press the INPUT key.
Í If there are the same tools as those which are already registered on
the CURRENT display among the tools being indicated on the
NEXT display, then the pocket numbers already assigned under
PKNo. of the corresponding tool names will be shifted
automatically to the NEXT display and will be indicated in
reverse-display status.
Example: If the following data is displayed when the work
number of a machining program has been input in the
procedural step (2) above:
16-5
Of the tools being indicated on the NEXT display, an O.D. turning tool A,
face-mill with a nominal diameter of 80 mm, and a tap with a nominal
diameter of 8 mm are already registered on the CURRENT display (in
dotted line). Here, if procedural steps (A-1) and (A-2) are carried out,
then the display will change as follows:
The pocket numbers on the CURRENT display will shift automatically

and the display status of the pocket numbers on the NEXT display will be
reversed.
Í Subsequently, the reverse-display status of PKNo. SHIFT will be
cleared.
Note: In the above example, when pocket numbers are assigned to all
the remaining tools (that is, a spot drill with a nominal diameter of
12 mm and a drill with a nominal diameter of 6.9 mm) by method
B. or C. described below. The pocket-number assignment
procedure for all the tools will be completed.
B. Automatic pocket-number assignment
This function is available only for INTEGREX 200 series.

This method is one in which, among the tool names being displayed on
the NEXT display, all those with pocket numbers of 0 (undetermined) are
16-6
automatically assigned serial pocket numbers, starting with the top tool
name on the display first.
Note: In this method, the data being indicated on the CURRENT display
will be disregarded.
(B-1) Press the PKNo. ASSIGN menu key.
Í This will cause the display status of PKNo. ASSIGN to
reverse.
(B-2) Press the INPUT key.
Í Serial pocket numbers will then be automatically assigned to
each tool that has a pocket number of 0 (undetermined),
starting with the top one on the display first.
Example 1:
When the names of the tools to be Here, if procedural steps (B-1)

used are being indicated on the NEXT and (B-2) are carried out, then the
display as shown below: display will change as follows:
In the example shown below, if Here, if procedural steps (B-1)

pocket numbers are already assigned and (B-2) are carried out, then
to the O.D. turning tool A, the face- the display will change as
mill with a nominal diameter of 80 follows:
and the tap with a nominal diameter
of 8 mm (see the example in the
description of “Pocket-number shift”
above):
Except the pocket numbers already assigned (i.e., pocket number 1, 4,

and 5), serial ones will be assigned starting with the top tool name on the
16-7
display first.
C. Manual pocket-number assignment
This method is one in which the tools being indicated on the NEXT
display are assigned serial pocket numbers one by one.
(C-1) Press the cursor key to call the cursor on the screen.
(C-2) Press the cursor key to move the cursor to the row of the tool
name to which a pocket number must be assigned is displayed.
Example: If the screen on the NEXT display is presented as shown below
(see the example given in the description of “Pocket-number
shift” above) and pocket number 2 is to be assigned to a spot
drill with a nominal diameter of 12mm:
(C-3) Using the appropriate numeric data key(s), specify the pocket
number to be assigned. Then, press the INPUT key.
Í The input pocket number will then be displayed in the position where the
cursor is placed.
Note: By repeating procedural steps (C-2) and (C-3), it is possible to
assign the desired pocket numbers to all tools whose pocket
number display is 0 (undetermined).
After pocket numbers have been assigned to all the required tools on the
NEXT display by one or more of the methods A., B. and C., proceed with
the operations described below.
(4) Check the direction of the next tools and change it as required.
- Select the direction to be changed with the cursor key.
Example: If the screen on the NEXT display is presented as shown below
and the direction of the spot drill with a nominal diameter of 12
mm is to be changed to ←.
16-8
- Select a menu item for the desired direction.

Í The direction on the NEXT display will be changed.
Example: Pressing the M-SP0 ← menu key changes the direction
of the spot drill with a nominal diameter of 12 mm.
The direction is changed to ←.
(5) Press the LAYOUT FINISH menu key.

Í This will cause the display status of LAYOUT FINISH to reverse.
Í The names of the tools to which pocket numbers have been assigned
on the NEXT display will then be indicated on the CURRENT
display in order of pocket number. The display on the NEXT display
will remain unchanged.
Note 1:It can take relatively long time to register the name of tools onto the
CURRENT display.
Note 2:Even if the pocket numbers that have been assigned on the NEXT
display are already used on the CURRENT display, the tool names
with the former will govern and those with the latter will be erased.
16-9
Example: If the data on the CURRENT and NEXT displays is as shown
below
Here, if procedural steps (4) and (5) are carried out, the display
will change as follows:
The grooving tools (GRV EDG C and GRV OUT C) and the
drill with a nominal diameter of 15 mm registered under pocket
number 2 and 3 respectively will be erased automatically.
Note: The direction of the tools registered in the CURRENT display
can be changed on the TOOL DATA display.
Í The reverse-display status of LAYOUT FINISH will be cleared.
All the tool layout operations have been finished.
2. Clearing pocket numbers
If a wrong pocket number has been assigned during tool layout on the
NEXT display, carry out the layout operation once again after
resetting all the tool pocket numbers to 0 using the following
procedure.
(1) Press the PKNo. CLEAR menu key.
16-10
Í This will cause the display status of PKNo. CLEAR to
reverse.
Í All the pocket numbers that have been assigned on the NEXT
display will be reset to 0 and the reverse-display status of
PKNo. CLEAR will be released.
3. Specifying a spare tool
If the tool data being indicated on the NEXT display includes the data
of the tool which needs a spare tool, it is possible to specify the spare
tool on this display.
(1) Press the cursor key to call the cursor on the NEXT display.
(2) Press the cursor key to move the cursor to the PKNo. data item of the
tool which needs a spare tool.
Example: When the data shown below is indicated on the NEXT display and
a spare tool is to be specified for the drill with a nominal diameter
of 6.9 mm:
(3) Press the SPARE T ADDITION menu key.

Í This will cause the display status of SPARE T ADDITION to
reverse.
Í The data of a spare tool will be displayed directly under the data
of the tool which needs a spare tool.
- In the example above, the display will change as follows:
16-11
Í The reverse-display status of SPARE T ADDITION will be
released.
Note: The pocket number of a spare tool is displayed as 0
(undetermined), as shown above. Therefore, a pocket number
must be assigned to the spare tool after the above operation
has been carried out.
4. Erasing spare tool data
Proceed as follows to erase specified spare tool data:
(1) Press the cursor key to move the cursor to the PKNo. item of the spare
tool data to be erased.
- First call the cursor on the screen if it is not being placed on the
NEXT display.
(2) Press the SPARE T ERASE menu key.
Í This will cause the display status of SPARE T ERASE to
reverse.
Í The spare tool data being indicated on the NEXT display will be
erased, and the reverse-display status of SPARE T ERASE will
be released.
5. Erasing procedures for registered tool data
All or part of the tool data registered on the CURRENT display of the
TOOL LAYOUT display, (i.e., the tool data that has already been
laid out) can be erased.
A. Partial erasure of registered tool data
(1) Press the tab key to move the reverse-display of the title from
NEXT to CURRENT.
Example: Make the CURRENT title to be reversed as shown below.
(2) Press the cursor key to move the cursor (here: reverse display) to the
line of the tool data to be erased.
16-12
Example: When tools are registered as shown below and the data of
the drill with a nominal diameter of 15 mm and ← direction
is to be erased:
Move the reverse display onto this line.
(3) Press the TOOLDATA ERASE menu key.

Í This will cause the display of TOOLDATA ERASE to reverse.
Í The data of the tool on the reverse-display line will be erased.
- In the example above, the display will change as follows:
Tool data has been erased.
Í The reverse-display status of TOOLDATA ERASE will be

released.
Note: When a tool the direction of which is the same as that of the
tool to be erased is registered under the same PKNo., the line
of the tool to be erased is also cleared.
B. Total erasure of registered tool data
(1) Press the menu selector key to display LAYOUT CANCEL.
(2) Press the LAYOUT CANCEL menu key.
Í This will cause the display status of LAYOUT CANCEL to
reverse.
16-13
(3) Specify −9999 with the numeric data keys and then press the INPUT
key.
Í The entire tool data that has been registered on the CURRENT
display will then be erased and the reverse-display status of
LAYOUT CANCEL will be released.
6. Tool name search
Tool names registered on the CURRENT display can be searched.
(1) Press the TOOL SEARCH menu key.
Í The following menu will be displayed.
(a)
- The following menu will be displayed by pressing the >>> menu

key.
(b)
- The following menu will be displayed by pressing the >>> menu

key.
(c)
(2) From among menus (a), (b) and (c), select the menu item that
corresponds to the tool name to be searched for, and press the
appropriate menu key.
<Searching a tool from menu (a)>
Í The following menu for selecting the section to be machined will
be displayed.
- For GNL tools, the following menu will be displayed.
<Searching a tool from menu (b) or (c) >

Í The selected menu item will be reversed.
(3) < Searching a tool form menu (a) >
Select the section to be machined from the menu.
< Searching a tool from menu (b) or (c) >
Using the appropriate numeric data key(s), specify the nominal
diameter value of the tool to be searched for. Then, press the INPUT
16-14
key.
Í If the tool to be searched for is already registered, the line of the
tool concerned will be displayed and highlighted.
Example: When checking the pocket number under which a face mill with
a nominal diameter of 80 mm is registered:
After pressing the F-MILL menu key in procedural step (2),
specify 80 and press the INPUT key in procedural step (3).
This will cause the line concerned to be highlighted as shown
below.
This shows that the tool to be searched for is registered under

pocket number 4.
- If the INPUT key is pressed following this, the NC unit will check
whether another corresponding tool exists in the subsequent area,
and the line of the tool concerned will be highlighted next. If no
corresponding tools can be found any more, then the alarm message
407 DESIGNATED DATA NOT FOUND will be displayed.
Note: It is also possible to search for the corresponding tool name
just by specifying TOOL item. In this case, press only the
INPUT key after procedural step (2).
16-15
16-16
TOOL DATA DISPLAY

(MILLING TOOLS)
16-17
16-18
TOOL DATA FOR MILLING TOOLS

This section deals with Tool data for Milling tools only. A section for
Turning tool data can be found in the turning section of this manual.
End milling tool, face-milling tool, Chamfering cutter, back spot facer, reamer,
ball end-milling tool, special tool boring bar, back boring bar
D734S0128E D734S0129E
Center drill Milling tap
D734S0130E D734S0131E
16-19

TNo. Tool number
TOOL NAME Type of tool
NOM-φ mm (inch) Nominal diameter of the tool
ID CODE Code for identifying tools of the same type
M-SP ROT. Rotational direction of the tool
ACT-φ mm (inch) Actual diameter of the tool
LENG COMP mm (inch) Cutting-end position compensation value
HOLDER Type of tool holder (0-4)
WIDTH mm (inch) Width of the tool shank
MATERIAL Name of tool material
COMMENT Tool name or ID No.
GROUP No. Designation of spare tool group
Offset number after replacement with a spare tool in EIA/ISO programs
OFS No.
(this data is displayed only if optional EIA/ISO function is available)
DIRECTION Tool direction during tool setting
EDG-ANG degrees Angle of the tool nose
TAP TYPE Type of tapping (fixed/floating)
REC.FEED % Return speed ratio of the fixed tapping
<Data registration>
On the TOOL DATA display, data related to the type and shape of tools
mounted on the turret can be registered.
(4) Enter the type and name of the tool (item for both turning and milling
tools).
- From the menu select the type of the tool mounted on the turret.
General cutting tool Grooving tool Threading tool Pilot hole drill
GNL GRV THR DRL
Tapping tool Special cutting tool Touch sensor
TAP SPT SNS
End-milling tool Face-milling tool Chamfering cutter Ball end milling
ENDMILL FACEMILL CHAMFER BALL

CUTTER ENDMILL
Center drill Milling drill Back spot facer Reamer
CENTER DRILL BACKSPOT REAMER

DRILL FACER
Milling tap Boring bar Back boring bar
TAP BORING BACK

BAR BOR.BAR
16-20
(5) Set the nominal diameter (item for milling tool).

- Enter the nominal diameter of the milling tool with the numeric keys.
(6) Set the suffix (item milling tools).
- Set the code to identify tools of the same tool name and same nominal
diameter (for milling tool).
A B C D E F G H >>>
J K L M N P Q R >>>
S T U V W X Y Z >>>
>>>
- Pressing the menu key changes the menu in order of
→ → → .
A Z
Press the menu key from to to enter the suffix.
(7) M-SP ROT. (item for milling tool)

- From the menu, select the rotationl direction of the milling-spindle during
machining.
ANGLE ANGLE
16-21
(8) EDG-ANG ( item for milling tool)
WIDTH
EDG-ANG ACT-φ
EDG-ANG
CUT ANGLE WIDTH
NOSE-R
(9) ACT- & ( item for milling tool

- Set the actual diameter of the tool.
(10) TAP TYPE (item for milling tool), REC. FEED (item for milling
tool
- Select the tapping type (fixed/floating) by using the menu function.
When fixed tapping is selected, the override of the return from the hole
bottom can be specified in percentage. This setting is not available for
floating tapping.
Note 1:Fixed (that is, synchronous) tapping is an optional function.
Note 2:Fixed (synchronous) tapping is achieved either by the rotation of the
turning spindle or the milling-spindle. It is not possible to apply both
types in the flow of one program.
16-22
(11) LENG COMP (item for milling tool)
- Specify the cutting-end position
compensation value.
- Cutting-end position
compensation is necessary for
drills, back spot-facing tools,
back-boring bars, or other tools
whose actual cutting-end positions
are not at the tips of the tools.
LENG
COMP
ACT-φ
Cutting-end position compensation

value for drill M3S020
(12) HOLDER (item for milling tool)

- Select the number of the tool holder to be used.
(13) WIDTH (item for milling tool)
- Set the tool width.
(14) MATERIAL (item for milling tool)
- Select the tool material from the menu.
Register the material on the CUTTING CONDITION
(PERCENTAGE) display in advance.
This data is referred when the cutting condition is selected
automatically in MAZATROL programs.
(15) COMMENT (item for milling tool)
- Set the tool name using address or numeric data keys.
Note: Tool name can be registered and displayed when bit 5 of parameter P6
is set to 0. Tool ID number can be displayed when bit 5 of parameter
P6 is set to 1.
To display the tool ID number, the machine must have the
corresponding function. The tool ID number cannot be displayed
without function even by changing the parameter. On this display, the
tool ID number can only be displayed. It cannot be registered.
(16) GROUP No. (item for milling tool)
- Automatic indexing of spare tools is performed by assigning the same
group number (spare tool group number) to tools of the same type.
16-23
This data is available for both MAZATROL programs and EIA/ISO
programs (T32 compatible mode).
When the same group number is set for the first tool you are going to
use and for its spare tool, the spare tool is automatically indexed when
the life of the first tool you are going to use expires.
Example: Setting TNo. 2 in the program causes the tool of TNo. 4
to be automatically indexed when the life of the tool of
TNo. 2 expires. In addition, the tool of TNo. 7 will be
indexed when the life of the tool of TNo. 4 expires.
TNo. SHAPE GROUP No.
1 GNL OUT
2 GNL OUT 1234
3 GRV OUT
Same
4 GNL OUT 1234
group
5 THR OUT
6 GNL IN
7 GNL OUT 1234
Note 1:The number of tools you can register under the same group
number is not limited.
Note 2:Spare tools are indexed in order designated in bit 0 and 1 of
parameter P6.
Note 3:The conditions for automatic indexing of spare tools differ
according to the set value in parameter P18. See the
Parameter List for further details.
(17) OFS No. (item for milling tool)
- The offset number to be used after spare tool change is designated for
an EIA/ISO program (T32 compatible mode).
Example: If data has been set on the TOOL DATA display as shown below,
when the life of tool of TNo. 1 is reached, tool of TNo. 3 will become
a spare tool for that tool since both are of the same group. If,
therefore, the program has the configuration shown below, section
T0101; will operate as T0308; (TNo. 3 with offset No. 8)
when the life of tool of TNo. 1 is reached.
Program
TNo. Group No. Offset No.
T0101
1 4321
3 4321 8
Machining data
M99
Continuous machining
16-24
(18) DIRECTION (item for milling tool)

- Select the direction of the tool using the menu.
M-SP 0
← Machining with the tool on the horizontal side
M-SP 0
↓ Machining with the tool on the vertical side
M-SP 0
→ Machining with the tool on the back side
M-SP 180
← Machining with the tool on the horizontal side (mill orient
180°)
M-SP 180
↓ Machining with the tool on the vertical side (mill orient 180°)
M-SP 180
→ Machining with the tool on the back side (mill orient 180°)
16-25
16-26
POLAR CO-ORDINATE SYSTEM
17-1
17-2
17-3
17-4
PROGRAMMING
EXAMPLE NO.6
17-5
17-6
TITLE: PROGRAM EXAMPLE No. 6
C0°
20 A
C 1.5 x 45 ° C-20.°
C30.°
C290.°
30° 20°
P
3mm Stock
TY
65°
130
120
17-7
28
50
5
SURFACE FINISH TO BE
35
A 3.2um ALL OVER.
57
5 Holes - DRAWN BY: CHECKED BY:
Drill Ø 9.8mm x 16 deep (To Point) DRAWING NUMBER: 6
SECTION A-A Ream Ø 10.0mm x 12 deep (To End) MATERIAL: ALLOY STEEL
PROGRAM EXAMPLE No.6
UNo. MAT OD-MAX ID-MIN LENGTH RPM FIN-X FIN-Z WORK FACE MPX FIN-LENGTH
0ALUMINUM 130. 0. 60. 4000 0.4 0.1 3. * *
UNo. UNIT # 1 # 2 # 3 # 4 # 5 # 6 # 7 # 8 # 9 #10 #11 #12

1M 8
UNo. UNIT RV FV R-FEED R-DEP. R-TOOL F-TOOL

2EDG FCE 325 625 0.4 5. GNL OUT A GNL OUT B
SEQ SPT-X SPT-Z FPT-X FPT-Z ROUGH
1 130. 3. 0. 0. Rgh 4
UNo. UNIT # CPT-X CPT-Z RV FV R-FEED R-DEP. R-TOOL F-TOOL

3BAR OUT 0 130. 0. 375 700 0.45 5. GNL OUT A GNL OUT B
SEQ SHP S-CNR SPT-X SPT-Z FPT-X FPT-Z F-CNR/$ RADIUS/ø ROUGH
1LIN C 1.5 * * 120. 35. * Rgh 4
UNo.UNIT MODE POS-B POS-C DIA DEPTH CHMF PRE-REAM

4 REAMING ZC * * 10. 19. 0. DRILL
SNo. TOOL NOM-ø No.HOLE-ø HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH C-SP FR M M
1 CTR DR 20. 10. * * * 90° * 75 0.1 8
2 DRILL 9.8 9.8 13. 0. 100 DRILT 2.94 65 0.24 8
3 REAM 10. 10. 12. * * * G01 40 0.3 8
FIG SHP SPT-R/x SPT-C/y SPT-Z SPT-Y NUM. ANGLE Q R
1 ARC 60. 30. 20. 0. 5 65. 0 0
UNo.UNIT MODE POS-B POS-C SRV-A SLOT-WIBTM WAL FIN-A FIN-R PATTERN
5 SLOT XC * * 4. 6. 4 4 0.4 * 0
SNo. TOOL NOM-ø APRCH-1 APRCH-2 TYPE AFD DEP-A DEP-R C-SP FR M M
R 1 E-MILL 8. ? ? CW G01 3.6 * 65 0.05 8
F 2 E-MILL 8. A ? ? CW G01 * * 80 0.05 8
FIG SHPSHIFT-Z R/x C/y RADIUS/ø I J P CNR RGH
1 LIN 5. 28. 180.
2 LIN * 50. 180.
6 SLOT XC * * 4. 6. 4 4 0.4 * 0
R 1 E-MILL 8. ? ? CW G01 3.6 * 65 0.05 8
F 2 E-MILL 8. A ? ? CW G01 * * 80 0.05 8
1 LIN 5. 28. -20.
2 LIN * 50. -20.
PNo. MODE COUNTER RETURN WK.No. CONT. NUM. SHIFT

7END 1 0 0 0 0.
17-8
PROGRAMMING
EXAMPLE N0.7
17-9
17-10
TITLE: PROGRAMMING EXAMPLE 7
35 0°
16 Chamfer 1mm x 45° 6
10
150
140
60°
°
60° 60
15°
17-11
30°
40 SURFACE FINISH TO BE
4 Holes - Drill and Tap 1.6um Ra ALL OVER
78 M10 x 12mm deep (Full Thread)
spaced as shown on a 100mm PCD
DRAWN BY: CHECKED BY:
MATERIAL SIZE:
DRAWING NUMBER:
150 O/D x 80mm LONG MATERIAL: ALUMINIUM
UNo. MAT OD-MAX ID-MIN LENGTH RPM FIN-X FIN-Z WORK FACE
0ALUMINUM 150. 0. 80. 4000 0.4 0.1 0.
UNo. UNIT # 1 # 2 # 3 # 4 # 5 # 6 # 7 # 8 # 9 #10 #11 #12

1M 8
UNo. UNIT RV FV R-FEED R-DEP. R-TOOL F-TOOL

2EDG FCE 325 625 0.4 5. GNL OUT A GNL OUT B
SEQ SPT-X SPT-Z FPT-X FPT-Z ROUGH
1 150. 2. 0. 0. Rgh 4

1LIN C 1. * * 140. 40. * Rgh 4
2TPR 140. 40. 150. 48.66 30. Rgh 4
UNo.UNIT MODE POS-B POS-C NOM- MAJOR-ø PITCH TAP-DEP CHMF

3 TAPPING XC * * M10. 10. 1.5 12. 2.1
1 CTR DR 20. 12.901 * * * 90° * 75 0.1 8
2 DRILL 8.7 8.7 14.5 0. 100 DRILT 2.61 65 0.217 8
3 TAP M10. 10. 12. TAP * FIX P1.5 31 1.5 8
FIG SHP SPT-R/x SPT-C/y SPT-Z NUM. ANGLE Q R
1 ARC 50. 75. 0. 4 60. 0 0
4 SLOT ZC * * 4. 6. 4 4 0.4 * 0
R 1 E-MILL 6. A ? ? CW G01 1.8 * 60 0.05 8
F 2 E-MILL 6. A ? ? CW G01 * * 80 0.03 8
FIG SHPSHIFT-R Z C RADIUS/ø I J P CNR RGH
1 LIN 66. 16. 0.
2 LIN * 35. 0.
5 SLOT ZC * * 4. 6. 4 4 0.4 * 0
R 1 E-MILL 6. A ? ? CW G01 1.8 * 60 0.05 8
F 2 E-MILL 6. A ? ? CW G01 * * 80 0.03 8
1 LIN 66. 16. -90.
2 LIN * 35. -90.
17-12
6 SLOT ZC * * 4. 6. 4 4 0.4 * 0
R 1 E-MILL 6. A ? ? CW G01 1.8 * 60 0.05 8
F 2 E-MILL 6. A ? ? CW G01 * * 80 0.03 8
1 LIN 66. 16. 180.
2 LIN * 35. 180.
UNo.UNIT MODE POS-B POS-C SRV-A SRV-R RGH FIN-A FIN-R

7 LINE OUT XC * * 10. 15. 4 0.6 0.6
R 1 E-MILL 25. A ? ? CW G01 4.7 * 90 0.08 8
F 2 E-MILL 25. B ? ? CW G01 * * 110 0.08 8
1 LIN 10. 70. -105.
2 LIN * 70. -165.
3 LIN * 70. -225.
4 LIN * 70. -285.
5 LIN * 70. -345.
6 LIN * 70. -45.
7 LIN * 70. -105.

8END 1 0 0 0 0.
17-13
17-14
CARTESIAN CO-ORDINATE SYSTEM
18-1
18-2
18-3
18-4
PROGRAMMING
EXAMPLE No.8
18-5
18-6
Pre-Turned Area 2 Holes - 15mm dia

26
5
*
R1
*
R30
20
40
75
90
30
60
100
18-7
*
R1
5
30 52
40
SURFACE FINISH TO BE 1.6um Ra ALL OVER
60
MATERIAL SIZE:
DRAWING NUMBER:
100 O/D x 20 I/D x 60 LONG
MATERIAL: ALUMINIUM

UNo. MAT OD-MAX ID-MIN LENGTH RPM FIN-X FIN-Z
0ALUMINIUM 100. 20. 60. 4000 0.4 0.1
UNo. UNIT
1MTR OUT
SEQ SHP SPT-X SPT-Z FPT-X FPT-Z RADIUS
1LIN * * 100. 40. *
2LIN * * 40. 60. *
UNo. UNIT # 1 # 2 # 3 # 4 # 5 # 6 # 7 # 8 # 9 #10 #11 #12

2M 8

1LIN * * 40. 30. * Rgh 4
2LIN * * 91. 41. * Rgh 4
Uno.UNIT MODE POS-B POS-C DIA DEPTH CHMF

4 DRILLING XC * * 15. 12. 0.5
1 CTR DR 20. 16. * * * 90° * 75 0.1 8
2 DRILL 15. 15. 12. 0. 100 DRILT 7.5 70 0.306 8
FIG SHP SPT-R/x SPT-C/y SPT-Z NUM. ANGLE Q R
1 ARC 30. 0. 30. 2 180. 0 0

5 LINE OUT XC * * 11. 15. 4 0.6 0.6
R 1 E-MILL 32. A ? ? CW G01 5.2 * 60 0.15 8
F 2 E-MILL 32. B ? ? CW G01 * * 75 0.05 8
1 LIN 40. 0. -30.
2 CW * -15. -26. 30.
3 LIN * -37.5 -13.
4 CW * -37.5 13. 15.
5 LIN * -15. 26.
6 CW * 15. 26. 30.
7 LIN * 37.5 13.
8 CW * 37.5 -13. 15.
9 LIN * 15. -26.
10 CW * 0. -30. 30.

6END 1 0 0 0 0.
18-8
FIGURE SHIFT
19-1
19-2
SHAPE ROTATION /SHIFT

The defined shape can be rotated or shifted.
The method of rotating or shifting a shape during the “ZY” mode of the
machining unit is explained as an example below.
(The shape can be rotated or shifted similarly in other modes.)
A. SHAPE ROTATE (CW and CCW)
(CW) ROTATE (CCW) ROTATE
[3] [3]
[4] [4]
[2]
[2]
[5]
[5]
[1]
Defined shape [1]
Radius Radius
(I, J) (I, J)
Z
Defined shape
Y
M3P321
1. Menu selection
Before entering in the figure data for the profile to be copied press the
CW SHIFT or CCW SHIFT menu keys in this order.
2. Set in shape sequence CW/CCW SHIFT (see figure above)
FIG SHP SHIFT-R Z Y RADIUS I J P CNR RGH
1
cw
(ccw)
[1] u u [2] [3] [4] u [5] u
Use LINE, CW or CCW ARC to enter a defined shape.
999 rpe u u u u u u u u u
u: Data are not necessary to be set here.
19-3
Cursor position Description
Specify the radius position of the ZY plane.
[1] SHIFT-R
See the square shape of the ZY mode for further details.
Specify the radius to rotate a defined shape.
[2] RADIUS/ θ
If it is unknown, select the ? menu key .
Specify the Z coordinate of the center to rotate a defined shape.
[3] I
If it is unknown, select the ? menu key.
Specify the Y coordinate of the center to rotate a defined shape.
[4] J
If it is unknown, select the ? menu key.
[5] CNR Specify the number of defined shape repetitions (p).
3. REPEAT END
Press the REPEAT END menu key and a shape sequence of SHAPE
ROTATE (CW or CCW) will be brought to the end.
Example: CW SHIFT
90
60
Z
30
Program origin
Y
[4]
75
Start point
[3] 105
[1]
R30
[2]
Unit: mm
M3P322
FIG SHP SHIFT-R Z Y RADIUS/θ I J P CNR RGH

1 cw 10. u u 30. 90. 75. u 4 u
2 LIN u 60. 75.
3 CW u 30. 75. 100.
4 CW u 90. 105 50.
B. SHAPE SHIFT
19-4
P times
Defined shape
M3P323
1. Menu selection
Press the SHAPE SHIFT menu key.
2. Data setting in shape sequence SHAPE SHIFT (see figure above)
6 sft [1] uu u u u u [2] u

Use LINE, CW ARC or CCW ARC to enter a defined shape.
999 rpe u uu u u u u u u
u : Data are not necessary to be set here.
Cursor position Description
[1] SHIFT-R Specify the radius position of the ZY plane. See the square shape of the ZY mode
for further details.
[2] CNR Specify the number of repetitions for a defined shape.
3. REPEAT END
Press the menu key REPEAT END and a shape sequence of SHAPE
SHIFT will be brought to the end.
Example:
Y
150
50 Program origin
50
Start point
10 10
[4] [3] [2] [1] 100
M3P324
19-5
1 sft 10. u u u u u u 4 u
2 LIN u 50. 0.
3 LIN u 90. 0.
4 LIN u 100. 50.
5 LIN u 140. 50.
6 LIN u 150. 0.
NOTE: THE END POINT WILL BE REGARDED AS THE NEXT

START POINT.
19-6
PROGRAMMING
EXAMPLE NO.9
20-1
20-2
25
5
5
3.017°
5
P
R4
7.5
° TY
69
40.388
R1
2.5
36.6
15
125
20-3
15
R1
0
24.679
5.0
R10
R4
7 .5
43.521
R1
0
3.017°
12.52 SURFACE FINISH TO BE

15
19.031 1.6um Ra ALL OVER
35
MATERIAL SIZE: DRAWN BY: CHECKED BY:
60 125 O/D x 60mm LONG DRAWING NUMBER:
MATERIAL: ALUMINIUM
0ALUMINUM 125. 0. 60. 4000 0.4 0.1 0.
UNo. UNIT # 1 # 2 # 3 # 4 # 5 # 6 # 7 # 8 # 9 #10 #11 #12

1M 8

2 LINE CTR XC * * 5. 5. 4 0.6 *
R 1 E-MILL 5. A ? ? * G01 2.2 * 80 0.03 8
F 2 E-MILL 5. B ? ? * G01 * * 90 0.02 8
1 LIN 5. 47.5 3.017
2 CCW * -43.521 19.031 47.5
3 CCW * -24.679 12.52 10.
4 CW * -15. 0. -10.
5 LIN * 15. 0.
6 CCW * 15. -25. 12.5
7 LIN * 40.388 -25.
8 CW * 47.5 -176.983 47.5

3 LINE CTR ZC * * 5. 5. 4 0.6 *
R 1 E-MILL 5. C ? ? * G01 2.2 * 60 0.03 8
F 2 E-MILL 5. D ? ? * G01 * * 80 0.06 8
1 LIN 57.5 15. 90.
2 LIN * 15. 53.331
3 CCW * 35. 53.331 10.
4 LIN * 35. 126.669
5 CCW * 15. 126.669 10.
6 LIN * 15. 90.

4END 1 0 0 0 0.
20-4
MILLING MANUAL PROGRAMMING
21-1
21-2
Milling Manual Program Machining Unit (MMP)
The milling manual program machining unit (MMP) complements the

point, line and face machining units described so far.
These point, line and face machining units have respective tool paths
automatically generated according to the unit data and sequence data you
have set, whereas the milling manual program machining unit requires user
setting of its tool path.
If a machining type or machine action that cannot be programmed for usual
point, line and face machining units is required, select this unit when it is
likely to be more convenient to directly set a tool path.
Press the MILLING MANUAL P menu key to select this unit.
Setting unit data

UNo. UNIT CHANGE-PT GEAR TOOL NOM-
MMP [1] [2] [3] [4]
[1] CHANGE-PT, [2] GEAR, [3] TOOL

Refer to the relevant items in “Manual Program Machining Unit (MNP)”
for data-setting method The meaning of each item is the same as for MNP
unit.
and other details.
[4] NOM-DIA.
Set the nominal diameter and suffix of tool.
Setting sequence data
UNo. UNIT CHANGE-PT GEAR TOOL NOM- ∅

MMP *** *** *** ***
SEQ G DATA-1 DATA-2 DATA-3 RADIUS/VARIABLE RPM FEED M OFS
1 [1] [2] [3] [4] [5] [6] [7] [8] [9]
21-3
[1] G-CODE
The following menu will be displayed when the cursor is placed at this
item.
G00 G01 G02 G03 G04 SHAPE
END
(a) (b) (c) (d) (e)
From (a) through (e) above, select G-code to be used.

The data of the displayed menu denote the following function.
G00 : Rapid feed positioning
G01 : Linear interpolation
G02 : Clockwise arc interpolation
G03 : Counterclockwise arc interpolation
G04 : Dwell
Note: The codes G00, G01, G02 and G03 are modal information —
information that remains valid until you have set any other G-code.
The code G04 is unmodal information — information that becomes
valid only for the sequence data you set.
[2]DATA-1, [3] DATA-2, [4] DATA-3

The following menu will be displayed when the cursor is placed at either
one of these three items:
X Z C Y B Z
SUB
- If the G-code you have selected for item [1] above is other than G04:
Select an axis from the menu shown above, and then specify the position
to which the movement is to be performed on the axis.
- If the G-code you have selected for item [1] above is G04:
After pressing X, set the desired dwell time in seconds.
- Select the menu item Z SUB to designate the Z-axis of the secondary
spindle.
This menu item is displayed only when the secondary spindle is equipped.
- For the milling manual program machining unit you must program a C-
axis position as shown in the diagram below (refer to the relevant items in
“Manual Program Machining Unit (MNP)” for details of positioning on
the X-, Z- and B-axis).
21-4
1. spindle side 2. spindle side
+θ –θ –θ +θ
[1] [2]
45° 45°
Program origin
Program origin
Data setting for positioning to [1] Data setting for positioning to [2]
UNo. UNIT TYPE HEAD UNo. UNIT TYPE HEAD

∗ SEP SIN 1 ∗ SEP SIN 2
UNo. UNIT ...... UNo. UNIT ......
∗ MMP ∗ MMP
SEQ G DATA-1 SEQ G DATA-1
1 0 C -45. 1 0 C -45.
T4P264
Note that only G00 can be used for C-axis positioning on the 2nd spindle
side.
Either absolute programming or incremental programming must be used to
specify the moving position.
See the Section “Manual Program Machining Unit (MMP)” for further
details of this programming method.
[5] RADIUS/ VARIABLE

- If you have selected either G02 or G03 for item [1] above:
Set a radius for the desired arc.
- If you have selected other G-code:
No data can be set. (A ♦ mark will be displayed.)
[6] RPM
Set a rotational speed (rpm) or peripheral speed for the milling spindle.
1) To set a rotational speed: RADIUS/ RPM FEED
VARIABLE
Set the desired rpm value directly. u S1200
↓
An S marking will then be displayed to the Setting data
left of that value.
21-5
2) To set a peripheral speed: RADIUS/ RPM FEED

VARIABLE
After highlighting SURF SPD V by u V100
↓
pressing its menu key, set the desired value Setting data
in m/min or ft/min units.
A V marking will then be displayed to the
left of that value.
Note: The rotational speed or peripheral speed that you have set remains
valid until new such value is set.
[7] FEED
Set the desired feedrates for the axis to be moved in either feedrate per
revolution (synchronous feed) or feedrate per minute (asynchronous feed).
1) Setting in feedrate per revolution: RADIUS/ RPM FEED
VARIABLE
Directly set the desired feedrate per milling u V130
spindle revolution (mm/rev or inch/rev). A u REV 0.35

↓
REV marking will then be displayed to the Setting data
left of that value.
2) Setting in feedrate per minute: RADIUS/ RPM FEED
VARIABLE
After highlighting FEEDRATE/min by u V130
pressing its menu key, set the desired value u MIN 100
↓
in mm/min or inch/min units. A MIN Setting data
marking will then be displayed to the left of
that value.
Note 1:During sequence for which you selected G00, the axis moves at the
rapid feedrate preset in the specifications, not the feedrate you set in
this item. The feedrate you set in this item becomes valid only for
sequences corresponding to your selection of either G01, G02, or
G03.
Note 2:Feedrate once set remains valid until new data is set.
[8] M
When an M-code (auxiliary function code) is to be used, set the number of
that M-code.
The M-code you set in this item becomes valid only for the next and
subsequent sequences.
Note: If a feedrate is to be set in mm/rev or inch/rev units for the next
sequence, you must first select either M203 (forward rotation of the
milling spindle) or M204 (reverse rotation of the milling spindle),
unless the rotational direction of the milling spindle with respect to
the tool to be used has been specified on the TOOL DATA display.
21-6
[9] OFS
If tool offsetting is to be done using either one of the offset amounts
registered on the TOOL OFFSET display, set the offset number
corresponding to the desired offset amount.
During tool offsetting, the offset data specified in this item [9] will be
added to the WEAR COMP. data n TOOL DATA display.
21-7
21-8
PROGRAMMING
EXAMPLE No.10
21-9
21-10
10
55
5
20°
70
60
21-11
2
60
75
SURFACE FINISH TO BE
3.2um Ra ALL OVER

DRAWING NUMBER:
MATERIAL: ALUMINIUM
PNo. MAT OD-MAX ID-MIN LENGTH RPM FIN-X FIN-Z WORK FACE
0 S45C 70. 0. 75. 3000 0.4 0.1 0.
PNo. MODE # CPT-X CPT-Z RV FV R-FEED R-DEP. R-TOOL F-TOOL

1BAR OUT 0 70. 0. 150 252 0.4 5.5 GNL OUT A GNL OUT B
1LIN * * 60. 60. * Rgh 4
PNo. MODE CHANGE-PT GEAR TOOL

2MMP 1 1 E-MILL 10 A
SEQ G DATA-1 DATA-2 DATA-3 RADIUS/VARIABLE RPM FEEDRATE M OFS
1 00X 50. Z 7. C -20. * S 1500 8
2 01 Z 0. * REV 0.4
3 X 56. Z -55. C 110. < *
4 04X 1.5 *
5 X 62. *

3END 0 0 0 0 0.
21-12
Y-AXIS POSITIONING
22-1
22-2
The following illustrates the positioning of a feature (A hole) facilitating the use
of the Y-AXIS:
ZY AXIS
D734P0014
+Z –Z
Start point
Y
–Y
+Y
XY XY AXIS
[ XY ] [ XY ]
D734P0022
22-3
[ XY ] +C –C
+Z –Z
C=0
Z=0 y
Z
Start point x
R
Start point
22-4
PROGRAMMING
EXAMPLE No.11
23-1
23-2
23-3
23-4
0ALUMINUM 120. 0. 90. 4000 0.4 0.1 0.
UNo. UNIT # 1 # 2 # 3 # 4 # 5 # 6 # 7 # 8 # 9 #10 #11 #12

1M 8

2 LINE CTR ZY * 0. 18. 30. 4 0.6 *
R 1 F-MILL 50. B ? ? * G01 4.35 * 1251 0.139 8
F 2 F-MILL 50. B ? ? * G01 * * 1570 0.3 8
FIG SHPSHIFT-R Z Y RADIUS/ø I J P CNR RGH
1 LIN 42. 5. -70. Rgh 4
2 LIN * 5. 70. Rgh 4
3 LIN * 35. 70. Rgh 4
4 LIN * 35. -70. Rgh 4

3 LINE CTR ZY * 90. 18. 30. 4 0.6 *
R 1 F-MILL 50. B ? ? * G01 4.35 * 1251 0.139 8
F 2 F-MILL 50. B ? ? * G01 * * 1570 0.3 8
1 LIN 42. 5. -70. Rgh 4
2 LIN * 5. 70. Rgh 4
3 LIN * 35. 70. Rgh 4
4 LIN * 35. -70. Rgh 4

4 LINE CTR ZY * 180. 18. 30. 4 0.6 *
R 1 F-MILL 50. B ? ? * G01 4.35 * 1251 0.139 8
F 2 F-MILL 50. B ? ? * G01 * * 1570 0.3 8
1 LIN 42. 5. -70. Rgh 4
2 LIN * 5. 70. Rgh 4
3 LIN * 35. 70. Rgh 4
4 LIN * 35. -70. Rgh 4

5 LINE CTR ZY * 270. 18. 30. 4 0.6 *
R 1 F-MILL 50. B ? ? * G01 4.35 * 1251 0.139 8
F 2 F-MILL 50. B ? ? * G01 * * 1570 0.3 8
1 LIN 42. 5. -70. Rgh 4
2 LIN * 5. 70. Rgh 4
3 LIN * 35. 70. Rgh 4
4 LIN * 35. -70. Rgh 4
23-5
Uno.UNIT MODE POS-B POS-C TORNA. DIA DEPTH CHMF BTM PRE-DIA CHMF
6 CIRC MIL XY * 0. 0 30. 40. 0. 3 0. 0.
SNo. TOOL NOM-ø HOLE-ø HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH C-SP FR M M
1 E-MILL 16. B 30. 40. 0. CCW 3 T 9.6 420 0.043 8
FIG SHP SPT-R/x SPT-C/y SPT-Z CX/PX CY/PY F M N ANGLE P Q R
1 PT 15. 90. 0. * * * * * * 0 * 0
UNo.UNIT MODE POS-B POS-C CB-DIA CB-DEP CHMF BTMWAL DIA DEPTH CHMF
WAL
7 BORE T2 ZY * 0. 20. 11. 0. 4 5 10. 32. 0.
2
1 DRILL 10. D 10. 33. 3. 75 PCK2T10. 59 0.117 8
2 E-MILL 12. A 19.5 11. 10. CCW 4 T 7.2 104 0.166 8
3 BOR BAR 20. A 20. 11. CYCLE1 0. 4 T 0.25 174 0.089 8
FIG SHP SPT-Z SPT-Y SPT-R CZ/PZ CY/PY F M N ANGLE P Q R
1 PT 20. 15. 42. * * * * * * 0 * 0

8 LINE CTR ZY * 180. 6. 15. 4 0.6 *
R 1 E-MILL 15. A ? ? * G01 5.4 * 102 0.235 8
F 2 E-MILL 15. B ? ? * G01 * * 162 0.128
1 LIN 36. 22.5 -52.
2 LIN * 22.5 52.

9 TAPPING ZY * -90. M12. 12. 1.75 20. 2.5
1 DRILL 10.4B 10.4 22.75 0. 100 DRILT 3.12 65 0.252 8
2 CTR DR 20. D 15.39 * * * 90° * 75 0.1 8
3 TAP M12. C 12. 20. TAP * FIX P1.75 37 1.75 8
1 LIN 20. -26. 42. 26. * * 3 * 90. * 0 0

10END 1 0 0 0 0.
23-6
PROGRAMMING
EXAMPLE No.12
24-1
24-2
TITLE: PROGRAMMING EXAMPLE 11 (11a)
VIEW ON ARROW A
4 Holes-Drill Ø8.8mm
and Tap 1/8 BSPF
25
14 on a 32mm PCD
Dimensions marked * 10 48
are Cartesian Co-ordinates
A
110
(REF)
53.703
45°
50
24-3
15.777°
12
5
7. VIEW ON ARROW B
45°
60 10
6mm Rad Max (Typ)
26.517*
31.82*
25
17
.5
(REF)
63.246
17
.5
45 35 22.5
B
Ø8mm
26.517* 12
80
31.82* Alternative Slot Design
Material Size: DRAWN BY: CHECKED BY:
110 O/D x 115mm LONG DRAWING NUMBER:
SURFACE FINISH TO BE 3.2um Ra ALL OVER MATERIAL: ALUMINIUM
UNo. MAT OD-MAX ID-MIN LENGTH RPM FIN-X FIN-Z WORK FACE MPX FIN-LENGTH
0ALUMINUM 110. 0. 115. 4000 0.4 0.1 0. * *
UNo. UNIT # 1 # 2 # 3 # 4 # 5 # 6 # 7 # 8 # 9 #10 #11 #12

1M 8

2 LINE LFT XC * * 50. 25. 4 0.6 0.6
R 1 E-MILL 25. A ? ? * G01 9.88 * 60 0.1 8
F 2 E-MILL 25. B ? ? * G01 * * 35 0.13 8
1 LIN 50. 55. 74.223
2 LIN * 55. 15.777

3 LINE CTR ZY * 135. 10. 50. 4 0.6 *
R 1 E-MILL 50. A ? ? * G01 9.4 * 40 0.2 8
F 2 E-MILL 50. B ? ? * G01 * * 50 0.2 8
1 LIN 45. 15. -60.
2 LIN * 15. 60.
3 LIN * 55. 60.
4 LIN * 55. -60.
Unit No.4 will produce a Pocket

UNo.UNIT MODE POS-B POS-C SRV-A BTM WAL FIN-A FIN-R INTER-R CHMF
4 POCKET ZY * 135. 7.5 4 4 0.6 0.6 0. 0.
R 1 E-MILL 5. A ? ? CW G01 2.3 0.04 55 0.05 8
F 2 E-MILL 5. B ? ? CW G01 * 0.04 40 0.04 8
FIG SHPSHIFT-R P1Z/CZ P1Y/CY P3Z/R P3Y CNR
1 SQR 37.5 10. -5. 70. -30. R 6.
Unit No.5 will produce a Round End Slot

UNo.UNIT MODE POS-B POS-C SRV-A SLOT-WIBTM WAL FIN-A FIN-R PAT.
5 SLOT ZY * 135. 7.5 25. 4 4 0.4 0. 0
R 1 E-MILL 16. A ? ? CW G01 7.1 * 45 0.1 8
F 2 E-MILL 16. B ? ? CW G01 * * 55 0.13
1 LIN 37.5 22.5 -17.5
2 LIN * 57.5 -17.5
24-4

6 TAPPING ZY * 45. M10. 10. 1.5 12. 2.1
1 CTR DR 20. 12.901 * * * 90° * 75 0.1 8
2 DRILL 8.7 8.7 14.5 0. 100 DRILT 2.61 65 0.217 8
3 TAP M10. 10. 12. TAP * FIX P1.5 31 1.5 8
1 ARC 9. 0. 48. 25. 0. * 4 * 90. * 0 0
Uno.UNIT MODE POS-B POS-C DIA DEPTH CHMF

7 DRILLING ZY * 135. 8. 12. 0.
1 CTR DR 20. 8. * * * 90° * 75 0.1 8
2 DRILL 8. 8. 12. 0. 100 DRILT 2.4 65 0.202 8
1 LIN 22.5 -17.5 37.5 35. * * 2 * 0. * 0 0
2 LIN 22.5 17.5 45. 35. * * 2 * 0. * 0 0

8END 1 0 0 0 0.
24-5
24-6

640MT Milling Specification

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640MT Milling Specification

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640MT PROGRAMMING COURSE CONTENTS

13. Basic Milling Unit Types ………….…………….… 13-1

14. Milling Tool File.……………………………………… 14-1

17. Polar Co-ordinate System…………………………... 17-1

18. Cartesian Co-ordinate System……………………... 18-1

19. Figure shift…………………….……………………. 19-1

22. Y Axis Positioning………………………………... 22-1

C/Y AXIS SPECIFICATION

BASIC MILLING UNIT TYPES

POINT MACHINING CYCLES

Select this drilling unit for machining of a hole with a drill.

Centering drill Drill (Drill) (Drill) (Chamfering cutter)

ROUGH COUNTER BORE UNIT (RGH CBOR)

Centering drill Drill (Drill) (Drill) End mill (Chamfering

Tool Development patterns

ROUGH BACK COUNTERBORE UNIT ( RGH BCB)

Tool Development patterns

A. CASE OF DRILLING PRECEDING REAMING PROCESS

REAMING unit Tool sequence

Centering drill Drill (Drill) (Drill)

(Chamfering cutter) Reamer

The bold codes represent parameter addresses.

B. CASE OF BORING PRECEDING REAMING PROCESS

REAMING unit Tool sequence

Centering drill Drill (Drill) (Drill)

Boring (Chamfering cutter) Reamer

C. CASE OF END MILL PRECEDING REAMING PROCESS

REAMING unit Tool sequence

Centering drill Drill (Drill) (Drill) End mill

(End mill) (Chamfering Reamer

<Setting the nominal diameter of unified screws>

press the keys 3 − 1 6 and in this

press the keys 9 − 7 and in this order.

Example 2: For PF 1 screws: Press the keys 1 and in this order.

Cutting edge length

Thread outside diameter

TAPPING unit Tool sequence

Centering drill Drill (Drill) (Drill) (Chamfering cutter) Tap

1. THROUGH HOLE BORING UNIT (BORING T1)

Centering drill Drill (End mill) Boring

(Boring) (Chamfering cutter) (Boring)

2. NON-THROUGH HOLE BORING UNIT (BORING S1)

Centering drill Drill (End mill) Boring

(Boring) (Chamfering cutter) (Boring)

3. STEPPED THROUGH HOLE BORING UNIT (BORING T2)

Select this unit for performing stepped through hole boring.

Boring (Boring) (Chamfering (Chamfering (Boring) (Boring)

Tool Development patterns

Boring (Boring) (Chamfering (Chamfering (Boring) (Boring)

BACK BORING UNIT (BK-CBORE)

BK-CBOR unit Tool sequence

DEPTH Centering Drill (End mill) Boring (Boring) (Chamfering (Back

(Back (Back (Back (Back (Back (Boring) (Back

Wall roughness of pre-

CIRCULAR MILLING UNIT (CIRC MIL)

DEPTH End mill

Tool Development patterns

COUNTERBORE TAPPING UNIT (CBOR-TAP)

Centering Drill (Drill) (Drill) End mill

(Chamfering (Chamfering Tap

Tool Development patterns

HIGH SPEED DRILL USE

UNo. UNIT MODE POS-B POS-C DIA DEPTH CHMF

LINE MACHINING CYCLES